CN105755624B - A kind of production technology of air spinning cotton core silk covering yarn - Google Patents
A kind of production technology of air spinning cotton core silk covering yarn Download PDFInfo
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- CN105755624B CN105755624B CN201610259051.5A CN201610259051A CN105755624B CN 105755624 B CN105755624 B CN 105755624B CN 201610259051 A CN201610259051 A CN 201610259051A CN 105755624 B CN105755624 B CN 105755624B
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/36—Cored or coated yarns or threads
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- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention discloses a kind of production technology of air spinning cotton core silk covering yarn, comprise the following steps that:S1:Core filaments must be made through scutching, cotton carding, drafting, air spinning in core silk fiber;S2:Skin yarn is made through scutching, cotton carding, drafting, rove in outer wrapping fiber;S3:Covering yarn is made in core-spun yarn device in skin yarn feeding ring spun yarn equipment obtained by core filaments obtained by S1 and S2;S4:Covering yarn passes through winding procedure finished product air spinning core filaments cotton staple covering yarn, and the core silk fiber is cotton fiber.For the preparation technology of cored silk of the present invention using air-flow spinning yarn as core filaments, resultant yarn hygroscopicity is strong, dyeability is good, soft, comfortable and easy to wear, outward appearance is simple, is not easy to damage by worms, firm and durable;Because air-flow spun yarn fluffy degree is high, after RING SPINNING coats, gained resultant yarn has a soft outside but hard inside individual style, and fabric is well-pressed comfortable.
Description
Technical field
The present invention relates to textile technology, and in particular to a kind of production technology of air spinning cotton core silk covering yarn.
Background technology
Covering yarn is also known as composite yarn or wrap yarn, it be formed by two or more fiber combinations it is a kind of new
Yarn.Initial covering yarn be using cotton fiber as skin, terylene short fiber yarn be core exploitation chopped fiber and chopped fiber covering yarn.In core
In the selection of wire material, strength and the preferable synthetic filaments of elastic force are used in later development trend as core filaments.The fiber number of core filaments
Wherein monofilament radical, to be selected according to textile applications and spinning count.The core filaments of same fiber number, its monofilament is thinner, root
Number is more, and fabric is more soft smooth;Otherwise radical is fewer, fabric is rigidly good, well-pressed, can also determine according to the actual requirements be
No selection gloss core filaments.General to select polyester-type 7.78tex (70D) spandex thread, its drafting multiple is advisable from 3.8 times or so.
And want bigger than normal for the spandex core-covered silk of warp-wise strength corduroy and the medium size of Expandra (in low branch), spandex filament drafting,
At 3.8-4.0 times or so, it is ensured that when stretch pants are taken, buttocks, knee position have compared with screen resilience.
Cotton fiber is soft, and moisture permeability is good, general to be used more as outer wrapping fiber.Cotton fiber conduct is not used
The reason for core filaments, is that its conformality is poor, strength is low, and fold is serious after washing for cloth cover, and abrasion resistance properties are poor.But with people
Pursuing for natural fabric material, the production of cotton covering yarn turn into those skilled in the art's technical problem urgently to be resolved hurrily
One of.
The content of the invention
It is an object of the invention to overcome defect present in prior art, there is provided a kind of air spinning cotton core silk covering yarn
Production technology, the core filaments of covering yarn use cotton yarn made from cotton fiber air spinning, yarn unique style, and skin-friendly is good.
To achieve the above object, the technical scheme is that:A kind of production technology of air spinning cotton core silk covering yarn, its
It is characterised by, comprises the following steps that:
S1:Core filaments must be made through scutching, cotton carding, drafting, air spinning in core silk fiber;
S2:Skin yarn is made through scutching, cotton carding, drafting, rove in outer wrapping fiber;
S3:Cored is made in core-spun yarn device in skin yarn feeding ring spun yarn equipment obtained by core filaments obtained by S1 and S2
Yarn;
S4:Covering yarn passes through the short fine covering yarn of winding procedure finished product air spinning cotton core silk.
Core silk fiber substitutes synthetic filaments of the prior art using air-flow spinning yarn, thick using air-flow spinning yarn style
Rustic, the characteristics of wiriness and the soft personal characteristic of outsourcing cotton fiber, gained yarn form soft outside but hard inside individual style;Gas
It is high to flow the production efficiency of spinning yarn, therefore helps to increase the production efficiency that said flow spins the short fine covering yarn of cotton core silk.In addition,
Cotton fiber possesses natural warping property, and the relative cohesive force between fiber is larger, and cotton fiber and the core filaments cotton fiber of outsourcing mutually entangle
Twine, hook that active force is larger, therefore show as the wearability and excellent, the cloth cover dimensionally stable of strength of yarn.
Preferable technical scheme is that the core filaments import cored by the front roller feeding of spun yarn equipment through active take-off device
Yarn feeding device, skin yarn feed cored silk device after the drawing-off of spinning process.Air spinning yarn is unwind through active, can adjust yarn in good time
The tension force of line, because cotton fiber clears up deficiency in itself, compared with passive unwinding, broken end, yam surface abrasion, filoplume are increased existing
As significantly reducing, ensure that uniform yarn evenness, section rounding and filoplume are few.
In order to ensure that covering yarn resultant yarn has excellent moisture permeability and strength concurrently, preferable technical scheme is air-flow
The fiber number for spinning gained core filaments is 21-25 English branch.Core filaments fiber number can then cause greatly that the cotton fiber in core filaments is expanded because of water suction, and water enters
Enter the unformed area of fibrous inside, core filaments dehydration time length, prolonged vapor action can reduce core filaments and cored silk into
The strength of yarn, also promote the oxidation for causing cellulose, be unfavorable for gloss and the property retention of yarn cloth cover;Conversely, core filaments fiber number
The strength deficiency of small then single yarn, is also easy to the phenomenon to break end occur on spinning process cored station.
Too high rotor speed can cause yarn strength, extension at break, joint success rate all significantly in core filaments production
Decline, end breakage rate also can substantially increase, and then cause production efficiency to decline, and preferable technical scheme is that air spinning produces in S1
The rotating speed of cup is 7900~8100 r/min in core filaments process.Additionally due to core silk fiber separation, twisting are all in free shape
Completed under state, and constantly there is fiber to be slided to along cohesion cell wall during yarn pull-out and twisting is completed and strip a little, can shape
Into more clad fiber, the long then fiber-wall-element model degree of core silk fiber is poor, causes yarn excessively fluffy, core filaments surface it is anti-
Twist direction fibre matting is more, influences the dry uniformity coefficient of bar, so core filaments cotton length can suitably be shorter than outer wrapping fiber length.It is in addition, complete
The covering yarn of cotton is not likely to produce electrostatic in phase mutual friction, and electrostatic is easily played with spandex core-covered silk of the prior art, by contrast,
The environmental requirement when follow-up weaving uses with fabric of air spinning core filaments cotton staple cored silk is low, and wearability is more preferably.
In order to form colour mixture and excessive color effect, cloth cover color and luster is tended to be soft, ensure the color contrast that cloth cover is told somebody what one's real intentions are, it is excellent
The technical scheme of choosing is that one kind in outer wrapping fiber and core silk fiber is colored fibre, and another kind is fine for essential color fiber or white
Dimension.
Preferable technical scheme is that the total draft multiple of skin yarn process of roving is 6.2~6.4, and back zone drafting multiple is
1.24~1.244, twist factor is 103~110, and Dry Weight per Unit is(7~8)G/10m, ingot speed are 740~760 r/min.Above-mentioned work
The glacing flatness of cotton staple and separating degree are good in skin yarn after the processing of skill condition, are strongly improved after twisting.Twist factor is excessive,
Ingot speed is too fast or drafting multiple is excessive can cause filoplume to increase, and yarn strength declines, and ultimately results in yarn quality decline.
Preferable technical scheme is that core filaments weight accounts for the 55~70% of air spinning core filaments cotton staple cored silk resultant yarn total amount, outside
Bag fiber is colored fibre.Core filaments for white or essential color fiber, outer wrapping fiber be colored fibre then, cored silk of the prior art
Skin yarn weight is more than core filaments weight, and main purpose is to be formed close uniform and has certain thickness cladding, and such scheme
The heterochromatic cored silk core filaments of SMIS skin are gleamingly exposed to the surface of yarn body, and core filaments strength determines the strong of cored silk resultant yarn
Power, the resultant yarn of identical number, because the cross-section fibers radical of core filaments is more, due to larger cohesive force between fiber be present, therefore with
Synthetic filaments cored silk is compared, and air spinning core filaments cotton staple cored silk fracture strength is larger.
In order to ensure that skin yarn is evenly coated at core filaments periphery, make outer wrapping fiber have suitable radial pressure and with core filaments cotton
Cohesive force between fiber, resultant yarn filoplume is few, and preferable technical scheme is that the spinning process technological parameter of skin yarn is:Total draft
Multiple 33~40, back zone drafting multiple are 1~1.4, and ingot speed is 13800~14200 r/min, and the twist is 400~440TPM, sieve
It is respectively 50~55mm and 52~56mm to draw centre-to-centre spacing, 7~8mm of spacing block.
The advantages of the present invention are:
The preparation technology of covering yarn of the present invention using air-flow spinning yarn as core filaments, resultant yarn hygroscopicity is strong, dyeability is good,
It is soft, comfortable and easy to wear, outward appearance is simple, is not easy to damage by worms, firm and durable;
Because air-flow spun yarn fluffy degree is high, after RING SPINNING cladding outer wrapping fiber, gained resultant yarn has soft outside but hard inside only
Special style, fabric are well-pressed comfortable.
Embodiment
With reference to embodiment, the embodiment of the present invention is further described.Following examples are only used for more
Add and clearly demonstrate technical scheme, and can not be limited the scope of the invention with this.
Embodiment 1
The production technology of the air spinning cotton core silk covering yarn of embodiment 1, is comprised the following steps that:
S1:Core filaments must be made through scutching, cotton carding, drafting, air spinning in core silk fiber;
S2:Skin yarn is made through scutching, cotton carding, drafting, rove in outer wrapping fiber;
S3:Cored is made in core-spun yarn device in skin yarn feeding ring spun yarn equipment obtained by core filaments obtained by S1 and S2
Yarn;
S4:Covering yarn passes through the short fine covering yarn of winding procedure finished product air spinning cotton core silk.
Core filaments import core-spun yarn device by the front roller feeding of spun yarn equipment through active take-off device, and skin yarn is through spinning process
Drawing-off after feed core-spun yarn device.
The fiber number of core filaments is 25 English branch obtained by air spinning.
The rotating speed of cup is 7900 r/min in air spinning production core filaments process in S1.
The spinning process technological parameter of covering yarn is:Total draft multiple 33, back zone drafting multiple are 1~1.4, and ingot speed is
13800r/min, twist 400TPM, ratch are respectively 50mm and 52mm, spacing block 7mm.
One kind in outer wrapping fiber and core silk fiber is colored fibre, and another kind is essential color fiber or white fiber.
The total draft multiple of skin yarn process of roving is 6.2, back zone drafting multiple 1.24, twist factor 103, and Dry Weight per Unit is
7g/10m, ingot speed are 740 r/min.
Core filaments weight accounts for the 45% of air spinning core filaments cotton staple cored silk resultant yarn total amount, and outer wrapping fiber is colored fibre.
Embodiment 2
The difference of embodiment 2 and embodiment 1 is that the fiber number of core filaments is 23 English branch obtained by air spinning in embodiment 2.
The rotating speed of cup is 8100 r/min in air spinning production core filaments process in S1.
The spinning process technological parameter of covering yarn is:Total draft multiple 40, back zone drafting multiple 1.4, ingot speed 14200
R/min, twist 440TPM, ratch are respectively 55mm and 56mm, spacing block 8mm.
The total draft multiple of skin yarn process of roving is 6.4, back zone drafting multiple 1.244, twist factor 110, Dry Weight per Unit
For 8g/10m, ingot speed is 760 r/min.
Core filaments weight accounts for the 50% of air spinning core filaments cotton staple cored silk resultant yarn total amount.
Embodiment 3
Embodiment 3 is distinguished as with embodiment 2:The fiber number of core filaments is 21 English branch obtained by air spinning.
The rotating speed of cup is 8000 r/min in air spinning production core filaments process in S1.
The spinning process technological parameter of covering yarn is:Total draft multiple 37, back zone drafting multiple 1.2, ingot speed 14000
R/min, twist 430TPM, ratch are respectively 51mm and 53mm, spacing block 7.5mm.
The total draft multiple of skin yarn process of roving is 6.3, back zone drafting multiple 1.242, twist factor 108, Dry Weight per Unit
For 7.5g/10m, ingot speed is 750 r/min.
Core filaments weight accounts for the 60% of air spinning core filaments cotton staple cored silk resultant yarn total amount.
Comparative example 1
The fiber number of core filaments is 25 English branch obtained by air spinning.
Outer wrapping fiber is to use and core silk fiber identical cotton fiber.
Comparative example 2
Covering yarn spinning process technological parameter is:Total draft multiple 40, back zone drafting multiple 1.5, ingot speed 14500
R/min, twist 445TPM, ratch are respectively 51mm and 53mm, spacing block 7.5mm.
Comparative example 3
Core filaments weight accounts for the 60% of air spinning core filaments cotton staple cored silk resultant yarn total amount.
The gained yarn of embodiment 3 is according to Q320281KCD12-2015《Novel hosiery hairs blending cored silk》Technology
It is required that performing, indices reach the requirement of Grade A standard after testing.
In addition, the core filaments of comparative example 1 are thinner, occur multiple breakage phenomena in process of production, added in comparative example 2 total
Drafting multiple, the twist and ingot speed, after testing yarn strength be significantly lower than embodiment 3, the skin yarn amount in comparative example 1-2, which is more than, to be implemented
Example 1-3, core filaments exposed amount is less, and the color in yarn body surface face is close with skin yarn color, it is impossible to which the core filaments presented such as embodiment 1-3 are hidden
Existing individual style.
Skin yarn is black in embodiment 3, and core silk fiber is white cotton fiber, and technological process is:
Black cotton as outer wrapping fiber:FA002 disc bale pluckers → A035 types mixed cotton slitter → A036 openers →
FA161 vibrates cotton feeder → A076F single beater scutchers → FA201B carding machines → FA303 drawing frames → A454G fly frames
21S cotton air spinnings as core filaments:FA002 disc bale pluckers → A035 types mixed cotton slitter → FA106 card wire openers
Machine → FA161 vibrations feeding hopper → A076C single beater scutchers → FA326 drawing frames → Schlafhorst Autocoro open-end spinning frames
Spinning frame uses core-spun yarn device, and black cotton is used as outer wrapping fiber from rear roller feeding, and 21s cottons air spinning is by leading
Silk wheel feeding is used as core filaments, is finally spun into spun yarn → from winder → packing → storage.
The outer wrapping fiber of pure cotton and the scutching handling process parameter of core silk fiber are:Cotton rolling weight 400 g/m, FA106
The r/min of rotating speed 600, the comprehensive r/min of hired roughneck's rotating speed 900, the r/min of lap roller rotating speed 12;Feed roll motor --- hired roughneck's gauge:
The mm of FA106 6, the comprehensive mm of hired roughneck 19;Hired roughneck --- dirt rod gauge(Import × outlet):12 × 16.5mm of FA106, synthesis are beaten
The mm of hand 8 × 18;Dirt rod --- dirt rod gauge:The mm of FA106 11 × 16, comprehensive hired roughneck 6.5mm.
The outer wrapping fiber of pure cotton and the carding step technological parameter of core silk fiber are:The g/5m of weight of card sliver 22.5, drawing-off times
Number 92, the r/min of cylinder rotating speed 360, the r/min of licker-in rotating speed 794, the r/min of doffing speed 20, the mm/min of cover plate speed 109,
5 gauges of cylinder-cover plate(mm)0.15 × 0.13 × 0.13 × 0.13 × 0.15, licker-in-mm of cylinder gauge 0.15, tin
Woods-doffer's gauge 0.13mm, dedusting cutter position are flat cutter, 100 degree, with licker-in gauge 0.30mm.
The outer wrapping fiber of pure cotton and core silk fiber and strip adoption drawing process twice, head and technological parameter:Dry Weight per Unit 23
G/5m and sum 8, back zone drafting multiple 1.76, total draft multiple 7.2, the m/min of sliver exporting speed 228, ratch 41mm
×45mm;Two and technological parameter:The g/5m of Dry Weight per Unit 23 and sum 8, back zone drafting multiple 1.34, total draft multiple 7.9, shaping
The m/min of speed 228, ratch 41mm × 45mm.
Autocoro air spinning point comb rods are B174DN, cup selection T333DN, resistance twist head selection KSK4-A.
Outer wrapping fiber can also use short fine or functionalization the synthetic fibers of Common synthetic fiber well known in the prior art short
It is fine.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the technical principles of the invention, some improvements and modifications can also be made, these improvements and modifications
Also it should be regarded as protection scope of the present invention.
Claims (2)
1. a kind of production technology of air spinning cotton core silk covering yarn, it is characterised in that comprise the following steps that:
S1:Core filaments must be made through scutching, cotton carding, drafting, air spinning in core silk fiber, the fiber number of core filaments obtained by air spinning for 18~
23 English branch, the rotating speed that air spinning produces cup in core filaments process is 7900~8100 r/min;
S2:Skin yarn is made through scutching, cotton carding, drafting, rove in outer wrapping fiber, and the total draft multiple of skin yarn process of roving is 6.2
~6.4, back zone drafting multiple is 1.24~1.244, and twist factor is 103~110, and Dry Weight per Unit is 7~8g/10m, ingot speed 740
~760 r/min, one kind in outer wrapping fiber and core silk fiber is colored fibre, and another kind is essential color fiber or white fiber;
S3:Covering yarn is made in core-spun yarn device in skin yarn feeding ring spun yarn equipment obtained by core filaments obtained by S1 and S2, carefully
Yarn procedure technology parameter is:Total draft multiple 33~40, back zone drafting multiple are 1~1.4, and ingot speed is 13800~14200 r/
Min, the twist are 400~440TPM, and ratch is respectively 50~55mm and 52~56mm, 7~8mm of spacing block;
S4:Covering yarn passes through winding procedure finished product air spinning cotton core silk covering yarn, and the core silk fiber is cotton fiber, core filaments
Weight accounts for the 55~70% of air spinning core filaments cotton staple cored silk resultant yarn total amount, and outer wrapping fiber is colored fibre.
2. the production technology of air spinning cotton core silk covering yarn according to claim 1, it is characterised in that the core filaments are by thin
The front roller feeding of yarn equipment imports core-spun yarn device through active take-off device, and skin yarn feeds cored after the drawing-off of spinning process
Silk device.
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CN107460588A (en) * | 2017-08-25 | 2017-12-12 | 福建省长乐市锦源纺织有限公司 | A kind of production technology of air spinning cotton core silk covering yarn |
CN207958610U (en) * | 2018-01-26 | 2018-10-12 | 广东前进牛仔布有限公司 | A kind of sharpening wool yarn line and fabric |
US10835708B2 (en) | 2018-11-16 | 2020-11-17 | Bearaby Inc. | Layered yarn and weighted blanket for deep pressure therapy |
CN110699801A (en) * | 2019-11-27 | 2020-01-17 | 江苏唐盛纺织科技有限公司 | Pure cotton super-soft yarn and super-soft bedding fabric and production process thereof |
CN111270381B (en) * | 2020-03-04 | 2021-09-17 | 魏桥纺织股份有限公司 | Short fiber-coated short fiber super-soft yarn and production process thereof |
CN115161842B (en) * | 2022-08-15 | 2023-08-15 | 罗莱生活科技股份有限公司 | Seaweed modified fiber blended fabric and preparation method thereof |
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