CN107183774A - One grows tobacco materials liquid separating and dehydrating device and separating and dehydrating method - Google Patents
One grows tobacco materials liquid separating and dehydrating device and separating and dehydrating method Download PDFInfo
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- CN107183774A CN107183774A CN201710562063.XA CN201710562063A CN107183774A CN 107183774 A CN107183774 A CN 107183774A CN 201710562063 A CN201710562063 A CN 201710562063A CN 107183774 A CN107183774 A CN 107183774A
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- gear pair
- speed gear
- dehydration
- screw unloading
- main body
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/04—Humidifying or drying tobacco bunches or cut tobacco
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
Grown tobacco materials liquid separating and dehydrating device and separating and dehydrating method the present invention relates to one, belong to technical field of tobacco processing.Technical scheme is：Support（1）On feed liquid seperator main body（2）With power drive system（3）Matching connection；The feed liquid separator main body（2）It is interior to be provided with screw unloading device（8）, dehydration device（7）And differential transmission systems（9）；Screw unloading device（8）Rotating speed be less than dehydration device（7）Rotating speed, the liquid in tobacco leaf passes through delivery port（14）Discharge；Tobacco leaf after dehydration passes through discharge gate（16）Discharge.The beneficial effects of the invention are as follows：Separation of solid and liquid of the centrifugal force produced using machinery rotation for the tobacco leaf that soaks, the continuous pan feeding of energy and continuous discharge, it is adaptable to industrialized production, can continuously run, reduce energy consumption；Operating can be combined with air-dried cigarette material system, cigarette quality is improved；Compact conformation, noise are low, operating is reliable, disposal ability is big.
Description
Technical field
Grown tobacco materials liquid separating and dehydrating device and separating and dehydrating method the present invention relates to one, belong to tobacco processing techniques neck
Domain.
Background technology
Tobacco leaf dehydration is indispensable link during whole production of cigarettes, in order to ensure the normal of whole dehydration
Carry out, the method that prior art is used is baking.Tobacco flue-curing is the key technology of cured tobacco production, and it is both tobacco leaf field agronomy
The ending of process, is the beginning of the artificial process of tobacco leaf again, with forming a connecting link and finally determine yield of tobacco, quality and effect
The important function of benefit.In essence, tobacco flue-curing is the fresh and live agricultural product primary processing for serving leaf tobacco production, is to protect production to protect
Matter measure.But, the drawbacks of baking method of prior art has high energy consumption, drying efficiency is low, with regard to the tobacco leaf of current China
In production status, baking has significantly affected the progress and development of leaf tobacco production, it has also become the bottleneck of leaf tobacco production, it would be highly desirable to solve
Certainly.Therefore, someone considers to change roasting mode, still, how to ensure to continuously run to turn into industrialized production has a continuation
The technical problem of solution.
The content of the invention
Grown tobacco materials liquid separating and dehydrating device and separating and dehydrating method it is an object of the present invention to provide one, realize tobacco
Feed liquid is separated, and is continuously run, and is reduced energy consumption, combine operating with air-dried cigarette material system, raising cigarette quality, compact conformation, is made an uproar
Sound is low, operating is reliable, disposal ability is big, solves the above mentioned problem that background technology is present.
The technical scheme is that：
One grows tobacco materials liquid separating and dehydrating device, includes support, feed liquid seperator main body and power drive system, support, material
Liquid separator main body is connected with power drive system matching, is arranged on support；Spiral shell is provided with the feed liquid separator main body
Revolve device for discharging, dehydration device and differential transmission systems；Helical axis and hollow shaft in feed liquid seperator main body hang down with ground
Straight arrangement, helical axis is located in hollow shaft；Differential transmission systems include secondary low-speed gear, secondary belt pulley, high-speed gear pair and master
Axle, the bottom of helical axis is connected with low-speed gear pair, and the bottom of hollow shaft is connected with high-speed gear pair, and high-speed gear pair is located at low
Above fast gear pair, low-speed gear is secondary and high-speed gear pair is by the common auxiliary connection belt pulley of main shaft, and secondary belt pulley is passed with power
Dynamic system connection；Screw unloading device is arranged on helical axis top, and dehydration device is arranged on hollow shaft top, screw unloading device
In dehydration device；Power drive system is connected with low-speed gear pair and high-speed gear pair, low-speed gear pair and high gear
Pair has differential ratio, and screw unloading device is rotated simultaneously in dehydration device with dehydration device, and the rotating speed of screw unloading device is small
In the rotating speed of dehydration device；The feed liquid seperator main body is provided with upper case, and its top is provided with feeding mouth, the center of feeding mouth
On helical axis and the axis of hollow shaft, screw unloading device and dehydration device are placed in upper case, dehydration device bottom
Provided with water leg, water leg is connected with the delivery port on upper case；Feed liquid seperator main body is provided with bottom aggregate bin, bottom collection
Feed hopper bottom is provided with discharging opening.
The screw unloading device, is provided with multiple spiral scrapers of screw arrangement on helical axis, multiple spiral scrapers
The hand of spiral is identical, and multiple spiral scrapers are in integrally up-small and down-big frustum shape；Basket, basket are set in the dehydration device
For tubular frustum shape, outside the multiple spiral scrapers for being enclosed on frustum shape, multiple spiral scrapers are not contacted with basket；The sieve
Basket is fixed in hollow shaft by basket frame.
The main pulley of the power drive system is driven low on main shaft by joint group triangle V band auxiliary connection belt pulleys
Fast gear pair and high-speed gear pair, low-speed gear is secondary and high-speed gear pair has certain differential ratio, realizes screw unloading device
With the differential gearing of dehydration device.
The present invention is additionally provided with lubricating system, and lubricating system realizes bearing and secondary and high-speed gear pair the lubrication of low-speed gear；
Lubricating system is Food-grade lubricant from lubricating oil；The oil circuit of lubricating system is controlled provided with fluid flowmeter and flow
Valve.
The discharging opening is connected with air-introduced machine, and feed liquid seperator main body produces negative pressure；Tobacco leaf is soaked due to gravity, negative pressure shape
The effect of spiral scraper, is continuously moved down in state and screw unloading device.
The feed liquid seperator main body is provided with flushometer；After the dehydration for completing tobacco leaf, it is rinsed by flusher,
Flushing liquor is suctioned out by discharging opening by air-introduced machine.
One grows tobacco materials liquid separating and dehydrating method, is carried out using above-mentioned tobacco with feed liquid separating and dehydrating device, comprising such as
Lower step：
Tobacco leaf is soaked by feeding mouth, into the space between screw unloading device and dehydration device, that is, into spiral
Space between scraper and basket；Due to the effect of air-introduced machine, feed liquid seperator main body produces negative pressure；Tobacco leaf is soaked due to weight
The effect of spiral scraper, is continuously moved down on power, negative pressure state and screw unloading device；
The differential ratio of differential transmission systems is set, the rotating speed of screw unloading device is less than the rotating speed of dehydration device, screw unloading
Scraper pushes tobacco leaf and makees centrifugal rotation and move down, and the liquid in tobacco leaf, into water leg, is led to by the basket of dehydration device
Cross delivery port discharge；Tobacco leaf after dehydration enters bottom aggregate bin by deadweight and the effect of negative pressure, is discharged by discharge gate.
After the dehydration for completing tobacco leaf, it is rinsed by flusher, flushing liquor is suctioned out by discharging opening by air-introduced machine.
The beneficial effects of the invention are as follows：Separation of solid and liquid of the centrifugal force produced using machinery rotation for the tobacco leaf that soaks, energy
Continuous pan feeding and continuous discharge, it is adaptable to industrialized production, can continuously run, reduce energy consumption；Can be with air-dried cigarette material system
Combination operating, improves cigarette quality；Compact conformation, noise are low, operating is reliable, disposal ability is big.
Brief description of the drawings
Fig. 1 is structural representation of the embodiment of the present invention；
Fig. 2 is schematic top plan view of the embodiment of the present invention；
Fig. 3 is lubricating system schematic diagram of the embodiment of the present invention；
Fig. 4 is screw unloading schematic device of the embodiment of the present invention；
Fig. 5 is the spiral scraper schematic top plan view of screw unloading device of the embodiment of the present invention；
Fig. 6 is dehydration device structural representation of the embodiment of the present invention；
In figure：Support 1, feed liquid seperator main body 2, power drive system 3, lubricating system 4, feeding mouth 5, upper case 6, dehydration
Device 7, screw unloading device 8, differential transmission systems 9, bottom aggregate bin 10, flushometer 11, main pulley 12, joint group triangle
V bands 13, delivery port 14, water leg 15, discharging opening 16, fluid flowmeter 17, flow control valve 18, spiral scraper 19, helical axis
20th, low-speed gear pair 21, secondary belt pulley 22, basket 23, hollow shaft 24, high-speed gear pair 25, basket frame 26.
Embodiment
Below in conjunction with accompanying drawing, by embodiment, the invention will be further described.
One grows tobacco materials liquid separating and dehydrating device, comprising support 1, feed liquid seperator main body 2 and power drive system 3,
Support 1, feed liquid seperator main body 2 are connected with the matching of power drive system 3, are arranged on support 1；The feed liquid separator master
Screw unloading device 8, dehydration device 7 and differential transmission systems 9 are provided with body 2；The He of helical axis 20 in feed liquid seperator main body 2
The arrangement perpendicular to the ground of hollow shaft 24, helical axis 20 is located in hollow shaft 24；Differential transmission systems 9 include low-speed gear pair
21st, secondary belt pulley 22, high-speed gear pair 25 and main shaft, the bottom of helical axis 20 are connected with low-speed gear pair 21, hollow shaft 24
Bottom is connected with high-speed gear pair 25, and high-speed gear pair 25 is located at the top of low-speed gear pair 21, low-speed gear pair 21 and high speed tooth
Wheel set 25 is connected by the common auxiliary connection belt pulley 22 of main shaft, secondary belt pulley 22 with power drive system 3；Screw unloading device 8
Installed in the top of helical axis 20, dehydration device 7 is arranged on the top of hollow shaft 24, and screw unloading device 8 is located in dehydration device 7；
Power drive system 3 is connected with low-speed gear pair 21 and high-speed gear pair 25, and low-speed gear pair 21 and high-speed gear pair 25 have
Differential ratio, screw unloading device 8 is rotated simultaneously in dehydration device 7 with dehydration device 7, and the rotating speed of screw unloading device 8 is less than
The rotating speed of dehydration device 7；The feed liquid seperator main body 2 is provided with upper case 6, and its top is provided with feeding mouth 5, feeding mouth 5
On the axis for being centrally located at helical axis 20 and hollow shaft 24, screw unloading device 8 and dehydration device 7 are placed in upper case 6, are taken off
The bottom of water installations 7 is provided with water leg 15, and water leg 15 is connected with the delivery port 14 on upper case 6；Feed liquid seperator main body 2 is set
There is bottom aggregate bin 10, the bottom of bottom aggregate bin 10 is provided with discharging opening 16.
The screw unloading device 8, is provided with multiple spiral scrapers 19 of screw arrangement on helical axis 20, and multiple spirals are scraped
The hand of spiral of knife 19 is identical, and overall multiple spiral scrapers 19 are in up-small and down-big frustum shape；Set in the dehydration device 7
Basket 23, basket 23 is tubular frustum shape, is enclosed on the outside of multiple spiral scrapers 19 of frustum shape, multiple spiral scrapers 19 with
Basket 23 is not contacted；The basket 23 is fixed in hollow shaft 24 by basket frame 26.
The main pulley 12 of the power drive system 3 drives main shaft by the auxiliary connection belt pulley 22 of joint group triangle V bands 13
On low-speed gear pair 21 and high-speed gear pair 25, low-speed gear pair 21 and high-speed gear pair 25 have certain differential ratio, real
The differential gearing of existing screw unloading device 8 and dehydration device 7.
The discharging opening 16 is connected with air-introduced machine, and feed liquid seperator main body 2 produces negative pressure；Tobacco leaf is soaked due to gravity, negative
The effect of spiral scraper, is continuously moved down on pressure condition and screw unloading device.
The feed liquid seperator main body 2 is provided with flushometer 11；After the dehydration for completing tobacco leaf, carried out by flusher 11
Rinse, flushing liquor is suctioned out by discharging opening by air-introduced machine.
One grows tobacco materials liquid separating and dehydrating method, is carried out using above-mentioned tobacco with feed liquid separating and dehydrating device, comprising such as
Lower step：
Tobacco leaf is soaked by feeding mouth 5, into the space between screw unloading device 8 and dehydration device 7, that is, into spiral shell
Space between skiving cutter 19 and basket 23；Due to the effect of air-introduced machine, feed liquid seperator main body 2 produces negative pressure；Soak tobacco leaf
Due to the effect of spiral scraper on gravity, negative pressure state and screw unloading device, continuously move down；
The differential ratio of differential transmission systems 9 is set, the rotating speed of screw unloading device 8 is less than the rotating speed of dehydration device 7, screw unloading
Scraper push tobacco leaf and make centrifugal rotation and move down, the liquid in tobacco leaf is by the basket of dehydration device, into water leg
15, discharged by delivery port 14；Tobacco leaf after dehydration enters bottom aggregate bin 10 by deadweight and the effect of negative pressure, passes through discharge gate
16 discharges.
After the dehydration for completing tobacco leaf, it is rinsed by flusher 11, flushing liquor is suctioned out by discharging opening by air-introduced machine.
Referring to the drawings 3, the present invention is additionally provided with lubricating system 4, and lubricating system 4 realizes bearing and low-speed gear pair 21 and high speed
The lubrication of gear pair 25；Lubricating system is Food-grade lubricant from lubricating oil；The oil circuit of lubricating system is provided with liquid flow
Gauge 17 and flow control valve 18.Lubricating system be additionally provided with pressure gauge and oil stream indicator, and respectively with bearing cap oil inlet, axle
Bearing cup oil inlet, the connection of spray bar oil inlet.
Claims (6)
1. one grows tobacco materials liquid separating and dehydrating device, it is characterised in that：Include support（1）, feed liquid seperator main body（2）With it is dynamic
Power transmission system（3）, support（1）On feed liquid seperator main body（2）With power drive system（3）Matching connection；The feed liquid
Separator main body（2）It is interior to be provided with screw unloading device（8）, dehydration device（7）And differential transmission systems（9）；Feed liquid seperator
Main body（2）Interior helical axis（20）And hollow shaft（24）Arrangement perpendicular to the ground, helical axis（20）Positioned at hollow shaft（24）It is interior；
Differential transmission systems（9）Including low-speed gear pair（21）, secondary belt pulley（22）, high-speed gear pair（25）And main shaft, helical axis
（20）Bottom and low-speed gear pair（21）Connection, hollow shaft（24）Bottom and high-speed gear pair（25）Connection, high gear
It is secondary（25）Positioned at low-speed gear pair（21）Top, low-speed gear pair（21）And high-speed gear pair（25）Pass through the common auxiliary connection of main shaft
Belt pulley（22）, secondary belt pulley（22）With power drive system（3）Connection；Screw unloading device（8）Installed in helical axis（20）
Top, dehydration device（7）Installed in hollow shaft（24）Top, screw unloading device（8）Positioned at dehydration device（7）It is interior；Power is passed
Dynamic system（3）With low-speed gear pair（21）And high-speed gear pair（25）Connection, low-speed gear pair（21）And high-speed gear pair（25）
With differential ratio, screw unloading device（8）In dehydration device（7）Interior and dehydration device（7）Rotate simultaneously, screw unloading device
（8）Rotating speed be less than dehydration device（7）Rotating speed；The feed liquid seperator main body（2）Provided with upper case（6）, its top is set
There is feeding mouth（5）, feeding mouth（5）It is centrally located at helical axis（20）And hollow shaft（24）Axis on, screw unloading device（8）
And dehydration device（7）It is placed in upper case（6）It is interior, dehydration device（7）Bottom is provided with water leg（15）, water leg（15）With top
Shell（6）On delivery port（14）Connection；Feed liquid seperator main body（2）Provided with bottom aggregate bin（10）, bottom aggregate bin（10）
Bottom is provided with discharging opening（16）.
2. according to claim 1 one grows tobacco materials liquid separating and dehydrating device, it is characterised in that：The screw unloading dress
Put（8）, in helical axis（20）It is provided with multiple spiral scrapers of screw arrangement（19）, multiple spiral scrapers（19）The hand of spiral
It is identical, multiple spiral scrapers（19）Overall is in up-small and down-big frustum shape；The dehydration device（7）Upper setting basket（23）,
Basket（23）For tubular frustum shape, multiple spiral scrapers of frustum shape are enclosed on（19）Outside, multiple spiral scrapers（19）With
Basket（23）Do not contact；The basket（23）Pass through basket frame（26）It is fixed on hollow shaft（24）On.
3. according to claim 1 or 2 one grows tobacco materials liquid separating and dehydrating device, it is characterised in that：The power is passed
Dynamic system（5）Main pulley（12）Pass through joint group triangle V bands（13）Auxiliary connection belt pulley（22）, drive the low speed tooth on main shaft
Wheel set（21）And high-speed gear pair（25）, low-speed gear pair（21）And high-speed gear pair（25）With certain differential ratio, realize
Screw unloading device（8）And dehydration device（7）Differential gearing.
4. according to claim 3 one grows tobacco materials liquid separating and dehydrating device, it is characterised in that：The discharging opening（16）
It is connected with air-introduced machine.
5. one grows tobacco materials liquid separating and dehydrating method, crushed and separated using the claim 1-5 any one tobaccos limited
Machine, it is characterised in that comprise the following steps：
Immersion tobacco leaf passes through feeding mouth（5）, into screw unloading device（8）With dehydration device（7）Between space in, that is,
Into spiral scraper（19）With basket（23）Between space；Due to the effect of air-introduced machine, feed liquid seperator main body（2）Produce negative
Pressure；Tobacco leaf is soaked due to the effect of spiral scraper on gravity, negative pressure state and screw unloading device, is continuously moved down；
Set differential transmission systems（9）Differential ratio, screw unloading device（8）Rotating speed be less than dehydration device（7）Rotating speed, spiral shell
The scraper of rotation discharging pushes tobacco leaf and makees centrifugal rotation and move down, and the liquid in tobacco leaf is entered by the basket of dehydration device
Water leg（15）, pass through delivery port（14）Discharge；Tobacco leaf after dehydration enters bottom aggregate bin by deadweight and the effect of negative pressure
（10）, pass through discharge gate（16）Discharge.
6. according to claim 5 one grows tobacco materials liquid separating and dehydrating method, it is characterised in that：The feed liquid seperator
Main body（2）Provided with flushometer（11）；After the dehydration for completing tobacco leaf, pass through flusher（11）It is rinsed, flushing liquor passes through
Discharging opening is suctioned out by air-introduced machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710562063.XA CN107183774A (en) | 2017-07-11 | 2017-07-11 | One grows tobacco materials liquid separating and dehydrating device and separating and dehydrating method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710562063.XA CN107183774A (en) | 2017-07-11 | 2017-07-11 | One grows tobacco materials liquid separating and dehydrating device and separating and dehydrating method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107183774A true CN107183774A (en) | 2017-09-22 |
Family
ID=59883427
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710562063.XA Pending CN107183774A (en) | 2017-07-11 | 2017-07-11 | One grows tobacco materials liquid separating and dehydrating device and separating and dehydrating method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107183774A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1760613A (en) * | 2005-11-24 | 2006-04-19 | 马英卓 | Method of quickening dehydration by using airflow on surface through microwave under vacuum |
| CN101810365A (en) * | 2009-02-23 | 2010-08-25 | 崔保安 | Method for dehydrating tobaccos and special device thereof |
| CN203454644U (en) * | 2013-08-29 | 2014-02-26 | 张家港市联达机械有限公司 | Waste plastic recycling dehydrater |
| CN203683341U (en) * | 2013-12-16 | 2014-07-02 | 南京中电环保股份有限公司 | Rotary sludge thickening and dehydrating device |
| CN104041931A (en) * | 2013-03-11 | 2014-09-17 | 中烟机械技术中心有限责任公司 | Centrifugal dewatering drying device and drying method for tobacco leaves |
| CN205233437U (en) * | 2015-11-26 | 2016-05-18 | 中烟机械技术中心有限责任公司 | Big moisture tobacco leaf drying device |
| CN205462758U (en) * | 2016-01-22 | 2016-08-17 | 江苏联威生化实业有限公司 | Automatic dehydration separating centrifuge |
| WO2017089576A1 (en) * | 2015-11-27 | 2017-06-01 | Philip Morris Products S.A. | Process and apparatus to obtain tobacco flavor extracts |
-
2017
- 2017-07-11 CN CN201710562063.XA patent/CN107183774A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1760613A (en) * | 2005-11-24 | 2006-04-19 | 马英卓 | Method of quickening dehydration by using airflow on surface through microwave under vacuum |
| CN101810365A (en) * | 2009-02-23 | 2010-08-25 | 崔保安 | Method for dehydrating tobaccos and special device thereof |
| CN104041931A (en) * | 2013-03-11 | 2014-09-17 | 中烟机械技术中心有限责任公司 | Centrifugal dewatering drying device and drying method for tobacco leaves |
| CN203454644U (en) * | 2013-08-29 | 2014-02-26 | 张家港市联达机械有限公司 | Waste plastic recycling dehydrater |
| CN203683341U (en) * | 2013-12-16 | 2014-07-02 | 南京中电环保股份有限公司 | Rotary sludge thickening and dehydrating device |
| CN205233437U (en) * | 2015-11-26 | 2016-05-18 | 中烟机械技术中心有限责任公司 | Big moisture tobacco leaf drying device |
| WO2017089576A1 (en) * | 2015-11-27 | 2017-06-01 | Philip Morris Products S.A. | Process and apparatus to obtain tobacco flavor extracts |
| CN205462758U (en) * | 2016-01-22 | 2016-08-17 | 江苏联威生化实业有限公司 | Automatic dehydration separating centrifuge |
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Application publication date: 20170922 |