A kind of production method being electromagnetically shielded covering yarn
Technical field
The present invention relates to ring spinning new technical fields, particularly relate to a kind of production for being electromagnetically shielded covering yarn
Method.
Background technique
Covering yarn refers to a kind of composite yarn by heart yarn and the combination of sheath yarn, short fine for outsourcing generally using long filament as heart yarn
Fiber (sheath yarn), feature are the combination by outer wrapping fiber and heart yarn, can play respective advantage, make up both sides not
Foot, maximizes favourable factors and minimizes unfavourable ones, optimizes the structure and characteristic of resultant yarn.Covering yarn produces existing more than 40 years history, and the demand of product is continuously increased,
Relative yarn kind is also enriched constantly.Currently, the whole world about more than 1,000 ten thousand ingot covering yarns, it is contemplated that every year will also be with 20-30
The speed of ten thousand ingots increases.Therefore, covering yarn has very vast market prospect.
Currently, the production technology of covering yarn is broadly divided into following three kinds: the first is that heart yarn is added on spinning process,
Form covering yarn, outer wrapping fiber first passes through Roving Frames and obtains required outsourcing rove, then outsourcing rove on spinning frame by
It is drawn and attenuated through drafting process by attenuating after rear roller feeding, core filaments are fed by feeding unit by front roller, and the two is twisted together
Covering yarn is formed, realizes outsourcing staple fiber to the cladding of heart yarn;Second is that heart yarn is added on wrap yarn machine, forms cored
Yarn, cotton yarn are first twisted to form cotton yarn bobbin, and heart yarn passes through the hollow spindle of wrap yarn machine by feeding roller on coating machine
Center, cotton yarn bobbin is fixed on hollow spindle, and by the rotation of cotton yarn tube and spindle, cotton yarn is wrapped on heart yarn, shape
At covering yarn;The third is that heart yarn is added by the method for doubling, forms covering yarn, sliver is processed into after spun yarn, in doubling
On machine, heart yarn is merged by feeding roller drawing-off with cotton yarn, is formed folded yarn, is wound into stock yarn bobbin, stock yarn bobbin
It is placed on chopped fiber two-for-one twisting machine, is twisted stock yarn by double-twisting machine spindle, form covering yarn.Wherein it is in the first manner
It is main, and covering yarn usually spins on ring spinning frame, wire guiding device of core-spun yarn is one of most important one component, is played
Fixed, the control heart yarn direction of motion the effect.Currently, wire guiding device of core-spun yarn is usually by a pair of of godet roller and a fixed dress
Composition is set, usually occurring heart yarn in use, direction is unstable in unwinding, tension suffered by heart yarn is uneven, yarn
The problems such as line Rose.
In view of this, the present invention provides a kind of production method for being electromagnetically shielded covering yarn, rotated by using being driven by a motor
Device realize feeding before the looping of spandex and stainless steel filament act on, the double long filament looping structures then formed between the two
It is integrally fed as heart yarn and carries out cored effect between the yarn by drawing-off effect, to obtain required cotton/spandex/no
Become rusty ladle heart yarn, and realizing has the production of more double filament core-spun yarns of compact structure, improves cored effect, and it is comprehensive to improve resultant yarn
Quality.
Summary of the invention
The purpose of the present invention provides a kind of production method for being electromagnetically shielded covering yarn, to realize with more compact structure
The production of double filament core-spun yarns improves cored effect, improves resultant yarn comprehensive quality.
In order to achieve the above object, the present invention relates to a kind of electromagnetic shielding covering yarns, including outsourcing yarn and heart yarn, described outer
Packet yarn is the Quality Pure Cotton Yarn Production with heavy twist effect, and the heart yarn is wrapped in the inside of outsourcing yarn, the heart yarn include spandex filament with
Stainless steel filament, the spandex filament are wrapped on stainless steel filament with weak twist effect.
The invention further relates to a kind of production methods for being electromagnetically shielded covering yarn, spin on the spinning frame for installing core-spun yarn device additional
System, core-spun yarn device include connecting up bar, and the bar that connects up is rectangular parallelepiped structure, in the length for connecting up bar
Intermediate position be provided with connecting hole, connection cross bar is fixedly connected on bar in described connect up, the connection cross bar be cylinder
Shape structure, the connection cross bar passes through the connecting hole for connecting up bar, and is fixed by screws in and connects up on bar, described
The left end and right end for connecting cross bar symmetrically add left heart yarn feeding unit and right heart yarn feeding unit, the left heart yarn feeding dress
Set identical with the structure of right heart yarn feeding unit, the left heart yarn feeding unit and right heart yarn feeding unit include that heart yarn is fed
Enter bar, the heart yarn feed arm is cylindrical hollow structure, and the heart yarn feed arm includes upper heart yarn feed arm and lower heart yarn
Feed arm, the upper heart yarn feed arm is identical with lower heart yarn feeding rod structure, the upper heart yarn feed arm and lower heart yarn feed arm
Top and bottom it is open, the top difference of the upper heart yarn feed arm of the left heart yarn feeding unit and right heart yarn feeding unit
It is fixedly connected with the left end and right end for connecting cross bar, is connected with the twist between the upper heart yarn feed arm and lower heart yarn feed arm
Device, the twist device includes rotating roller, and the rotating roller is hollow cylindrical structure, and the upper end of the rotating roller is under
End is open, and the transversal disc diameter of the rotating roller is greater than the transversal disc diameter of heart yarn feed arm, the rotating roller it is upper
End is connect by upper bearing (metal) with the lower end of upper heart yarn feed arm, and the lower end of the rotating roller passes through lower bearing and lower heart yarn feed arm
Upper end connection, the inside of the rotating roller from top to bottom at equal intervals be provided with the first feed carrier, the second guide dress
It sets, third feed carrier, first feed carrier, the second feed carrier, third feed carrier structure are identical, and described first leads
Yarn feeding device, the second feed carrier, third feed carrier include yarn guiding wheel, are provided with yarn guiding trough on the yarn guiding wheel, and described first
Feed carrier, the second feed carrier, third feed carrier godet roller pass through the first pitman, the second pitman, third respectively
Pitman is fixed in rotating roller, and the rotating roller is driven by a motor by belt to rotate counterclockwise or clockwise, under described
The left and right side of the lower port of heart yarn feed arm is connected separately with left branching rod and right strut, the left branching rod and right branching rod structure
Identical, the line of the fixed point of the left branching rod and right strut in the lower port of lower heart yarn feed arm passes through lower heart yarn feed arm
Lower port the center of circle, the 4th feed carrier, the 4th feed carrier and are connected on the left branching rod and right strut
One feed carrier, the second feed carrier, the structure of third feed carrier are identical, and the 4th feed carrier passes through the 4th pitman
It is fixed on left branching rod and right strut, the left end of the 4th pitman is fixedly connected with left branching rod, the 4th pitman
Right end is fixedly connected with right strut;When spinning, core-spun yarn device is fixed on the reel cage of spinning frame by connecting up bar, pure cotton
Rove by spinning frame rear roller front horn mouth feed, and after through rear roller, middle roller, front roller drawing-off effect after by
The jaw of front roller exports, and obtains pure cotton yarn, spandex filament actively exported by heart yarn cylinder after by upper heart yarn feed arm upper end
Mouth penetrates heart yarn feed arm, then passes through from the top of the yarn guiding trough of the yarn guiding wheel of the first feed carrier, then from the second guide
The lower part of the yarn guiding trough of the yarn guiding wheel of device passes through, then pass through from the top of the yarn guiding trough of the yarn guiding wheel of third feed carrier,
Heart yarn feed arm is then pierced by by the lower port of lower heart yarn feed arm, finally from the yarn guiding trough of the yarn guiding wheel of the 4th feed carrier
Lower part passes through, while motor drives rotating roller to rotate by belt, and the direction of rotating roller rotation and pure cotton yarn twist the twist
Orientation is consistent, stainless steel filament actively exported by heart yarn cylinder after by the 4th feed carrier yarn guiding wheel yarn guiding trough top
It passes through, then stainless steel filament and spandex filament feed front roller rear portion jointly, and the two is acted on via the pressing of front roller jointly,
At this time due to the rotation of rotating roller, the first feed carrier, the second feed carrier, third feed carrier guide rotation are then driven
It is dynamic, spandex thread rotation is then driven to generate the spandex winding twist, in one end of spandex thread and stainless steel filament by front roller
Pressing makes under the action of the spandex thread between third feed carrier and front roller is in the spandex winding twist not after holding
It is disconnected to be wrapped on stainless steel filament, the heart yarn before feed, heart yarn before then feeding via after front roller pressing gripping by
It is exported at front roller nip, the heart yarn before feeding at this time is located at the centre of pure cotton yarn, then in the effect of the twisting twist
Under, pure cotton yarn is constantly twisted into outsourcing yarn, and the heart yarn after feeding is wrapped up, final cotton/spandex/stainless steel cored is obtained
Yarn, due to the disappearance of gripping point during this, so that the spandex winding twist of the spandex filament on stainless steel filament disappears in heart yarn
It loses, then spandex is constantly unwound from stainless steel filament, but pure cotton yarn twisting simultaneously is carried out at outsourcing yarn and to heart yarn
When package, since the orientation of the twisting twist and the spandex winding twist is identical, so that spandex is from the unwinding quilt on stainless steel filament
It prevents, spandex filament acts on looping under the spandex winding twist that a part retains with weak twist in the heart yarn after then making feeding
On stainless steel filament.Specifically includes the following steps:
Step 1: by cotton fiber through Blowing carding, pre-drawing, item and roll up, combing, drafting, Roving Frames are processed to obtain pure cotton
Rove;Blowing carding is beaten using BO-A type automatic plucker, SP-MF multifunctional separator, MX-I6 multi-mixer, CL-C1 card wire
Hand scutcher, YQ600H different fine machine, SP-DX heavy-duty, TC5-1C carding machine, pre-drawing use FA313B pre-drawing machine, item
And roll up using CL15 draw frame and lap machine combined, combing uses CJ-60 combing machine, and drafting uses HSR1000 drawing frame, and rove uses
JWF1415 fly frame;
Step 2: pure cotton rove, spandex filament, stainless steel filament to be fed to the QFA1528 for installing core-spun yarn device additional jointly
Spinning frame, processing obtain final cotton/spandex/stainless steel covering yarn.
The present invention realizes the looping of spandex and stainless steel filament before feeding by using the device for being driven by a motor rotation
Effect, the double long filament looping structures then formed between the two are integrally fed as heart yarn between the yarn by drawing-off effect
Cored effect is carried out, to obtain required cotton/spandex/stainless steel covering yarn, realizing has double long filaments of more compact structure
The production of covering yarn improves cored effect, improves resultant yarn comprehensive quality.
Detailed description of the invention
Fig. 1 is core-spun yarn device structural schematic diagram of the invention.
Specific embodiment
A kind of electromagnetic shielding covering yarn, including outsourcing yarn and heart yarn, outsourcing yarn are the Quality Pure Cotton Yarn Production with heavy twist effect, heart yarn
It is wrapped in the inside of outsourcing yarn, heart yarn includes spandex filament and stainless steel filament, and spandex filament is wrapped over stainless with weak twist effect
On steel long filament.
In use, spinning on the spinning frame for installing core-spun yarn device additional, core-spun yarn device includes connecting up bar 1, upwards
Connecting rod is rectangular parallelepiped structure, is provided with connecting hole at the intermediate position for the length for connecting up bar, fixed on connecting up bar
It is connected with connection cross bar 2, connection cross bar is cylindrical structure, and connection cross bar passes through the connecting hole for connecting up bar, and passes through spiral shell
Nail 3, which is fixed on, to be connected up on bar, symmetrically adds left heart yarn feeding unit 4 and right heart yarn in the left end of connection cross bar and right end
Feeding unit 5, left heart yarn feeding unit is identical with the structure of right heart yarn feeding unit, left heart yarn feeding unit and right heart yarn
Feeding unit includes heart yarn feed arm, and heart yarn feed arm is cylindrical hollow structure, and heart yarn feed arm includes upper heart yarn feeding
Bar 6 and lower heart yarn feed arm 19, upper heart yarn feed arm is identical with lower heart yarn feeding rod structure, and upper heart yarn feed arm and lower heart yarn are fed
The top and bottom for entering bar are open, the top difference of the upper heart yarn feed arm of left heart yarn feeding unit and right heart yarn feeding unit
It is fixedly connected with the left end and right end for connecting cross bar, twist dress is connected between upper heart yarn feed arm and lower heart yarn feed arm
It sets, twist device includes rotating roller 7, and rotating roller is hollow cylindrical structure, and the top and bottom of rotating roller are open, rotation
The transversal disc diameter of roller is greater than the transversal disc diameter of heart yarn feed arm, and the upper end of rotating roller passes through upper bearing (metal) 8 and upper heart yarn
The lower end of feed arm connects, and the lower end of rotating roller is connect by lower bearing 9 with the upper end of lower heart yarn feed arm, in rotating roller
Portion from top to bottom at equal intervals be provided with the first feed carrier 10, the second feed carrier 11, third feed carrier 12, first leads
Yarn feeding device, the second feed carrier, third feed carrier structure are identical, the first feed carrier, the second feed carrier, third guide dress
It sets including yarn guiding wheel, is provided with yarn guiding trough 16 on yarn guiding wheel, the first feed carrier, the second feed carrier, third feed carrier
Godet roller passes through the first pitman 13, the second pitman 14, third pitman 15 respectively and is fixed in rotating roller, and rotating roller passes through
Belt, which is driven by a motor, to rotate counterclockwise or clockwise, and is connected separately in the left and right side of the lower port of lower heart yarn feed arm
Left branching rod 20 and right strut 21, left branching rod is identical with right branching rod structure, and left branching rod and right strut are in the lower end of lower heart yarn feed arm
The line of fixed point on mouth passes through the center of circle of the lower port of lower heart yarn feed arm, is connected with the 4th on left branching rod and right strut
Feed carrier 17, the 4th feed carrier is identical as the first feed carrier, the second feed carrier, the structure of third feed carrier, the
Four feed carriers are fixed on left branching rod and right strut by the 4th pitman 18, and the left end of the 4th pitman is fixed with left branching rod
Connection, the right end of the 4th pitman are fixedly connected with right strut.
When spinning, core-spun yarn device is fixed on the reel cage of spinning frame by connecting up bar 1, and pure cotton rove is by spinning frame
Rear roller front horn mouth feeding, and after through rear roller, middle roller, front roller drawing-off effect after by front roller jaw
Output, obtains pure cotton yarn, and spandex filament penetrates heart yarn by the upper port of upper heart yarn feed arm 6 after actively being exported by heart yarn cylinder and feeds
Enter bar, is then passed through from the top of the yarn guiding trough of the yarn guiding wheel of the first feed carrier 10, then leading from the second feed carrier 11
The lower part of the yarn guiding trough of yarn wheel passes through, then pass through from the top of the yarn guiding trough of the yarn guiding wheel of third feed carrier 12, then by
The lower port of lower heart yarn feed arm 19 is pierced by heart yarn feed arm, finally under the yarn guiding trough of the yarn guiding wheel of the 4th feed carrier 17
Portion passes through, while motor drives rotating roller to rotate by belt, the twirl in direction and the pure cotton yarn twisting twist that rotating roller 7 rotates
To being consistent, stainless steel filament actively exported by heart yarn cylinder after by the 4th feed carrier 17 yarn guiding wheel yarn guiding trough top
It passes through, then stainless steel filament and spandex filament feed front roller rear portion jointly, and the two is acted on via the pressing of front roller jointly,
At this time due to the rotation of rotating roller 7, the first feed carrier 10, the second feed carrier 11, third feed carrier 12 is then driven to lead
The rotation of yarn wheel then drives spandex thread rotation to generate the spandex winding twist, in one end quilt of spandex thread and stainless steel filament
Front roller pressing makes in the spandex thread between third feed carrier 12 and front roller after holding in the spandex winding twist
It is constantly wrapped on stainless steel filament under effect, the heart yarn before being fed, the heart yarn before then feeding is pressed via front roller
It is exported after gripping by front roller nip, the heart yarn before feeding at this time is located at the centre of pure cotton yarn, then twists in twisting
Under the action of degree, pure cotton yarn is constantly twisted into outsourcing yarn, and the heart yarn after feeding is wrapped up, and obtains final cotton/spandex/no
Become rusty ladle heart yarn, due to the disappearance of gripping point during this, so that spandex of the spandex filament on stainless steel filament twines in heart yarn
It disappears around the twist, then spandex is constantly unwound from stainless steel filament, but pure cotton yarn twisting simultaneously is at outsourcing yarn and right
When heart yarn is wrapped up, since the twisting twist is identical with the orientation of the spandex winding twist, so that spandex is from stainless steel filament
Unwinding be prevented from, then make feeding after heart yarn in spandex filament a part retain spandex winding the twist under with weak twist
Effect is wrapped on stainless steel filament.Specifically includes the following steps:
Step 1: by cotton fiber through Blowing carding, pre-drawing, item and roll up, combing, drafting, Roving Frames are processed to obtain pure cotton
Rove;Blowing carding is beaten using BO-A type automatic plucker, SP-MF multifunctional separator, MX-I6 multi-mixer, CL-C1 card wire
Hand scutcher, YQ600H different fine machine, SP-DX heavy-duty, TC5-1C carding machine, pre-drawing use FA313B pre-drawing machine, item
And roll up using CL15 draw frame and lap machine combined, combing uses CJ-60 combing machine, and drafting uses HSR1000 drawing frame, and rove uses
JWF1415 fly frame;Wherein quantification of 22.5g/5m in cotton carding, bar cylinder capacity 8500m, licker-in, cylinder, cover board, doffing speed
Respectively 1025r/min, 470r/min, 240r/min, 125r/min, cylinder-Flat Gauge are respectively 9/1000 ", 8/
1000 ", 8/1000 ", 8/1000 ", 8/1000 ", 9/1000 ", cylinder-doffer's gauge is 8/1000 ", cylinder-licker-in gauge is
9/1000";Number of doubling 6 in pre-drawing, quantitative 22.36g/5m, mechanical commutation draft 6.356, resultant draft 6.0382, Draft Effect
95%, 1.4 times of back area draft, pressure roller shaft 5mm, a diameter 380mm is enclosed, roller gauge is respectively 9mm, 7mm, 15mm, sliver exporting speed
400m/min, horn mouth diameter 3.2mm, belt wheel ~ 1.034 times of pressure roller wire rod, rear roller ~ feed roll motor 0.977 in Pullin performances
Again, 1.077 times of feed roll motor ~ conducting bar roller, 1.0142 times of pressure roller ~ front roller;Silver lap quantifies 61.59g/m in item and volume, and closes
Number 28, mechanical commutation draft 2.14, resultant draft 2.033,300 m of cotton roll length, roller diameter be respectively 40mm, 25.5 mm,
35mm, Draft Effect 95%, leather roller diameter are 45mm;Quantitative 22.71g/5m in combing, and with radical 8, back area draft 1.36
Times, combing clamps time 400min, and cotton noils rate 15% gives cotton length 4.28mm, and roller gauge is respectively 4mm, 9mm, gives cotton mode
To retreat to cotton, feeding from lap roller -1.092 times of feed roll motor in Pullin performances, is drawn by 6.212 times of detaching roller-feed roll motor
1.067 times of roller-detaching roller, table top pressure roller -1.05 times of extraction roller, first break draft roller -1.047 times of table top pressure roller is led
1.021 times of the first drawing rollers of large pressuring roller-are stretched, a pressure roller -1.028 times of drawing-off large pressuring roller is enclosed;Quantitative 22.71 g/ in drafting
5m, resultant draft 5.997, mechanical commutation draft 6.312, Draft Effect 95%, and with radical 6, sliver exporting speed 400m/min;Rove is fixed
5g/10m is measured, 7.40 times of mechanical commutation draft, 7.03 times of resultant draft, Draft Effect 95%, 4.004 twirls of roving twist/10cm twist system
Number 105.7, ingot speed 671.6;
Step 2: pure cotton rove, spandex filament, stainless steel filament to be fed to the QFA1528 for installing core-spun yarn device additional jointly
Spinning frame, processing obtain final cotton/spandex/stainless steel covering yarn, wherein spun yarn Dry Weight per Unit 3.355g/100m, steel wire ring
Number U1ULudr1/0, spindle revolving speed 9000r/min choose twist 646.9T/m.