CN107151878B - A kind of production technology of photocatalyst bacteriostasis antibiosis textile - Google Patents

A kind of production technology of photocatalyst bacteriostasis antibiosis textile Download PDF

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Publication number
CN107151878B
CN107151878B CN201710568840.1A CN201710568840A CN107151878B CN 107151878 B CN107151878 B CN 107151878B CN 201710568840 A CN201710568840 A CN 201710568840A CN 107151878 B CN107151878 B CN 107151878B
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China
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textile
processed
photocatalyst
clamping
conveyer belt
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CN107151878A (en
Inventor
景光明
李守伟
张演军
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Zibo Aodisen Articles Ltd By Share Ltd
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Zibo Aodisen Articles Ltd By Share Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B15/00Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04Carriers or supports for textile materials to be treated
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D06B23/22Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Catalysts (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

A kind of production technology of photocatalyst bacteriostasis antibiosis textile, belongs to textile and its production technology field.It is characterized by comprising preceding conveying, sizing, turn to transport, dipping, drying and boiling;The photocatalyst of crystalline state is being adhered on the textile by the processes such as drying, boiling by the way that textile is immersed nano photo-catalytic solution, is achieving the purpose that textile is enabled to have bacteriostasis antibiosis function by the present invention.The whole series photocatalyst treatment process according to the present invention and complete set production equipment carry out comprehensive and systematic design for each process procedure from actual production, enable the photocatalyst of textile adhere to treatment process and realize full automation.The Project Technical and equipment are creative high, and novelty is strong, and practicability is unquestionable, is particularly suitable for promoting the use of in the industry.

Description

A kind of production technology of photocatalyst bacteriostasis antibiosis textile
Technical field
The invention belongs to textile fields, and in particular to a kind of production technology of photocatalyst bacteriostasis antibiosis textile.
Background technique
Textile fabric is referred to as textile by product made of processing weaving, and China is also the earliest of textile production One of country.Textile comes into the every aspect of people's production and living in modern society.With the day of people's living standard Benefit improves, and requires also constantly upgrading to every daily necessity.Textile production enterprise changes to weaving skill from earliest pattern Skill the everyways such as promotes and innovates pursuing, and inventor passes through many years production practices, abandoned it is traditional it is single from yield production capacity or Breakthrough and innovation is found on pattern pattern, the brand-new design that looks for another way attachment photo-catalytic nano TiO2Functional textile.It can To make up bacteriostasis antibiosis function not available for flat textile product, this kind of production into people's life various aspects by textile Product carry out completely new annotation, are allowed to other than having basic function, can also become the new companion of healthy living.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of production technologies of photocatalyst bacteriostasis antibiosis textile, make general Logical textile has bacteriostasis antibiosis function.
In order to solve the above technical problems, the technical scheme is that providing a kind of photocatalyst bacteriostasis antibiosis textile Production technology, characterized by the following steps:
(1) textile to be processed is stacked or is unfolded smooth, and transmission takes before being placed into, four of textile to be processed Angle is located at except preceding conveyer belt;
(2) shaping rack apparatus for placing is set above the front end of preceding conveyer belt, when textile to be processed runs to shaping rack When the underface of apparatus for placing, shaping rack can be placed into the top of textile to be processed by the shaping rack apparatus for placing, be enabled Shaping rack is together with the overlapping margins of textile to be processed and the latter two with preceding transmission tape travel;
(3) top board is set above the rear end of preceding conveyer belt, lower platen is set below the rear end of preceding conveyer belt, it is described The vertically opposite setting of upper and lower pressing plate;When shaping rack and textile to be processed abide by the contract stepping enter between upper and lower pressing plate when, forward pass It send with out of service;Upper and lower pressing plate is close to each other and the pilot pin below shaping rack is enabled to be inserted into processing textile, and is pressing The fixation between shaping rack and textile to be processed is completed in bending under power;
(4) it completes sizing fixed textile to be processed and advance is stirred by the rubber deflecting roller of preceding conveyer belt back upper place, to Processing textile rear end under the barrier of diversion baffle, which is turned over, to be turn 90 degrees, and into upper clamping device, upper gripping means grips wait locating After managing textile, driving textile to be processed, arcuately rail advances, until the lower end of textile to be processed touches lower clamping dress It sets, lower clamping device can grip the lower end of textile to be processed;The upper and lower fixed textile to be processed of gripping apparatus grips Upper and lower ends and drive be moved to photocatalyst clamping infuser device fermentation vat in;
(5) nano photo-catalytic solution is set in fermentation vat, and textile to be processed is immersed in nano photo-catalytic solution and impregnated 0.5-2 minutes;
(6) it completes after impregnating, upper and lower clamping device unclamps textile to be processed, and textile to be processed can be followed by guide Annulus drive is exported out of upper clamping limb by discharge port, and is placed on rear conveyer belt by stock guide drive;
(7) textile to be processed can be transported to the lower section of drying unit by conveyer belt afterwards, gradually be dried in the air in transmit process It is dry, high temperature drying is carried out again after reaching below drying unit;
(8) textile dried is transported to successively heating and boils on the first ladder of material device by conveyer belt afterwards, and described the The heating temperature of one ladder is 70-85 degrees Celsius;After textile heats 1-1.5 hours on the first ladder, starting first is drawn water Pump, the storing that textile is poured the second ladder from the storing shallow slot of the first ladder by the impact water flow in the first drainpipe are shallow Slot;The heating temperature of second ladder is 95-100 degrees Celsius;After textile heats 1-1.5 hours on the second ladder, open Dynamic second suction pump, is gone out textile to finished product bin from the storing shallow slot of the second ladder by the second drainpipe;
(9) textile in finished product bin is dried one by one, the drying temperature is 60-80 degrees Celsius, is then plucked Finished product can be obtained except shaping rack, by cutting or shaping.
Preferably, including photocatalyst bacteriostasis antibiosis processing equipment, the photocatalyst bacteriostasis antibiosis processing equipment include sizing Material device is boiled in conveying device, photocatalyst clamping infuser device, drying unit and successively heating.
Preferably, the sizing conveying device includes preceding conveyer belt, and shaping rack is arranged above preceding conveyor front end and places Device;The shaping rack apparatus for placing includes barrel, the open at both ends of the barrel, the longitudinally disposed several groups in material tube inner wall two sides Pairs of material blocking block places shaping rack on pairs of material blocking block, and press cylinder is arranged in barrel, and the press cylinder pushes away Bar can promote step by step shaping rack to eject one by one from the lower part of barrel;The quadrangle of the shaping rack and textile contact surface to be processed Needle is followed closely in upper setting, and the shaping rack is " mouth " shape elastoplastic thin slice, the elastoplastic thin slice with a thickness of 0.5-1mm;
The sizing conveying device further includes the fixed device of shaping rack, and the fixed device of the shaping rack includes upper and lower pressing plate, Upper and lower pressing plate is oppositely arranged, and upper and lower pressing plate is separately positioned on above and below preceding conveyer belt;Upper and lower pressing plate connects respectively Connect, lower cylinder, upper and lower cylinder can promote upper and lower pressing plate relative motion respectively, and by the insertion of the nail needle at shaping rack back to In processing textile and nail needle bending is enabled to pin textile, the combination for completing the two is fixed;
Rubber deflecting roller is set in the upper end of preceding conveyer belt, diversion baffle is set in the end of preceding conveyer belt, it is described It is in 90-120 degree angle between diversion baffle and preceding conveyer belt;
The sizing conveying device further includes curved track, upper clamping device and lower clamping device, and the curved track is 90 degree Angle bending track, the upper end of curved track are located above the end of preceding conveyer belt, and the lower end of curved track is located at photocatalyst clamping infuser device Outside, the lower clamping device by electric articulated device connection be arranged in photocatalyst clamp infuser device inside;Upper folder Holding after device clamps textile upper end to be processed arcuately rail to slide, and lower clamping device can clamp weaving to be processed The lower end of product is simultaneously rotated along articulated shaft;During moving synchronously, clamping spacing between the two is kept not upper and lower clamping device Become;When upper and lower clamping device is located at lower limit simultaneously, textile to be processed can be clamped and immerse photocatalyst clamping immersion dress In setting;
The upper clamping device includes " u "-shaped clamping limb, and the upper end of clamping limb opens up discharge port;The clamping limb passes through electricity The dynamic device that is movably walking is sleeved on curved track, and electronic mobile running gear is able to drive clamping limb, and arcuately rail is mobile;It is described Electronic mobile running gear includes upper electronic traveling wheel, lower electric walking wheel and balance electric walking wheel;Upper and lower electric walking wheel It is held and mounted on the two sides of curved track respectively and can arcuately move rail;The balance electric traveling wheel and upper electronic traveling wheel are same Side setting;Balance electric traveling wheel is able to maintain clamping device and stablizes arcuately rail reciprocating movement;
The clamping limb includes forearm and postbrachium, and setting inflation clamps air bag on forearm, and it is logical that the inflation clamps air bag Cross tracheae connection air pump;Small rack is fixedly mounted in the inside of postbrachium, three or more the electronic rollings of guide are installed on small rack Cylinder, is set with guide tape loop on guide motorized roller, and the guide motorized roller is able to drive the rotation of guide tape loop;It is leading Expect tape loop in small rack on by ejection cylinder connect top plate, the top plate can from inside by guide tape loop jack up with The inflation of expansion clamps the upper end that air bag is matched for clamping tightly textile to be processed;Textile to be processed can be driven by guide tape loop It is exported out of upper clamping limb by discharge port;
The lower clamping device includes lower telescopic cylinder and lower telescopic rod, and the lower telescopic cylinder is able to drive lower telescopic rod Telescopic moving, and clamping jaw is installed in the other end of lower telescopic rod, the clamping jaw includes fixed jaw and rotary pawl, the fixed jaw Upper setting resilient rubbber cushion, rotary pawl can drive rotation by rotation clamping motor, and cooperate fixed jaw clamping or pine Open textile to be processed.
Preferably, photocatalyst clamping infuser device includes fermentation vat, and setting is more than two in the fermentation vat homogeneous stirs Device is flowed, homogeneous wake turbulence device includes porous sleeve, and the porous sleeve is arranged in fermentation vat;If being opened up on porous sleeve Dry inlet opening, is arranged material mixing rotary power unit and rotary screw in porous sleeve, and the material mixing rotary power unit connects Rotary screw is connect, spiral is fixed on rotary screw and stirs;The upper end of rotary screw is pierced by one end installation rotation of porous sleeve Blade;The material mixing rotary power unit is able to drive rotary screw and rotates in porous sleeve, and passes through rotary screw It drives liquid stream to enter in porous sleeve from inlet opening, and sprays from porous sleeve top and be uniformly distributed by rotating vane drive In in fermentation vat.
Preferably, the photocatalyst clamping infuser device is connected drying unit by stock guide and rear conveyer belt;In rear biography Send the top of band that upper rail is set, the front end of the upper rail is set with sliding sleeve, installs lifting column, the guide below the sliding sleeve Sleeve-board is on lifting column;Sliding power device is set in sliding sleeve, and the sliding power device is able to drive sliding sleeve edge and above leads Rail moves back and forth, and setting lifting power device, the lifting power device are led by traction rope connection on sliding power device Flitch, the lifting power device can control position of the stock guide on lifting column by folding and unfolding traction rope.
Preferably, drying unit is set on upper rail, and the drying unit is located at the top of rear conveyor belt back end;Drying Device includes drying lifting cylinder, and the drying lifting cylinder connection drives high temperature to dry plate, and the high temperature drying plate can lead to Electric heating is crossed to 60-150 degrees Celsius.
Preferably, material device is boiled in the rear end linking successively heating of the rear conveyer belt, and the layer-by-layer heating, which is boiled, expects device packet It includes and boils material pond, it is described to boil the first ladder of setting and the second ladder in material pond, storing shallow slot is respectively set on the first and second ladders; First ladder is located at the rear of rear conveyer belt and is mutually connected with the rear of rear conveyer belt, and second ladder is lower than the first rank Ladder, and be mutually connected with the rear end of the first ladder;The first and second electric heating are respectively set in first ladder and the second ladder Device, first and second electric heater unit can be respectively the first ladder and the heating of the second ladder;
It includes water circulation driving device that material device is boiled in the layer-by-layer heating, and the water circulation driving device includes drawing water The bottom for boiling material pond is arranged in pipe, the drinking-water pipe, and the drinking-water pipe is separately connected the first and second suction pumps, first He Second suction pump is separately connected the first and second outlet pipes, and first and second outlet pipe is separately positioned on the first and second ranks The front end of ladder.
Preferably, it further includes air extractor that material device is boiled in the layer-by-layer heating, and the air extractor includes fan housing, the wind Cover covers completely boils material pond, and exhaust fan is arranged on fan housing, and the exhaust fan connects air-exhausting duct.
Compared with prior art, the beneficial effects of the present invention are:
1, the present invention combines practical production experience, first by the way that textile is entered nano photo-catalytic solution, by drying in the air The photocatalyst attachment of crystalline state on the textile, is reached bacteriostasis antibiosis function with it by the processes such as dry, drying, boiling.
2, in the present invention, the processing to textile clamps infuser device by sizing conveying device, photocatalyst, drying fills It sets and successively heating boils material device and completes the continuous production link of four steps, criticized so that the production of photocatalyst textile realizes Quantify flow production line operation, the qualification rate of each batch products has also been ensured while improving yield.
3, it is formed conveying process, is transmitted product by preceding conveyer belt, textile is first by shaping rack in the present invention " mouth " shape elastoplastic thin slice in apparatus for placing is fixed and is formed, the processing in order to subsequent handling to textile.It is fixed Property conveying device again successively pass through rubber deflecting roller, curved track, upper clamping device and lower clamping device, textile is immersed in and is received It is impregnated in rice photocatalyst solution, completes first of production process.
4, the particularity of textile is directed in the present invention, in order to protect textile not to be damaged in process of production, In upper clamping device using inflation clamp air bag gripped, while in lower clamping device using resilient rubbber cushion into Row grips.It is fixed in conclusion being all made of to be flexible coupling on the contact point of production equipment and textile, to the greatest extent Ensure that textile is not damaged in secondary photocatalyst working process, the production link is ingenious in design, considers comprehensively, practicability It is very strong.
5, the present invention is in the fermentation vat of photocatalyst solution, provided with stirring for do not stop photocatalyst solution to be stirred Device is flowed, for preventing photocatalyst solution from occurring precipitating or the non-uniform situation of molecular distribution.The wake turbulence device is different from existing The setting of common single-screw, which is arranged rotary screw below rotating vane first, while in rotary screw housing Fill porous sleeve.When work, it is more first the photocatalyst solution for impregnating bottom of pond portion sucking will to be located at by rotary screw outside porous sleeve In the sleeve of hole, then by rotary screw by rotation rise power photocatalyst solution is delivered up, finally by rotating vane The photocatalyst solution that conveying comes up is broken up on the surface layer of fermentation vat, successively reciprocal operation, realizes photocatalyst solution in fermentation vat Be uniformly distributed.
6, the textile impregnated in the present invention by photocatalyst solution, enters subsequent work by stock guide and rear conveyer belt Program.Being also provided in the junction of the two can be with the stock guide of horizontal and vertical movement, to be connected conveying textile.This device The perfect link streamlined operation of setting, ensured the serialization operation of production line.
7, the drying unit that designs in the present invention takes drying plate elevating function setting, can effectively and quickly to spinning Fabric carries out drying operation.The device avoids drying, operation is improper damages caused by textile, makes entirely to dry operation Drying distance can be adjusted flexibly according to the characteristic of textile in journey controllable precise;The present apparatus complete dry job requirements while, Will not be too fast because of drying rate so that textile is impaired, reduce the service life of textile.
8, the boiling in the present invention takes staged to boil material operation, and being divided into two layers by will boil material pond boils material space, realizes Textile boils the scientific of material link, precision control.Textile carries out preheating in the first ladder first and boils material, enters back into the Two ladders carry out high-temperature boiling material, while boiling in material pond in two layers of staged, and the conveying of textile fully relies on the flow for boiling feed liquid It is controlled, so that the process liquid realizes flexible delivery, thus realize a full set of production link, it will not be because of secondary operation to spinning Fabric brings damage.
9, a whole set of photocatalyst treatment process according to the present invention and complete set production equipment, from actual production, into The comprehensive and systematic design of each link is gone, the perfect photocatalyst attachment processing of entire textile.The Project Technical and equipment wound The property made is high, and novelty is strong, and practicability is unquestionable, is particularly suitable for promoting the use of in the industry.
Detailed description of the invention
Fig. 1 is to be formed conveying device and photocatalyst clamping infuser device is coupled structural schematic diagram;
Fig. 2 is the portion the A enlarged drawing of Fig. 1;
Fig. 3 is the portion the B enlarged drawing of Fig. 1;
Fig. 4 is textile status diagram before and after preceding transmission takes the sizing in transmit process;
Fig. 5 is the structural schematic diagram (nail needle straight configuration) of shaping rack;
Fig. 6 is the top view of Fig. 5;
Fig. 7 is the structural schematic diagram (nail needle bending state) of shaping rack;
Fig. 8 is the structural schematic diagram of lower clamping device;
Fig. 9 is that photocatalyst clamping infuser device, drying unit and successively heating boil material device and be coupled structural representation Figure;
Figure 10 is the portion the C enlarged drawing of Fig. 9;
Figure 11 is the portion the D enlarged drawing of Figure 10;
Figure 12 is the structural schematic diagram that material device is boiled in layer-by-layer heating;
In figure:
1, barrel;2, press cylinder;3, top board;4, upper cylinder;
5, upper clamping device;5.1, discharge port;5.2, upper electronic traveling wheel;5.3, guide tape loop;5.4, forearm;5.5, Inflation clamps air bag;5.6, guide motorized roller;5.7, top plate;5.8, cylinder is ejected;5.9, postbrachium;5.10, balance electric row Walk wheel;5.11, lower electric walking wheel;
6, curved track;
7, photocatalyst clamps infuser device;7.1, fermentation vat;7.2, porous sleeve;7.3, inlet opening;7.4, rotary screw; 7.5, rotating vane;
8, lower clamping device;8.1, electric articulated device;8.2, lower telescopic cylinder and lower telescopic rod;8.3, fixed jaw; 8.4, resilient rubbber cushion;8.5, rotary pawl;
9, diversion baffle;10, rubber deflecting roller;11, lower cylinder;12, lower platen;13, preceding conveyer belt;14, textile;
15, shaping rack;15.1, elastoplastic thin slice;15.2, needle is followed closely;
16, rear conveyer belt;
17, successively material device is boiled in heating;17.1, material pond is boiled;17.2, the second ladder;17.3, the second ladder;17.4, draw water Pipe;17.5, the second outlet pipe;17.6, the second suction pump;17.7, the first outlet pipe;17.8, the first suction pump;
18, air extractor;18.1,;18.2,;
19, drying unit;20, stock guide;21, lifting column;23, traction rope;24, sliding power device;25, power is lifted Device;26, sliding sleeve.
Specific embodiment
Present invention is further described in detail with specific embodiment with reference to the accompanying drawing.
A kind of production technology of photocatalyst bacteriostasis antibiosis textile of the present invention, including 9 steps:
(1) textile to be processed is stacked or is unfolded smooth, and transmission takes before being placed into, four of textile to be processed Angle is located at except preceding conveyer belt;
(2) shaping rack apparatus for placing is set above the front end of preceding conveyer belt, when textile to be processed runs to shaping rack When the underface of apparatus for placing, shaping rack can be placed into the top of textile to be processed by the shaping rack apparatus for placing, be enabled Shaping rack is together with the overlapping margins of textile to be processed and the latter two with preceding transmission tape travel;
(3) top board is set above the rear end of preceding conveyer belt, lower platen is set below the rear end of preceding conveyer belt, it is described The vertically opposite setting of upper and lower pressing plate;When shaping rack and textile to be processed abide by the contract stepping enter between upper and lower pressing plate when, forward pass It send with out of service;Upper and lower pressing plate is close to each other and the pilot pin below shaping rack is enabled to be inserted into processing textile, and is pressing The fixation between shaping rack and textile to be processed is completed in bending under power;
(4) it completes sizing fixed textile to be processed and advance is stirred by the rubber deflecting roller of preceding conveyer belt back upper place, to Processing textile rear end under the barrier of diversion baffle, which is turned over, to be turn 90 degrees, and into upper clamping device, upper gripping means grips wait locating After managing textile, driving textile to be processed, arcuately rail advances, until the lower end of textile to be processed touches lower clamping dress It sets, lower clamping device can grip the lower end of textile to be processed;The upper and lower fixed textile to be processed of gripping apparatus grips Upper and lower ends and drive be moved to photocatalyst clamping infuser device fermentation vat in;
(5) nano photo-catalytic solution is set in fermentation vat, and textile to be processed is immersed in nano photo-catalytic solution and impregnated 0.5-2 minutes;
(6) it completes after impregnating, upper and lower clamping device unclamps textile to be processed, and textile to be processed can be followed by guide Annulus drive is exported out of upper clamping limb by discharge port, and is placed on rear conveyer belt by stock guide drive;
(7) textile to be processed can be transported to the lower section of drying unit by conveyer belt afterwards, gradually be dried in the air in transmit process It is dry, high temperature drying is carried out again after reaching below drying unit;
(8) textile dried is transported to successively heating and boils on the first ladder of material device by conveyer belt afterwards, and described the The heating temperature of one ladder is 70-85 degrees Celsius;After textile heats 1-1.5 hours on the first ladder, starting first is drawn water Pump, the storing that textile is poured the second ladder from the storing shallow slot of the first ladder by the impact water flow in the first drainpipe are shallow Slot;The heating temperature of second ladder is 95-100 degrees Celsius;After textile heats 1-1.5 hours on the second ladder, open Dynamic second suction pump, is gone out textile to finished product bin from the storing shallow slot of the second ladder by the second drainpipe;
(9) textile in finished product bin is dried one by one, the drying temperature is 60-80 degrees Celsius, is then plucked Finished product can be obtained except shaping rack, by cutting or shaping.
The technique textile is fixed according to specification size first, in actual operation convenient for the behaviour of subsequent handling Work can smoothly complete, which is completed by the way that pilot pin is arranged at the edge of textile;It will fix again Textile be transported at rubber deflecting roller by preceding conveyer belt, textile on the one hand resistance by diversion baffle at this time, separately On the one hand the motive force upward by rubber deflecting roller, under the action of the two, textile carries out 90 degree of steerings along diversion baffle; After textile turns to again, textile is clamped and fixed by upper clamping device first, is then dragged under textile arrival Textile is put into fermentation vat by upper and lower clamping device, carries out the immersion of photocatalyst solution by clamping device position;Again by Batch turning tape loop and stock guide bring textile into subsequent work link;Textile carries out at drying via when rear conveyer belt again Reason;Textile is boiled in material pond by rear conveyer belt investment again, and textile successively passes through under the control and drive for the flow for boiling feed liquid Go through that material is boiled in the heating of the first ladder and the high-temperature boiling material of the second ladder is sequentially completed and boils material process;Again to boil material complete textile into The processing of row dewatered drying, just completes entire photocatalyst treatment process after removing shaping rack.Entire work flow through drying, dry, The photocatalyst attachment of crystalline state on the textile, is reached bacteriostasis antibiosis function with it by the processes such as boiling.
As illustrated in figs 1 and 9, photocatalyst bacteriostasis antibiosis processing equipment includes sizing conveying device, photocatalyst clamping immersion dress It sets, drying unit and successively heating boil material device.Processing to textile is impregnated by sizing conveying device, photocatalyst clamping Device, drying unit and successively heating boil material device and complete the continuous production link of four steps, so that photocatalyst textile Production realizes mass flow production line operation, and the qualification rate of batch products has also been ensured while improving yield.
As shown in Figure 1, sizing conveying device includes preceding conveyer belt, shaping rack is set above preceding conveyor front end and places dress It sets.Shaping rack apparatus for placing includes barrel, the open at both ends of barrel, the pairs of backgauge of the longitudinally disposed several groups in material tube inner wall two sides Block places shaping rack on pairs of material blocking block, and press cylinder is arranged in barrel, and the push rod of press cylinder can promote step by step Shaping rack ejects one by one from the lower part of barrel.As illustrated in figs. 5-7, it is arranged on shaping rack and the quadrangle of textile contact surface to be processed Follow closely needle, shaping rack be " mouth " shape elastoplastic thin slice, elastoplastic thin slice with a thickness of 0.5-1mm.
Sizing conveying device further includes the fixed device of shaping rack, and the fixed device of shaping rack includes upper and lower pressing plate, upper and lower to press Plate is oppositely arranged, and upper and lower pressing plate is separately positioned on above and below preceding conveyer belt;Upper and lower pressing plate is separately connected above and below Cylinder, upper and lower cylinder can promote upper and lower pressing plate relative motion respectively, and the nail needle at shaping rack back is inserted into spinning to be processed In fabric and nail needle bending is enabled to pin textile, the combination for completing the two is fixed, as shown in Figure 4.
Rubber deflecting roller is set in the upper end of preceding conveyer belt, diversion baffle is set in the end of preceding conveyer belt, is turned to It is in 90-120 degree angle between baffle and preceding conveyer belt.Conveying device of being formed further includes curved track, upper clamping device and lower clamping Device, curved track are an angle of 90 degrees bending track, and the upper end of curved track is located above the end of preceding conveyer belt, and the lower end of curved track is located at light Catalyst clamps the outside of infuser device, and the lower clamping device, which is clamped by the connection setting of electric articulated device in photocatalyst, to be impregnated The inside of device;It can arcuately rail be slided behind upper gripping means grips textile upper end to be processed, lower clamping device can It clamps the lower end of textile to be processed and is rotated along articulated shaft;Upper and lower clamping device is during moving synchronously, therebetween Clamping spacing remain unchanged;When upper and lower clamping device is located at lower limit simultaneously, textile to be processed can be clamped and immersed Photocatalyst clamps in infuser device.
As shown in Fig. 2, upper clamping device includes " u "-shaped clamping limb, the upper end of clamping limb opens up discharge port;Clamping limb passes through Electronic mobile running gear is sleeved on curved track, and electronic mobile running gear is able to drive clamping limb, and arcuately rail is mobile;Electricity The dynamic device that is movably walking includes upper electronic traveling wheel, lower electric walking wheel and balance electric walking wheel;Upper and lower electric walking wheel point It is not held and mounted on the two sides of curved track and can arcuately move rail.Balance electric traveling wheel with upper electronic traveling wheel is ipsilateral sets It sets;Balance electric traveling wheel is able to maintain clamping device and stablizes arcuately rail reciprocating movement.
Clamping limb includes forearm and postbrachium, and setting inflation clamps air bag on forearm, and inflation clamps air bag and connected by tracheae Connect air pump;Small rack is fixedly mounted in the inside of postbrachium, three or more guide motorized rollers are installed on small rack, guide follows Annulus drives rotation by guide motorized roller;Top plate, top are connected by ejection cylinder on the small rack in guide tape loop Plate can be ejected cylinder ejector and the inflation of expansion clamps the upper end that air bag is matched for clamping tightly textile to be processed;Weaving to be processed Product can be driven by guide tape loop and be exported out of upper clamping limb by discharge port.
As shown in figure 8, lower clamping device includes lower telescopic cylinder and lower telescopic rod, lower telescopic cylinder is able to drive lower flexible Bar telescopic moving, and clamping jaw is installed in the other end of lower telescopic rod, clamping jaw includes fixed jaw and rotary pawl, is arranged on fixed jaw Resilient rubbber cushion, rotary pawl can drive rotation by rotation clamping motor, and fixed jaw clamp or release is cooperated to wait locating Manage textile.
It is formed conveying process, is transmitted product by preceding conveyer belt, textile is put by shaping rack first in the present invention " mouth " shape elastoplastic thin slice set in device is fixed and is formed, the processing in order to subsequent handling to textile.Such as Fig. 1 Shown in 3, qualitative conveying device successively passes through rubber deflecting roller, curved track, upper clamping device and lower clamping device again, will weave Product, which are immersed in nano photo-catalytic solution, to be impregnated, and first of production process is completed.In order to protect textile not produce It is damaged in the process, air bag is clamped using inflation in upper clamping device and is gripped, while in lower clamping device It is gripped using resilient rubbber cushion.In conclusion be all made of on the contact point of production equipment and textile be flexible coupling into Row is fixed, and ensures that textile is not damaged in secondary photocatalyst working process to the greatest extent, and production link design is skilful Wonderful, comprehensively, practicability is very strong for design.
As shown in Fig. 1,3,9 and 10, photocatalyst clamping infuser device includes fermentation vat, and the interior setting two of fermentation vat is homogeneous to stir Device is flowed, homogeneous wake turbulence device includes porous sleeve, and porous sleeve is arranged in fermentation vat;Several are opened up on porous sleeve Material mixing rotary power unit and rotary screw, material mixing rotary power unit connection rotation spiral shell is arranged in inlet opening in porous sleeve Bar fixes spiral on rotary screw and stirs;The upper end of rotary screw is pierced by one end installation rotating vane of porous sleeve;Material mixing Rotary power unit is able to drive rotary screw and rotates in porous sleeve, and by the drive liquid stream of rotary screw from feed liquor Hole enters in porous sleeve, and sprays from porous sleeve top and be uniformly distributed in fermentation vat by rotating vane drive.
The present invention is in the fermentation vat of photocatalyst solution, provided with for photocatalyst solution not stopped to the wake turbulence being stirred Device, for preventing photocatalyst solution from occurring precipitating or the non-uniform situation of molecular distribution.The wake turbulence device is different from existing Common single-screw setting, which is arranged rotary screw below rotating vane first, while being set with outside rotary screw Porous sleeve.When work, it is porous first the photocatalyst solution for impregnating bottom of pond portion sucking will to be located at by rotary screw outside porous sleeve In sleeve, then by rotary screw by rotation rise power photocatalyst solution is delivered up, finally by rotating vane will It conveys the photocatalyst solution to come up to break up on the surface layer of fermentation vat, successively reciprocal operation, realizes photocatalyst solution in fermentation vat It is uniformly distributed.
As shown in figure 11, photocatalyst clamping infuser device is connected drying unit by stock guide and rear conveyer belt;In rear biography Send the top of band that upper rail is set, the front end of upper rail is set with sliding sleeve, installs lifting column below sliding sleeve, stock guide is sleeved on lifting On column;Sliding power device is set in sliding sleeve, and sliding power device is able to drive sliding sleeve and moves back and forth along upper rail, sliding Setting lifting power device in power device, lifting power device connect stock guide by traction rope, and lifting power device can Position of the stock guide on lifting column is controlled by folding and unfolding traction rope.Enter subsequent work journey by stock guide and rear conveyer belt Sequence.Being provided in the junction of the two can be inserted into or be connected with the stock guide of horizontal and vertical movement, stock guide to clamp Discharge port in arm is accepted textile derived from guide tape loop, and is enabled in its smooth delivery of power to rear conveyer belt.When not needing to lead When flitch carries out linking work, stock guide can move to the top of rear conveyer belt, not interfere the operation of clamping limb.This device The perfect link streamlined operation of setting, ensured the serialization operation of production line.
As shown in figure 9, drying unit is arranged in the present apparatus on upper rail, the drying unit is located at rear conveyor belt back end Top;Drying unit includes drying lifting cylinder, and drying lifting cylinder connection drives high temperature to dry plate, and high temperature drying plate can lead to Electric heating is crossed to 60-150 degrees Celsius.Drying plate elevating function setting is taken, effectively and quickly textile can be dried Dry operation.The device avoids drying, operation is improper damages caused by textile, makes entirely to dry operation process controllable precise, Drying distance can be adjusted flexibly according to the characteristic of textile;The present apparatus, will not be because of baking while completing to dry job requirements Dry excessive velocities make textile impaired, reduce the service life of textile.
As shown in figure 12, in the linking of the rear end of rear conveyer belt, successively material device is boiled in heating to the present apparatus, and material dress is boiled in successively heating It sets including boiling material pond, boils the first ladder of setting and the second ladder in material pond, storing shallow slot is respectively set on the first and second ladders; First ladder is located at the rear of rear conveyer belt and is mutually connected with the rear of rear conveyer belt, the second ladder be lower than the first ladder, and with The rear end of first ladder is mutually connected;The first and second electric heater units, the first He are respectively set in first ladder and the second ladder Second electric heater unit can be respectively the first ladder and the heating of the second ladder.It includes that water circulation is driven that material device is boiled in successively heating Dynamic device, water circulation driving device includes drinking-water pipe, and the bottom for boiling material pond is arranged in drinking-water pipe, and drinking-water pipe is separately connected first With the second suction pump, the first and second suction pumps are separately connected the first and second outlet pipes, and the first and second outlet pipes are set respectively It sets in the front end of the first and second ladders.
Successively heating, which boils material device and is divided into two layers by will boil material pond, boils material space, realizes the section that textile boils material link Huas, precision control.Textile carries out preheating in the first ladder first and boils material, enters back into the second ladder and carries out high-temperature boiling material, It is boiled in material pond in two layers of staged simultaneously, the conveying of textile, which fully relies on, boils the flow of feed liquid and controlled, so that the process Liquid realizes flexible delivery, to realize a full set of production link, will not bring damage to textile because of secondary operation.Successively rise It further includes air extractor that temperature, which boils material device, and the air extractor includes fan housing, and the fan housing covers completely boils material pond, on fan housing Exhaust fan is set, and the exhaust fan connects air-exhausting duct.The whole series photocatalyst treatment process according to the present invention and a full set of production are set It is standby, from actual production, the comprehensive and systematic design of each link is carried out, at the perfect photocatalyst attachment of entire textile Reason.The Project Technical and equipment are creative high, and novelty is strong, and practicability is unquestionable, is particularly suitable for promoting the use of in the industry.
The above described is only a preferred embodiment of the present invention, being not that the invention has other forms of limitations, appoint What those skilled in the art changed or be modified as possibly also with the technology contents of the disclosure above equivalent variations etc. Imitate embodiment.Without departing from the technical solutions of the present invention, to the above embodiments according to the technical essence of the invention Any simple modification, equivalent variations and remodeling, still fall within the protection scope of technical solution of the present invention.

Claims (8)

1. a kind of production technology of photocatalyst bacteriostasis antibiosis textile, characterized by the following steps:
(1) textile to be processed is stacked or is unfolded smooth, and transmission takes before being placed into, four angles position of textile to be processed Except preceding conveyer belt;
(2) shaping rack apparatus for placing is set above the front end of preceding conveyer belt, is placed when textile to be processed runs to shaping rack When the underface of device, shaping rack can be placed into the top of textile to be processed by the shaping rack apparatus for placing, enable sizing Frame is together with the overlapping margins of textile to be processed and the latter two with preceding transmission tape travel;
(3) top board is set above the rear end of preceding conveyer belt, lower platen is set below the rear end of preceding conveyer belt, it is described it is upper, The vertically opposite setting of lower platen;When shaping rack and textile to be processed abide by the contract stepping enter between upper and lower pressing plate when, preceding conveyer belt It is out of service;Upper and lower pressing plate is close to each other and the pilot pin below shaping rack is enabled to be inserted into processing textile, and under stress The fixation between shaping rack and textile to be processed is completed in bending;
(4) it completes sizing fixed textile to be processed and advance is stirred by the rubber deflecting roller of preceding conveyer belt back upper place, it is to be processed Textile rear end under the barrier of diversion baffle, which is turned over, to be turn 90 degrees, into upper clamping device, upper gripping means grips spinning to be processed After fabric, driving textile to be processed, arcuately rail advances, until the lower end of textile to be processed touches lower clamping device, under Clamping device can grip the lower end of textile to be processed;Upper and lower gripping apparatus grips fix the upper of textile to be processed Lower both ends and drive are moved in the fermentation vat of photocatalyst clamping infuser device;
(5) nano photo-catalytic solution is set in fermentation vat, and textile to be processed immerses in nano photo-catalytic solution and impregnates 0.5-2 Minute;
(6) it completes after impregnating, upper and lower clamping device unclamps textile to be processed, and textile to be processed can be by guide tape loop Drive is exported out of upper clamping limb by discharge port, and is placed on rear conveyer belt by stock guide drive;
(7) textile to be processed can be transported to the lower section of drying unit by conveyer belt afterwards, gradually dried, arrived in transmit process High temperature drying is carried out again after below up to drying unit;
(8) textile dried is transported on the first ladder for boiling material device that successively heats up by conveyer belt afterwards, first rank The heating temperature of ladder is 70-85 degrees Celsius;After textile heats 1-1.5 hours on the first ladder, start the first suction pump, leads to Textile is poured the storing shallow slot of the second ladder by the impact water flow crossed in the first drainpipe from the storing shallow slot of the first ladder;Institute The heating temperature for stating the second ladder is 95-100 degrees Celsius;After textile heats 1-1.5 hours on the second ladder, starting second Suction pump is gone out textile to finished product bin from the storing shallow slot of the second ladder by the second drainpipe;
(9) textile in finished product bin is dried one by one, the drying temperature is 60-80 degrees Celsius, and it is fixed then to extract Finished product can be obtained by cutting or shaping in type frame.
2. a kind of production technology of photocatalyst bacteriostasis antibiosis textile described in accordance with the claim 1, it is characterised in that: including light Catalyst bacteriostasis antibiosis processing equipment, the photocatalyst bacteriostasis antibiosis processing equipment include sizing conveying device, photocatalyst clamping leaching Material device is boiled in bulb apparatus, drying unit and successively heating.
3. a kind of production technology of photocatalyst bacteriostasis antibiosis textile according to claim 2, it is characterised in that: described fixed Type conveying device includes preceding conveyer belt, and shaping rack apparatus for placing is arranged above preceding conveyor front end;The shaping rack places dress It sets including barrel, the open at both ends of the barrel, the pairs of material blocking block of the longitudinally disposed several groups in material tube inner wall two sides, pairs of Shaping rack is placed on material blocking block, press cylinder is set in barrel, and the push rod of the press cylinder can promote shaping rack step by step It is ejected one by one from the lower part of barrel;Setting nail needle, the sizing on the quadrangle of the shaping rack and textile contact surface to be processed Frame be " mouth " shape elastoplastic thin slice, the elastoplastic thin slice with a thickness of 0.5-1mm;
The sizing conveying device further includes the fixed device of shaping rack, and the fixed device of the shaping rack includes upper and lower pressing plate, upper, Lower platen is oppositely arranged, and upper and lower pressing plate is separately positioned on above and below preceding conveyer belt;Upper and lower pressing plate is separately connected Upper and lower cylinder, upper and lower cylinder can promote upper and lower pressing plate relative motion respectively, and the nail needle at shaping rack back is inserted into wait locate In reason textile and nail needle bending is enabled to pin textile, the combination for completing the two is fixed;
Rubber deflecting roller is set in the upper end of preceding conveyer belt, diversion baffle, the steering are set in the end of preceding conveyer belt It is in 90-120 degree angle between baffle and preceding conveyer belt;
The sizing conveying device further includes curved track, upper clamping device and lower clamping device, and the curved track is that an angle of 90 degrees is curved Rail, the upper end of curved track are located above the end of preceding conveyer belt, and the lower end of curved track is located at the outer of photocatalyst clamping infuser device The inside that photocatalyst clamps infuser device is arranged in by the connection of electric articulated device for side, the lower clamping device;Upper clamping dress Setting can arcuately rail slide after clamping textile upper end to be processed, and lower clamping device can clamp textile to be processed Lower end is simultaneously rotated along articulated shaft;During moving synchronously, clamping spacing between the two remains unchanged upper and lower clamping device; When upper and lower clamping device is located at lower limit simultaneously, textile to be processed can be clamped and immerse photocatalyst clamping infuser device In;
The upper clamping device includes " u "-shaped clamping limb, and the upper end of clamping limb opens up discharge port;The clamping limb passes through electric moving Dynamic running gear is sleeved on curved track, and electronic mobile running gear is able to drive clamping limb, and arcuately rail is mobile;It is described electronic The device that is movably walking includes upper electronic traveling wheel, lower electric walking wheel and balance electric walking wheel;Upper and lower electric walking wheel difference It is held and mounted on the two sides of curved track and can arcuately move rail;The balance electric traveling wheel with upper electronic traveling wheel is ipsilateral sets It sets;Balance electric traveling wheel is able to maintain clamping device and stablizes arcuately rail reciprocating movement;
The clamping limb includes forearm and postbrachium, and setting inflation clamps air bag on forearm, and the inflation clamps air bag and passes through gas Pipe connects air pump;Small rack is fixedly mounted in the inside of postbrachium, three or more guide motorized rollers are installed on small rack, Guide tape loop is set on guide motorized roller, the guide motorized roller is able to drive the rotation of guide tape loop;It is followed in guide Top plate is connected by ejection cylinder on small rack in annulus, the top plate can be jacked up and be expanded from inside by guide tape loop Inflation clamp air bag and be matched for clamping tightly the upper end of textile to be processed;Textile to be processed can be driven by guide tape loop by going out Material mouth is exported out of upper clamping limb;
The lower clamping device includes lower telescopic cylinder and lower telescopic rod, and it is flexible that the lower telescopic cylinder is able to drive lower telescopic rod It is mobile, and clamping jaw is installed in the other end of lower telescopic rod, the clamping jaw includes fixed jaw and rotary pawl, is set on the fixed jaw Resilient rubbber cushion is set, rotary pawl can drive rotation by rotation clamping motor, and fixed jaw clamp or release is cooperated to wait for Handle textile.
4. a kind of production technology of photocatalyst bacteriostasis antibiosis textile described in accordance with the claim 3, it is characterised in that: photocatalyst Clamping infuser device includes fermentation vat, the more than two homogeneous wake turbulence devices of setting, homogeneous wake turbulence device packet in the fermentation vat Porous sleeve is included, the porous sleeve is arranged in fermentation vat;Several inlet openings are opened up on porous sleeve, in porous sleeve Interior setting material mixing rotary power unit and rotary screw, the material mixing rotary power unit connects rotary screw, in rotary screw Upper fixed spiral is stirred;The upper end of rotary screw is pierced by one end installation rotating vane of porous sleeve;The material mixing rotary power Device is able to drive rotary screw and rotates in porous sleeve, and more from inlet opening entrance by the drive liquid stream of rotary screw In the sleeve of hole, and sprays from porous sleeve top and be uniformly distributed in fermentation vat by rotating vane drive.
5. a kind of production technology of photocatalyst bacteriostasis antibiosis textile according to claim 4, it is characterised in that: the light Catalyst clamps infuser device and is connected drying unit by stock guide and rear conveyer belt;In the top of rear conveyer belt, upper rail is set, The front end of the upper rail is set with sliding sleeve, installs lifting column below the sliding sleeve, the stock guide is sleeved on lifting column;In cunning Sliding power device is set in set, and the sliding power device is able to drive sliding sleeve and moves back and forth along upper rail, in sliding power Setting lifting power device, the lifting power device connect stock guide, the lifting power device by traction rope on device Position of the stock guide on lifting column can be controlled by folding and unfolding traction rope.
6. a kind of production technology of photocatalyst bacteriostasis antibiosis textile according to claim 5, it is characterised in that: led upper Drying unit is set on rail, and the drying unit is located at the top of rear conveyor belt back end;Drying unit includes drying lifting cylinder, The drying lifting cylinder connection drives high temperature to dry plate, and the high temperature drying plate can be Celsius to 60-150 by electric heating Degree.
7. a kind of production technology of photocatalyst bacteriostasis antibiosis textile according to claim 6, it is characterised in that: after described Material device is boiled in the rear end linking successively heating of conveyer belt, and it includes boiling material pond that material device is boiled in the layer-by-layer heating, described to boil in material pond First ladder and the second ladder are set, storing shallow slot is respectively set on the first and second ladders;First ladder passes after being located at Send the rear of band and be mutually connected with the rear of rear conveyer belt, second ladder be lower than the first ladder, and with after the first ladder End is mutually connected;It is respectively set the first and second electric heater units in first ladder and the second ladder, described first and second Electric heater unit can be respectively the first ladder and the heating of the second ladder;
It includes water circulation driving device that material device is boiled in the layer-by-layer heating, and the water circulation driving device includes drinking-water pipe, The drinking-water pipe is arranged in the bottom for boiling material pond, and the drinking-water pipe is separately connected the first and second suction pumps, and described first and Two suction pumps are separately connected the first and second outlet pipes, and first and second outlet pipe is separately positioned on the first and second ladders Front end.
8. a kind of production technology of photocatalyst bacteriostasis antibiosis textile according to claim 7, it is characterised in that: it is described by It further includes air extractor that material device is boiled in layer heating, and the air extractor includes fan housing, and the fan housing covers completely boils material pond, in wind Exhaust fan is set on cover, and the exhaust fan connects air-exhausting duct.
CN201710568840.1A 2017-07-13 2017-07-13 A kind of production technology of photocatalyst bacteriostasis antibiosis textile Active CN107151878B (en)

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