CN107196173A - A kind of plug-in type triangle wire harness production equipment - Google Patents
A kind of plug-in type triangle wire harness production equipment Download PDFInfo
- Publication number
- CN107196173A CN107196173A CN201710475274.XA CN201710475274A CN107196173A CN 107196173 A CN107196173 A CN 107196173A CN 201710475274 A CN201710475274 A CN 201710475274A CN 107196173 A CN107196173 A CN 107196173A
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- China
- Prior art keywords
- cylinder
- pneumatic
- finger
- block
- connecting rod
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/05—Crimping apparatus or processes with wire-insulation stripping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Abstract
The present invention relates to a kind of plug-in type triangle wire harness production equipment, right-to-left is sequentially provided with coalignment, scalds line apparatus, feed device, shearing device, punck-down block, terminal bonding component, doubling binding component and conveying blanking component on workbench including control device, frame and below frame, workbench.The present invention replaces Traditional Man to operate using fully-automatic production mode, and great advantage is to improve production efficiency, reduces cost；The present invention uses the machine Full-automatic circulation mode of production, and Product Precision is higher, and the uniformity of product is guaranteed；Compact conformation of the present invention, with low cost, production process is more stable controlled.
Description
Technical field
The present invention relates to automated production equipment field, specifically a kind of plug-in type triangle wire harness production equipment.
Background technology
With the development and the quickening of process of industrialization of electronics industry, the demand of motor, instrument in the industrial production is got over
Come bigger.And plug-in type triangle wire harness is indispensable parts in motor and instrument.At present, plug-in type triangle wire harness is generally
Manpower manual operations production, such pattern needs a large amount of artificial, production efficiency is low, human cost is high, product error compared with
The uniformity of big and product is difficult to ensure that.Therefore, plug-in type triangle wire harness fully-automatic production can be realized and can by designing one kind
With adapted length is equal and length not the flexible production equipment of the wire harness production waited it is particularly valuable.
The content of the invention
The present invention discloses a kind of plug-in type triangle wire harness production equipment, so that machinery equipment is quick, precision is high, flexible complete
It is automatic to produce to replace original artificial operation, high human cost, production efficiency, precision height and homogeneity of product can be saved and be able to
Ensure.
A kind of plug-in type triangle wire harness production equipment, including control device, frame and the workbench below frame,
Right-to-left is sequentially provided with coalignment, scalds line apparatus, feed device, shearing device, punck-down block, terminal on the workbench
Pressing assembly, doubling binding component and conveying blanking component, the coalignment is respectively in YOZ plane and XOY plane arrangement
The U groove guide whees of cross arrangement, to realize that equipment supplied materials end line material realizes the alignment in YOZ planes and XOY plane through U groove guide whees
Effect.The terminal bonding component includes being respectively positioned on switching conveying appliance, the terminal machine on front side of punck-down block；The doubling binding
Component include being located at conveying blanking component on the right side of switching conveying appliance, below conveying blanking component and lines conveying equipment and
The sewing machine of outlet side on front side of simultaneously lines conveying equipment；Described conveying blanking component includes wire rod shifting apparatus and blanking
Device.
The boiling hot line apparatus is put including thrustor, connecting rod support and boiling hot leather jacket；Boiling hot leather jacket, which is installed, is placed in connecting rod
In support meanss, described thrustor is connected with connecting rod support.
The thrustor includes pushing tow cylinder, cylinder cushion block, linear slide rail, pushing block, sliding block, slide attachment plate, joint
Seat board and I type joints；Pushing tow cylinder is installed on cylinder cushion block, and the tailpiece of the piston rod of pushing tow cylinder passes through pushing block and slide attachment plate
Connection；Slide attachment plate is connected by sliding block with linear slide rail, to realize the guide effect of pushing tow cylinder action；The I types connect
Head is connected by joint seat board with slide attachment plate, to realize that I type joints are acted with cylinder piston rod.
The connecting rod support includes bottom plate, connection wye, jump ring, bearing pin, connecting rod A, connecting rod B, connecting rod C, three circles
Pipe, crossbeam, pipe end bearing, supporting plate, connecting rod D；Hole is provided with crossbeam, connection wye is corresponded to positioned at connecting rod A left and right two respectively
End, two connection wyes correspond to be hinged with I type joints, connecting rod B lower ends respectively；Jump ring is located at end part of pin shaft, to realize bearing pin
Axial restraint；In three pipes, the pipe positioned at left side, the pipe positioned at middle part are hinged and connected with connecting rod D, positioned at right side
Pipe and connecting rod B in the middle part of be hinged and connected；The connecting rod B upper ends, connecting rod D upper ends are hinged and connected with connecting rod C, and pipe end bearing is set
The rear end of pipe is placed in, the hole that three pipes both pass through crossbeam is arranged in supporting plate, and supporting plate is connected with bottom plate.
The hinged place of the pipe and connecting rod D hinged place, pipe and connecting rod B is equipped with set screw hole, for installing
Set screw prevents from rotating relative to pipe.
The boiling hot leather jacket is put including corresponding to pneumatic-finger seat board, pneumatic-finger, clamp on pipe end bearing respectively
A, resistance blade A, clamp B, cross-over block, conducting block and resistance blade B；Pneumatic-finger is arranged on pneumatic-finger seat board；Institute
Clamp A, the clamp B stated is mounted on pneumatic-finger；The cross-over block is connected respectively with clamp A, clamp B；Resistance
Blade A and resistance blade B are connected by conducting block with cross-over block, and conducting block plays electric action, electric wire is additionally connected, with reality
Now resistance blade A and resistance blade B is powered；Cross-over block plays insulated heat.
In addition, the pushing tow cylinder, pneumatic-finger are connected with control device signal respectively.Control device signal is controlled for PLC
Signal processed.
Boiling hot line apparatus is mainly used in simultaneously carrying out multiple conducting wires the boiling hot insulated hull of ring.Scalding the operation principle of line apparatus is：It is first
First wire is passed through from pipe center, pneumatic-finger original state is open configuration, resistance blade A and resistance blade B are in red
Warm status, then pneumatic-finger closure, drives resistance blade A, resistance blade B to clamp wire at semicircle position in the middle of blade,
Pushing tow cylinder promotes pushing block, slide attachment plate, joint seat board, I type joints and sliding block together to be moved along linear slide rail, drivening rod
A, connecting rod B, connecting rod C actions, connecting rod C act drivening rod D along pipe axial-rotation, and connecting rod D drives pipe, pipe end bearing and scalded
Leather jacket puts rotation, and the resistance blade A and resistance blade B of red heat can carry out rotation around wire axis and realize that ring scalds insulated hull work(
Energy.
The feed device mainly including the first core feed device of structure all same, the second core feed device and
3rd core feed device；The first core feed device includes servomotor, linear module, lower air cylinder and cylinder branch
Frame；The servomotor is connected with linear module, and the air cylinder support is arranged on linear module, and the lower air cylinder is arranged on
On air cylinder support.When by scalding the wire rod of line apparatus below by the lower air cylinder above linear module, lower air cylinder is moved
Wire rod is pushed down, servomotor drives the distance of linear module movement setting, and lower air cylinder unclamps wire rod, and linear module retracts,
Move in circles according to this, realize the feeding function of wire rod.
The shearing device includes the first core of structure identical shearing device, the second core shearing device and the 3rd core
Shearing device；The first core shearing device includes shearing device support, cutting function unit, stepper motor, main timing belt
Wheel, from synchronous pulley, timing belt, timing belt protective cover；Cutting function unit mainly includes cutter, bottom knife, upper slitter bar
Plate, bottom knife seat board, driving gear and the driven tooth frame and driven rack being engaged respectively with driving gear；Driving gear with
Coaxially connected from synchronous pulley, the driven tooth frame, driven rack correspond phase with cutter seat board, bottom knife seat board respectively
Even；The cutter seat board, bottom knife seat board are corresponded with cutter, bottom knife respectively to be connected；The stepper motor and master
Synchronous pulley is connected, main synchronous pulley with from being connected between synchronous pulley by toothed belt transmission；Under the driving of stepper motor,
Driving gear rotation drives the counter motion parallel with driven rack of driven tooth bar, so as to drive cutter and bottom knife crisscross motion
The cutting function to wire rod is realized, after the completion of cut-out, stepper motor reversion separates cutter and bottom knife, returns to initial bit
Put, according to this back and forth.
The punck-down block includes the first core adjustment punck-down block of structure all same, the second core adjustment punck-down block
Punck-down block is adjusted with the 3rd core；Described the first core adjustment punck-down block includes linear module, module bracket, switching dress
Put and doubling device；Linear module is installed in module bracket；Switching device installation settings is below linear module, doubling device
There is slide unit on the underface of linear module, linear module.
The switching device includes module connecting plate, switching seat board, cylinder I backboard, slider cylinder I, the pneumatic-finger I back ofs the body
Plate, pneumatic-finger I, clamp I types, No. two clamp I types, cylinder I I backboards, slider cylinder II, pneumatic-finger II backboards, one
Number clamp II types, No. two clamp II types and pneumatic-finger II；Module connecting plate is connected with the slide unit on linear module；Slider cylinder
I is connected by cylinder I backboard with switching seat board；A described clamp I type, No. two clamp I types are assembled on pneumatic-finger I
On, to realize the gripping function with pneumatic-finger I；The pneumatic-finger I is connected by pneumatic-finger I backboards with slider cylinder I,
Lifted with realizing with slider cylinder I；Slider cylinder II is connected by cylinder I I backboards with switching seat board；Pneumatic-finger II passes through gas
Start refer to II backboards be connected with slider cylinder II, with realize with slider cylinder II lifting；A described clamp II type, No. two folders
Pincers II types are connected with pneumatic-finger II, to realize the gripping function with pneumatic-finger II.
The doubling device includes jacking cylinder, jacking cylinder seat board, bottom plate, right angle rack, lifting backboard, jacking seat
Plate, pneumatic-finger backing plate, lift cylinder, pneumatic-finger III, geosynclinal block bottom plate, clamp III, inserted sheet bottom plate, geosynclinal block supporting plate, groove
Block and inserted sheet；Lifting backboard is installed vertically on bottom plate, and the right angle rack is connected with lifting backboard, bottom plate, is added with realizing
The effect of clamped support；Jacking seat board is arranged at the piston rod top of jacking cylinder, to realize the lifting with jacking cylinder piston bar；
Pneumatic-finger III is connected by pneumatic-finger backing plate with jacking seat board, is lifted with realizing with jacking seat board；Clamp III is installed on
On pneumatic-finger III, to realize the gripping function with pneumatic-finger III；Lift cylinder is arranged on lifting backboard；The geosynclinal block
Bottom plate is set in parallel with bottom plate, and geosynclinal block bottom plate is installed vertically on lifting backboard；Geosynclinal block passes through geosynclinal block supporting plate and geosynclinal block bottom
Plate is connected；Inserted sheet is connected by the piston rod part of inserted sheet bottom plate and lift cylinder, to realize inserted sheet with lift cylinder piston rod
Lifting.Wherein, geosynclinal block, which is provided with dovetail groove, clamp III, has equilateral triangle central plane.
Provided with that can hold the rectangular indentation that inserted sheet is passed through in the middle part of the geosynclinal block, inserted sheet is acted through the rectangle with lift cylinder
Breach is lifted.
The clamp III acted with pneumatic-finger III merge an available drift angle upward, the triangle wedge of base level
Mouthful, triangle wire harness can be just clamped in the triangle wedge mouthful by size.
It is described linear module, slider cylinder I, slider cylinder II, jacking cylinder, lift cylinder, pneumatic-finger I, pneumatic
Finger II, pneumatic-finger III are respectively connected with control device signal.Control device signal is PLC signals.
Punck-down block is to be used to realize to carry out three wire rods by distributing order doubling to be triangle wire harness.Slider cylinder first
I promotes 3 pneumatic-finger I in switching device to decline and grip three wire rods from a upper station.Slider cylinder I shrinks, with linear
Module is moved to above doubling device, and lift cylinder promotes inserted sheet to rise, and switching device is by two in three wire rods of gripping
The inserted sheet both sides in the dovetail groove of geosynclinal block are respectively placed in, lift cylinder shrinks, and inserted sheet declines.Further, switching device will
3rd wire rod is positioned in the dovetail groove of geosynclinal block between both threads material, and make it that three wire rods are triangular in shape.Jacking cylinder is pushed away
Dynamic pneumatic-finger III rises, and pneumatic-finger III actions close clamp III, will using the equilateral triangle central plane on clamp III
Three wire rod wedgings complete the function that doubling is triangle wire harness.Then, linear module is moved to setting position by switching conveying dress
Put gripping wire rod and enter next process.
The switching conveying appliance mainly by the linear module of X-axis, the linear module of Y-axis, X-axis linear slide rail and is arranged at Y-axis
Rotation grip unit composition on linear module.X-axis linear slide rail plays support guide to the linear module of Y-axis.Rotation clamping
Unit mainly includes rotary cylinder and pneumatic clamp assemblies, to grip wire rod at punck-down block and be rotated with rotary cylinder
180 °, terminal machine is moved to by the linear module of X-axis and carries out pressing terminal.
The model XYL-2T of the terminal machine, the model JACK-9100B of the sewing machine.
Described and lines conveying equipment, the structure for conveying both blanking components are identical with the first core adjustment punck-down block.
Wherein, control device is PLC.
The beneficial effects of the invention are as follows：
1) present invention replaces Traditional Man to operate using fully-automatic production mode, and great advantage is to improve production effect
Rate, reduce cost；2) present invention uses the machine Full-automatic circulation mode of production, and Product Precision is higher, and the uniformity of product is obtained
To guarantee；3) compact conformation of the present invention, with low cost, and production process is more stable controlled.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the stereogram of the present invention；
Fig. 2 is the overlooking structure figure for removing frame；
Fig. 3 is the stereogram of coalignment；
Fig. 4 is the stereogram for scalding line apparatus；
Fig. 5 is the stereogram of thrustor；
Fig. 6 is the stereogram of connecting rod support；
Fig. 7 is to scald the stereogram that leather jacket is put；
Fig. 8 is the stereogram of wire-sending device；
Fig. 9 is turned off the stereogram of device；
Figure 10 is the stereogram of the first core shearing device；
Figure 11 is the partial perspective view of punck-down block；
Figure 12 is the stereogram that the first core adjusts punck-down block；
Figure 13 is the stereogram of switching device；
Figure 14 is the stereogram of doubling device；
Figure 15 is the stereogram of switching conveying appliance；
Figure 16 is the stereogram of terminal machine；
Figure 17 is the structure chart of the simultaneously sewing machine of lines conveying equipment and outlet side；
Figure 18 is conveying blanking component stereogram.
In figure：1st, coalignment；2nd, line apparatus is scalded；3rd, feed device；4th, shearing device；41st, the first core shearing device；
42nd, the second core shearing device；43rd, the 3rd core shearing device；5th, punck-down block；51st, the first core punck-down block；52nd,
Two core punck-down blocks；53rd, the 3rd core punck-down block；6th, switching conveying appliance；7th, terminal machine；8 and lines conveying equipment；9、
Sewing machine；10th, blanking device is conveyed.
Embodiment
In order that the technical means, the inventive features, the objects and the advantages of the present invention are easy to understand, below it is right
The present invention is expanded on further.
As shown in Fig. 1 to Figure 18, a kind of plug-in type triangle wire harness production equipment, including control device, frame and be located at
Right-to-left is sequentially provided with coalignment 1, scalds line apparatus 2, feed device 3, cuts on workbench below frame, the workbench
Disconnected device 4, punck-down block 5, terminal bonding component, doubling binding component and conveying blanking component 10, the coalignment is to divide
The U groove guide whees of cross arrangement are not arranged in YOZ planes and XOY plane, to realize that equipment supplied materials end line material is realized through U groove guide whees
Acted in the alignment of YOZ planes and XOY plane.The switching that the terminal bonding component includes being respectively positioned on the front side of punck-down block 5 is defeated
Send device 6, terminal machine 7；The doubling binding component includes being located at the conveying blanking component 10 on the right side of switching conveying appliance 6, defeated
Send the lower section of blanking component 10 and lines conveying equipment 8 and the outlet side on front side of simultaneously lines conveying equipment 8 sewing machine 9；Institute
The conveying blanking component 10 stated includes wire rod shifting apparatus and blanking device.
The boiling hot line apparatus 2 puts 23 including thrustor 21, connecting rod support 22 and boiling hot leather jacket；Boiling hot leather jacket is put 23 and set
It is placed on connecting rod support 22, described thrustor 21 is connected with connecting rod support 22.
The thrustor 21 includes pushing tow cylinder 211, cylinder cushion block 212, linear slide rail 213, pushing block 214, sliding block
215th, slide attachment plate 216, joint seat board 217 and I type joints 218；Pushing tow cylinder 211 is installed on cylinder cushion block 212, pushing tow
The tailpiece of the piston rod of cylinder 211 is connected by pushing block 214 with slide attachment plate 216；Slide attachment plate 216 passes through sliding block 215 and line
Property slide rail 213 connect, with realize pushing tow cylinder 211 act guide effect；The I type joints 218 by joint seat board 217 with
Slide attachment plate 216 is connected, to realize that I type joints 218 are acted with cylinder piston rod.
The connecting rod support 22 includes bottom plate 221, connection wye 222, jump ring 223, bearing pin 224, connecting rod A225, company
Bar B226, connecting rod C227, three pipes 228, crossbeam 229, pipe end bearing 2210, supporting plate 2211, connecting rod D2212；Crossbeam 229
On be provided with hole, connection wye 222 is corresponded to positioned at connecting rod A225 left and right ends respectively, and two connection wyes 222 are corresponded to and I types respectively
Joint 218, connecting rod B226 lower ends are hinged；Jump ring 223 is located at the end of bearing pin 224, to realize the axial restraint of bearing pin 224；
In three pipes 228, the pipe 228 positioned at left side, the pipe 228 positioned at middle part are hinged and connected with connecting rod D2212, positioned at the right side
The pipe 228 of side in the middle part of connecting rod B226 with being hinged and connected；The connecting rod B226 upper ends, connecting rod D2212 upper ends with connecting rod C227
It is hinged and connected, pipe end bearing 2210 is arranged at the rear end of pipe 228, the hole that three pipes 228 both pass through crossbeam 229 is arranged at branch
On fagging 2211, supporting plate 2211 is connected with bottom plate 221.
The pipe 228 is equipped with connecting rod D2212 hinged place, pipe 228 and connecting rod B226 hinged place and stops payment spiral shell
Silk hole, prevents from rotating relative to pipe 228 for installing set screw.
The boiling hot leather jacket, which is put, 23 includes corresponding to pneumatic-finger seat board 231 on the pipe end bearing 2210 respectively, pneumatic
Finger 232, clamp A233, resistance blade A234, clamp B235, cross-over block 236, conducting block 237 and resistance blade B238；Gas
Start to refer to and 232 be arranged on pneumatic-finger seat board 231；Described clamp A233, clamp B235 is mounted on pneumatic-finger 232
On；The cross-over block 236 is connected respectively with clamp A233, clamp B235；Resistance blade A234 and resistance blade B238
It is connected by conducting block 237 with cross-over block 236,237 electric actions of conducting block additionally connect electric wire, to realize to electricity
Blade A234 and resistance blade B238 is hindered to be powered；Cross-over block 236 plays insulated heat.
In addition, the pushing tow cylinder 211, pneumatic-finger 232 are connected with control device signal respectively.Control device signal is
PLC control signals.
Line apparatus 2 is scalded to be mainly used in simultaneously carrying out multiple conducting wires the boiling hot insulated hull of ring.Scalding the operation principle of line apparatus 2 is：
Wire is passed through from the center of pipe 228 first, the original state of pneumatic-finger 232 is open configuration, resistance blade A234 and resistance
Blade B238 is in red heat state, and then pneumatic-finger 232 is closed, and drives resistance blade A234, resistance blade B238 with blade
Wire is clamped at middle semicircle position, pushing tow cylinder 211 promotes pushing block 214, slide attachment plate 216, joint seat board 217, I types to connect
First 218 and sliding block 215 together moved along linear slide rail 213, drivening rod A225, connecting rod B226, connecting rod C227 action, connecting rod
C227 acts drivening rod D2212 along pipe axial-rotation, and connecting rod D2212 drives pipe 228, pipe end bearing 2210 and boiling hot leather jacket
23 rotations are put, the resistance blade A234 and resistance blade B238 of red heat can carry out rotation around wire axis and realize that ring scalds insulated hull
Function.
The feed device 3 mainly including the first core feed device of structure all same, the second core feed device with
And the 3rd core feed device；The first core feed device includes servomotor 31, linear module 32, the and of lower air cylinder 33
Air cylinder support 34；The servomotor 31 is connected with linear module 32, and the air cylinder support 34 is arranged on linear module 32, institute
Lower air cylinder 33 is stated on air cylinder support 34.When the wire rod by scalding line apparatus 2 is under by the linear top of module 32
During 33 lower section of air cylinder, wire rod is pushed down in the action of lower air cylinder 33, and servomotor 31 drives the distance of the linear movement of module 32 setting,
Lower air cylinder 33 unclamps wire rod, and linear module 32 retracts, moved in circles according to this, realizes the feeding function of wire rod.
The shearing device 4 includes the first core of structure identical shearing device 41, the second core shearing device 42 and the
Three core shearing devices 43；The first core shearing device 41 includes shearing device support, cutting function unit, stepper motor
411st, main synchronous pulley 412, from synchronous pulley 414, timing belt 413, timing belt protective cover；Cutting function unit mainly includes upper
Blade 417, bottom knife 415, cutter seat board 418, bottom knife seat board 416, driving gear 419 and respectively with driving gear 419
The driven tooth frame 4110 and driven rack 4111 being engaged；Driving gear 419 with it is coaxially connected from synchronous pulley 414, it is described
Driven tooth frame 4110, driven rack 4111 are corresponded with cutter seat board 418, bottom knife seat board 416 respectively to be connected；On described
Blade seat board 418, bottom knife seat board 416 are corresponded with cutter 417, bottom knife 415 respectively to be connected；The stepper motor
411 are connected with main synchronous pulley 412, main synchronous pulley 412 between synchronous pulley 414 by timing belt 413 transmission be connected；
Under the driving of stepper motor 411, the rotation of driving gear 419 drives the reverse fortune parallel with driven rack 4111 of driven tooth bar 4110
It is dynamic, so that drive cutter 417 and the crisscross motion of bottom knife 415 to realize the cutting function to wire rod, after the completion of cut-out, stepping electricity
Machine 411 is inverted, and is separated cutter 417 and bottom knife 415, is returned to initial position, according to this back and forth.
The punck-down block 5 includes the first core adjustment punck-down block of structure all same, the second core adjustment wire stripping dress
Put and adjust punck-down block with the 3rd core；Described first core adjustment punck-down block include linear module 51, module bracket 52,
Switching device 53 and doubling device 54；Linear module 51 is installed in module bracket 52；The installation settings of switching device 53 is in linear
The lower section of module 51, doubling device 54, which is located on the underface of linear module 51, linear module 51, has slide unit.
The switching device 53 includes module connecting plate 531, switching seat board 532, cylinder I backboard 533, slider cylinder
I534, pneumatic-finger I backboards 535, pneumatic-finger I536, clamp I types 537, No. two clamp I types 538, a cylinder I I backboards
539th, slider cylinder II5310, pneumatic-finger II backboards 5311, a clamp II type 5312, No. two clamp II types 5313 and pneumatic
Finger II5314；Module connecting plate 531 is connected with the slide unit on linear module 51；Slider cylinder I534 passes through cylinder I backboard 533
It is connected with switching seat board 532；A described clamp I type 537, No. two clamp I types 538 are assembled on pneumatic-finger I536,
To realize the gripping function with pneumatic-finger I536；The pneumatic-finger I536 passes through pneumatic-finger I backboards 535 and slider cylinder
I534 connections, are lifted with realizing with slider cylinder I534；Slider cylinder II5310 passes through cylinder I I backboards 539 and switching seat board
532 connections；Pneumatic-finger II5314 is connected by pneumatic-finger II backboards 5311 with slider cylinder II5310, to realize with slide unit
Cylinder I I5310 is lifted；A described clamp II type 5312, No. two clamp II types 5313 are connected with pneumatic-finger II5314,
To realize the gripping function with pneumatic-finger II5314.
The doubling device 54 includes jacking cylinder 541, jacking cylinder seat board 542, bottom plate 543, right angle rack 544, liter
Backboard 545, jacking seat board 546, pneumatic-finger backing plate 547, lift cylinder 548, pneumatic-finger III549, geosynclinal block bottom plate drop
5410th, clamp III5411, inserted sheet bottom plate 5412, geosynclinal block supporting plate 5413, geosynclinal block 5414 and inserted sheet 5415；Backboard 545 is lifted to hang down
Directly it is installed on bottom plate 543, the right angle rack 544 is connected with lifting backboard 545, bottom plate 543, and support is reinforced to realize
Effect；Jacking seat board 546 is arranged at the piston rod top of jacking cylinder 541, to realize the liter with the piston rod of jacking cylinder 541
Drop；Pneumatic-finger III549 is connected by pneumatic-finger backing plate 547 with jacking seat board 546, to realize with 546 liters of jacking seat board
Drop；Clamp III5411 is installed on pneumatic-finger III549, to realize the gripping function with pneumatic-finger III549；Lifting air
Cylinder 548 is arranged on lifting backboard 545；The geosynclinal block bottom plate 5410 is set in parallel with bottom plate 543, and geosynclinal block bottom plate 5410 is vertical
It is installed on lifting backboard 545；Geosynclinal block 5414 is connected by geosynclinal block supporting plate 5413 with geosynclinal block bottom plate 5410；Inserted sheet 5415 passes through
Inserted sheet bottom plate 5412 is connected with the piston rod part of lift cylinder 548, to realize inserted sheet 5415 with the piston rod of lift cylinder 548
Lifting.Wherein, geosynclinal block 5414, which is provided with dovetail groove, clamp III5411, has equilateral triangle central plane.
The middle part of geosynclinal block 5414 is provided with that can hold the rectangular indentation that inserted sheet 5415 is passed through, and inserted sheet 5415 is with lift cylinder 548
Action is lifted through the rectangular indentation.
The clamp III5411 acted with pneumatic-finger III549 merge an available drift angle upward, the three of base level
Triangle wire harness can be just clamped in the triangle wedge mouthful by angular wedge mouthful, size.
Described linear module 51, slider cylinder I534, slider cylinder II5310, jacking cylinder 541, lift cylinder 548,
Pneumatic-finger I536, pneumatic-finger II5314, pneumatic-finger III549 are respectively connected with control device signal.Control device signal is
PLC signals.
Punck-down block 5 is to be used to realize to carry out three wire rods by distributing order doubling to be triangle wire harness.Slide unit gas first
Cylinder I534 promotes 3 pneumatic-finger I536 in switching device 53 to decline and grip three wire rods from a upper station.Slider cylinder
I534 is shunk, and the top of doubling device 54 is moved to linear module 51, and lift cylinder 548 promotes inserted sheet 5415 to rise, switching dress
Put the 53 inserted sheet both sides that two in three wire rods of gripping are respectively placed in the dovetail groove of geosynclinal block 5414, lift cylinder
548 shrink, and inserted sheet 5415 declines.Further, the 3rd wire rod is positioned in the dovetail groove of geosynclinal block 5414 by switching device 53
Between both threads material, and make it that three wire rods are triangular in shape.Jacking cylinder 541 promotes pneumatic-finger III549 to rise, pneumatic hand
Referring to III549 actions closes clamp III5411, using the equilateral triangle central plane on clamp III5411 that three wire rod wedgings are complete
Into the function that doubling is triangle wire harness.Then, linear module 51, which is moved to setting position and grips wire rod by switching conveying appliance 6, enters
Enter next process.
The switching conveying appliance 6 mainly by the linear module 62 of X-axis, the linear module 65 of Y-axis, X-axis linear slide rail 61 and is set
The rotation grip unit composition being placed on the linear module 65 of Y-axis.X-axis linear slide rail 61 is to 65 support guides of the linear module of Y-axis
Effect.Rotate grip unit mainly include rotary cylinder and pneumatic clamp assemblies, at punck-down block grip wire rod and with
Rotary cylinder rotates 180 °, is moved to terminal machine 7 by the linear module 62 of X-axis and carries out pressing terminal.
The model XYL-2T, the model JACK-9100B of the sewing machine 9 of the terminal machine 7.
Described and lines conveying equipment 8, the structure of both conveying blanking components 10 are identical with the first core adjustment punck-down block.
Wherein, control device is PLC.
The present invention be also connected when in use with wire rod coiling mechanism, by the winding mechanism by three wire feedstocks respectively on
Material carries out alignment by three wire feedstocks of coalignment 1 pair, seals off spacing on three wire rod crusts through boiling hot line apparatus 2 and fixes
2 circles, three reciprocal push feeds of wire rod can pass through the length that sets every wire rod of adjustment to need, stripping by feed device 3
Line apparatus 5 peels off wire ends crust, and the line skin that boiling hot line apparatus 2 is sealed off is pulled out to end, and shearing device 4 is respectively by three wire rods
According to setting length to cut off, switching conveying appliance 6 grips three 180 ° of wire rods rotations and is transported to the pressing terminal of terminal machine 7, conveying
Blanking component 10 is transported to three wire rod grippings and the doubling of lines conveying equipment 8 is triangle wire harness and defeated by simultaneously lines conveying equipment 8
Deliver to sewing machine 9 and tie up triangle wire harness, conveying blanking component 10 grips triangle wire harness and is moved to output end release clamping jaw, makes triangle
Bunch product falls to lower section slideway and skidded off from outlet.
The main method of work of the present invention is as follows：
A) starting device：Equipment is set to ready mode.
B) raw material prepares：It is artificial that wire rod is pulled out through coalignment 1 from winding mechanism, line apparatus 2, feed device 3 is scalded
Up through the edge of a knife of shearing device 4, terminal material volume is put into the feeding system of terminal machine 7, and binding material volume is put into the confession of sewing machine 9
Material system.
C) FAA first article assurance：Start button is pressed, all devices return origin, and feed device 3 fixes wire rod, shearing device 4
The wire rod of the edge of a knife is stretched out in cut-out, and single cycle work confirms tangential dimension, wire stripping size, doubling position dimension, binding position dimension
With terminal bonding state.
D) automatic production：After FAA first article assurance has no problem, equipment is set to automatic mode, equipment self-feeding is produced,
Circulation work is realized by the reciprocating action of feeding device 3, switching conveying appliance 6 and lines conveying equipment 8.Wherein, work is circulated
Step is as follows：Self-feeding, boiling hot line skin, wire stripping skin, bracing wire skin, fixed length tangent line, pressing terminal, doubling, binding, blanking, entrance
Subsequent cycle.
General principle, principal character and the advantages of the present invention of the present invention has been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and that described in above-described embodiment and specification is the present invention
Principle, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these change and
Improvement is both fallen within claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.
Claims (8)
1. a kind of plug-in type triangle wire harness production equipment, it is characterised in that：Including control device, frame and below frame
Workbench, right-to-left is sequentially provided with coalignment (1), scalds line apparatus (2), feed device (3), cut-out on the workbench
Device (4), punck-down block (5), terminal bonding component, doubling binding component and conveying blanking component (10), the coalignment
To arrange the U groove guide whees of cross arrangement in YOZ planes and XOY plane respectively, the terminal bonding component includes being respectively positioned on wire stripping
Switching conveying appliance (6), terminal machine (7) on front side of device (5)；The doubling binding component includes being located at switching conveying appliance
(6) conveying blanking component (10) on the right side of, below conveying blanking component (10) and lines conveying equipment (8) and defeated positioned at doubling
Send the sewing machine (9) of the outlet side on front side of device (8)；Described conveying blanking component (10) includes wire rod shifting apparatus and blanking
Device.
2. a kind of plug-in type triangle wire harness production equipment according to claim 1, it is characterised in that：The boiling hot line apparatus
(2) put (23) including thrustor (21), connecting rod support (22) and boiling hot leather jacket；Boiling hot leather jacket puts (23) and is arranged at connecting rod branch
On support arrangement (22), described thrustor (21) is connected with connecting rod support (22)；
The thrustor (21) include pushing tow cylinder (211), cylinder cushion block (212), linear slide rail (213), pushing block (214),
Sliding block (215), slide attachment plate (216), joint seat board (217) and I type joints (218)；Pushing tow cylinder (211) is installed on cylinder
On cushion block (212), the tailpiece of the piston rod of pushing tow cylinder (211) is connected by pushing block (214) with slide attachment plate (216)；Sliding block connects
Fishplate bar (216) is connected by sliding block (215) with linear slide rail (213)；The I type joints (218) by joint seat board (217) with
Slide attachment plate (216) is connected；
The connecting rod support (22) includes bottom plate (221), connection wye (222), jump ring (223), bearing pin (224), connecting rod A
(225), connecting rod B (226), connecting rod C (227), three pipes (228), crossbeam (229), pipe end bearing (2210), supporting plates
(2211), connecting rod D (2212)；Hole is provided with crossbeam (229), connection wye (222) is corresponded to positioned at connecting rod A (225) left and right respectively
Two ends, two connection wyes (222) correspond to be hinged with I type joints (218), connecting rod B (226) lower end respectively；Jump ring (223)
Positioned at bearing pin (224) end；In three pipes (228), pipe (228) positioned at left side, positioned at middle part pipe (228) with
Connecting rod D (2212) is hinged and connected, and the pipe (228) positioned at right side in the middle part of connecting rod B (226) with being hinged and connected；The connecting rod B
(226) upper end, connecting rod D (2212) upper end are hinged and connected with connecting rod C (227), and pipe end bearing (2210) is arranged at pipe (228)
Rear end, the hole that three pipes (228) both pass through crossbeam (229) is arranged in supporting plate (2211), supporting plate (2211) and bottom
Plate (221) is connected；
The pipe (228) is equipped with only with connecting rod D (2212) hinged place, the hinged place of pipe (228) and connecting rod B (226)
Pay screw hole；
The boiling hot leather jacket, which puts (23), to be included corresponding to pneumatic-finger seat board (231), gas on pipe end bearing (2210) respectively
Start refer to (232), clamp A (233), resistance blade A (234), clamp B (235), cross-over block (236), conducting block (237) and
Resistance blade B (238)；Pneumatic-finger (232) is arranged on pneumatic-finger seat board (231)；Described clamp A (233), clamp B
(235) it is mounted on pneumatic-finger (232)；The cross-over block (236) and clamp A (233), clamp B (235) are corresponding respectively
Connection；Resistance blade A (234) and resistance blade B (238) are connected by conducting block (237) with cross-over block (236).
3. a kind of plug-in type triangle wire harness production equipment according to claim 1, it is characterised in that：The feed device
(3) mainly the first core feed device, the second core feed device and the 3rd core feed device of structure all same are included；
The first core feed device includes servomotor (31), linear module (32), lower air cylinder (33) and air cylinder support (34)；
The servomotor (31) is connected with linear module (32), and the air cylinder support (34) is arranged on linear module (32), described
Lower air cylinder (33) is arranged on air cylinder support (34).
4. a kind of plug-in type triangle wire harness production equipment according to claim 1, it is characterised in that：The shearing device
(4) structure identical the first core shearing device (41), the second core shearing device (42) and the 3rd core shearing device are included
(43)；The first core shearing device (41) includes shearing device support, cutting function unit, stepper motor (411), master together
Walk belt wheel (412), from synchronous pulley (414), timing belt (413), timing belt protective cover；Cutting function unit mainly includes upper slitter
Piece (417), bottom knife (415), cutter seat board (418), bottom knife seat board (416), driving gear (419) and respectively with actively
Driven tooth frame (4110) and driven rack (4111) that gear (419) is engaged；Driving gear (419) with from synchronous pulley
(414) it is coaxially connected, the driven tooth frame (4110), driven rack (4111) respectively with cutter seat board (418), bottom knife seat
Plate (416), which is corresponded, to be connected；The cutter seat board (418), bottom knife seat board (416) respectively with cutter (417), lower knife
Piece (415), which is corresponded, to be connected；The stepper motor (411) is connected with main synchronous pulley (412), main synchronous pulley (412) with
It is connected from being driven between synchronous pulley (414) by timing belt (413).
5. a kind of plug-in type triangle wire harness production equipment according to claim 1, it is characterised in that：The punck-down block
(5) the first core adjustment punck-down block including structure all same, the second core adjustment punck-down block and the adjustment stripping of the 3rd core
Line apparatus；Described first core adjustment punck-down block include linear module (51), module bracket (52), switching device (53) and
Doubling device (54)；Linear module (51) is installed in module bracket (52)；Switching device (53) installation settings is in linear module
(51) lower section, doubling device (54), which is located on the underface of linear module (51), linear module (51), has slide unit；
The switching device (53) includes module connecting plate (531), switching seat board (532), cylinder I backboard (533), slider cylinder
I (534), pneumatic-finger I backboards (535), pneumatic-finger I (536), clamp I types (537), No. two clamp I types (538), a gas
Cylinder II backboards (539), slider cylinder II (5310), pneumatic-finger II backboards (5311), clamp II types (5312), No. two folders
Clamp II types (5313) and pneumatic-finger II (5314)；Module connecting plate (531) is connected with the slide unit on linear module (51)；Slide unit
Cylinder I (534) is connected by cylinder I backboard (533) with switching seat board (532)；A described clamp I type (537), No. two folders
Pincers I types (538) are assembled on pneumatic-finger I (536)；The pneumatic-finger I (536) by pneumatic-finger I backboards (535) with
Slider cylinder I (534) connections；Slider cylinder II (5310) is connected by cylinder I I backboards (539) with switching seat board (532)；Gas
Start refer to II (5314) be connected by pneumatic-finger II backboards (5311) with slider cylinder II (5310)；A described clamp II
Type (5312), No. two clamp II types (5313) are connected with pneumatic-finger II (5314)；
The doubling device (54) includes jacking cylinder (541), jacking cylinder seat board (542), bottom plate (543), right angle rack
(544), lifting backboard (545), jacking seat board (546), pneumatic-finger backing plate (547), lift cylinder (548), pneumatic-finger III
(549), geosynclinal block bottom plate (5410), clamp III (5411), inserted sheet bottom plate (5412), geosynclinal block supporting plate (5413), geosynclinal block (5414)
With inserted sheet (5415)；Lifting backboard (545) is installed vertically on bottom plate (543), the right angle rack (544) and lifting backboard
(545), bottom plate (543) is connected；Jacking seat board (546) is arranged at the piston rod top of jacking cylinder (541), pneumatic-finger
III (549) is connected by pneumatic-finger backing plate (547) with jacking seat board (546)；Clamp III (5411) is installed on pneumatic-finger
On III (549)；Lift cylinder (548) is arranged on lifting backboard (545)；The geosynclinal block bottom plate (5410) is in bottom plate (543)
It is arranged in parallel, geosynclinal block bottom plate (5410) is installed vertically on lifting backboard (545)；Geosynclinal block (5414) passes through geosynclinal block supporting plate
(5413) it is connected with geosynclinal block bottom plate (5410)；Inserted sheet (5415) passes through inserted sheet bottom plate (5412) and the piston of lift cylinder (548)
Connected at the top of bar；
Provided with that can hold the rectangular indentation that inserted sheet (5415) is passed through in the middle part of the geosynclinal block (5414), inserted sheet (5415) is with lift cylinder
(548) action is lifted through the rectangular indentation；
Described linear module (51), slider cylinder I (534), slider cylinder II (5310), jacking cylinder (541), lift cylinder
(548), pneumatic-finger I (536), pneumatic-finger II (5314), pneumatic-finger III (549) are respectively connected with control device signal.
6. a kind of plug-in type triangle wire harness production equipment according to claim 1, it is characterised in that：The switching conveying dress
Put that (6) are main by the linear module of X-axis (62), the linear module of Y-axis (65), X-axis linear slide rail (61) and to be arranged at the linear module of Y-axis
(65) the rotation grip unit composition on.
7. a kind of plug-in type triangle wire harness production equipment according to claim 1, it is characterised in that：The terminal machine (7)
Model XYL-2T, the model JACK-9100B of the sewing machine (9).
8. a kind of plug-in type triangle wire harness production equipment according to claim 5, it is characterised in that：The doubling conveying dress
Put (8), that conveying blanking component (10) structure of the two and the first core adjust punck-down block is identical.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710475274.XA CN107196173B (en) | 2017-06-21 | 2017-06-21 | Plug-in type triangle pencil production facility |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710475274.XA CN107196173B (en) | 2017-06-21 | 2017-06-21 | Plug-in type triangle pencil production facility |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107196173A true CN107196173A (en) | 2017-09-22 |
| CN107196173B CN107196173B (en) | 2023-06-16 |
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ID=59879811
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710475274.XA Active CN107196173B (en) | 2017-06-21 | 2017-06-21 | Plug-in type triangle pencil production facility |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108063361A (en) * | 2017-12-18 | 2018-05-22 | 苏州人为峰软件科技有限公司 | A kind of plug-in type triangle harness production equipment |
| CN109323047A (en) * | 2018-10-24 | 2019-02-12 | 吴江市凯宝电器有限公司 | A kind of data line harness clips |
| CN109842007A (en) * | 2019-03-07 | 2019-06-04 | 苏州开铂机器人有限公司 | Shell machine is inserted for weaving line terminals and is moved forward and backward hollow swing thread-ironing machine structure |
| CN111541130A (en) * | 2020-05-20 | 2020-08-14 | 汕头市宏田环保科技有限公司 | Wire harness production system |
| CN112271525A (en) * | 2020-10-23 | 2021-01-26 | 东莞市领业电子有限公司 | Multi-wire connecting piece automatic processing equipment |
| CN113725697A (en) * | 2021-07-16 | 2021-11-30 | 宁波考比锐特智能科技有限公司 | Automatic assembly equipment for thermocouple cathode lead |
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| CN113725697A (en) * | 2021-07-16 | 2021-11-30 | 宁波考比锐特智能科技有限公司 | Automatic assembly equipment for thermocouple cathode lead |
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