CN107178966B - Semi-finished product wicker basket mid-term furnace drying method - Google Patents
Semi-finished product wicker basket mid-term furnace drying method Download PDFInfo
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- CN107178966B CN107178966B CN201710533017.7A CN201710533017A CN107178966B CN 107178966 B CN107178966 B CN 107178966B CN 201710533017 A CN201710533017 A CN 201710533017A CN 107178966 B CN107178966 B CN 107178966B
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- 238000001035 drying Methods 0.000 title claims abstract description 45
- 239000011265 semifinished product Substances 0.000 title claims abstract description 22
- 239000000843 powder Substances 0.000 claims abstract description 67
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 230000018044 dehydration Effects 0.000 claims abstract description 32
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 17
- 230000001954 sterilising effect Effects 0.000 claims abstract description 12
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 12
- 238000012360 testing method Methods 0.000 claims abstract description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 44
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 30
- 235000019441 ethanol Nutrition 0.000 claims description 22
- 240000001606 Adenanthera pavonina Species 0.000 claims description 18
- 235000011470 Adenanthera pavonina Nutrition 0.000 claims description 18
- 244000144725 Amygdalus communis Species 0.000 claims description 18
- 235000011437 Amygdalus communis Nutrition 0.000 claims description 18
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims description 18
- 235000011613 Pinus brutia Nutrition 0.000 claims description 18
- 241000018646 Pinus brutia Species 0.000 claims description 18
- 241000234314 Zingiber Species 0.000 claims description 18
- 235000006886 Zingiber officinale Nutrition 0.000 claims description 18
- 235000020224 almond Nutrition 0.000 claims description 18
- 235000013399 edible fruits Nutrition 0.000 claims description 18
- 235000008397 ginger Nutrition 0.000 claims description 18
- 235000009051 Ambrosia paniculata var. peruviana Nutrition 0.000 claims description 17
- 235000003097 Artemisia absinthium Nutrition 0.000 claims description 17
- 235000017731 Artemisia dracunculus ssp. dracunculus Nutrition 0.000 claims description 17
- 235000003261 Artemisia vulgaris Nutrition 0.000 claims description 17
- 244000153234 Hibiscus abelmoschus Species 0.000 claims description 17
- 239000002318 adhesion promoter Substances 0.000 claims description 17
- 239000001138 artemisia absinthium Substances 0.000 claims description 17
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 17
- 238000002360 preparation method Methods 0.000 claims description 15
- 229920002401 polyacrylamide Polymers 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 13
- 238000012545 processing Methods 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 5
- 238000007654 immersion Methods 0.000 claims description 5
- 239000011812 mixed powder Substances 0.000 claims description 5
- 239000011435 rock Substances 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 240000006891 Artemisia vulgaris Species 0.000 claims 3
- 235000010894 Artemisia argyi Nutrition 0.000 claims 1
- 244000030166 artemisia Species 0.000 claims 1
- 238000010792 warming Methods 0.000 claims 1
- 238000009954 braiding Methods 0.000 abstract description 30
- 239000000047 product Substances 0.000 abstract description 16
- 238000005336 cracking Methods 0.000 abstract description 5
- 238000012423 maintenance Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 238000005498 polishing Methods 0.000 abstract description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract description 2
- 235000017491 Bambusa tulda Nutrition 0.000 abstract description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract description 2
- 239000011425 bamboo Substances 0.000 abstract description 2
- 241001330002 Bambuseae Species 0.000 abstract 1
- 239000000779 smoke Substances 0.000 abstract 1
- 240000001851 Artemisia dracunculus Species 0.000 description 14
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- 239000004743 Polypropylene Substances 0.000 description 3
- 150000001408 amides Chemical class 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- -1 polypropylene Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 241001416180 Moschidae Species 0.000 description 1
- 244000082204 Phyllostachys viridis Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 239000002304 perfume Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/005—Drying solid materials or objects by processes not involving the application of heat by dipping them into or mixing them with a chemical liquid, e.g. organic; chemical, e.g. organic, dewatering aids
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
- A61L2/00—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
- A61L2/02—Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
- A61L2/08—Radiation
- A61L2/10—Ultraviolet radiation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/22—Controlling the drying process in dependence on liquid content of solid materials or objects
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Veterinary Medicine (AREA)
- Microbiology (AREA)
- Public Health (AREA)
- Animal Behavior & Ethology (AREA)
- Epidemiology (AREA)
- Chemical & Material Sciences (AREA)
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Abstract
Semi-finished product wicker basket mid-term furnace drying method, it is related to wicker plaiting article bamboo basket working process technical field, comprising the following steps: semi-finished product wicker basket is sent in cabinet type dryer and is heated up, water content test is carried out to it, carry out ultraviolet sterilization, wicker basket is put into dehydration pond after sterilization and is impregnated, by wicker basket after being taken out in dehydration pond, enters baking room and is dried, powder basket, which is smoked, in drying time point burning smoke carries out sootiness, remove stifling slot, air-dispersing of divulging information, after wicker basket is naturally cold go after dry and complete.The present invention can accelerate the drying rate and drying effect of semi-finished product wicker basket, it is able to ascend the toughness of wicker basket entirety after the drying, the phenomenon that preventing wicker plaiting article from fractureing and cracking, promotes the quality of wicker plaiting article basket products, and carrying out polishing japanning maintenance etc. in the later period to wicker basket all has certain facilitation.
Description
Technical field:
The present invention relates to wicker plaiting article bamboo basket working process technical fields, and in particular to a kind of semi-finished product wicker basket mid-term drying side
Method.
Background technique:
Wicker plaiting article is one of folks of china traditional handicraft product, and people are intended only as common daily utility in ancient times, directly
Decades just gradually rise after to 20th century, also the project for becoming selected areas of China foreign exchange earning gradually.Wicker is soft easily
It is curved, thickness is well-balanced, color is graceful, by novel design, can be woven into that various honesties are natural, handsome in appearance, Portable durable
Practical art product.Wicker products are the artifacts of the civil widespread in China, and since raw material sources are very extensive, the whole nation is each
Ground has wicker plaiting article product to abound with, and with the increase of the market demand, is also increasingly stringenter to the processing technology of wicker plaiting article product, has very much
Product after listing often occur mildew, have peculiar smell, fracture and discoloration the problems such as generation, these problems be all due to
Caused by processing technology in process is not mature enough and skilled worker's method not enough science, the wicker plaiting article product of these problems occurs
Use feeling will be reduced using, directly results in the decline of wicker plaiting article product quality.
Wherein have in great number of issues greatly the reason is that since the processing of wicker plaiting article product work in-process phase is not thorough enough
Bottom, such as the drying for mid-term semi-finished product go out if being not thorough and will lead to the problems such as later period wicker plaiting article product easily goes mouldy, changes colour
It is existing, and common processing enterprise is exactly simply to be fire-cureed using open fire when drying, it is also inaccurate to the control of moisture,
So will lead to, many product moisture contents are not up to standard, are difficult to carry out the control of water content again again after japanning, so can lead
Many the problem of the influencing use and quality generations of subsequent appearance are caused, this patent technical solution to be provided is exactly semi-finished product wicker plaiting article
Basket mid-term furnace drying method can effectively avoid the occurrence of the above problem using the wicker basket that this method is dried.
Summary of the invention:
Technical problem to be solved by the present invention lies in provide a kind of drying rate that can accelerate semi-finished product wicker basket and
The phenomenon that drying effect is able to ascend the toughness of wicker basket entirety after the drying, prevents wicker plaiting article from fractureing and cracking promotes wicker basket
The quality of product, carrying out polishing japanning maintenance etc. in the later period to wicker basket all has certain facilitation.
The following technical solution is employed for the technical problems to be solved by the invention to realize:
Semi-finished product wicker basket mid-term furnace drying method, comprising the following steps:
Step 1: semi-finished product wicker basket being sent in cabinet type dryer and is heated up using 60-85 DEG C to wicker basket, is risen
The warm time is 10-20min;
Step 2: the wicker basket after will heat up is taken out immediately carries out water content test to it:
When water content is greater than 30%, secondary drying is carried out to it, furnace drying method is identical as step 1, until aqueous
Until amount is between 12-30%;
When water content reaches between 12-30%, wicker basket taking-up is placed on warm indoor storage 12-20 hours, temperature
The temperature of room is set in 50-70 DEG C;
Step 3: wicker basket being taken out out of greenhouse, carries out ultraviolet sterilization;
Step 4: wicker basket being put into dehydration pond after sterilization and is impregnated, the temperature control of dehydration liquid exists when immersion
40-60 DEG C, wicker basket is taken out after impregnating 30min, replaces soak, then impregnate 15-20min again;
Step 5: by wicker basket after taking out in dehydration pond, hanging its bottom upwards wicker basket handstand, then
Evenly distributed be suspended in baking room dries it, and baking room temperature is set in 80-90 DEG C, dries 30min;
Step 6: laying out stifling slot below wicker basket after baking room dries 30min, be put into cigarette in stifling slot
Smoked powder, and light sootiness powder and sootiness is carried out to wicker basket, it then proceedes to open baking room, temperature is set as 70-80 DEG C, drying
Baking room is closed after 40-45min, removes stifling slot, and air-dispersing of divulging information;
Step 7: after wicker basket is naturally cold go after dry complete, can directly carry out the processing of next process;
Dehydration liquid in the step 4 by: ethyl alcohol, n-butanol, polyacrylamide and the clear water of concentration 60% are prepared;
It is configured when preparation by mass fraction, wherein ethyl alcohol 20-30 parts, 8-10 parts of n-butanol, polyacrylamide 3-5
Part, 100-110 parts of clear water;
N-butanol, polyacrylamide mixing are put into reaction kettle to be heated up and do not stop to rock when preparation, is heated up
Temperature setting is 40-45 DEG C, is subsequently poured into dehydration pond and is added ethyl alcohol and clear water, do not stop to carry out when clear water and ethyl alcohol is added
Stirring, until stirring evenly;
Sootiness powder used in above-mentioned steps 6 is by red sandalwood leaf, wormwood, dry and soft fruit, ginger, almond, Radix Glycyrrhizae, vinasse, musk deer
Perfume, adhesion promoter, pine powder and extra large emperor's powder are prepared;
The sootiness powder each component is calculated according to the mass fraction, is made of following number: 10-15 parts of red sandalwood leaf, wormwood 10-
15 parts, fruit 10-15 parts dry and soft, 3-5 parts of ginger, 5-10 parts of almond, 10-15 parts of Radix Glycyrrhizae, 5-8 parts of vinasse, 1-3 parts of Moschus, help it is viscous
10-15 parts of agent, 20-30 parts of pine powder and extra large 10-15 parts of emperor's powder;
The sootiness powder is prepared by following preparation method:
Red sandalwood leaf, wormwood, dry and soft fruit, ginger, almond, Radix Glycyrrhizae, vinasse are crushed respectively, it then will be smashed
Raw material powder is uniformly mixed, and Moschus and adhesion promoter is then added and is stir-fried by cylinder type roosting machine, roasting machine when stir-frying
Fire box temperature be arranged at 110-120 DEG C, stir-fry 3-5 minute, pine powder and sea emperor's powder be added and stirred immediately after taking-up
It is put into the container of sealing and stores after mixing uniformly, can be used after its natural cooling, when use directly takes out mixed-powder
It lights;
The wicker basket dried by the above method, color is vivid, moisture control is proper, and wicker is not easy to break, is drying
100 wicker baskets are tested after dry, examine testing result as shown in table 1:
Table 1:
Water content | Color | Warping resistance power | Face crack item number | Content of formaldehyde |
15-23% | It is vivid | 160N | 0-4 item | 0% |
During above-mentioned process dries wicker basket, controlled using to the accurate water content of wicker basket, from
And ensure that the degree of drying of wicker basket, avoiding later period wicker basket, there is a phenomenon where generations of going mouldy after use, and are drying
Dry early period is dehydrated wicker basket, can promote wicker plaiting article using ethyl alcohol and n-butanol collocation polyacrylamide during dehydration
Interior moisture releases, and promotes the speed of drying, is modified using fumigating powder to wicker basket when carrying out secondary drying
The phenomenon that improve the toughness of wicker basket entirety, prevent wicker plaiting article from fractureing and cracking, promotes the quality of wicker plaiting article basket products, to wicker plaiting article
Basket polish japanning maintenance etc. all with certain facilitation in the later period, utilizes pine powder and extra large emperor's powder collocation red sandalwood tree
Leaf, wormwood, dry and soft fruit, ginger, almond, Radix Glycyrrhizae, vinasse, Moschus, adhesion promoter enable flue gas in the wicker basket with temperature
Surface is resident and is absorbed by wicker basket, to be transformed inside wicker plaiting article to wicker plaiting article, so that the performance of wicker plaiting article entirety is sent out
It is raw to change.
The beneficial effects of the present invention are: the drying rate and drying effect of semi-finished product wicker basket can be accelerated, after the drying
The phenomenon that being able to ascend the toughness of wicker basket entirety, preventing wicker plaiting article from fractureing and cracking promotes the quality of wicker plaiting article basket products, to wicker plaiting article
Basket, which carries out polishing japanning maintenance etc. in the later period, all has certain facilitation.
Specific embodiment:
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Specific example is closed, the present invention is further explained.
Embodiment 1:
When semi-finished product wicker basket mid-term is dried according to the following steps:
Step 1: semi-finished product wicker basket being sent in cabinet type dryer and is heated up using 60 DEG C to wicker basket, when heating
Between be 10min;
Step 2: the wicker basket after will heat up is taken out immediately carries out water content test to it:
When water content is greater than 30%, secondary drying is carried out to it, furnace drying method is identical as step 1, until aqueous
Until amount is between 12%;
When water content reaches between 12-30%, wicker basket taking-up is placed on warm indoor storage 12 hours, greenhouse
Temperature is set in 50 DEG C;
Step 3: wicker basket being taken out out of greenhouse, carries out ultraviolet sterilization;
Step 4: wicker basket being put into after sterilization, dehydration liquid is prepared by ethyl alcohol, n-butanol, polyacrylamide and clear water
Dehydration pond in impregnated, the temperature of dehydration liquid is controlled at 40 DEG C when immersion, takes out wicker basket after impregnating 30min, is replaced
Then soak impregnates 15min again;
Step 5: by wicker basket after taking out in dehydration pond, hanging its bottom upwards wicker basket handstand, then
Evenly distributed be suspended in baking room dries it, and baking room temperature is set in 80 DEG C, dries 30min;
Step 6: stifling slot is laid out below wicker basket after baking room dries 30min, be put into stifling slot by
What red sandalwood leaf, wormwood, dry and soft fruit, ginger, almond, Radix Glycyrrhizae, vinasse, Moschus, adhesion promoter, pine powder and extra large emperor's powder were prepared
Sootiness powder, and light sootiness powder and sootiness is carried out to wicker basket, it then proceedes to open baking room, temperature is set as 70 DEG C, drying
Baking room is closed after 40min, removes stifling slot, and air-dispersing of divulging information;
Step 7: after wicker basket is naturally cold go after dry complete, can directly carry out the processing of next process;
It is wherein configured when the preparation of dehydration liquid by following mass fraction, wherein 20 parts of ethyl alcohol, 8 parts of n-butanol, polypropylene
3 parts of amide, 100 parts of clear water;
N-butanol, polyacrylamide mixing are put into reaction kettle to be heated up and do not stop to rock when preparation, is heated up
Temperature setting is 40 DEG C, is subsequently poured into dehydration pond and is added ethyl alcohol and clear water, do not stop to be stirred when clear water and ethyl alcohol is added
It mixes, until stirring evenly;
Sootiness powder each component therein is calculated according to the mass fraction, is made of following number: 10 parts of red sandalwood leaf, wormwood 10
Part, 10 parts of dry and soft fruit, 3 parts of ginger, 5 parts of almond, 10 parts of Radix Glycyrrhizae, 5 parts of vinasse, 1 part of Moschus, 10 parts of adhesion promoter, 20 parts of pine powder
With 10 parts of extra large emperor's powder;
Sootiness powder is prepared by following preparation method:
Red sandalwood leaf, wormwood, dry and soft fruit, ginger, almond, Radix Glycyrrhizae, vinasse are crushed respectively, it then will be smashed
Raw material powder is uniformly mixed, and Moschus and adhesion promoter is then added and is stir-fried by cylinder type roosting machine, roasting machine when stir-frying
Fire box temperature be arranged at 110 DEG C, stir-fry 3 minutes, pine powder and extra large emperor's powder be added and stirred evenly immediately after taking-up
It is put into the container of sealing and stores afterwards, can be used after its natural cooling, when use directly takes out mixed-powder and lights i.e.
It can.
Embodiment 2:
When semi-finished product wicker basket mid-term is dried according to the following steps:
Step 1: semi-finished product wicker basket being sent in cabinet type dryer and is heated up using 85 DEG C to wicker basket, when heating
Between be 10min;
Step 2: the wicker basket after will heat up is taken out immediately carries out water content test to it:
When water content is greater than 30%, secondary drying is carried out to it, furnace drying method is identical as step 1, until aqueous
Until amount is between 12-30%;
When water content reaches between 12-30%, wicker basket taking-up is placed on warm indoor storage 12-20 hours, temperature
The temperature of room is set in 70 DEG C;
Step 3: wicker basket being taken out out of greenhouse, carries out ultraviolet sterilization;
Step 4: wicker basket being put into after sterilization, dehydration liquid is prepared by ethyl alcohol, n-butanol, polyacrylamide and clear water
Dehydration pond in impregnated, the temperature of dehydration liquid is controlled at 60 DEG C when immersion, takes out wicker basket after impregnating 30min, is replaced
Then soak impregnates 20min again;
Step 5: by wicker basket after taking out in dehydration pond, hanging its bottom upwards wicker basket handstand, then
Evenly distributed be suspended in baking room dries it, and baking room temperature is set in 90 DEG C, dries 30min;
Step 6: stifling slot is laid out below wicker basket after baking room dries 30min, be put into stifling slot by
What red sandalwood leaf, wormwood, dry and soft fruit, ginger, almond, Radix Glycyrrhizae, vinasse, Moschus, adhesion promoter, pine powder and extra large emperor's powder were prepared
Sootiness powder, and light sootiness powder and sootiness is carried out to wicker basket, it then proceedes to open baking room, temperature is set as 70 DEG C, drying
Baking room is closed after 45min, removes stifling slot, and air-dispersing of divulging information;
Step 7: after wicker basket is naturally cold go after dry complete, can directly carry out the processing of next process;
It is wherein configured when the preparation of dehydration liquid by following mass fraction, wherein 30 parts of ethyl alcohol, 10 parts of n-butanol, polypropylene
5 parts of amide, 110 parts of clear water;
N-butanol, polyacrylamide mixing are put into reaction kettle to be heated up and do not stop to rock when preparation, is heated up
Temperature setting is 45 DEG C, is subsequently poured into dehydration pond and is added ethyl alcohol and clear water, do not stop to be stirred when clear water and ethyl alcohol is added
It mixes, until stirring evenly;
Sootiness powder each component therein is calculated according to the mass fraction, is made of following number: 15 parts of red sandalwood leaf, wormwood 15
Part, 15 parts of dry and soft fruit, 5 parts of ginger, 10 parts of almond, 15 parts of Radix Glycyrrhizae, 8 parts of vinasse, 3 parts of Moschus, 15 parts of adhesion promoter, 30 parts of pine powder
With 15 parts of extra large emperor's powder;
Sootiness powder is prepared by following preparation method:
Red sandalwood leaf, wormwood, dry and soft fruit, ginger, almond, Radix Glycyrrhizae, vinasse are crushed respectively, it then will be smashed
Raw material powder is uniformly mixed, and Moschus and adhesion promoter is then added and is stir-fried by cylinder type roosting machine, roasting machine when stir-frying
Fire box temperature be arranged between 120 DEG C, stir-fry 5 minutes, pine powder and extra large emperor's powder be added and stirred immediately after taking-up
It is put into the container of sealing and stores after uniformly, can be used after its natural cooling, when use directly takes out mixed-powder point
Combustion.
Embodiment 3:
When semi-finished product wicker basket mid-term is dried according to the following steps:
Step 1: semi-finished product wicker basket being sent in cabinet type dryer and is heated up using 75 DEG C to wicker basket, when heating
Between be 15min;
Step 2: the wicker basket after will heat up is taken out immediately carries out water content test to it:
When water content is greater than 30%, secondary drying is carried out to it, furnace drying method is identical as step 1, until aqueous
Until amount is between 12-30%;
When water content reaches between 12-30%, wicker basket taking-up is placed on warm indoor storage 12-20 hours, temperature
The temperature of room is set in 60 DEG C;
Step 3: wicker basket being taken out out of greenhouse, carries out ultraviolet sterilization;
Step 4: wicker basket being put into after sterilization, dehydration liquid is prepared by ethyl alcohol, n-butanol, polyacrylamide and clear water
Dehydration pond in impregnated, the temperature of dehydration liquid is controlled at 50 DEG C when immersion, takes out wicker basket after impregnating 30min, is replaced
Then soak impregnates 18min again;
Step 5: by wicker basket after taking out in dehydration pond, hanging its bottom upwards wicker basket handstand, then
Evenly distributed be suspended in baking room dries it, and baking room temperature is set in 85 DEG C, dries 30min;
Step 6: stifling slot is laid out below wicker basket after baking room dries 30min, be put into stifling slot by
What red sandalwood leaf, wormwood, dry and soft fruit, ginger, almond, Radix Glycyrrhizae, vinasse, Moschus, adhesion promoter, pine powder and extra large emperor's powder were prepared
Sootiness powder, and light sootiness powder and sootiness is carried out to wicker basket, it then proceedes to open baking room, temperature is set as 75 DEG C, drying
Baking room is closed after 43min, removes stifling slot, and air-dispersing of divulging information;
Step 7: after wicker basket is naturally cold go after dry complete, can directly carry out the processing of next process;
It is wherein configured when the preparation of dehydration liquid by following mass fraction, wherein 25 parts of ethyl alcohol, 9 parts of n-butanol, polypropylene
4 parts of amide, 105 parts of clear water;
N-butanol, polyacrylamide mixing are put into reaction kettle to be heated up and do not stop to rock when preparation, is heated up
Temperature setting is 43 DEG C, is subsequently poured into dehydration pond and is added ethyl alcohol and clear water, do not stop to be stirred when clear water and ethyl alcohol is added
It mixes, until stirring evenly;
Sootiness powder each component therein is calculated according to the mass fraction, is made of following number: 13 parts of red sandalwood leaf, wormwood 13
Part, 13 parts of dry and soft fruit, 4 parts of ginger, 8 parts of almond, 13 parts of Radix Glycyrrhizae, 6 parts of vinasse, 2 parts of Moschus, 13 parts of adhesion promoter, 25 parts of pine powder
With 13 parts of extra large emperor's powder;
Sootiness powder is prepared by following preparation method:
Red sandalwood leaf, wormwood, dry and soft fruit, ginger, almond, Radix Glycyrrhizae, vinasse are crushed respectively, it then will be smashed
Raw material powder is uniformly mixed, and Moschus and adhesion promoter is then added and is stir-fried by cylinder type roosting machine, roasting machine when stir-frying
Fire box temperature be arranged between 115 DEG C, stir-fry 4 minutes, pine powder and extra large emperor's powder be added and stirred immediately after taking-up
It is put into the container of sealing and stores after uniformly, can be used after its natural cooling, when use directly takes out mixed-powder point
Combustion.
The wicker basket dried by embodiment 1,2,3, color is vivid, moisture control is proper, and wicker is not easy to break, In
The wicker basket for using different implementation methods to dry is tested after drying, examines testing result as shown in table 2:
Table 2:
Project | Water content | Color | Warping resistance power | Face crack item number | Content of formaldehyde |
Embodiment 1 | 17% | It is vivid | 160N | 3 | 0% |
Embodiment 2 | 18% | It is vivid | 135N | 1 | 0% |
Embodiment 3 | 12% | It is vivid | 150N | 0 | 0% |
During above-mentioned process dries wicker basket, controlled using to the accurate water content of wicker basket, from
And ensure that the degree of drying of wicker basket, avoiding later period wicker basket, there is a phenomenon where generations of going mouldy after use, and are drying
Dry early period is dehydrated wicker basket, can promote wicker plaiting article using ethyl alcohol and n-butanol collocation polyacrylamide during dehydration
Interior moisture releases, and promotes the speed of drying, is modified using fumigating powder to wicker basket when carrying out secondary drying
The phenomenon that improve the toughness of wicker basket entirety, prevent wicker plaiting article from fractureing and cracking, promotes the quality of wicker plaiting article basket products, to wicker plaiting article
Basket polish japanning maintenance etc. all with certain facilitation in the later period, utilizes pine powder and extra large emperor's powder collocation red sandalwood tree
Leaf, wormwood, dry and soft fruit, ginger, almond, Radix Glycyrrhizae, vinasse, Moschus, adhesion promoter enable flue gas in the wicker basket with temperature
Surface is resident and is absorbed by wicker basket, to be transformed inside wicker plaiting article to wicker plaiting article, so that the performance of wicker plaiting article entirety is sent out
It is raw to change.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (3)
1. semi-finished product wicker basket mid-term furnace drying method, it is characterised in that: the following steps are included:
Step 1: semi-finished product wicker basket being sent in cabinet type dryer and is heated up using 60-85 DEG C to wicker basket, when heating
Between be 10-20min;
Step 2: the wicker basket after will heat up is taken out immediately carries out water content test to it:
When water content is greater than 30%, secondary drying is carried out to it, furnace drying method is identical as step 1, until water content exists
Until between 12-30%;
When water content reaches between 12-30%, wicker basket taking-up is placed on warm indoor storage 12-20 hours, greenhouse
Temperature is set in 50-70 DEG C;
Step 3: wicker basket being taken out out of greenhouse, carries out ultraviolet sterilization;
Step 4: wicker basket being put into dehydration pond after sterilization and is impregnated, the temperature of dehydration liquid is controlled in 40-60 when immersion
DEG C, wicker basket is taken out after impregnating 30min, replaces soak, then impregnates 15-20min again;
Step 5: by wicker basket after taking out in dehydration pond, hanging its bottom upwards wicker basket handstand, then uniformly
Arrangement is suspended in baking room and dries to it, and baking room temperature is set in 80-90 DEG C, dries 30min;
Step 6: stifling slot is laid out below wicker basket after baking room dries 30min, is put into sootiness powder in stifling slot,
And light sootiness powder and sootiness is carried out to wicker basket, it then proceedes to open baking room, temperature is set as 70-80 DEG C, dries 40-
Baking room is closed after 45min, removes stifling slot, and air-dispersing of divulging information;
Step 7: after wicker basket is naturally cold go after dry complete, can directly carry out the processing of next process;
Dehydration liquid in the step 4 by: ethyl alcohol, n-butanol, polyacrylamide and the clear water of concentration 60% are prepared, preparation
When configured by mass fraction, wherein ethyl alcohol 20-30 parts, 8-10 parts of n-butanol, 3-5 parts of polyacrylamide, clear water 100-110
Part, n-butanol, polyacrylamide mixing are put into reaction kettle to be heated up and do not stop to rock when preparation, warming temperature is set
It is set to 40-45 DEG C, is subsequently poured into dehydration pond and is added ethyl alcohol and clear water, clear water is added and ethyl alcohol Shi Buting is stirred,
Until stirring evenly;
The sootiness powder is by red sandalwood leaf, wormwood, dry and soft fruit, ginger, almond, Radix Glycyrrhizae, vinasse, Moschus, adhesion promoter, pine powder
It is prepared with extra large emperor's powder, sootiness powder each component is calculated according to the mass fraction, is made of following number: 10-15 parts of red sandalwood leaf, Chinese mugwort
10-15 parts of 10-15 parts careless, dry and soft fruit, 3-5 parts of ginger, 5-10 parts of almond, 10-15 parts of Radix Glycyrrhizae, 5-8 parts of vinasse, Moschus 1-3
Part, 10-15 parts of adhesion promoter, 20-30 parts of pine powder and extra large 10-15 parts of emperor's powder.
2. semi-finished product wicker basket mid-term furnace drying method according to claim 1, it is characterised in that: the sootiness powder passes through
Following preparation method is prepared: red sandalwood leaf, wormwood, dry and soft fruit, ginger, almond, Radix Glycyrrhizae, vinasse crushed respectively,
Then smashed raw material powder is uniformly mixed, Moschus and adhesion promoter is then added and is turned over by cylinder type roosting machine
Fry, the fire box temperature of roasting machine is arranged at 110-120 DEG C when stir-frying, stir-fry 3-5 minute, after taking-up immediately by pine powder with
Extra large emperor's powder is added and is put into the container of sealing after mixing evenly and stored, i.e. usable after its natural cooling, and when use is straight
Mixed-powder is picked up out to light.
3. semi-finished product wicker basket mid-term furnace drying method according to claim 1, it is characterised in that: the sootiness powder each component
It calculates, is made of following number according to the mass fraction: 13 parts of red sandalwood leaf, 13 parts of wormwood, 13 parts of dry and soft fruit, 4 parts of ginger, almond 8
Part, 13 parts of Radix Glycyrrhizae, 6 parts of vinasse, 2 parts of Moschus, 13 parts of adhesion promoter, 25 parts of pine powder and extra large 13 parts of powder of emperor.
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CN110281333B (en) * | 2019-06-12 | 2021-04-20 | 广州市北林林产工业有限公司 | Anti-cracking agent for wood drying and anti-cracking treatment method using same |
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JP2005324524A (en) * | 2004-05-17 | 2005-11-24 | Yoshiki Iwata | Antiseptic/termiteproof treatment method of timber |
CN106182246A (en) * | 2016-07-21 | 2016-12-07 | 阜南佳利工艺品有限公司 | A kind of processing method of Pericarpium Citri Reticulatae Viride purple willow baskets craft |
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JP2005324524A (en) * | 2004-05-17 | 2005-11-24 | Yoshiki Iwata | Antiseptic/termiteproof treatment method of timber |
CN106182246A (en) * | 2016-07-21 | 2016-12-07 | 阜南佳利工艺品有限公司 | A kind of processing method of Pericarpium Citri Reticulatae Viride purple willow baskets craft |
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Denomination of invention: Intermediate drying method for semi-finished willow baskets Granted publication date: 20191129 Pledgee: Funan SME financing Company limited by guarantee Pledgor: FUNAN MINGYU WICKER-WOOD CRAFTS Co.,Ltd. Registration number: Y2024980016838 |