CN111408898A - Welding tool for garbage compression box and manufacturing method of welding tool for garbage compression box - Google Patents
Welding tool for garbage compression box and manufacturing method of welding tool for garbage compression box Download PDFInfo
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- CN111408898A CN111408898A CN201910008916.4A CN201910008916A CN111408898A CN 111408898 A CN111408898 A CN 111408898A CN 201910008916 A CN201910008916 A CN 201910008916A CN 111408898 A CN111408898 A CN 111408898A
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- 238000003466 welding Methods 0.000 title claims abstract description 119
- 239000010813 municipal solid waste Substances 0.000 title claims abstract description 76
- 230000006835 compression Effects 0.000 title claims abstract description 74
- 238000007906 compression Methods 0.000 title claims abstract description 74
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000003801 milling Methods 0.000 claims abstract description 16
- 238000009434 installation Methods 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 description 10
- 238000003754 machining Methods 0.000 description 3
- 238000010030 laminating Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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Abstract
The invention relates to the technical field of welding tools, and particularly provides a welding tool for a garbage compression box and a manufacturing method of the welding tool for the garbage compression box, which can solve the problem of low precision of the welding tool for the garbage compression box in the prior art. The welding tool for the garbage compression box comprises a base, wherein a positioning welding part used for positioning the corresponding part of the garbage compression box is arranged on the base, an assembly seat used for positioning welding installation is arranged on the base, a connecting seat used for being connected with the assembly seat is arranged at the bottom of the positioning welding part, a positioning plane formed by milling is arranged on one side, in opposite directions, of the assembly seat and the connecting seat respectively, and the positioning plane on the assembly seat is matched with the positioning plane on the connecting seat in a fitting mode so as to achieve positioning welding and positioning of the base in the corresponding direction.
Description
Technical Field
The invention relates to the technical field of welding tools, in particular to a welding tool for a garbage compression box and a manufacturing method of the welding tool for the garbage compression box.
Background
The garbage compression box is used as an important part of a compression type garbage truck, and mainly comprises a box body structure formed by combining a left side plate, a right side plate, a top plate and a bottom plate, and the garbage compression box is also provided with parts such as lifting lugs. The main manufacturing method of the garbage compression box is to weld all plates into a whole by adopting a welding method, the requirement on welding size precision is higher in the welding process of the garbage compression box, if no special welding tool is provided, the welding quality of the garbage compression box cannot be ensured, and therefore the assembly of the garbage compression box and a garbage truck in the subsequent process can be influenced.
In the prior art, the welding tool for the garbage compression box designed for the garbage compression box mainly comprises a base, a left positioning frame and a right positioning frame, wherein the left positioning frame and the right positioning frame are welded together by parts in a splicing mode and are used for being welded with a workpiece to be welded in a positioning mode in a positioning and matching mode. The base can support the location to the bottom plate that forms rubbish compression case, and left and right locating rack can support the location to the curb plate that forms rubbish compression case. But because the size of rubbish compression case is great, so to the precision requirement of the base of constituteing rubbish compression case welding frock, left and right locating rack also be higher, if directly weld base and left and right locating rack, then be difficult to guarantee the precision of rubbish compression case welding frock.
Disclosure of Invention
The invention aims to provide a manufacturing method of a welding tool of a garbage compression box, which can solve the problem of low precision of the welding tool of the garbage compression box in the prior art; meanwhile, the invention also aims to provide the welding tool for the garbage compression box manufactured by the manufacturing method, and the welding tool for the garbage compression box manufactured by the manufacturing method has the advantage of high positioning precision.
In order to achieve the purpose, the manufacturing method of the welding tool for the garbage compression box adopts the following technical scheme:
the manufacturing method of the welding tool for the garbage compression box comprises the step of connecting a positioning welding device for positioning the corresponding part of the garbage compression box to a base, wherein the step comprises the following steps of: 1) the positioning welding is used for welding the connecting seat on one side connected with the base, and the corresponding positioning welding position welding assembly seat is supplied on the base, 2) the positioning plane is milled on one side, opposite to the assembling seat and the connecting seat, of the assembling seat, 3) the positioning plane on the assembling seat is matched with the positioning plane on the connecting seat in a fitting mode, so that the positioning welding and the positioning of the base in the corresponding direction are achieved.
The beneficial effects are that: because the fixed-position welding is a fixed-position structural part formed by a welding mode, the precision of a workpiece obtained by machining the tool is determined by the matching precision of the fixed-position welding and the base, the connecting seat is arranged on the fixed-position welding, the assembly seat is arranged on the base, the connecting seat and the opposite side face of the assembly seat are subjected to milling machining, and the fixed-position welding has better positioning precision when the connecting seat is matched with the assembly seat in a fitting mode, so that the precise assembly relation between the fixed-position welding and the base can be ensured, and the precision of the welding tool is improved.
Further, the assembling seat and/or the connecting seat are formed by plate members.
The beneficial effects are that: the plate is adopted to manufacture the assembly seat and the connecting seat, the plate has a larger supporting surface, and after milling, a larger positioning area is formed between the connecting seat and the assembly seat, so that the positioning precision between the positioning welding part and the base can be improved.
Further, before the step 3), a step of arranging corresponding positioning pin holes on the assembling seat and the connecting seat is also included.
The beneficial effects are that: be provided with the locating pin hole on assembly seat and connecting seat, the locating pin can make assembly seat and connecting seat have preliminary location state when not welding to guaranteed that assembly seat and connecting seat have higher precision when the welding.
Furthermore, the positioning planes on the assembly seats respectively corresponding to the positioning welding of more than two positions on the same side of the base are processed in one-time milling, so that the positioning planes on the assembly seats are coplanar.
The beneficial effects are that: the positioning planes of the assembling seats are coplanar, so that the matching precision of the base and the positioning welding parts can be ensured.
Further, the workpiece positioning pins and/or positioning pin holes on the positioning welding are arranged by taking the positioning plane as a reference after the step 2).
The beneficial effects are that: when the positioning pin or the positioning pin hole is machined, the adopted reference surface takes the milling plane as a reference, so that the machining error of the positioning pin hole or the positioning pin is reduced, the accumulated error between the positioning welding part and the base is reduced, and the precision of the welding tool is improved.
In order to achieve the purpose, the welding tool for the garbage compression box adopts the following technical scheme:
garbage compression case welding frock, including the base, be equipped with on the base and be used for carrying out the location seam of fixing a position to the corresponding part of garbage compression case, be equipped with the assembly seat that supplies the location seam installation on the base, the bottom of location seam is provided with and is used for the connecting seat of being connected with the assembly seat, assembly seat and connecting seat one side in opposite directions are equipped with respectively and mill the locating plane that forms, and the locating plane laminating cooperation on the assembly seat and the locating plane on the connecting seat is in order to realize location seam and the base location on corresponding side.
The beneficial effects are that: because the fixed-position seam is the positioning structure spare that forms through the welded mode, the precision that has obtained the work piece through this frock processing has been decided to the cooperation precision of fixed-position seam and base, be provided with the connecting seat on the fixed-position seam, be provided with the assembly seat on the base, through milling process to connecting seat and assembly seat side in opposite directions, with better positioning accuracy has when connecting seat and assembly seat laminating cooperation, thereby can guarantee the accurate assembly relation between fixed-position seam and the base, the precision of welding frock has obtained the improvement, and then make the product size precision through this frock improve.
Further, the assembling seat and/or the connecting seat are formed by a plate material.
The beneficial effects are that: the plate is adopted to manufacture the assembly seat and the connecting seat, the plate has a larger supporting surface, and after milling, a larger positioning area is formed between the connecting seat and the assembly seat, so that the positioning precision between the positioning welding part and the base can be improved.
Furthermore, the assembling seat and the connecting seat are provided with corresponding positioning pin holes.
The beneficial effects are that: be provided with the locating pin hole on assembly seat and connecting seat, the locating pin can make assembly seat and connecting seat have preliminary location state when not welding to guaranteed that assembly seat and connecting seat have higher precision when the welding.
Furthermore, the top surface of the base is provided with more than two positioning weldings, the base is provided with assembling seats respectively corresponding to the positioning weldings, and the positioning planes on the assembling seats are coplanar.
The beneficial effects are that: the positioning planes of the assembling seats are coplanar, so that the matching precision of the base and the positioning welding parts can be ensured.
Further, the tack weld comprises a tack weld disposed on a side of the base.
The beneficial effects are that: more positioning weldings in different positions and shapes are arranged on the base, so that the welding tool is suitable for more types of workpieces.
Drawings
FIG. 1 is a front view of a welding tool for a garbage compression box according to the present invention;
FIG. 2 is a side view of a welding tool for a garbage compression box according to the present invention;
FIG. 3 is a top view of the welding tool for the garbage compression box of the present invention;
FIG. 4 is a top view of a base in the welding tool for the garbage compression box of the present invention;
FIG. 5 is a front view of a base in the welding tool for the garbage compression box of the present invention;
FIG. 6 is a side view of a bracket as a tack weld in the welding fixture for a trash can of the present invention;
FIG. 7 is a side view of a rear limiting device of the welding tool for the garbage compression box in the invention;
FIG. 8 is a top view of the rear limiting device of the welding tool for the garbage compression box of the present invention;
FIG. 9 is a side view of a front limiting device of the welding tool for the garbage compression box of the invention;
FIG. 10 is a top view of a front limiting device of the welding tool for the garbage compression box of the present invention;
FIG. 11 is a front view of a front positioning frame of the welding fixture for the garbage compression box of the present invention;
FIG. 12 is a side view of a front end positioning frame of the welding tool for the garbage compression box in the invention;
fig. 13 is a top view of the front end positioning frame of the welding tool for the garbage compression box in the invention.
In the figure: 1. a base; 101. a support plane; 102. a first fitting plate; 103. a second fitting plate; 104. a third assembly plate; 105. a fourth assembly plate; 106. a cross brace; 2. a support; 201. positioning the shaft; 202. a cross beam; 203. a third stringer; 204. an oblique beam; 205. a fourth stringer; 206. positioning holes; 207. a positioning pin hole; 3. a front limiting device; 301. a front limiting plate; 302. a bevel edge; 303. a front connecting beam; 4. a rear limiting device; 401. a rear limiting plate; 402. an arc-shaped opening; 403. a rear connecting beam; 5. a front end positioning frame; 501. a substrate; 502. a shaft passing plate; 503. reinforcing ribs; 601. a first connecting plate; 602. a second connecting plate; 603. and a third connecting plate.
Detailed Description
The present invention will now be described with reference to the accompanying drawings.
As shown in fig. 1 to 13, which are specific embodiments of the welding tool for the garbage compression box of the present invention, as shown in fig. 1, the welding tool for the garbage compression box mainly includes two parts, namely, a base 1 adapted to a top plate or a bottom plate of the garbage compression box to be welded, and a bracket 2 vertically disposed on the base 1 and adapted to a side plate of the garbage compression box to be welded, where the base 1 and the bracket 2 can provide a welding reference for the garbage compression box, and the bracket 2 as a positioning welding part can be matched with the base 1 to form a welding frame adapted to the shape of the garbage compression box, and various parts of the garbage compression box are positioned in the frame and welded to form a complete garbage compression box.
The base 1 is provided with a supporting plane 101 which extends along the horizontal direction, supporting legs which are positioned on four corners of the supporting plane 101 and used for supporting the supporting plane 101 are arranged below the supporting plane 101, and a first limiting structure is arranged on the supporting plane 101 and can position a top plate or a bottom plate of a garbage compression box to be welded. As shown in fig. 2 and 3, the first limiting structure includes two limiting devices, namely a front limiting device 3 and a rear limiting device 4, which are arranged at intervals along a direction perpendicular to the arrangement direction of the two supports 2, as shown in fig. 9 and 10, the front limiting device 3 includes two front limiting plates 301 which are arranged in parallel and perpendicular to the supporting plane 101, the front limiting plates 301 have fixing portions connected with the supporting plane 101, the top edge of the top plate or the bottom plate close to the garbage compression box to be welded is provided with a bevel edge 302 which gradually rises along the direction from front to rear, and the bevel edge 302 is composed of two sections with different inclination angles. A front connecting beam 303 is disposed between the two front limiting plates 301 to connect and fix the two front limiting plates 301. As shown in fig. 7 and 8, the rear limiting device 4 includes two rear limiting plates 401 arranged in parallel and perpendicular to the supporting plane 101, an arc-shaped opening 402 adapted to the shape of the top plate or the bottom plate of the trash compression box to be welded is provided on the top edge of the rear limiting plate 401, and a rear connecting beam 403 for connecting and fixing the two rear limiting plates 401 is also provided between the rear limiting plates 401.
Besides the front limiting device 3 and the rear limiting device 4 which form the first limiting structure, the supporting plane 101 is further provided with a front end positioning frame 5 which is obliquely arranged upwards on the front end of the supporting plane 101, as shown in fig. 11, 12 and 13, the front end positioning frame 5 comprises a base plate 501 fixed with the front side surface of the supporting plane 101 and an axle plate 502 which is arranged on the base plate 501 and obliquely arranged upwards, two axle plates 502 are arranged, the two axle plates are parallel to each other, and a through hole is formed in the axle plate 502. A reinforcing rib 503 is further arranged between the shaft passing plate 502 and the base plate 501. A positioning shaft 201 connected with a part of the side plate of the garbage compression box to be welded is arranged on the shaft passing plate 502 in a penetrating way.
The bracket 2, which is matched with the side plate of the garbage compression box to be welded, as shown in fig. 6, includes two cross beams 202 arranged in parallel along the horizontal direction, and longitudinal beams connected to the cross beams 202 to form a main body of the bracket 2, four longitudinal beams are arranged along the front-to-rear direction, and are respectively a first longitudinal beam, a second longitudinal beam, a third longitudinal beam 203 and a fourth longitudinal beam 205, and an oblique beam 204 for improving the strength of the bracket 2 is arranged between the cross beams 202 and the fourth longitudinal beam 205. Positioning holes 206 are further formed in the first longitudinal beam, the second longitudinal beam and the fourth longitudinal beam, the positions of the positioning holes 206 are matched with the shapes of the side plates of the to-be-welded garbage compression box, and lifting lug positioning shafts 201 used for fixing lifting lugs on the side plates penetrate through the positioning holes 206. Various positioning shafts 201 provided on the bracket 2 form a second limit structure.
When the bracket 2, the front limiting device 3 and the rear limiting device 4 are matched with the base 1, the bracket 2, the front limiting device 3 and the rear limiting device 4 are connected with a connecting seat which is connected with the supporting plane 101 of the base 1 by welding, in this example, the connecting seat is a plate member, namely a first connecting plate 601, a second connecting plate 602 and a third connecting plate 603 which are shown in the figure, and the third connecting plate is fixed on the base 1 by a cross brace 106. Correspondingly be provided with on base 1 with connecting seat complex mount pad, mount pad on the base 1 with form the support 2 of fixed position seam, the connecting seat adaptation among preceding stop device 3 and the back stop device 4, assembly seat and the connecting seat one side in opposite directions all are through milling process, so that the corresponding side of assembly seat and connecting seat forms the locating plane, because the faying face of assembly seat and connecting seat is through milling process, so assembly seat and connecting seat can guarantee the positioning accuracy between fixed position seam and the base, thereby guarantee the size precision of whole welding frock.
As shown in fig. 4 and 5, the base 1 is provided with a mounting seat formed by a plate and corresponding to the positioning welding fit, i.e. a first mounting plate 102, a second mounting plate 103 and a third mounting plate 104 in the figures, the first mounting plate is adapted to a first connecting plate 601 on the bracket on the side of the base, the second mounting plate is adapted to a second connecting plate of the front limiting device, and the third mounting plate is adapted to a third connecting plate of the rear limiting device. Still correspond on each assembly plate and connecting plate and set up the locating hole that supplies the locating pin to wear to establish, can provide the location for the welding of assembly plate and connecting plate. Because the connecting seats in the bracket 2, the front limiting device 3 and the rear limiting device 4 which form the positioning welding are separately arranged, the positioning planes of the assembling seats respectively corresponding to the positioning welding on the base are coplanar so as to ensure the positioning precision of the whole body.
In addition, the front end positioning frame 5 provided on the front side surface of the base is also provided with a connecting base corresponding to the base, i.e., a base plate 501, as a positioning weld, and the base is provided with a fourth assembling plate 105 which is in fit with the front end positioning frame upper base plate 501.
The first connecting plate 601 is provided with a positioning pin hole 207 matched with a positioning pin, correspondingly, other connecting plates are also provided with positioning pin holes, the bracket 2, the front limiting device 3 and the rear limiting device 4 determine accurate relative positions with the base 1 through the positioning pin, and then the bracket 2, the front limiting device 3 and the rear limiting device 4 are fixed on the supporting plane 101 of the base 1 through welding.
The manufacturing method of the welding tool for the garbage compression box can be operated according to the following steps:
1) and welding a connecting seat at one side of each positioning welding joint for connecting the connecting seat with the base, and welding an assembly seat at the position on the base for welding the corresponding positioning welding joint.
2) And milling a positioning plane on the opposite side of the assembling seat and the connecting seat.
3) And the positioning plane on the assembling seat is fit and matched with the positioning plane on the connecting seat so as to realize the positioning of the positioning welding and the positioning of the base in the corresponding direction.
It should be noted that, the connecting seat and the assembling seat which are arranged in the above steps are both formed by plate members, before the step 3), corresponding positioning pin holes are arranged on the assembling seat and the connecting seat so as to primarily position the assembling seat and the connecting seat, and after the assembling seat and the connecting seat are finished, the assembling seat and the connecting seat are welded into a whole by milling a plane. The positioning pin on the positioning welding joint or the positioning pin hole is processed by taking the milling plane as a reference plane; the positioning planes on the assembly seats respectively corresponding to the positioning welding of more than two positions on the same side of the base are processed in one-time milling to make the positioning planes on the assembly seats coplanar.
In other embodiments, the connecting seat and the assembling seat may be formed by matching a plurality of structural members, for example, by using a plurality of positioning blocks, one surface of each positioning block facing the base together forms a positioning plane for matching with the positioning weld after milling, and the bottom surfaces of the positioning blocks are on the same plane.
In other embodiments, the structure and number of tack welds may be adjusted based on the shape of the workpiece, rather than being limited to multiple tack welds on the top surface of the base.
The above-mentioned embodiments, the objects, technical solutions and advantages of the present invention are further described in detail, it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (10)
1. The manufacturing method of the welding tool for the garbage compression box comprises the step of connecting the positioning welding for positioning the corresponding part of the garbage compression box to the base, and is characterized in that: the method comprises the following steps: 1) the positioning welding is used for welding the connecting seat on one side connected with the base, and the corresponding positioning welding position welding assembly seat is supplied on the base, 2) the positioning plane is milled on one side, opposite to the assembling seat and the connecting seat, of the assembling seat, 3) the positioning plane on the assembling seat is matched with the positioning plane on the connecting seat in a fitting mode, so that the positioning welding and the positioning of the base in the corresponding direction are achieved.
2. The manufacturing method of the welding tool for the garbage compression box according to claim 1, characterized in that: the assembly seat and/or the connecting seat are formed by plate pieces.
3. The manufacturing method of the welding tool for the garbage compression box according to claim 1, characterized in that: before the step 3), a step of arranging corresponding positioning pin holes on the assembling seat and the connecting seat is further included.
4. The manufacturing method of the welding tool for the garbage compression box according to claim 1, 2 or 3, characterized in that: the positioning planes on the assembly seats respectively corresponding to the positioning welding of more than two positions on the same side of the base are processed in one-time milling to make the positioning planes on the assembly seats coplanar.
5. The manufacturing method of the welding tool for the garbage compression box according to claim 1, 2 or 3, characterized in that: and the workpiece positioning pins and/or positioning pin holes on the positioning welding are arranged by taking the positioning plane as a reference after the step 2).
6. Rubbish compression case welding frock, including the base, be equipped with on the base and be used for carrying out the location seam of fixing a position to the corresponding part of rubbish compression case, its characterized in that: the base is provided with an assembly seat for positioning welding installation, the bottom of the positioning welding is provided with a connecting seat for being connected with the assembly seat, one opposite side of the assembly seat and the connecting seat is respectively provided with a positioning plane formed by milling, and the positioning plane on the assembly seat is fit with the positioning plane on the connecting seat so as to realize positioning welding and positioning of the base in the corresponding direction.
7. The rubbish compression box welding frock of claim 6, characterized in that: the fitting seat and/or the connecting seat are formed by a plate material.
8. The rubbish compression box welding frock of claim 6, characterized in that: and the assembling seat and the connecting seat are provided with corresponding positioning pin holes.
9. The rubbish compression box welding frock of claim 6 or 7 or 8, characterized in that: the top surface of the base is provided with more than two positioning weldings, the base is provided with assembling seats respectively corresponding to the positioning weldings, and positioning planes on the assembling seats are coplanar.
10. The rubbish compression box welding frock of claim 6 or 7 or 8, characterized in that: the positioning weld joint comprises a positioning weld joint arranged on the side face of the base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910008916.4A CN111408898A (en) | 2019-01-04 | 2019-01-04 | Welding tool for garbage compression box and manufacturing method of welding tool for garbage compression box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910008916.4A CN111408898A (en) | 2019-01-04 | 2019-01-04 | Welding tool for garbage compression box and manufacturing method of welding tool for garbage compression box |
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| Publication Number | Publication Date |
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| CN111408898A true CN111408898A (en) | 2020-07-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910008916.4A Pending CN111408898A (en) | 2019-01-04 | 2019-01-04 | Welding tool for garbage compression box and manufacturing method of welding tool for garbage compression box |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112388531A (en) * | 2020-11-09 | 2021-02-23 | 湖南武陵机械制造有限公司 | Integral placing and erecting mold for dustbin |
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| CN209698320U (en) * | 2019-01-04 | 2019-11-29 | 森源汽车股份有限公司 | Garbage compression box welding tooling |
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| CN101804545A (en) * | 2010-04-26 | 2010-08-18 | 天津赛瑞机器设备有限公司 | Manufacturing method of wind power engine room frame and welding jig thereof |
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