CN107187064A - Flexible ultrasonic wave soldering connects quick change construction - Google Patents
Flexible ultrasonic wave soldering connects quick change construction Download PDFInfo
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- CN107187064A CN107187064A CN201710635050.0A CN201710635050A CN107187064A CN 107187064 A CN107187064 A CN 107187064A CN 201710635050 A CN201710635050 A CN 201710635050A CN 107187064 A CN107187064 A CN 107187064A
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- China
- Prior art keywords
- underframe
- product
- support bracket
- fork truck
- quick change
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Body Structure For Vehicles (AREA)
- Automatic Assembly (AREA)
Abstract
Flexible ultrasonic wave soldering connects quick change construction, belongs to ultrasonic bonding technical field of automation equipment, if including some different automobile plastic products, quick-change tool holder, robot, 2 bottom frameworks, dryed product support bracket and left and right fork truck pin；The bottom framework includes underframe frame body, left and right underframe fastening screw, and electricity inserts mechanism plug soon, and underframe frame body includes left underframe and right underframe；Left and right underframe fastening screw sets up separately above left underframe and above right underframe；Slotting mechanism plug is arranged on right underframe rear end to the electricity soon；The product support bracket includes left and right support bracket positioning seat, left and right fork truck positioning hole and electricity Kuai Cha mechanisms socket；Left and right support bracket positioning seat sets up separately in the left and right portion of product support bracket, and left and right fork truck positioning hole sets up separately in product support bracket postmedian both sides；Electricity Kuai Cha mechanisms socket is arranged on the right rear portion of product support bracket；The beneficial effects of the invention are as follows：Easily carry, be easily assembled, ultrasonic bonding efficiency significantly improves, reduces cost.
Description
Technical field
The present invention is ultrasonic welding structure, and more particularly to flexible ultrasonic wave soldering connects quick change construction, belongs to ultrasonic bonding
Technical field of automation equipment.
Background technology
The weld strength that ultrasonic bonding to engineering plastics can reach, can reach close to raw material bulk strength
Perfect welding；Diameter super large, the plastic cement weldment of length overlength, without adding viscous various posts agent class supplements, with unique effect
Really, ultrasonic wave, to implement the welding to big part and irregular workpiece, can meet various products by computer program control
Need, production efficiency can be improved for user, significant economic effect is produced.Welding is the key link in auto parts machinery manufacture,
Plastic components is more and more in automobile, and ultrasonic bonding is most important to the quality of automotive product.
During routine is manufactured experimently with ultrasonic bonding and is produced all kinds of plastic automotive parts, different automobile plastics
Product has respective bottom framework.So, when a variety of different automobile plastic products carry out ultrasonic bonding, it is necessary to will first need
The plastic automotive parts of processing are installed on respective bottom framework, then coordinate assembling with robot.Due to plastic automotive parts all
It is than larger part, such as automobile front beam, automobile rear bumper, automobile spoiler and automobile spoiler backplate.It is above-mentioned
Often bulky after plastic automotive parts are assembled with respective bottom framework respectively, carrying assembling process is bothersome laborious, makes automobile
The ultrasonic bonding efficiency of plastic components is had a greatly reduced quality.Especially big is influenceed on trial production of new products, or even sometimes because of supersonic welding
It is connected into too high, and interrupts welding process.
The content of the invention
The purpose of the present invention is to be directed to above-mentioned ultrasonic welding structure in the prior art, there is carrying assembling process bothersome
Arduously, the defect that ultrasonic bonding efficiency is had a greatly reduced quality, cost is too high connects quick change construction there is provided flexible ultrasonic wave soldering, can be with
Reach and easily carry, be easily assembled, ultrasonic bonding efficiency significantly improves, reduced the purpose of cost.
The present invention is adopted the technical scheme that to achieve these goals：Flexible ultrasonic wave soldering connects quick change construction, if including
Dry different automobile plastic product, quick-change tool holder and robot；
Also include 2 bottom frameworks, product support bracket and left and right fork truck pin；2 bottom framework structures are identical, symmetrically
It is oblique to set up separately in the left and right both sides of robot, each automobile plastic product and 1 product support bracket formed automobile plastic product and hold
Carriage assembly；The left and right fork truck pin is connected with fork truck；
The bottom framework includes underframe frame body, left and right underframe lift cylinder, left and right underframe fastening screw, left and right gas
Control is fast to insert, and left and right leading truck, forward and backward product framework limited block, more than 3 left and right fork truck directive wheels, left and right signal surveys part,
Electric mechanism plug slotting soon, the underframe frame body includes left underframe and right underframe, fork truck pin is formed between left underframe and right underframe
Space；
More than 4 bottom framework datum planes are provided with the underframe frame body, the left and right underframe lift cylinder sets up separately
At the center of left underframe and right underframe, the left and right underframe fastening screw sets up separately above left underframe and above right underframe, described
Left and right gas control is inserted soon to be set up separately on the left of left underframe and on the right side of right underframe；
The left and right leading truck sets up separately on the left of left underframe and on the right side of correct frame, if being each provided with the inside of left and right leading truck
Dry product support bracket declines guide roller；The forward and backward product framework limited block is respectively arranged on the forward and backward side of left and right underframe, institute
State left and right fork truck directive wheel and set up the right edge in left underframe and the left side of right underframe separately；The left and right signal is surveyed part and set up separately
The left left back end of underframe and right underframe right rear end, slotting mechanism plug is arranged on right underframe rear end to the electricity soon；
The product support bracket includes more than 4 product support bracket datum planes, left and right support bracket positioning seat, left and right fork
Car positioning hole, left and right fork truck baffle plate, left and right support mould signal detection in place, electricity Kuai Cha mechanisms socket and product erecting bed；It is left
Left forklift groove is formed between fork truck baffle plate and left underframe, right forklift groove is formed between right fork truck baffle plate and right underframe；
The left and right support bracket positioning seat sets up separately in the left and right portion of product support bracket, and the left and right fork truck positioning hole sets up separately
In product support bracket postmedian both sides；The left and right fork truck baffle plate sets up separately in product support bracket lower middle part both sides, the left side,
Signal detection sets up separately in the left back end of product support bracket, right rear end right support mould in place, and electricity Kuai Cha mechanisms socket is arranged on production
The right rear portion of product support bracket；The product erecting bed is arranged in the middle part of product support bracket；
The left fork truck pin includes left quick change dolly pin main body and left fork truck locating dowel；The left quick change dolly pin main body is set
In left forklift groove, the left fork truck locating dowel is located at the rear portion of left quick change dolly pin main body；
The right fork truck pin includes right quick change dolly pin main body and right fork truck locating dowel；The right quick change dolly pin main body is set
In right forklift groove, the right fork truck locating dowel is located at the rear portion of right quick change dolly pin main body；
When product support bracket is put on left and right fork truck pin, the left and right fork truck positioning hole of product support bracket respectively with fork truck
The left and right fork truck locating dowel upper and lower corresponding of pin, left and right fork truck positioning hole covers respectively to be connected in left and right fork truck locating dowel, is played
Positioning action；
When product support bracket is put on bottom framework, the left and right support bracket positioning seat of product support bracket respectively with bottom framework
Left and right underframe fastening screw upper and lower corresponding, left and right underframe fastening screw is plugged into left and right support bracket positioning seat respectively,
Play positioning action.
The model FANUC CR-20iA of the robot, robot can be according to different product welding position shape and angle
Degree is different, by the plumb joint on quick-change tool holder, realizes the welding of different welding positions, without artificial replacing.
The underframe frame body includes short beam, 2 long beams in longitudinal direction and 2 longitudinal short beams before long beam, 2 transverse directions after transverse direction；
Long beam left part constitutes the skeleton of left underframe after short beam, 1 long beam in longitudinal direction and 1 longitudinal direction short beam and transverse direction before 1 transverse direction in left side,
Long beam right part constitutes the skeleton of right underframe after short beam, 1 long beam in longitudinal direction and 1 longitudinal direction short beam and transverse direction before 1 transverse direction on right side.
The underframe frame body also includes rear baffle, robot tie-beam and lower margin fixed plate；The rear baffle is located at bottom
On the rear side of chassis body, the robot tie-beam is arranged on the back step of underframe frame body, bottom framework and robot
It is solidly fixed by robot tie-beam；The lower margin fixed plate is arranged on the corner of bottom framework lower body part.
The product support bracket also includes support wheel, and the support wheel is arranged on product support bracket two bottom sides；Work as product
Support bracket loads flexible ultrasonic wave soldering and connect before quick change construction, can put on the ground, slided on the ground by product support bracket.
Each bottom framework respectively includes 5 left and right fork truck directive wheels；8 underframes are provided with the underframe frame body
Frame datum plane, the product support bracket includes 8 product support bracket datum planes.
The automobile plastic product and carrier member are automobile rear bumper and carrier member；Insure after the automobile
Thick stick and carrier member include product support bracket, automobile rear bumper product, hold-down mechanism, hold-down mechanism support frame, fish-bone
Posture support mechanism；The fish-bone posture support mechanism is arranged on the product erecting bed of product support bracket, is protected after the automobile
Dangerous thick stick product is fixed on above fish-bone posture support mechanism, and the hold-down mechanism support frame is arranged on automobile rear bumper product
Top, the hold-down mechanism is arranged on hold-down mechanism support frame.Product support bracket is used for support fish-bone posture support mechanism,
And a transition frame for quickly being positioned with equipment quick change base；Hold-down mechanism and hold-down mechanism support frame are for holding
Tropsch products simultaneously compress duplicate product, make its accurate positioning.
The automobile plastic product and carrier member are automobile spoiler backplate and carrier member；The automobile flow-disturbing
Plate backplate and carrier member include product support bracket, automobile spoiler sheeting product, desk-top support mechanism, automobile spoiler shield
Plate turnover fixture；The desk-top support mechanism is arranged on the product erecting bed of product support bracket, the automobile spoiler backplate
Product is fixed in desk-top support mechanism, and the automobile spoiler backplate turnover fixture is arranged on automobile spoiler sheeting product one
Side.Spoiler product die cavity is positioned, and support mechanism mould is that have CNC numerically controlled processing equipments to imitate product die cavity to process, and by
Turnover fixture is fixed and clamped, and makes product face completely and mould laminating, it is ensured that each welding precision and process uniformity.
Also include safety barrier and safe grating, the safety barrier is arranged on flexible ultrasonic wave soldering and connects the outer of quick change construction
Enclose, the safe grating is arranged on safety barrier.Safe grating produces protection light curtain, when light curtain quilt by launching infrared ray
When blocking, safe grating sends shielding signals, controls potentially dangerous flexible ultrasonic wave soldering to connect the stopping of quick change construction part
Work, it is to avoid occur security incident.Safety barrier and safe grating can be effectively prevented from the generation of security incident, it is to avoid operation
Workman and third-party danger, reduce accident integrated cost.
Compared with prior art, the beneficial effects of the invention are as follows：Because general structure is that flexible ultrasonic wave soldering connects quick change knot
Structure, specifically, general structure are made up of splits such as bottom framework, product support bracket and fork truck pin, make carrying more convenient；Left,
Right fork truck positioning hole covers respectively to be connected in left and right fork truck locating dowel, and left and right underframe fastening screw is plugged into left and right support respectively
In frame positioning seat, make assembling relatively easy, ultrasonic bonding efficiency is significantly improved, and cost is greatly lowered, and effectively promotes vapour
The trial production of new products of car plastic product and the normal ultrasonic bonding production process of automobile plastic product, have promoted auto industry certainly
Dynamicization high efficiency production steps and has gone up new step.
Brief description of the drawings
Fig. 1 is：Top view (no product support bracket) of the present invention；
Fig. 2 is：Stereogram (no product support bracket) of the present invention；
Fig. 3 is：Bottom framework, product support bracket and left and right fork truck pin assembling front view；
Fig. 3-1 is：Bottom framework, product support bracket and left and right fork truck pin assembling top view；
Fig. 3-2 is：Bottom framework, product support bracket and left and right fork truck pin assembling rearview；
Fig. 3-3 is：Bottom framework, product support bracket and left and right fork truck pin assembling stereogram；
Fig. 4-1 is：Bottom framework and left and right fork truck pin assembling front view；
Fig. 4-2 is：Bottom framework and left and right fork truck pin assembling top view；
Fig. 4-3 is：Bottom framework and left and right fork truck pin assembling stereogram；
Fig. 5-1 is：Product support bracket front view；
Fig. 5-2 is：Product support bracket top view；
Fig. 5-3 is：Product support bracket stereogram；
Fig. 6 is：Automobile rear bumper and carrier member figure；
Fig. 7 is：Automobile spoiler backplate and carrier member figure.
Description of reference numerals：Long beam 3011 after quick-change tool holder 1, robot 2, bottom framework 3, underframe frame body 301, transverse direction,
Short beam 3012, the long beam 3013 in longitudinal direction, longitudinal short beam 3014, bottom framework datum plane 3015, rear baffle 3016, robot before laterally
Tie-beam 3017, lower margin fixed plate 3018, left underframe lift cylinder 302, right underframe lift cylinder 303, left underframe fastening screw
304th, right underframe fastening screw 305, left gas control insert soon 306, right gas control insert 307, left leading truck 308 soon, it is right leading truck 309, preceding
Product framework limited block 310, rear product framework limited block 311, left fork truck directive wheel 312, right fork truck directive wheel 313, left signal
Survey part 314, right signal and survey part 315, electricity slotting mechanism plug 316, left underframe 317, right underframe 318, product support bracket 4, Zuo Cheng soon
Bracket positioning seat 401, right support bracket positioning seat 402, left fork truck positioning hole 403, right fork truck positioning hole 404, left fork truck baffle plate
405th, right fork truck baffle plate 406, left support mould signal detection 407, right support mould signal detection 408, electricity Kuai Cha mechanisms in place in place
Socket 409, product erecting bed 410, support wheel 411, product support bracket datum plane 412, left fork truck pin 5, left quick change dolly pin
After main body 501, left fork truck locating dowel 502, right fork truck pin 6, right quick change dolly pin main body 601, right fork truck locating dowel 602, automobile
Bumper and carrier member 7, hold-down mechanism 701, hold-down mechanism support frame 702, fish-bone posture support mechanism 703, automobile
Spoiler backplate and carrier member 8, desk-top support mechanism 801, automobile spoiler backplate turnover fixture 802, guide roller 9,
Automobile rear bumper product 10, automobile spoiler sheeting product 11, safety barrier 12, safe grating 13, left forklift groove 14, right fork
Recessing 15.
Embodiment
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings, but not as a limitation of the invention.
Embodiment 1：
As shown in Figures 1 to 6, flexible ultrasonic wave soldering connects quick change construction, including automobile plastic product, quick-change tool holder 1 and machine
Device people 2；The model FANUC CR-20iA of the robot 2, robot 2 can be according to different product welding position shape and angle
Degree is different, by the plumb joint on quick-change tool holder 1, realizes the welding of different welding positions, without artificial replacing.
Also include 2 bottom frameworks 3, product support bracket 4 and left fork truck pin 5, right fork truck pin 6；2 bottom frameworks 3 structure
Identical, symmetrically oblique to set up separately in the left and right both sides of robot 2, automobile plastic product and 1 formed automobile of product support bracket 4 are moulded
Expect product and carrier member；The automobile plastic product and carrier member are automobile rear bumper and carrier member 7；Institute
Left fork truck pin 5, right fork truck pin 6 is stated to be connected with fork truck (not shown)；
The bottom framework 3 includes underframe frame body 301, left underframe lift cylinder 302, right underframe lift cylinder 303, left bottom
Frame fastening screw 304, right underframe fastening screw 305, left gas control insert 306, right gas control and insert 307 soon soon, and left leading truck 308, the right side are led
To frame 309, preceding product framework limited block 310,311,5 left fork truck directive wheels 312 of rear product framework limited block, 5 right fork trucks
Directive wheel 313, left signal surveys part 314, right signal and surveys part 315, and electricity inserts mechanism plug 316 soon, and the underframe frame body 301 includes
Left underframe 317 and right underframe 318, form fork truck pin space between left underframe 317 and right underframe 318；
The underframe frame body 301 includes short beam 3012, the long beam 3013 in 2 longitudinal directions before long beam 3011,2 transverse directions after transverse direction
With 2 longitudinal short beams 3014；The longitudinal short beam 3014 of short beam 3012 before 1 transverse direction in left side, the long beam 3013 in 1 longitudinal direction and 1 with
The long left part of beam 3011 constitutes short beam 3012, the long beam 3013 in 1 longitudinal direction before the skeleton of left underframe 317,1 transverse direction on right side after transverse direction
The skeleton of right underframe 318 is constituted with the long right part of beam 3011 after transverse direction with 1 longitudinal short beam 3014.
The underframe frame body 301 also includes rear baffle 3016, robot tie-beam 3017 and lower margin fixed plate 3018；Institute
State rear baffle 3016 to be located on the rear side of underframe frame body 301, the robot tie-beam 3017 is arranged on underframe frame body 301
Back step, bottom framework 3 is solidly fixed with robot 2 by robot tie-beam 3017；The lower margin fixed plate
3018 are arranged on the corner of the bottom of underframe frame body 301.
10 bottom framework datum planes 3015, the left underframe lift cylinder are provided with the underframe frame body 301
302nd, right underframe lift cylinder 303 sets up the center in left underframe 317 and right underframe 318 separately, the left underframe fastening screw 304,
Right underframe fastening screw 305 sets up separately in the left top of underframe 317 and the top of right underframe 318, and the left gas control inserts 306, right gas control soon
Fast slotting 307 set up separately on the left left side of underframe 317 and the right side of right underframe 318；
The left leading truck 308, right leading truck 309 set up separately on the left left side of underframe 317 and the right side of correct frame 318, left to be oriented to
Frame 308, the inner side of right leading truck 309 are each provided with several product support brackets 4 and decline guide roller 9；The preceding product framework limit
Position block 310, rear product framework limited block 311 are respectively arranged on left underframe 317, the forward and backward side of right underframe 318, and the left fork truck is oriented to
Wheel 312, right fork truck directive wheel 313 set up the right edge in left underframe 3 and the left side of right underframe 318 separately；The left signal surveys part
314th, right signal is surveyed part 315 and set up separately at the left back end of left underframe 3 and the right rear end of right underframe 318, and slotting mechanism plug 316 is set the electricity soon
Put in the right rear end of underframe 318；
The product support bracket 4 includes 10 product support bracket datum planes 412, left support bracket positioning seat 401, right support
Frame positioning seat 402, left fork truck positioning hole 403, right fork truck positioning hole 404, left fork truck baffle plate 405, right fork truck baffle plate 406, Zuo Cheng
Hold in the palm mould signal detection 407, right support mould signal detection 408 in place in place, electricity Kuai Cha mechanisms socket 409 and product erecting bed 410；
Left forklift groove 14 is formed between left fork truck baffle plate 405 and left underframe 317, forms right between right fork truck baffle plate 406 and right underframe 318
Forklift groove 15；
The left support bracket positioning seat 401, right support bracket positioning seat 402 set up separately in the left and right portion of product support bracket 4, described
Left fork truck positioning hole 403, right fork truck positioning hole 404 set up separately in the postmedian both sides of product support bracket 4；The left fork truck baffle plate 405,
Right fork truck baffle plate 406 sets up separately sets bracket lower middle part both sides in product Cheng electricity Kuai Cha mechanisms socket 409, and the left support mould is in place
Signal detection 408 sets up separately in the left back end of product support bracket 4, right rear end in place for signal detection 407, right support mould, described to put in production
The right rear portion of product support bracket 4；The product erecting bed 410 is arranged on the middle part of product support bracket 4；
The left fork truck pin 5 includes left quick change dolly pin main body 501 and left fork truck locating dowel 502；The left quick change dolly
Pin main body 501 is located at 14 in left forklift groove, and the left fork truck locating dowel 502 is located at the rear portion of left quick change dolly pin main body 501；
The right fork truck pin 6 includes right quick change dolly pin main body 601 and right fork truck locating dowel 602；The right quick change dolly
Pin main body 601 is located at 15 in right forklift groove, and the right fork truck locating dowel 602 is located at the rear portion of right quick change dolly pin main body 601；
Left fork truck pin 5 is put into when product support bracket 4, on right fork truck pin 6 when, the left fork truck positioning hole of product support bracket 4
403rd, left fork truck locating dowel 502, the right upper and lower corresponding of fork truck locating dowel 602 of right fork truck positioning hole 404 respectively with fork truck pin, it is left
Fork truck positioning hole 403, right fork truck positioning hole 404 cover respectively is connected to left fork truck locating dowel 502, in right fork truck locating dowel 602, plays
Positioning action；
When product support bracket 4 is put on bottom framework 3, left support bracket positioning seat 401, the right support bracket of product support bracket 4
The left underframe fastening screw 304 respectively with bottom framework 3 of positioning seat 402, the right upper and lower corresponding of underframe fastening screw 305, left underframe are determined
Position latch 304, right underframe fastening screw 305 are plugged into left support bracket positioning seat 401, in right support bracket positioning seat 402 respectively, rise
To positioning action.
The product support bracket 4 also includes support wheel 411, and the support wheel 411 is arranged on the bottom two of product support bracket 4
Side；Connect before quick change construction, can be put on the ground, by support wheel 411 on ground when product support bracket 4 loads flexible ultrasonic wave soldering
Slided on face.
The automobile rear bumper and carrier member 7 include product support bracket 4, automobile rear bumper product 10, compressed
Mechanism 701, hold-down mechanism support frame 702, fish-bone posture support mechanism 703；The fish-bone posture support mechanism 703 is arranged on
On the product erecting bed 410 of product support bracket 4, the automobile rear bumper product 10 is fixed on fish-bone posture support mechanism 703
Top, the hold-down mechanism support frame 702 is arranged on the top of automobile rear bumper product 10, and the hold-down mechanism 701 is set
On hold-down mechanism support frame 702.Product support bracket 4 is used for support fish-bone posture support mechanism 703, and for fast with equipment
The transition frame that the seat that refoots quickly is positioned；Hold-down mechanism 701 and hold-down mechanism support frame 702 be for support product simultaneously
Duplicate product is compressed, makes its accurate positioning.
Also include safety barrier 12 and safe grating 13, the safety barrier 12 is arranged on flexible ultrasonic wave soldering and connects quick change knot
The periphery of structure, the safe grating 13 is arranged on safety barrier 12.Safe grating 13 produces protection light by launching infrared ray
Curtain, when light curtain is blocked, safe grating 13 sends shielding signals, controls potentially dangerous flexible ultrasonic wave soldering to connect quick change
Structure member is stopped, it is to avoid occur security incident.Safety barrier 12 and safe grating 13 can be effectively prevented from safe thing
Therefore generation, it is to avoid operator and third-party danger, reduce accident integrated cost.
Operating process：
1. product support mechanism is put on product support bracket 4 composition product carrier member by, by fork truck by product support
Frame component is propped up, left fork truck locating dowel 502, right fork truck locating dowel 602 and the left fork truck positioning hole in product carrier member bottom
403rd, right fork truck positioning hole 404, the product support bracket 4 that can be positioned on fork truck, are allowed to slide；
2. starts left gas control fast slotting 306, right gas control fast slotting 307, makes left underframe lift cylinder 302, right underframe lift cylinder
303 rise；
3. starts fork truck, and product carrier member is pushed into the superstructure of bottom framework 3, and slow reduction fork truck height makes production
Product carrier member is fallen into inside the bottom framework 3 with guiding mechanism, until both horizontal base plans are completely attached to；
4. the electricity slotting insertion electricity Kuai Cha of mechanism plug 316 mechanisms socket 409 soon, makes robot 2 and automobile plastic product and holds
Carriage assembly completes signal connection；
5. adjusts automobile plastic product and carrier member, is allowed in running order；
6. is switched to automatic mode, clicks on start button, and robot 2 switches quick-change tool holder 1 according to automatic identification product
On cutter；
7. is instructed by robot 2 and is carried out ultrasonic bonding to automobile plastic product；
8. completes ultrasonic bonding, exits welding procedure, operation is with said process on the contrary, repeating no more.
Embodiment 2：
Flexible ultrasonic wave soldering meets quick change construction, including automobile plastic product, quick-change tool holder 1 and robot 2；The robot
2 model FANUC CR-20iA, robot 2 can be different according to different product welding position shape and angle, pass through Rapid replacing cutter
Plumb joint on frame 1, realizes the welding of different welding positions, without artificial replacing.
Also include 2 bottom frameworks 3, product support bracket 4 and left fork truck pin 5, right fork truck pin 6；2 bottom frameworks 3 structure
Identical, symmetrically oblique to set up separately in the left and right both sides of robot 2, automobile plastic product and 1 formed automobile of product support bracket 4 are moulded
Expect product and carrier member；The automobile plastic product and carrier member are automobile spoiler backplate and carrier member 8；
The left fork truck pin 5, right fork truck pin 6 are connected with fork truck (not shown)；
Protected as shown in fig. 7, the automobile spoiler backplate and carrier member 8 include product support bracket 4, automobile spoiler
Panel products 11, desk-top support mechanism 801, automobile spoiler backplate turnover fixture 802；The desk-top support mechanism 801 is arranged on
On the product erecting bed 410 of product support bracket 4, the automobile spoiler sheeting product 11 is fixed in desk-top support mechanism 801,
The automobile spoiler backplate turnover fixture 802 is arranged on the side of automobile spoiler sheeting product 11.Automobile spoiler backplate is produced
The die cavity of product 11 is positioned, and the desk-top mould of support mechanism 801 is that have CNC numerically controlled processing equipments to imitate product die cavity to process, and by turning over
Turn fixture to be fixed and clamped, make product face completely and mould laminating, it is ensured that each welding precision and process uniformity.
Remaining be the same as Example 1.
Two kinds of embodiment described above, simply more preferably embodiment of the invention, those skilled in the art
The usual variations and alternatives that member is carried out in the range of technical solution of the present invention all should be comprising within the scope of the present invention.
Claims (9)
1. flexible ultrasonic wave soldering meets quick change construction, including some different automobile plastic product, quick-change tool holder and robots, it is special
Levy and be：
Also include 2 bottom frameworks, product support bracket and left and right fork truck pin；2 bottom framework structures are identical, symmetrically oblique
Set up separately in the left and right both sides of robot, each automobile plastic product and 1 product support bracket formed automobile plastic product and support bracket
Component；
The bottom framework includes underframe frame body, and left and right underframe lift cylinder, left and right underframe fastening screw, left and right gas control is fast
Insert, left and right leading truck, forward and backward product framework limited block, each more than 3 left and right fork truck directive wheels, left and right signal surveys part, electricity
Mechanism plug is inserted soon, the underframe frame body includes left underframe and right underframe, fork truck pin is formed between left underframe and right underframe empty
Between；
More than 4 bottom framework datum planes are provided with the underframe frame body, the left and right underframe lift cylinder sets up separately on a left side
The center of underframe and right underframe, the left and right underframe fastening screw sets up separately above left underframe and above right underframe, the left side,
Right gas control is inserted soon to be set up separately on the left of left underframe and on the right side of right underframe；
The left and right leading truck sets up separately on the left of left underframe and on the right side of correct frame, and several are each provided with the inside of left and right leading truck
Product support bracket declines guide roller；The forward and backward product framework limited block is respectively arranged on the forward and backward side of left and right underframe, described
Left and right fork truck directive wheel sets up the right edge in left underframe and the left side of right underframe separately；The left and right signal is surveyed part and set up separately on a left side
The left back end of underframe and right underframe right rear end, slotting mechanism plug is arranged on right underframe rear end to the electricity soon；
The product support bracket includes more than 4 product support bracket datum planes, and left and right support bracket positioning seat, left and right fork truck is determined
Position hole, left and right fork truck baffle plate, left and right support mould signal detection in place, electricity Kuai Cha mechanisms socket and product erecting bed；Left fork truck
Left forklift groove is formed between baffle plate and left underframe, right forklift groove is formed between right fork truck baffle plate and right underframe；
The left and right support bracket positioning seat sets up separately in the left and right portion of product support bracket, and the left and right fork truck positioning hole sets up separately in production
Product support bracket postmedian both sides；The left and right fork truck baffle plate sets up separately in product support bracket lower middle part both sides, described left and right to hold
Signal detection sets up separately in the left back end of product support bracket, right rear end support mould in place, and electricity Kuai Cha mechanisms socket is arranged on product and held
The right rear portion of bracket；The product erecting bed is arranged in the middle part of product support bracket；
The left fork truck pin includes left quick change dolly pin main body and left fork truck locating dowel；The left quick change dolly pin main body is located at a left side
In forklift groove, the left fork truck locating dowel is located at the rear portion of left quick change dolly pin main body；
The right fork truck pin includes right quick change dolly pin main body and right fork truck locating dowel；The right quick change dolly pin main body is located at the right side
In forklift groove, the right fork truck locating dowel is located at the rear portion of right quick change dolly pin main body；
When product support bracket is put on left and right fork truck pin, the left and right fork truck positioning hole of product support bracket respectively with fork truck pin
Left and right fork truck locating dowel upper and lower corresponding, left and right fork truck positioning hole covers respectively to be connected in left and right fork truck locating dowel；
When product support bracket is put on bottom framework, the left and right support bracket positioning seat of product support bracket respectively with bottom framework it is left,
Right underframe fastening screw upper and lower corresponding, left and right underframe fastening screw is plugged into left and right support bracket positioning seat respectively.
2. flexible ultrasonic wave soldering according to claim 1 connects quick change construction, it is characterised in that：The model of the robot
FANUC CR-20iA, robot can be different according to different product welding position shape and angle, pass through the welding on quick-change tool holder
Head.
3. flexible ultrasonic wave soldering according to claim 1 connects quick change construction, it is characterised in that：The underframe frame body includes
The longitudinal short beam of short beam, 2 long beams in longitudinal direction and 2 before long beam, 2 transverse directions after transverse direction；Short beam, 1 longitudinal direction before 1 transverse direction in left side
Long beam and 1 longitudinal short beam constitute short beam, 1 longitudinal direction before the skeleton of left underframe, 1 transverse direction on right side with long beam left part after transverse direction
Long beam and 1 longitudinal short beam constitute the skeleton of right underframe with long beam right part after transverse direction.
4. flexible ultrasonic wave soldering according to claim 1 connects quick change construction, it is characterised in that：The underframe frame body is also wrapped
Include rear baffle, robot tie-beam and lower margin fixed plate；The rear baffle is located on the rear side of underframe frame body, the robot
Tie-beam is arranged on the back step of underframe frame body；The lower margin fixed plate is arranged on the corner of bottom framework lower body part.
5. flexible ultrasonic wave soldering according to claim 1 connects quick change construction, it is characterised in that：The product support bracket is also wrapped
Support wheel is included, the support wheel is arranged on product support bracket two bottom sides.
6. flexible ultrasonic wave soldering according to claim 1 connects quick change construction, it is characterised in that：Each bottom framework is respectively wrapped
Include 5 left and right fork truck directive wheels；8 bottom framework datum planes, the product support bracket bag are provided with the underframe frame body
Include 8 product support bracket datum planes.
7. flexible ultrasonic wave soldering according to claim 1 connects quick change construction, it is characterised in that：The automobile plastic product and
Carrier member is automobile rear bumper and carrier member；The automobile rear bumper and carrier member include product support
Frame, automobile rear bumper product, hold-down mechanism, hold-down mechanism support frame, fish-bone posture support mechanism；The fish-bone posture is held
Support mechanism is arranged on the product erecting bed of product support bracket, and the automobile rear bumper product is fixed on fish-bone posture support machine
Above structure, the hold-down mechanism support frame is arranged on above automobile rear bumper product, and the hold-down mechanism is arranged on compression
On mechanism supports skeleton.
8. flexible ultrasonic wave soldering according to claim 1 connects quick change construction, it is characterised in that：The automobile plastic product and
Carrier member is automobile spoiler backplate and carrier member；The automobile spoiler backplate and carrier member include product
Support bracket, automobile spoiler sheeting product, desk-top support mechanism, automobile spoiler backplate turnover fixture；The desk-top support machine
Structure is arranged on the product erecting bed of product support bracket, and the automobile spoiler sheeting product is fixed in desk-top support mechanism,
The automobile spoiler backplate turnover fixture is arranged on automobile spoiler sheeting product side.
9. flexible ultrasonic wave soldering according to claim 1 connects quick change construction, it is characterised in that：Also include safety barrier and peace
Full raster, the safety barrier is arranged on the periphery that flexible ultrasonic wave soldering connects quick change construction, and the safe grating is arranged on safety
On guardrail.
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| CN201710635050.0A CN107187064B (en) | 2017-07-30 | 2017-07-30 | Flexible ultrasonic wave soldering connects quick change construction |
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|---|---|---|---|
| CN201710635050.0A CN107187064B (en) | 2017-07-30 | 2017-07-30 | Flexible ultrasonic wave soldering connects quick change construction |
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| CN107187064A true CN107187064A (en) | 2017-09-22 |
| CN107187064B CN107187064B (en) | 2018-08-10 |
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| CN108819271A (en) * | 2018-07-30 | 2018-11-16 | 上海蓝恩控制系统有限公司 | A kind of sheath cementing machine |
| CN110815829A (en) * | 2018-08-10 | 2020-02-21 | 意大利汽车照明股份公司 | Welding machine for workpieces made of plastic material |
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Address after: North Gate, 173 Shunyu West Road, Yuyao City, Ningbo City, Zhejiang Province, 315400 Patentee after: Ningbo Yirong Automation Technology Co.,Ltd. Address before: 315400 Yuyao Yirong Automation Technology Co., Ltd., north gate, 173 Shunyu West Road, Yuyao City, Ningbo City, Zhejiang Province Patentee before: YUYAO YIRONG AUTOMATION TECHNOLOGY CO.,LTD. |
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