A kind of laser fast forming paving powder uniformity detecting system and detection method
Technical field
The present invention relates to a kind of laser fast forming paving powder uniformity detecting system and detection method, belong to laser the most rapid-result
Shape paving powder detection technique field.
Background technology
3D prints (increase material manufacture) technology, is an emerging technology developing rapidly of manufacture field, is referred to as " tool
There is the manufacturing technology of industrial revolution meaning ".It is a kind of based on the discrete and manufacturing technology of accumulation principle, and it is by the three-dimensional of part
It is discrete that certain way pressed by computer-aided design (CAD) model, becomes machinable discrete, discrete lines and discrete point, then
Use physically or chemically means, these discrete faces, line segment and point are piled into part shape.3D printing technique is by being superimposed as
The three-dimensional CAD model of design can be converted into the part with certain 26S Proteasome Structure and Function by shape method.With traditional manufacturing technology phase
Ratio, " 3D printing " technology possesses following Core Superiority: 1. operation is simple, and the manufacturing cycle is fast.2. it is skillful in somewhat complex design, pushes away
Dynamic design innovation, it is achieved by " manufacture and determine design " to the transformation of " design driven manufacture ".3. realize flexible, efficient, economical
Small lot manufactures.3D printing technique be mainly used in Aero-Space, weapons, medical treatment, Making mold and artistic creation, building,
The fields such as clothing, the introducing of 3D printing technique has also opened up wide space for innovation.The following development of 3D printing technique will make
Large-scale personalized production is possibly realized, it will bring the major transformation of global manufacturing.
The most typical quick forming method has: selective laser sintering (SLS), selective laser melting (SLM), light are solid
Change solid forming (SLA), Fused Deposition Modeling (FDM) etc..SLS with SLM forming process is similar, and during work, power spreading device will become
Shape powder is taped against formation cylinder, and then laser beam is sintered into selectively according to the layering profile of part under the control of the computer
Shape, after having sintered one layer, matrix moves down a cross section thickness, and power spreading device lays new powder, and computer controls laser beam and again enters
Row thermal sintering, so circulates, and is layering, until obtaining complete drip molding.Paving powder is to close in SLS and SLM forming process
Key link.Paving powder quality will directly affect forming efficiency and drip molding quality.If paving powder is uneven, out-of-flatness, laser sintered
In forming process, inside parts will produce defect, and forming accuracy declines, and even can not shape.SLS and SLM forming process at present
Middle berth powder uniformity is difficult to monitor, can only manual observation, time and effort consuming, and be difficult to real-time tracking observe.Meanwhile, each burning
Knot layer drip molding overall size is difficult to measure, and printing precision cannot ensure.
Summary of the invention
For solving the technical problem that prior art exists, the invention provides one and can monitor whether paving powder puts down in real time
Whole, it is effectively improved laser fast forming paving powder uniformity detecting system and the detection method of Forming Quality.
For achieving the above object, the technical solution adopted in the present invention is a kind of laser fast forming paving powder uniformity detection
System, including forming cavity, is provided with power spreading device, for powder cylinder, formation cylinder and the cylinder that gathers materials in described forming cavity, it is characterised in that:
The top of described forming cavity is provided with laser instrument and image collecting device, and the both sides of described forming cavity are provided with light compensating lamp, described
Laser instrument, image collecting device are all connected with control system with light compensating lamp.
Preferably, the outside of described image collecting device is provided with lens protective cover.
Preferably, described image collector is set to high-resolution industrial CCD camera, and light compensating lamp is LED.
A kind of laser fast forming paving powder uniformity detecting method, follows the steps below operation,
A, control system control power spreading device and carry out spreading powder;
After b, paving powder complete, the powder completed is taken pictures by image collecting device, and image information is transferred to control system;
C, control system carry out gray proces to image information, then the gray value of image are being analyzed detection;
D, control system are according to the gray value obtained, it is judged that paving powder is the most smooth qualified;If spread, powder is defective will send finger
Order, carries out secondary or repeatedly spreads powder, until paving powder is qualified;If spread, powder is qualified carries out laser sintered one-tenth by control laser instrument
Shape;
After e, one slicing layer of laser sintering (SLS), the drip molding profile of this slicing layer of sintering is clapped by image collecting device
According to, and image information is transferred to control system;
The drip molding profile of this sinter layer is measured by f, control system, and measure the item includes: point, line, circle, arc, distance, ellipse
Circle, angle etc.;
According to the size of formed part tolerance of metrical information and setting, g, control system judge that this sinter layer size of formed part is
No reach requirement, thus adjust corresponding forming technology.
Compared with prior art, the present invention has following technical effect that the present invention can monitor paving powder whether uniform ground,
If paving powder is uneven, will heavily spread, until paving powder uniform ground;Monitor each sinter layer drip molding profile chi in real time
Very little, thus adjusting process parameter, improve part forming precision.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention.
Detailed description of the invention
In order to make the technical problem to be solved, technical scheme and beneficial effect clearer, below tie
Close drawings and Examples, the present invention is further elaborated.Only should be appreciated that specific embodiment described herein
In order to explain the present invention, it is not intended to limit the present invention.
As it is shown in figure 1, a kind of laser fast forming paving powder uniformity detecting system, including forming cavity 5, set in forming cavity 5
Being equipped with power spreading device 7, supply powder cylinder 8, formation cylinder 9 and the cylinder 10 that gathers materials, the top of forming cavity 5 is provided with laser instrument 1 and image acquisition
Device 2, the both sides of forming cavity 5 are provided with light compensating lamp 4, and light compensating lamp uses LED, laser instrument 1, image collecting device 2 and light filling
Lamp 4 is all connected with control system 3, and image collecting device 2 uses high-resolution industrial CCD camera, the outside of image collecting device 2
Being provided with lens protective cover 6, lens protective cover 6 uses thermostable transparent lucite, it is possible to play high-resolution industrial CCD camera
Sealing function, it is to avoid camera lens is polluted by powder, at both sides, forming cavity shell 5 top mounted LED lamp 4, enters in forming cavity
Row illumination, carries out light compensation to the process of taking pictures.
High resolution industrial CCD camera 2, LED 4 and lens protective cover 6 constitute imaging system, mainly equal to paving powder
Even property and each sinter layer drip molding overall size are taken pictures, and pictorial information is transferred to image processing system.
Control system Built-in Image processes software I mage software 1.0.This shaping photo can be carried out by this software
Analyze detection, according to paving powder photo gray scale detection paving powder whether even uniform;Image according to drip molding can detect drip molding
Overall size, can realize the graphical measurements such as point, line, circle, arc, distance, ellipse, angle, this software by measurement feedback to control
System processed.
Control system is mainly according to feedback information, and the dimensional tolerance of the drip molding set, it is judged that paving powder is the most equal
Even, whether size of formed part reaches requirement, determines whether to need carry out secondary or repeatedly spread powder, thus to power spreading device
7, for powder cylinder 8, formation cylinder 9 and gather materials cylinder 10 and laser instrument 1 sends instruction, adjust paving powder number of times and laser sintering (SLS) technique.
Concrete detection method, follows the steps below operation,
A, control system control power spreading device and carry out spreading powder;
After b, paving powder complete, the powder completed is taken pictures by image collecting device, and image information is transferred to control system;
C, control system carry out gray proces to image information, then the gray value of image are being analyzed detection;
D, control system are according to the gray value obtained, it is judged that paving powder is the most smooth qualified;If spread, powder is defective will send finger
Order, carries out secondary or repeatedly spreads powder, until paving powder is qualified;If spread, powder is qualified carries out laser sintered one-tenth by control laser instrument
Shape;
After e, one slicing layer of laser sintering (SLS), the drip molding profile of this slicing layer of sintering is clapped by image collecting device
According to, and image information is transferred to control system;
The drip molding profile of this sinter layer is measured by f, control system, and measure the item includes: point, line, circle, arc, distance, ellipse
Circle, angle etc.;
According to the size of formed part tolerance of metrical information and setting, g, control system judge that this sinter layer size of formed part is
No reach requirement, thus adjust corresponding forming technology.
After completing above-mentioned steps, carry out next layer of sintering, so circulate, until preparing the shaping system that structure property is excellent
Product.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention
Any amendment, equivalent and the improvement etc. made within god and principle, all should wrap within the scope of the present invention.