CN107175329A - A kind of 3D printing successively detects reverse part model and positioning defect apparatus and method - Google Patents

A kind of 3D printing successively detects reverse part model and positioning defect apparatus and method Download PDF

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Publication number
CN107175329A
CN107175329A CN201710245808.XA CN201710245808A CN107175329A CN 107175329 A CN107175329 A CN 107175329A CN 201710245808 A CN201710245808 A CN 201710245808A CN 107175329 A CN107175329 A CN 107175329A
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speed camera
model
semi
printing
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CN107175329B (en
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王迪
王艺锰
杨永强
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South China University of Technology SCUT
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/31Calibration of process steps or apparatus settings, e.g. before or during manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/30Process control
    • B22F10/38Process control to achieve specific product aspects, e.g. surface smoothness, density, porosity or hollow structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/40Radiation means
    • B22F12/49Scanners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/90Means for process control, e.g. cameras or sensors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/003Apparatus, e.g. furnaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • B33Y50/02Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • B22F12/40Radiation means
    • B22F12/44Radiation means characterised by the configuration of the radiation means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8887Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Automation & Control Theory (AREA)
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Abstract

Reverse part model and positioning defect apparatus and method are successively detected the invention discloses a kind of 3D printing;The device includes scanning galvanometer, semi-transparent semi-reflecting lens, optical filter, laser head, high-speed camera, controller etc..Scanning galvanometer is used to control laser beam selective melting metal dust, and molten bath radiation reflective is entered the high-speed camera and be converted into image information by semi-transparent semi-reflecting lens reaches controller.The present apparatus is monitored for the powder fusing of SLM process, and feed back to computer software interface, reflect the molten pool character of diverse location in real time, and accurately measure the profile of each melting zone, part model is obtained by reverse mode, the model and original three-dimensional model are compared analysis, metal 3D printing part and error of the primary model data in terms of precision size is obtained.The position of internal flaw, three-dimensional shape during 3D printing can accurately be obtained, it is to avoid the printing part later stage is directed to the destructive testing of part.

Description

A kind of 3D printing successively detects reverse part model and positioning defect apparatus and method
Technical field
Accurately controlled the present invention relates to metal 3D printing process monitoring and quality, more particularly to a kind of 3D printing is successively detected Reverse part model and positioning defect apparatus and method.
Background technology
Selective laser fusing (Selective Laser Melting, SLM) technology be it is a kind of can straight forming it is high it is fine and close, The 3D printing technique of the rapid shaping of high-precision metal part, but 50 kinds of different factors are had more than in melting process in performance Space, the high residual stress of final part in effect, such as size and dimension error, melting layer, and to material property etc. The influence of various variables result in printing technology and be difficult to quantified controlling.
The development of quality monitoring causes the surface roughness and performance of molding part in increases material manufacturing technology have to significantly improve, Reduce the deformation of internal structure.Need to monitor a series of crucial parameter, including oxygen content, laser in laser fusion system Power output, powdering and powder quality etc..But, only simple go the quality of overall merit part to be not based on apparatus and process No more, print procedure itself have to be monitored.Real-time monitoring system can effectively detect print defect for early stage and avoid Defect makes effective contribution.
The QM molten baths 3D systems of Concept laser companies are monitored by photodiode and COMS cameras entirely beats Print process, molten bath heat radiation is monitored using coaxial sensor;EOS EOSTATE MeltPool systems provide automation, Intelligent process monitoring technology --- either every bit, each layer, or each part.By this way, it is molten bath Automatic monitoring creates condition, while it can also be observed in building process for inside parts.
Can the difficult point of current quality monitoring be the accuracy to information and processing, accurately reflect machining state; Also for the correction of process, due to print defect or autologous tissue's defect caused by substantial amounts of influence factor, and Whole process has highly dynamic characteristic, and one control loop corrected automatically of exploitation is a big difficult point.
The content of the invention
It is an object of the invention to overcome the shortcoming and defect of above-mentioned prior art successively to be detected instead there is provided a kind of 3D printing Ask part model and positioning defect apparatus and method.The present invention passes through every layer of number of contours by monitoring molten bath position and feature According to reverse threedimensional model, such signal can immediately be analyzed intuitively and after the completion of print procedure on threedimensional model. User can review the print procedure of each part according to position.The influence that inside parts are produced in print procedure can be more preferable Detection and analysis.By being analyzed for part print defect, find reason and propose solution.
The present invention is achieved through the following technical solutions:
A kind of 3D printing successively detects reverse part model and positioning defect device, including laser head 3, the and of scanning galvanometer 9 Computer 1, semi-transparent semi-reflecting lens 16, high-speed camera 20, controller 2;The high-speed camera 20 passes through controller 2 and computer 1 telecommunication is connected;
The laser optical path 17 of the laser head 3, reflects into scanning galvanometer 9 through semi-transparent semi-reflecting lens 16, is controlled by scanning galvanometer 9 Laser beam selective melting is laid in the metal dust on workbench 15;Meanwhile, the collection of scanning galvanometer 9 molten bath radiation, and will It reaches high-speed camera 20 through semi-transparent semi-reflecting lens 16, and 20 pairs of the high-speed camera molten bath radiation data is handled, and turns Turn to image information and reach controller 2, controller 2 is used to handle view data, to determine molten bath position and generate each fusing The profile of layer.
The controller 2 includes:Image capture module, image outline extraction module, image triangularization module;
Image capture module, for controlling the molten bath during the collection each formable layer of workpiece of high-speed camera 20 to scheme in real time As data, and it is stored in its internal memory;
Image outline extraction module, is shown as gray level image, and set up by the coloured image for feeding back to high-speed camera 20 Its coordinate system;Gray level image is filtered with smoothed image using median filter template, removes noise;Utilize intensity histogram Figure, chooses histogrammic threshold value as minimum value, binary conversion treatment is carried out to image according to threshold value, be divided into molten bath pixel and Non- molten bath pixel, extracts molten bath profile;
Then image triangularization module, the tomography profile polygonal segments that image procossing is obtained break in adjacent Triangularity is connected between layer polygon vertex, then by the upper and lower end face trigonometric ratio of object, exports stl file;
When work period starts, image information is gathered by image capture module, transmits to image outline extraction module and extracts Molten bath profile information, and procedure file is set up according to the information, machining state is fed back on computer interface, until the layer is processed Finish, this layer of profile is extracted according to procedure file;Image triangularization module obtains the complete of workpiece according to the multilayer profile of workpiece Whole threedimensional model, exports stl file.
Optical filter 19 is had additional in light path between the high-speed camera 20 and semi-transparent semi-reflecting lens 16, for filtering out molten bath Gather wave band.
The optical filter 19 is in the narrow band pass filter in the range of 600~650nm using centre wavelength, to ensure to take the photograph at a high speed The spectral sensitivity of camera 20.
The high-speed camera 20 is COMS high-speed cameras, and pixel resolution is not less than 1024 × 1024, and frame number is reachable To 7000 frames/second;Overall shutter minimum exposure time is 1us;Dynamic range 120dB;Spectral region 400nm-950nm, 8 are adopted Sample resolution ratio.
A kind of 3D printing successively detects reverse part model and positioning defect method, and it comprises the following steps:
Step one:The scanning galvanometer 9, semi-transparent semi-reflecting lens 16, the composition coaxial optical path of optical filter 19, molten bath radiant light pass through In coaxial optical path reflection, filtering to high-speed camera 20;
Step 2:Coordinate system is set up by origin of the molding flat center of workpiece, high-speed camera 20 is according to planar shaping Track, catches the molten bath position on molding flat, while recording the Molten Pool Shape of this position;
Step 3:Pool size is obtained by the image procossing of controller 2, when pool size deviates the deviation model of standard value Out-of-the way position is recorded as when enclosing, is otherwise normal position;Controller 2 is real-time by the positional information Real-time Feedback to computer 1 On monitoring interface, reflect weld pool resonance in monitoring interface relevant position, if normal position then shows green, if out-of-the way position Then show red;
Step 4:After the layer data is machined, high-speed camera 20 collects the formable layer panel data, controller 2 Extract this layer of outline data of workpiece and preserve;After the completion of part overall processing, generated according to every layer of workpiece outline data Threedimensional model, the threedimensional model that this is currently generated and the original three-dimensional model being built in advance in computer 1 are compared point Analysis, obtains metal 3D printing part and error of the primary model data in precision size;Meanwhile, the out-of-the way position in model It is red highlighted, and show that the place number of plies is available for checking.
The deviation range that pool size described in step 3 deviates standard value takes 5%-15%.
The present invention has the following advantages and effect relative to prior art:
The present invention is monitored for the powder fusing of SLM process, and feeds back to computer, and different positions are reflected in real time The molten pool character put, and the profile (including internal closed outline) of each melting zone is accurately measured, obtain zero by reverse mode Part model, analysis is compared by the model and original three-dimensional model, is obtained metal 3D printing part and is existed with primary model data Error in terms of precision size.Meanwhile, can be accurate with reference to diverse location molten pool character (width after the solidification of molten bath) data analysis Obtain the position of internal flaw, three-dimensional shape during 3D printing, it is to avoid destructive examination of the printing part later stage for part Test.
Brief description of the drawings
Fig. 1 is that 3D printing of the present invention successively detects reverse part model and positioning defect apparatus structure schematic diagram.
Fig. 2 is computer interface schematic diagram;A represents the shape layer of each layer of part in figure;B represents abnormal.
Fig. 3 is workflow diagram of the present invention.
In Fig. 1:Computer 1, controller 2, laser head 3, supplementary structure beam expander 4, Three-Dimensional Dynamic focusing system 5, control Plate 6, control panel 7, galvanometer control card 8, scanning galvanometer 9, Y scan motor and its eyeglass 10, X scan modules and its eyeglass 11, control Making sheet (12,13,14), workbench 15, semi-transparent semi-reflecting lens 16, laser optical path 17, molten bath radiation path 18, optical filter 19, height Fast video camera 20.
Embodiment
The present invention is more specifically described in detail with reference to specific embodiment.
Embodiment
As shown in the figure.Reverse part model and positioning defect device, bag are successively detected the invention discloses a kind of 3D printing Include laser head 3, scanning galvanometer 9 and computer 1, semi-transparent semi-reflecting lens 16, high-speed camera 20, controller 2;The high-speed camera 20 are connected by controller 2 with the telecommunication of computer 1;
The laser optical path 17 of the laser head 3, reflects into scanning galvanometer 9 through semi-transparent semi-reflecting lens 16, is controlled by scanning galvanometer 9 Laser beam selective melting is laid in the metal dust on workbench 15;Meanwhile, the collection of scanning galvanometer 9 molten bath radiation, and will It reaches high-speed camera 20 through semi-transparent semi-reflecting lens 16, and 20 pairs of the high-speed camera molten bath radiation data is handled, and turns Turn to image information and reach controller 2, controller 2 is used to handle view data, to determine molten bath position and generate each fusing The profile of layer.
Optical filter 19 is had additional in light path between the high-speed camera 20 and semi-transparent semi-reflecting lens 16, for filtering out molten bath Gather wave band.
The optical filter 19 is in the narrow band pass filter in the range of 600~650nm using centre wavelength, to ensure to take the photograph at a high speed The spectral sensitivity of camera 20.
The high-speed camera 20 is COMS high-speed cameras, and pixel resolution is not less than 1024 × 1024, and frame number is reachable To 7000 frames/second;Overall shutter minimum exposure time is 1us;Dynamic range 120dB;Spectral region 400nm-950nm, 8 are adopted Sample resolution ratio.
The semi-transparent semi-reflecting lens 16 are used for 100% reflection 1064nm optical maser wavelengths, and allow visible ray and and near infrared light 100% is transmitted through the high-speed camera 20.
The controller 2 includes:Image capture module, image outline extraction module, image triangularization module.
Image capture module, for controlling the molten bath during the collection each formable layer of workpiece of high-speed camera 20 to scheme in real time As data, and it is stored in its internal memory;
Image outline extraction module, is shown as gray level image, and set up by the coloured image for feeding back to high-speed camera 20 Its coordinate system;Gray level image is filtered with smoothed image using median filter template, removes noise;Utilize intensity histogram Figure, chooses histogrammic threshold value as minimum value, binary conversion treatment is carried out to image according to threshold value, be divided into molten bath pixel and Non- molten bath pixel, extracts molten bath profile;
Then image triangularization module, the tomography profile polygonal segments that image procossing is obtained break in adjacent Triangularity is connected between layer polygon vertex, then by the upper and lower end face trigonometric ratio of object, exports stl file;
When work period starts, image information is gathered by image capture module, transmits to image outline extraction module and extracts Molten bath profile information, and procedure file is set up according to the information, machining state is fed back on computer interface, until the layer is processed Finish, this layer of profile is extracted according to procedure file;Image triangularization module obtains the complete of workpiece according to the multilayer profile of workpiece Whole threedimensional model, exports stl file.
3D printing of the present invention successively detects reverse part model and positioning defect method, can be achieved by the steps of:
Step one:Scanning galvanometer 9, semi-transparent semi-reflecting lens 16, the composition coaxial optical path of optical filter 19, molten bath radiant light are same by this In axial light path reflection, filtering to high-speed camera 20;
Step 2:Coordinate system is set up by origin of the molding flat center of workpiece, high-speed camera 20 is according to planar shaping Track, catches the molten bath position on molding flat, while recording the Molten Pool Shape of this position;
Step 3:Pool size is obtained by the image procossing of controller 2, when pool size deviates the deviation model of standard value Out-of-the way position is recorded as when enclosing, is otherwise normal position;Controller 2 is real-time by the positional information Real-time Feedback to computer 1 On monitoring interface, reflect weld pool resonance in monitoring interface relevant position, if normal position then shows green, if out-of-the way position Then show red;
Step 4:After the layer data is machined, high-speed camera 20 collects the formable layer panel data, controller 2 Extract this layer of outline data of workpiece and preserve;After the completion of part overall processing, generated according to every layer of workpiece outline data Threedimensional model, the threedimensional model that this is currently generated and the original three-dimensional model being built in advance in computer 1 are compared point Analysis, obtains metal 3D printing part and error of the primary model data in precision size;Meanwhile, the out-of-the way position in model It is red highlighted, and show that the place number of plies is available for checking.
The deviation range that pool size described in step 3 deviates standard value takes 5%-15%.
Pool size standard value needs to be determined according to dusty material, laser energy density, sweep speed.
As described above, the present invention can be better realized.
Embodiments of the present invention are simultaneously not restricted to the described embodiments, other any Spirit Essences without departing from the present invention With the change made under principle, modification, replacement, combine, simplify, should be equivalent substitute mode, be included in the present invention Within protection domain.

Claims (7)

1. a kind of 3D printing successively detects reverse part model and positioning defect device, including laser head (3), scanning galvanometer (9) With computer (1);Characterized by further comprising:Semi-transparent semi-reflecting lens (16), high-speed camera (20), controller (2);The high speed Video camera (20) is connected by controller (2) with computer (1) telecommunication;
The laser optical path (17) of the laser head (3), reflects into scanning galvanometer (9), by scanning galvanometer through semi-transparent semi-reflecting lens (16) (9) control laser beam selective melting is laid in the metal dust on workbench (15);Meanwhile, scanning galvanometer (9) collection is molten Pond is radiated, and it is reached into high-speed camera (20) through semi-transparent semi-reflecting lens (16), and high-speed camera (20) is radiated to the molten bath Data are handled, and are converted into image information and are reached controller (2), and controller (2) is used to handle view data, to determine to melt Pond position and the profile for generating each melting zone.
2. 3D printing successively detects reverse part model and positioning defect device according to claim 1, it is characterised in that:Institute Stating controller (2) includes:
Image capture module, for control high-speed camera (20) gather each formable layer of workpiece during molten bath realtime graphic Data, and be stored in its internal memory;
Image outline extraction module, is shown as gray level image, and set up it by the coloured image for feeding back to high-speed camera (20) Coordinate system;Gray level image is filtered with smoothed image using median filter template, removes noise;Utilize intensity histogram Figure, chooses histogrammic threshold value as minimum value, binary conversion treatment is carried out to image according to threshold value, be divided into molten bath pixel and Non- molten bath pixel, extracts molten bath profile;
Image triangularization module, the tomography profile polygonal segments that image procossing is obtained are then more in adjacent tomography Triangularity is connected between the shape summit of side, then by the upper and lower end face trigonometric ratio of object, exports stl file;
When work period starts, image information is gathered by image capture module, transmits to image outline extraction module and extracts molten bath Profile information, and procedure file is set up according to the information, machining state is fed back on computer interface, until the layer is processed Finish, this layer of profile is extracted according to procedure file;Image triangularization module obtains the complete of workpiece according to the multilayer profile of workpiece Threedimensional model, export stl file.
3. 3D printing successively detects reverse part model and positioning defect device according to claim 2, it is characterised in that:Institute State and optical filter (19) is had additional in the light path between high-speed camera (20) and semi-transparent semi-reflecting lens (16), for filtering out molten bath collection Wave band.
4. 3D printing successively detects reverse part model and positioning defect device according to claim 2, it is characterised in that:Institute Narrow band pass filter of the optical filter (19) using centre wavelength in the range of 600~650nm is stated, to ensure high-speed camera (20) Spectral sensitivity.
5. 3D printing successively detects reverse part model and positioning defect device according to claim 2, it is characterised in that:Institute High-speed camera (20) is stated for COMS high-speed cameras, pixel resolution is not less than 1024 × 1024, frame number can reach 7000 frames/ Second;Overall shutter minimum exposure time is 1us;Dynamic range 120dB;Spectral region 400nm-950nm, 8 sampling resolutions.
6. a kind of 3D printing successively detects reverse part model and positioning defect method, it is characterised in that using claim 5 institute State 3D printing and successively detect that reverse part model and positioning defect device realize that it comprises the following steps:
Step one:Scanning galvanometer (9), semi-transparent semi-reflecting lens (16), optical filter (19) composition coaxial optical path, molten bath radiant light pass through this In coaxial optical path reflection, filtering to high-speed camera (20);
Step 2:Coordinate system is set up by origin of the molding flat center of workpiece, high-speed camera (20) is according to planar shaping rail Mark, catches the molten bath position on molding flat, while recording the Molten Pool Shape of this position;
Step 3:Pool size is obtained by the image procossing of controller (2), when pool size deviates the deviation range of standard value When be recorded as out-of-the way position, be otherwise normal position;Controller (2) is by the reality of the positional information Real-time Feedback to computer (1) When monitoring interface on, monitoring interface relevant position reflect weld pool resonance, if normal position then shows green, if exception bits Put and then show red;
Step 4:After the layer data is machined, high-speed camera (20) collects the formable layer panel data, controller (2) Extract this layer of outline data of workpiece and preserve;After the completion of part overall processing, generated according to every layer of workpiece outline data Threedimensional model, the threedimensional model that this is currently generated is compared with the advance original three-dimensional model being built in computer (1) Analysis, obtains metal 3D printing part and error of the primary model data in precision size;Meanwhile, the exception bits in model Put red highlighted, and show that the place number of plies is available for checking.
7. 3D printing successively detects reverse part model and positioning defect method according to claim 6, it is characterised in that step The deviation range that pool size described in rapid three deviates standard value takes 5%-15%.
CN201710245808.XA 2017-04-14 2017-04-14 device and method for detecting reverse part model and positioning defects layer by layer in 3D printing Active CN107175329B (en)

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Cited By (33)

* Cited by examiner, † Cited by third party
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CN107741425A (en) * 2017-10-31 2018-02-27 华南理工大学 A kind of surface defect real-time detection apparatus for increasing material manufacturing
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CN110887731A (en) * 2018-09-08 2020-03-17 波音公司 Method and system for identifying internal flaws in a part produced using additive manufacturing
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CN107741425A (en) * 2017-10-31 2018-02-27 华南理工大学 A kind of surface defect real-time detection apparatus for increasing material manufacturing
CN111315512A (en) * 2017-11-10 2020-06-19 瑞尼斯豪公司 Spatial mapping of sensor data collected during additive manufacturing
CN111315512B (en) * 2017-11-10 2023-03-28 瑞尼斯豪公司 Spatial mapping of sensor data collected during additive manufacturing
CN107999753A (en) * 2017-12-01 2018-05-08 中国兵器装备集团自动化研究所 A kind of synchronous feedback increase and decrease material Collaborative Manufacturing System and its application method
CN107999753B (en) * 2017-12-01 2020-06-16 中国兵器装备集团自动化研究所 Synchronous feedback material increase and decrease cooperative manufacturing system and use method thereof
CN108098146A (en) * 2017-12-12 2018-06-01 南京理工大学 A kind of non-burnishing surface high-precision laser increases material manufacturing process
CN108098146B (en) * 2017-12-12 2022-08-12 南京理工大学 High-precision laser additive forming method for non-flat surface
CN107914399A (en) * 2017-12-14 2018-04-17 徐素香 A kind of product delamination detecting system
CN107914399B (en) * 2017-12-14 2021-10-26 徐素香 Product delamination detection system
CN107907482A (en) * 2017-12-28 2018-04-13 西安铂力特增材技术股份有限公司 Molten bath status real time monitor device and method in a kind of SLM forming processes
CN108213423A (en) * 2017-12-29 2018-06-29 南京辉锐光电科技有限公司 A kind of laser increases and decreases material composite manufacturing device and method
CN111741825A (en) * 2018-02-21 2020-10-02 西门子股份公司 SLM device and method for operating the same
CN108943696A (en) * 2018-06-13 2018-12-07 东莞市原力无限打印科技有限公司 For detecting the device of 3D printing middle layer light-cured resin surface quality
CN108580899A (en) * 2018-07-17 2018-09-28 西安空天能源动力智能制造研究院有限公司 A kind of off-axis monitoring device of the melt-processed process in selective laser and method
CN108788153A (en) * 2018-08-27 2018-11-13 西安空天能源动力智能制造研究院有限公司 A kind of melt-processed process real-time quality monitoring device in selective laser and method
CN109085178A (en) * 2018-08-28 2018-12-25 武汉科技大学 A kind of accurate on-line monitoring method of defect fingerprint and feedback strategy for increasing material manufacturing
CN109085178B (en) * 2018-08-28 2021-02-12 武汉科技大学 Defect fingerprint accurate online monitoring and feedback method for additive manufacturing
CN110887731A (en) * 2018-09-08 2020-03-17 波音公司 Method and system for identifying internal flaws in a part produced using additive manufacturing
CN109164111A (en) * 2018-09-28 2019-01-08 东南大学 Based on shared galvanometer SLM in line laser defects detection equipment and method
CN109459432A (en) * 2018-10-24 2019-03-12 上海交通大学 A kind of sclerous tissues' increasing material manufacturing processability high throughput evaluation method
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CN114535614A (en) * 2020-11-11 2022-05-27 通用电气公司 System and method for additive printing an extension on a workpiece
CN112496342A (en) * 2020-11-30 2021-03-16 上海航天精密机械研究所 High-precision cross-time continuous printing control device and method for selective laser melting
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CN113579256A (en) * 2021-03-30 2021-11-02 苏州巨睿硕思材料科技有限公司 High-resolution two-dimensional grating collimator manufacturing system
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