CN202175853U - Operating platform for setting, dyeing and sizing processes of thin warp knitted fabrics - Google Patents
Operating platform for setting, dyeing and sizing processes of thin warp knitted fabrics Download PDFInfo
- Publication number
- CN202175853U CN202175853U CN2011203060379U CN201120306037U CN202175853U CN 202175853 U CN202175853 U CN 202175853U CN 2011203060379 U CN2011203060379 U CN 2011203060379U CN 201120306037 U CN201120306037 U CN 201120306037U CN 202175853 U CN202175853 U CN 202175853U
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- rare
- tricot
- tension
- tension force
- dyeing
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Abstract
The utility model discloses an operating platform for setting, dyeing and sizing processes of thin warp knitted fabrics, which comprises an unwinding device, a tensioning device, a soaking tank, a drying box, setting devices, a cooling device and a winding device. Thin warp knitted fabrics are unwound by the aid of the unwinding device, tensioned by the tensioning device, subjected to tension detection, dyed and sized in the soaking tank, dried and subjected to heat setting in the drying box, further subjected to cold setting by the aid of a cold setting device after heat setting, and then cooled by the cooling device and wound by the winding device, and the tensioning device and the setting devices are respectively provided with automatic tension control devices for controlling warp tension of the thin warp knitted fabrics. Due to a tension sensor and a corresponding variable-frequency controller which are mounted on an unwinding section and a cold setting section additionally, speed of tightening rolls and tension rolls during process can be adjusted automatically according to comparison of the set tension value to the actual tension value, consistency of tension during the process is maintained, and uniformity and consistency of products are guaranteed.
Description
Technical field
The utility model relates to rare tricot dyeing, solid yarn equipment.
Background technology
Existing board is not established automatic tension control, only depends on the speed of artificial each section of operation to regulate in the process.Make in the process because of there being the high temperature of nearly 200 degree; The deformation of various polyester filaments; Can cause tension force difficult consistent and cause grid modification etc., manual adjustment speed to control, the lighter has increased difficulty of processing; Cause product distortion, the inconsistent grade of stress, can cause the stage that to process when serious.
The utility model content
The utility model technical problem to be solved just provides a kind of rare tricot typing, dyeing, yarn process is used board admittedly, and is simple in structure, and can effectively control the tension force of rare tricot in the process, avoids fabric distortion.
For solving the problems of the technologies described above; The utility model adopts following technical scheme: rare tricot typing, dyeing, solid yarn process are used board; It is characterized in that: comprise the unwinding device, the tensioning apparatus that from left to right are arranged in order on the board, contain immersion trough, baking oven, calibrator, cooling device, wrap-up; Rare tricot is discharged by unwinding device after the tensioning apparatus tensioning is advanced with tension force and detects back entering impregnation tub coloring mucilage; Oven dry and carry out HEAT SETTING in baking oven then; Cool off the back by the wrap-up rolling by cooling device again through the typing of cooling and shaping device after HEAT SETTING is accomplished, said tensioning apparatus and calibrator are provided with the automatic tension control apparatus of the rare tricot warp-wise tension force of control.
As preferably, said tensioning apparatus comprises that three are idler roller and the tension force measuring rolls that " article " font is arranged, rare through fabric is emitted by unwinding device after from upside idler roller top around laying out by tension control roll top, right side again bottom the idler roller through the left side down.
As preferably; Tension control roll place, said right side is provided with detects rare tension pick-up through fabric tension force; Said upside idler roller and left side idler roller are by a Frequency Converter Control rotating speed, and frequency converter receives tension pick-up signal and big or small according to the rotating speed of tension force size adjustment upside idler roller and left side idler roller.
As preferably, be provided with an impregnation roller said containing in the immersion trough, and impregnation roller bottom is positioned at below the impregnation tank liquor face, and rare tricot is walked around from the impregnation trench bottom.
As preferably, the said immersion trough upper left side that contains is provided with a live-roller, is provided with two parallel pressure rollers between the tension force measuring roll of live-roller and tensioning apparatus, and said pressure roller is lower than said tension force measuring roll and live-roller bottom.
As preferably, the said baking oven left and right sides be provided with the clamper clamping rare in fabric is guaranteed baking oven the tension force of grain cross.
As preferably, said calibrator is a pair of setting roll of the said rare tricot of extruding.
As preferably, said cooling device comprises the chill roll that several are arranged in parallel successively, and rare tricot is walked around chill roll successively.
As preferably; Said baking oven left is provided with two niprolls; Rare tricot gets into the baking oven front clamp between two niprolls, and said baking oven right side is provided with a tension force measuring roll, and said tension force measuring roll place is provided with the tension pick-up that detects rare tricot warp-wise tension force; Said calibrator and cooling device are respectively by a Frequency Converter Control rotating speed, and it is also big or small according to the rotating speed of tension force size adjustment calibrator and cooling device that frequency converter receives the tension pick-up signal.
As preferably, the idler roller of said tensioning apparatus is provided with heater, and it is 70 ℃～100 ℃ that heater is controlled heating-up temperature automatically.To rare tricot heating, fabric is carried out initial shaping when after the idler roller tensioning tension force being provided.
The unreel section of the utility model before need processing installs tension pick-up and corresponding frequency-variable controller additional with the cooling and shaping section; And with electric on the control that links; Make add man-hour idler roller and the speed of jockey pulley according to tension value of setting and the relatively back adjusting automatically of actual tension value; Make the uniformity that remains tension force in the process, guaranteed the uniformity and the uniformity of product.(dacron product is prone to cause modification in the high temperature process process, and modification is irrecoverable through becoming behind the cooling and shaping, therefore to guarantee can not be excessive in the process distortion).Because the baking oven left is provided with two niprolls, said baking oven right side is provided with a tension force measuring roll, and the baking oven left and right sides is provided with the rare tricot of clamper clamping simultaneously, has guaranteed the tension force of rare tricot warp-wise and broadwise in baking oven.Reduced the operation requirement, operating procedure visual, the range of work of board has been widened in datumization, the finished product even tension after the processing, high conformity, the hidden danger of quality of existence is few.
Description of drawings
Below in conjunction with the accompanying drawing and the specific embodiment the utility model is further described:
Fig. 1 is the utility model structural representation.
The specific embodiment
Specify the rare tricot typing of the utility model, dyeing, consolidate the embodiment of yarn process in conjunction with Fig. 1 with board; It comprises the unwinding device 1, the tensioning apparatus 2 that from left to right are arranged in order on the board, contains immersion trough 3, baking oven 4, calibrator 5, cooling device 6, wrap-up 7; Rare tricot 8 is discharged by unwinding device after tensioning apparatus control tension value gets into impregnation tub coloring mucilage; In baking oven, dry and high-temperature shaping then; Behind the high-temperature shaping by the calibrator cooling and shaping again by cooling device cooling after the wrap-up rolling, said tensioning apparatus and calibrator are provided with the automatic tension control apparatus of the rare tricot warp-wise tension force of control.Said tensioning apparatus comprises that three are idler roller and the tension force measuring rolls that " article " font is arranged, and rare tricot is emitted the back by unwinding device, and idler roller 22 bottoms are laid out by tension force measuring roll 23 tops, right side again through the left side from upside idler roller 21 tops around descending.Tension force measuring roll place, said right side is provided with the tension pick-up 9 that detects rare tricot tension force; Said upside idler roller 21 and left side idler roller 22 are by a Frequency Converter Control rotating speed, and frequency converter receives tension pick-up signal and big or small according to the rotating speed of tension force size adjustment upside idler roller 21 and left side idler roller 22.Be provided with an impregnation roller 32 said containing in the immersion trough, impregnation roller bottom is positioned at below the impregnation tank liquor face, rarely walks around from the impregnation trench bottom through fabric.The said immersion trough upper left side that contains is provided with a live-roller 31, is provided with two parallel pressure rollers between the tension force measuring roll of live-roller and tensioning apparatus, and said pressure roller is lower than said tension force measuring roll and live-roller bottom.The said baking oven left and right sides is provided with the rare tricot of clamper 43 clampings, guarantees the tension force of grain cross in the baking oven.Said calibrator is a pair of setting roll 51 of the said rare tricot of extruding.Said cooling device comprises several chill rolls that is arranged in parallel successively 61, and rare tricot is walked around chill roll successively.Said baking oven left is provided with two niprolls 41; Rare tricot gets into the baking oven front clamp between two niprolls; Said baking oven right side is provided with a tension force measuring roll 42; Said tension force measuring roll place is provided with the tension pick-up 9 that detects rare tricot warp-wise tension force, and said calibrator 5 and cooling device 6 are respectively by a Frequency Converter Control rotating speed, and it is also big or small according to the rotating speed of tension force size adjustment calibrator 5 and cooling device 6 that frequency converter receives tension pick-up 9 signals.The idler roller of said tensioning apparatus is provided with heater, and heater can be warmed to 70 ℃～100 ℃ with tensioning apparatus.
Utilize rare tricot typing, dyeing, the solid yarn process of above-mentioned board to comprise following processing step:
1) rare braided fabric is unreeled and realizes when warp-wise tension force being provided initial shaping by unwinding device by the tensioning apparatus tensioning;
2) get into to contain in the immersion trough and pad, wherein contain in the immersion trough solution and form by deionized water, melmac, water soluble dyestuffs, bleeding agent.
3) getting into typing in the baking oven, dyeing, solid yarn under the situation that all applies certain tension force through broadwise;
4) involve by the high-temperature shaping device after, calibrator carries out cooling and shaping; Cool off again.
5) rolling.
Claims (10)
1. rare tricot typing, dyeing, solid yarn process are used board; It is characterized in that: comprise the unwinding device (1), the tensioning apparatus (2) that from left to right are arranged in order on the board, contain immersion trough (3), baking oven (4), calibrator (5), cooling device (6), wrap-up (7); Rare tricot (8) is discharged by unwinding device after tensioning apparatus control tension value gets into impregnation tub coloring mucilage; Oven dry in baking oven, typing then; By the calibrator cooling and shaping, cool off the back by the wrap-up rolling by cooling device again behind the high-temperature shaping, it is rare through compiling big or small fabric tension automaton that said tensioning apparatus and calibrator are provided with control.
2. rare tricot typing according to claim 1, dyeing, solid yarn process are used board; It is characterized in that: said tensioning apparatus comprises that three are idler roller and the tension force measuring roll that " article " font is arranged, and rare tricot is emitted the back by unwinding device and laid out by right side tension force measuring roll (23) top bottom the idler roller (22) through the left side from upside idler roller (21) top around following again.
3. rare tricot typing according to claim 2, dyeing, solid yarn process are used board; It is characterized in that: tension force measuring roll place, said right side is provided with the tension pick-up (9) that detects rare tricot tension force; Said upside idler roller (21) and left side idler roller (22) are by a Frequency Converter Control rotating speed, and frequency converter receives tension pick-up signal and big or small according to the rotating speed of tension force size adjustment upside idler roller (21) and left side idler roller (22).
4. rare tricot typing according to claim 3, dyeing, solid yarn process use board, and it is characterized in that: be provided with an impregnation roller (32) said containing in the immersion trough, are positioned at below the impregnation tank liquor face bottom the impregnation roller, rarely walk around from the impregnation trench bottom through fabric.
5. rare tricot typing according to claim 4, dyeing, solid yarn process are used board; It is characterized in that: the said immersion trough upper left side that contains is provided with a live-roller (31); Be provided with two parallel pressure rollers between the tension force measuring roll of live-roller and tensioning apparatus, said pressure roller is lower than said tension force measuring roll and live-roller bottom.
6. use board according to each described rare tricot typing of claim 1 to 5, dyeing, solid yarn process, it is characterized in that: the said baking oven left and right sides is provided with the tension force that the rare tricot of clamper (43) clamping is guaranteed grain cross in the baking oven.
7. rare tricot typing according to claim 6, dyeing, solid yarn process are used board, and it is characterized in that: said calibrator is a pair of setting roll (51) of the said rare tricot of extruding.
8. rare volume according to claim 7 is used board through fabric typing, dyeing, solid yarn process, and it is characterized in that: said cooling device comprises several chill rolls that is arranged in parallel successively (61), and rare tricot is walked around chill roll successively.
9. rare tricot typing according to claim 8, dyeing, solid yarn process are used board; It is characterized in that: said baking oven left is provided with two niprolls (41); Rare tricot gets into the baking oven front clamp between two niprolls; Said baking oven right side is provided with a tension force measuring roll (42); Said tension force measuring roll place is provided with detection rare tension pick-up through fabric warp-wise tension force (9), and said calibrator (5) and cooling device (6) are respectively by a Frequency Converter Control rotating speed, and it is also big or small according to the rotating speed of tension force size adjustment calibrator (5) and cooling device (6) that frequency converter receives tension pick-up (9) signal.
10. rare tricot typing according to claim 6, dyeing, solid yarn process are used board, and it is characterized in that: the idler roller of said tensioning apparatus is provided with heater, and it is 70 ℃～100 ℃ that heater can be heated idler roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203060379U CN202175853U (en) | 2011-08-22 | 2011-08-22 | Operating platform for setting, dyeing and sizing processes of thin warp knitted fabrics |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203060379U CN202175853U (en) | 2011-08-22 | 2011-08-22 | Operating platform for setting, dyeing and sizing processes of thin warp knitted fabrics |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202175853U true CN202175853U (en) | 2012-03-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203060379U Expired - Lifetime CN202175853U (en) | 2011-08-22 | 2011-08-22 | Operating platform for setting, dyeing and sizing processes of thin warp knitted fabrics |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202175853U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104215049A (en) * | 2014-05-23 | 2014-12-17 | 江苏双盈纺织科技有限公司 | Textile printing drying and reeling device |
| CN105200782A (en) * | 2015-09-09 | 2015-12-30 | 浙江亦阳新材料有限公司 | Tentering setting machine and tentering setting technique capable of degrading digital direct injection warp knitting fabric |
| CN105734870A (en) * | 2016-03-31 | 2016-07-06 | 芜湖富春染织有限公司 | Bleaching and dyeing device for linen cotton yarn |
| CN107151878A (en) * | 2017-07-13 | 2017-09-12 | 淄博澳迪森家用纺织品有限公司 | A kind of production technology of photocatalyst bacteriostasis antibiosis textile |
| CN110561884A (en) * | 2019-07-18 | 2019-12-13 | 安徽嘉明新材料科技有限公司 | Anti-fluffing anti-oil-staining modified polyurethane coating and production device thereof |
| CN112267235A (en) * | 2020-10-19 | 2021-01-26 | 邵阳东州无纺布有限公司 | Dyeing process of non-woven fabric and non-woven fabric dyeing production line |
| CN113186633A (en) * | 2021-03-24 | 2021-07-30 | 嘉善天路达工贸有限公司 | Reflective ribbon and production device thereof |
-
2011
- 2011-08-22 CN CN2011203060379U patent/CN202175853U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104215049A (en) * | 2014-05-23 | 2014-12-17 | 江苏双盈纺织科技有限公司 | Textile printing drying and reeling device |
| CN104215049B (en) * | 2014-05-23 | 2016-08-03 | 江苏双盈纺织科技有限公司 | Wrap-up is dried in a kind of printing and dyeing |
| CN105200782A (en) * | 2015-09-09 | 2015-12-30 | 浙江亦阳新材料有限公司 | Tentering setting machine and tentering setting technique capable of degrading digital direct injection warp knitting fabric |
| CN105734870A (en) * | 2016-03-31 | 2016-07-06 | 芜湖富春染织有限公司 | Bleaching and dyeing device for linen cotton yarn |
| CN107151878A (en) * | 2017-07-13 | 2017-09-12 | 淄博澳迪森家用纺织品有限公司 | A kind of production technology of photocatalyst bacteriostasis antibiosis textile |
| CN107151878B (en) * | 2017-07-13 | 2019-04-12 | 淄博澳迪森母婴用品股份有限公司 | A kind of production technology of photocatalyst bacteriostasis antibiosis textile |
| CN110561884A (en) * | 2019-07-18 | 2019-12-13 | 安徽嘉明新材料科技有限公司 | Anti-fluffing anti-oil-staining modified polyurethane coating and production device thereof |
| CN112267235A (en) * | 2020-10-19 | 2021-01-26 | 邵阳东州无纺布有限公司 | Dyeing process of non-woven fabric and non-woven fabric dyeing production line |
| CN113186633A (en) * | 2021-03-24 | 2021-07-30 | 嘉善天路达工贸有限公司 | Reflective ribbon and production device thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: ZHEJIANG YULI NEW MATERIAL CO., LTD. Free format text: FORMER NAME: ZHEJIANG YULI PLASTIC CO., LTD. |
|
| CP01 | Change in the name or title of a patent holder |
Address after: 314419 No. 17 Xinmin Road, warp knitting industrial park, Jiaxing, Zhejiang, Haining Patentee after: ZHEJIANG YULI NEW MATERIAL CO., LTD. Address before: 314419 No. 17 Xinmin Road, warp knitting industrial park, Jiaxing, Zhejiang, Haining Patentee before: Zhejiang Yuli Plastic Co., Ltd. |
|
| CX01 | Expiry of patent term |
Granted publication date: 20120328 |
|
| CX01 | Expiry of patent term |