CN107190406A - Superfine fibre face mask substrate material and its manufacturing process with water suction and resilience function - Google Patents
Superfine fibre face mask substrate material and its manufacturing process with water suction and resilience function Download PDFInfo
- Publication number
- CN107190406A CN107190406A CN201710319860.5A CN201710319860A CN107190406A CN 107190406 A CN107190406 A CN 107190406A CN 201710319860 A CN201710319860 A CN 201710319860A CN 107190406 A CN107190406 A CN 107190406A
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- Prior art keywords
- face mask
- mask substrate
- substrate material
- water suction
- superfine fibre
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Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/18—Other fabrics or articles characterised primarily by the use of particular thread materials elastic threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
- D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
- D04B21/18—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating elastic threads
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Woven Fabrics (AREA)
Abstract
The present invention relates to a kind of superfine fibre face mask substrate material and its manufacturing process with water suction and resilience function, belong to the technical field of face mask substrate material production, using knitting technology or tatting technology, simultaneously from specification be 30 ~ 225D/24 ~ 75F sea island filament be raw material weave form, or specification be 30 ~ 105D/24F sea island filament and specification be 20 ~ 40D spandex thread be raw material weave form.The present invention has the superfine fibre face mask substrate material of water suction and resilience function, and not only transparency is high, moisture retention is good, docile property is good, resilience is good, morphotropism is good, and can dye, it is soft it is fine and smooth, not easy glide, be difficult to tear, be not likely to produce bubble.
Description
Technical field
The present invention relates to a kind of superfine fibre face mask substrate material and its manufacturing process with water suction and resilience function, belong to facial mask base
The technical field of material production.
Background technology
Facial mask can not only cutin-softening layer, prevent moisture evaporation, accelerate the osmotic absorption of nutriment, but also skin can be removed
The dirt and grease on surface, so as to reach enhancing skin elasticity, prevent wrinkle from producing, and make the effect of skin more Smooth and moist.
Facial mask has two kinds of forms, and one kind is no-load build, and one kind is carrier model.Carrier model facial mask refer to using filmogen as carrier (i.e.
Face mask substrate material), it is aided with nutritional ingredient and medicine, then carries out the facial mask of surface application.
At present, domestic high-end facial mask market is monopolized by several enterprises of Japan, South Korea.Domestic enterprise is also directed to
Research, development and production of face mask substrate material, but the production technology of face mask substrate material is based on spunlace non-woven method, its water absorption rate, are returned
Bullet rate, rich color etc. need further raising.For example in patent CN204875072U prepared using double-deck spun lacing method
The characteristics of mask substrate has high liquid-loading capacity.But its double-deck non-woven constructions determines its relatively low resilience, and mechanical strength.
The research and development department that plum contains industry passes through the synthetical comparison and assessment and experiment to a variety of textile technologies, the screening and survey of material
Examination, the problem of solving above-mentioned.Using sea-island fibre as raw material, mutually tied with dermatine technology by using knitting technology
Close, prepare a kind of possessing stainability, high water absorbing capacity, highly-breathable, the face mask substrate material of high resilience.
The content of the invention
It is an object of the invention to provide a kind of superfine fibre face mask substrate material with water suction and resilience function and its manufacture work
Skill.
To reach above-mentioned purpose, the technical solution adopted in the present invention is：
A kind of superfine fibre face mask substrate material with water suction and resilience function, using knitting technology or tatting technology, is selected simultaneously
With the sea island filament that specification is 30 ~ 225D/24 ~ 75F be raw material weaving form, or specification for 30 ~ 105D/24F sea island filament and
The spandex thread that specification is 20 ~ 40D is that raw material weaving is formed.
When manufacturing base fabric using knitting technology, warp knit or the mode of weft knitting can be used to realize；Manufactured using tatting technology
Plain weave, twill-weave, the change of satin weave or above-mentioned basic organization or the tissue combined can be used during base fabric
Mode is realized.
Included in technique in post processing：A turns over base；B bound edges, can anti-leak-stopping silk；The processing of C pre-settings；D Alkali reduction fibrillation；E
First time heat treatment；F sandings；When G produces this white products, selection machine cylinder is washed；When producing other color products, first contaminated
Color, then it is impregnated with water-soluble resin；Second of sizing of F, obtains finished product.
The present invention has the superfine fibre face mask substrate material of water suction and resilience function, and not only transparency is high, moisture retention is good, docile
Property good, resilience is good, morphotropism is good, and can dye, it is soft it is fine and smooth, not easy glide, be difficult to tear, be not likely to produce gas
Bubble.
The present invention has the key technical indexes of the superfine fibre face mask substrate material of water suction and resilience function as follows：
1st, rebound degree：5-15%；2nd, water absorption rate：100-300%；3rd, color fastness level：Dry grinding：3.5-4.5, wet-milling：3-4； 4、
Moisture preserving time：More than 40 minutes；4th, chemical agent compatibility：Well；5th, content of beary metal：Nothing.
Embodiment
Below by specific embodiment, the invention will be further described, but the present invention is not limited by following examples
It is fixed.
Embodiment 1
The present invention has the superfine fibre face mask substrate material of water suction and resilience function, using one side rib construction, while from specification
It is that raw material weaving is formed for 30D/24F sea island filament.
The present invention has the manufacturing process of the superfine fibre face mask substrate material of water suction and resilience function, comprises the following steps：
（1）The sea island filament for being 30D/24F from specification is raw material, carries out the weaving of fabric, and fabric is one side rib construction；
（2）Turn over base；
（3）Bound edge；
（4）It is predetermined；
（5）Alkali reduction fibrillation；
（6）Shape for the first time：
（7）Sanding；
（8）Machine cylinder is washed；
（9）Second of sizing, obtains finished product.
Wherein, step（1）In, being woven on circular knitting machine for fabric is carried out, and pin number is 32 pins, and the upper dials in circular knitting machine is with
Spacing between dials is 30, the concentricity of circular knitting machine, same to Pingdu, with circularity error amount within 3, the pressing point of circular knitting machine
In same level.
Step（4）In, predetermined temperature is 170 DEG C, and speed is 38m/min.
Step（5）In, Alkali reduction fibrillation is warming up to 120 DEG C with 2 DEG C/min speed, is incubated 25min, then with 2 DEG C/min
Speed be cooled to 85 DEG C, finally naturally cool to normal temperature.
Step（6）In, the temperature of sizing is 170 DEG C for the first time, and speed is 30m/min.
Step（7）In, the rubber mesh number that sanding is used is 600 mesh.
Step（9）In, the temperature of second of sizing is 150 DEG C, and speed is 40m/min.
Embodiment 2
The present invention has the superfine fibre face mask substrate material of water suction and resilience function, using one side rib construction, while from specification
It is that raw material weaving is formed for 105D/24F sea island filament.
The present invention has the manufacturing process of the superfine fibre face mask substrate material of water suction and resilience function, comprises the following steps：
（1）The sea island filament for being 105D/24F from specification is raw material, carries out the weaving of fabric, and fabric is one side rib construction；
（2）Turn over base；
（3）Bound edge；
（4）It is predetermined；
（5）Alkali reduction fibrillation；
（6）Shape for the first time：
（7）Sanding；
（8）Dyeing, is impregnated with water-soluble resin；
（9）Second of sizing, obtains finished product.
Wherein, step（1）In, being woven on circular knitting machine for fabric is carried out, and pin number is 32 pins, and the upper dials in circular knitting machine is with
Spacing between dials is 50, the concentricity of circular knitting machine, same to Pingdu, with circularity error amount within 3, the pressing point of circular knitting machine
In same level.
Step（4）In, predetermined temperature is 190 DEG C, and speed is 38m/min.
Step（5）In, Alkali reduction fibrillation is warming up to 120 DEG C with 2 DEG C/min speed, is incubated 25min, then with 2 DEG C/min
Speed be cooled to 85 DEG C, finally naturally cool to normal temperature.
Step（6）In, the temperature of sizing is 190 DEG C for the first time, and speed is 32m/min.
Step（7）In, the rubber mesh number that sanding is used is 600 mesh.
Step（8）In, dyed using disperse dyes；Mass ratio between water-soluble resin and water is 2:100.
Step（9）In, the temperature of second of sizing is 170 DEG C, and speed is 45m/min.
Embodiment 3
The present invention has the superfine fibre face mask substrate material of water suction and resilience function, using one side rib construction, while from specification
It is that raw material weaving is formed for 50D/24F sea island filament.
The present invention has the manufacturing process of the superfine fibre face mask substrate material of water suction and resilience function, comprises the following steps：
（1）The sea island filament for being 50D/24F from specification is raw material, carries out the weaving of fabric, and fabric is one side rib construction；
（2）Turn over base；
（3）Bound edge；
（4）It is predetermined；
（5）Alkali reduction fibrillation；
（6）Shape for the first time：
（7）Sanding；
（8）Dyeing, is impregnated with water-soluble resin；
（9）Second of sizing, obtains finished product.
Wherein, step（1）In, being woven on circular knitting machine for fabric is carried out, and pin number is 32 pins, and the upper dials in circular knitting machine is with
Spacing between dials is 40, the concentricity of circular knitting machine, same to Pingdu, with circularity error amount within 3, the pressing point of circular knitting machine
In same level.
Step（4）In, predetermined temperature is 180 DEG C, and speed is 39m/min.
Step（5）In, Alkali reduction fibrillation is warming up to 120 DEG C with 2 DEG C/min speed, is incubated 25min, then with 2 DEG C/min
Speed be cooled to 85 DEG C, finally naturally cool to normal temperature.
Step（6）In, the temperature of sizing is 180 DEG C for the first time, and speed is 31m/min.
Step（7）In, the rubber mesh number that sanding is used is 600 mesh.
Step（8）In, dyed using disperse dyes；Mass ratio between water-soluble resin and water is 5:100.
Step（9）In, the temperature of second of sizing is 160 DEG C, and speed is 42m/min.
Embodiment 4
The present invention has the superfine fibre face mask substrate material of water suction and resilience function, using one side rib construction, while from specification
It is that raw material weaving is formed for 75D/24F sea island filament.
The present invention has the manufacturing process of the superfine fibre face mask substrate material of water suction and resilience function, comprises the following steps：
（1）The sea island filament for being 75D/24F from specification is raw material, carries out the weaving of fabric, and fabric is one side rib construction；
（2）Turn over base；
（3）Bound edge；
（4）It is predetermined；
（5）Alkali reduction fibrillation；
（6）Shape for the first time：
（7）Sanding；
（8）Dyeing, is impregnated with water-soluble resin；
（9）Second of sizing, obtains finished product.
Wherein, step（1）In, being woven on circular knitting machine for fabric is carried out, and pin number is 32 pins, and the upper dials in circular knitting machine is with
Spacing between dials is 35, the concentricity of circular knitting machine, same to Pingdu, with circularity error amount within 3, the pressing point of circular knitting machine
In same level.
Step（4）In, predetermined temperature is 175 DEG C, and speed is 38m/min.
Step（5）In, Alkali reduction fibrillation is warming up to 120 DEG C with 2 DEG C/min speed, is incubated 25min, then with 2 DEG C/min
Speed be cooled to 85 DEG C, finally naturally cool to normal temperature.
Step（6）In, the temperature of sizing is 175 DEG C for the first time, and speed is 30m/min.
Step（7）In, the rubber mesh number that sanding is used is 600 mesh.
Step（8）In, dyed using disperse dyes；Mass ratio between water-soluble resin and water is 4:100.
Step（9）In, the temperature of second of sizing is 155 DEG C, and speed is 41m/min.
Embodiment 5
The present invention has the superfine fibre face mask substrate material of water suction and resilience function, using two-sided rib construction, while from specification
It is that raw material weaving is formed for 50D/24F sea island filament.
The present invention has the manufacturing process of the superfine fibre face mask substrate material of water suction and resilience function, comprises the following steps：
（1）The sea island filament for being 50D/24F from specification is raw material, carries out the weaving of fabric, and fabric is two-sided rib construction；
（2）Turn over base；
（3）Bound edge；
（4）It is predetermined；
（5）Alkali reduction fibrillation；
（6）Shape for the first time：
（7）Sanding；
（8）Dyeing, is impregnated with water-soluble resin；
（9）Second of sizing, obtains finished product.
Wherein, step（1）In, being woven on circular knitting machine for fabric is carried out, and pin number is 32 pins, and the upper dials in circular knitting machine is with
Spacing between dials is 42, the concentricity of circular knitting machine, same to Pingdu, with circularity error amount within 3, the pressing point of circular knitting machine
In same level.
Step（4）In, predetermined temperature is 185 DEG C, and speed is 39m/min.
Step（5）In, Alkali reduction fibrillation is warming up to 120 DEG C with 2 DEG C/min speed, is incubated 25min, then with 2 DEG C/min
Speed be cooled to 85 DEG C, finally naturally cool to normal temperature.
Step（6）In, the temperature of sizing is 185 DEG C for the first time, and speed is 31m/min.
Step（7）In, the rubber mesh number that sanding is used is 600 mesh.
Step（8）In, dyed using disperse dyes；Mass ratio between water-soluble resin and water is 3:100.
Step（9）In, the temperature of second of sizing is 165 DEG C, and speed is 44m/min.
Embodiment 6
The present invention has the superfine fibre face mask substrate material of water suction and resilience function, using two-sided rib construction, while from specification
The spandex thread for being 20 ~ 40D for 30D/24F sea island filament and specification is that raw material weaving is formed.
The present invention has the manufacturing process of the superfine fibre face mask substrate material of water suction and resilience function, comprises the following steps：
（1）The spandex thread that the sea island filament and specification for being 30D/24F from specification are 20 ~ 40D is raw material, carries out the weaving of fabric,
And fabric is two-sided rib construction；
（2）Turn over base；
（3）Bound edge；
（4）It is predetermined；
（5）Alkali reduction fibrillation；
（6）Shape for the first time：
（7）Sanding；
（8）Machine cylinder is washed；
（9）Second of sizing, obtains finished product.
Wherein, step（1）In, being woven on circular knitting machine for fabric is carried out, and pin number is 32 pins, and the upper dials in circular knitting machine is with
Spacing between dials is 30, the concentricity of circular knitting machine, same to Pingdu, with circularity error amount within 3, the pressing point of circular knitting machine
In same level.
Step（4）In, predetermined temperature is 170 DEG C, and speed is 38m/min.
Step（5）In, Alkali reduction fibrillation is warming up to 120 DEG C with 2 DEG C/min speed, is incubated 25min, then with 2 DEG C/min
Speed be cooled to 85 DEG C, finally naturally cool to normal temperature.
Step（6）In, the temperature of sizing is 170 DEG C for the first time, and speed is 30m/min.
Step（7）In, the rubber mesh number that sanding is used is 600 mesh.
Step（9）In, the temperature of second of sizing is 150 DEG C, and speed is 40m/min.
Embodiment 7
The present invention has the superfine fibre face mask substrate material of water suction and resilience function, using two-sided rib construction, while from specification
The spandex thread for being 20 ~ 40D for 105D/24F sea island filament and specification is that raw material weaving is formed.
The present invention has the manufacturing process of the superfine fibre face mask substrate material of water suction and resilience function, comprises the following steps：
（1）The spandex thread that the sea island filament and specification for being 105D/24F from specification are 20 ~ 40D is raw material, carries out knitting for fabric
Make, and fabric is two-sided rib construction；
（2）Turn over base；
（3）Bound edge；
（4）It is predetermined；
（5）Alkali reduction fibrillation；
（6）Shape for the first time：
（7）Sanding；
（8）Machine cylinder is washed；
（9）Second of sizing, obtains finished product.
Wherein, step（1）In, being woven on circular knitting machine for fabric is carried out, and pin number is 32 pins, and the upper dials in circular knitting machine is with
Spacing between dials is 50, the concentricity of circular knitting machine, same to Pingdu, with circularity error amount within 3, the pressing point of circular knitting machine
In same level.
Step（4）In, predetermined temperature is 190 DEG C, and speed is 40m/min.
Step（5）In, Alkali reduction fibrillation is warming up to 120 DEG C with 2 DEG C/min speed, is incubated 25min, then with 2 DEG C/min
Speed be cooled to 85 DEG C, finally naturally cool to normal temperature.
Step（6）In, the temperature of sizing is 190 DEG C for the first time, and speed is 32m/min.
Step（7）In, the rubber mesh number that sanding is used is 600 mesh.
Step（9）In, the temperature of second of sizing is 170 DEG C, and speed is 45m/min.
Embodiment 8
The present invention has the superfine fibre face mask substrate material of water suction and resilience function, using two-sided rib construction, while from specification
The spandex thread for being 20 ~ 40D for 50D/24F sea island filament and specification is that raw material weaving is formed.
The present invention has the manufacturing process of the superfine fibre face mask substrate material of water suction and resilience function, comprises the following steps：
（1）The spandex thread that the sea island filament and specification for being 50D/24F from specification are 20 ~ 40D is raw material, carries out the weaving of fabric,
And fabric is two-sided rib construction；
（2）Turn over base；
（3）Bound edge；
（4）It is predetermined；
（5）Alkali reduction fibrillation；
（6）Shape for the first time：
（7）Sanding；
（8）Dyeing, is impregnated with water-soluble resin；
（9）Second of sizing, obtains finished product.
Wherein, step（1）In, being woven on circular knitting machine for fabric is carried out, and pin number is 32 pins, and the upper dials in circular knitting machine is with
Spacing between dials is 45, the concentricity of circular knitting machine, same to Pingdu, with circularity error amount within 3, the pressing point of circular knitting machine
In same level.
Step（4）In, predetermined temperature is 180 DEG C, and speed is 39m/min.
Step（5）In, Alkali reduction fibrillation is warming up to 120 DEG C with 2 DEG C/min speed, is incubated 25min, then with 2 DEG C/min
Speed be cooled to 85 DEG C, finally naturally cool to normal temperature.
Step（6）In, the temperature of sizing is 180 DEG C for the first time, and speed is 31m/min.
Step（7）In, the rubber mesh number that sanding is used is 600 mesh.
Step（8）In, dyed using disperse dyes；Mass ratio between water-soluble resin and water is 3:100.
Step（9）In, the temperature of second of sizing is 160 DEG C, and speed is 42m/min.
In above-mentioned all embodiments, the model 30 cun -38 of preferred manufacturer of Quanzhou Baiyuan Machinery Co., Ltd. manufacture of circular knitting machine
The circular knitting machine of very little BYD series.
Above-described embodiment is only used for illustrating the inventive concept of the present invention, rather than the restriction to rights protection of the present invention,
All changes for carrying out unsubstantiality to the present invention using this design, all should fall into protection scope of the present invention.
Claims (3)
1. a kind of superfine fibre face mask substrate material with water suction and resilience function, it is characterised in that：Using knitting technology or shuttle
Technology is knitted, while be that raw material weaving is formed from the sea island filament that specification is 30 ~ 225D/24 ~ 75F, or specification is 30 ~ 105D/
The spandex thread that 24F sea island filament and specification is 20 ~ 40D is that raw material weaving is formed.
2. the superfine fibre face mask substrate material as claimed in claim 1 with water suction and resilience function, it is characterised in that：Using pin
When knitting technology manufacture base fabric, warp knit or the mode of weft knitting can be used to realize；It can be used when manufacturing base fabric using tatting technology flat
Line tissue, twill-weave, the change of satin weave or above-mentioned basic organization or the organizational form that combines are realized.
3. the manufacturing process of the superfine fibre face mask substrate material as claimed in claim 1 with water suction and resilience function, including it is rear
Handling process, it is characterised in that：Aftertreatment technology turns over base comprising A；B bound edges；The processing of C pre-settings；D Alkali reduction fibrillation；E is for the first time
Heat treatment；F sandings；When G produces this white products, selection machine cylinder is washed；When producing other color products, first dyed, then
It is impregnated with water-soluble resin；Second of sizing of F.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710319860.5A CN107190406A (en) | 2017-05-09 | 2017-05-09 | Superfine fibre face mask substrate material and its manufacturing process with water suction and resilience function |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710319860.5A CN107190406A (en) | 2017-05-09 | 2017-05-09 | Superfine fibre face mask substrate material and its manufacturing process with water suction and resilience function |
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| CN107190406A true CN107190406A (en) | 2017-09-22 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108468220A (en) * | 2018-03-12 | 2018-08-31 | 谢建华 | A kind of preparation method of the spunlaced face mask base material with high water absorption, high intensity |
| CN110359179A (en) * | 2019-07-15 | 2019-10-22 | 中原工学院 | A method of preparing super silk facial mask |
| CN112981799A (en) * | 2021-01-18 | 2021-06-18 | 浙江丰林染整有限公司 | Production process of point milled plush |
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