CN105200782A - Tentering setting machine and tentering setting technique capable of degrading digital direct injection warp knitting fabric - Google Patents
Tentering setting machine and tentering setting technique capable of degrading digital direct injection warp knitting fabric Download PDFInfo
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- CN105200782A CN105200782A CN201510570876.4A CN201510570876A CN105200782A CN 105200782 A CN105200782 A CN 105200782A CN 201510570876 A CN201510570876 A CN 201510570876A CN 105200782 A CN105200782 A CN 105200782A
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- digital direct
- degradable
- tricot
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- tentering setting
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Abstract
The invention relates to a tentering setting machine and a tentering setting technique capable of degrading a digital direct injection warp knitting fabric. The tentering setting technique is characterized by comprising the following technique steps: 1) unwinding base cloth by an unwinding device with the unwinding speed of 20 plus or minus 5 m/min; 2) allocating a sizing agent for steeping a coat layer, and steeping the coat layer, wherein the sizing agent is prepared from the following components: 100 to 110 parts of polyacrylic resin and 190 to 210 parts of phosphorus and nitrogen fire retardant; 3) casting the steeped base cloth into an oven for baking, wherein the oven is provided with eight sections, and the technological temperature is set as 150 plus or minus 5 DEG C; 4) slitting the base cloth to have corresponding width and roll length according to the need of a client. The tentering setting machine and the tentering setting technique greatly improve the production efficiency and lower enterprise cost; the sizing agent is directly allocated, thus ensuring timely cloth loading and achieving better finished product quality.
Description
Technical field
The present invention relates to framing shaping machine and the stentering forming technique of a kind of degradable digital direct spray tricot.
Background technology
Existing framing shaping machine is not provided with automatic batching system and is wicket width (maximum 2.4m), need to prepare material by outside, again by man-handling of materials to pouring in hopper, the human factors such as artificial spice is uneven, metering is inaccurate, affect production efficiency and the quality of production.In addition existing hot-air system does not arrange hot air recycling system, causes heat waste, and easily generation plasticizing is uneven, causes product thickness uneven, and cause the phenomenons such as product discounting volume wrinkle, finished product utilization rate is low, increases enterprise's one-tenth and produces cost.Current stentering forming technique causes final finished each side index up to standard reluctantly due to the proportioning of raw material and the shortcoming of technique, can not reach higher quality, affect market sales volume.
Summary of the invention
The present invention is directed to the defect that prior art exists, the wide cut hot air shaping board providing a kind of degradable digital direct to spray tricot and stentering forming technique, be provided with automatic batching system and hot air recycling system, automatically the operation of batching batch turning can be completed, improve the heat energy efficiency of baking oven, and then saved the energy, improve working (machining) efficiency, be lowered into product cost, improve stentering forming technique and improve finished product indices parameter.
For this reason, the present invention takes following technical scheme: a kind of tentering hot air shaping technique of degradable digital direct spray tricot, is characterized in that comprising following processing step:
1) base cloth is unreeled by unwinding device, unreel speed 20 ± 5m/min;
2) configure the slurry of dip coating, slurry comprises following composition: polyacrylic resin 100-110 part; Phosphorus-nitrogen containing flame retardant 190-210 part; Carry out dip coating process;
3) the base cloth after leaching material is dropped into baking oven to bake, baking oven has eight sections, and technological temperature is arranged on 150 ± 5 DEG C;
4) need to cut into corresponding fabric width and volume length by client.
As preferably, described formula of size is polyacrylic resin 100 parts, phosphorus-nitrogen containing flame retardant 205 parts.
Above-mentioned technique adopts the stentering forming board that a kind of degradable digital direct sprays tricot to carry out, it comprise connect successively enter distribution system, feeding system, blower fan warm system and go out distribution system, described feeding system comprises automatic recipe maker and the device of falling slurry.
Described blower fan is warmed system and is comprised baking oven, and the top of described baking oven arranges sirocco reclamation pipe, and described sirocco reclamation pipe is communicated with at the two ends of baking oven.
Described blower fan warm in system arrange wind adjustable to blower fan.
Described automatic recipe maker comprises multiple head tank and at least multiple mixing tank, and the slurry in described head tank is poured in mixing tank and mixed.
Liquid level sensor (error range ± 100 gram within) and temperature sensor (error range ± 1 DEG C within) are set in described head tank and mixing tank.
Arrange agitating device in described mixing tank, speed of agitator 300-500 turns/min.
Described feeding system comprises slurry tank, arranges at least two live-rollers in described slurry tank.
The stentering forming board of degradable digital direct spray tricot of the present invention, with automatic recipe maker and the device of falling slurry, automatically completes slurry configuration according to initialization system, has joined material automatic pouring feed chute.Be provided with multiple tracks live-roller in hopper, be convenient to cloth to be processed and fully immerse slurry and complete slashing step.Blower fan warm system comprise interior arrange wind adjustable to blower fan, comprehensive oven dry can be carried out to the cloth entering baking oven, can also reuse partial heat energy, play energy-conservation, reduce the effect of energy consumption, the present invention significantly improves production efficiency, reduce entreprise cost, because slurry has directly configured in setting machine, ensure that the timely material loading of cloth, there is good quality of finished.
Accompanying drawing explanation
Fig. 1 is the structural representation of tentering hot-air setting machine of the present invention.
Detailed description of the invention
Below in conjunction with specific embodiment, set forth the present invention further.
The framing shaping machine of a kind of degradable digital direct spray tricot as shown in Figure 1, comprise connect successively enter distribution system 1, feeding system 2, blower fan warm system 5 and go out distribution system 7, feeding system comprises automatic recipe maker and the device of falling slurry.Blower fan is warmed system and is comprised baking oven, and the top of baking oven arranges sirocco reclamation pipe 6, and sirocco reclamation pipe is communicated with at the two ends of baking oven.Automatic recipe maker comprises multiple head tank and at least multiple mixing tank, and the slurry in head tank is poured in mixing tank and mixed.Liquid level sensor (error range ± 100 gram within) and temperature sensor (error range ± 1 DEG C within) are set in head tank and mixing tank.Arrange agitating device in mixing tank, speed of agitator 300-500 turns/min.。Blower fan warm in system arrange wind adjustable to blower fan.Feeding system comprises slurry tank 3, arranges at least two live-rollers 4 in described slurry tank.
Be provided with two live-rollers in described impregnating groove, live-roller top portion is below slurry tank liquid level, and degradable directly sprays tricot to be walked around bottom slurry tank.
The wide cut hot-air setting machine of above-mentioned degradable digital direct spray tricot is utilized to carry out the step of stentering forming technique as follows:
1, base cloth is unreeled by unwinding device, unreel speed 20 ± 5m/min;
2, after preparing slurry according to formula for a product, dip coating process is carried out;
3, baking oven bakes, and baking oven has eight sections, and technological temperature is arranged on 150 ± 5 DEG C;
4, need to cut into corresponding fabric width and volume length by client.
The slurry of configuration dip coating comprises following composition: polyacrylic resin 100-110 part; Phosphorus-nitrogen containing flame retardant 190-210 part, as preferably: polyacrylic resin 100 parts, phosphorus-nitrogen containing flame retardant 205 parts.
Final obtained product performance index is as follows:
1, TENSILE STRENGTH (N/5cm): warp-wise >=250, broadwise >=250;
2, tearing strength (N): warp-wise >=50, broadwise >=50;
3, maximum fabric width: 3.4m;
4, unit of gram weight (gram/m): 60g-150g;
5, fire resistance: B1 level.
6, the feature of environmental protection: ReachSVHC161 item, heavy metal free, halogen-free flame-retardant.
Should be understood that these embodiments are only not used in for illustration of the present invention to limit the scope of the invention.In addition should be understood that those skilled in the art can make various changes or modifications the present invention, and these equivalent form of values fall within the application's appended claims limited range equally after the content of having read the present invention's instruction.
Claims (10)
1. the tentering hot air shaping technique of degradable digital direct spray tricot, is characterized in that comprising following processing step:
1) base cloth is unreeled by unwinding device, unreel speed 20 ± 5m/min;
2) configure the slurry of dip coating, slurry comprises following composition: polyacrylic resin 100-110 part; Phosphorus-nitrogen containing flame retardant 190-210 part, carries out dip coating process;
3) the base cloth after leaching material is dropped into baking oven to bake, baking oven has eight sections, and technological temperature is arranged on 150 ± 5 DEG C;
4) need to cut into corresponding fabric width and volume length by client.
2. the tentering hot air shaping technique of degradable digital direct spray tricot according to claim 1, is characterized in that described formula of size is polyacrylic resin 100 parts, phosphorus-nitrogen containing flame retardant 205 parts.
3. the framing shaping machine of degradable digital direct spray tricot, it is characterized in that the processing for technique described in claim 1 or 2, comprise connect successively enter distribution system, feeding system, blower fan warm system and go out distribution system, described feeding system comprises automatic recipe maker and the device of falling slurry.
4. the framing shaping machine of degradable digital direct spray tricot according to claim 3, is characterized in that described feeding system comprises automatic recipe maker and the device of falling slurry.
5. the framing shaping machine of degradable digital direct spray tricot according to claim 4, it is characterized in that described blower fan is warmed system and comprised baking oven, the top of described baking oven arranges sirocco reclamation pipe; Described sirocco reclamation pipe is communicated with at the two ends of baking oven.
6. the framing shaping machine of degradable digital direct spray tricot according to claim 5, it is characterized in that described automatic recipe maker comprises three head tanks and two mixing tanks, the slurry in described head tank is poured in mixing tank through automatic metering system and is mixed.
7. the framing shaping machine of degradable digital direct spray tricot according to claim 6, it is characterized in that arranging agitating device in described mixing tank, speed of agitator 300-500 turns/min.
8. the framing shaping machine of degradable digital direct spray tricot according to claim 7, is characterized in that arranging liquid level sensor and temperature sensor in described head tank and mixing tank.
9. the framing shaping machine of degradable digital direct according to claim 8 spray tricot, it is characterized in that described blower fan warm in system arrange wind adjustable to blower fan, blower fan is according to detection data, and adjustment hot blast direction, makes cloth cover homogeneous heating automatically.
10. the framing shaping machine of degradable digital direct spray tricot according to claim 9, is characterized in that described feeding system comprises slurry tank, arranges two live-rollers in described slurry tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510570876.4A CN105200782A (en) | 2015-09-09 | 2015-09-09 | Tentering setting machine and tentering setting technique capable of degrading digital direct injection warp knitting fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510570876.4A CN105200782A (en) | 2015-09-09 | 2015-09-09 | Tentering setting machine and tentering setting technique capable of degrading digital direct injection warp knitting fabric |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105200782A true CN105200782A (en) | 2015-12-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510570876.4A Pending CN105200782A (en) | 2015-09-09 | 2015-09-09 | Tentering setting machine and tentering setting technique capable of degrading digital direct injection warp knitting fabric |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202175853U (en) * | 2011-08-22 | 2012-03-28 | 浙江宇立塑胶有限公司 | Operating platform for setting, dyeing and sizing processes of thin warp knitted fabrics |
| CN202380256U (en) * | 2011-12-26 | 2012-08-15 | 江苏联发纺织股份有限公司 | Automatic feeding device for forming machine rolling vehicle |
| CN103799575A (en) * | 2014-03-05 | 2014-05-21 | 淄博奥祥服装有限公司 | Manufacturing method of pure-cotton flame-retardant protective clothing |
| CN204238026U (en) * | 2014-09-05 | 2015-04-01 | 太仓新瑞节能设备有限公司 | Recovery waste heat framing shaping machine |
| CN104762784A (en) * | 2015-04-15 | 2015-07-08 | 浙江精宝机械有限公司 | Exhaust gas heat energy high-temperature purification and recycling system of tentering and setting machine |
| CN104862905A (en) * | 2014-02-26 | 2015-08-26 | 滁州格美特科技有限公司 | Processing equipment and method for flame retarding modification of blend fiber felt |
-
2015
- 2015-09-09 CN CN201510570876.4A patent/CN105200782A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202175853U (en) * | 2011-08-22 | 2012-03-28 | 浙江宇立塑胶有限公司 | Operating platform for setting, dyeing and sizing processes of thin warp knitted fabrics |
| CN202380256U (en) * | 2011-12-26 | 2012-08-15 | 江苏联发纺织股份有限公司 | Automatic feeding device for forming machine rolling vehicle |
| CN104862905A (en) * | 2014-02-26 | 2015-08-26 | 滁州格美特科技有限公司 | Processing equipment and method for flame retarding modification of blend fiber felt |
| CN103799575A (en) * | 2014-03-05 | 2014-05-21 | 淄博奥祥服装有限公司 | Manufacturing method of pure-cotton flame-retardant protective clothing |
| CN204238026U (en) * | 2014-09-05 | 2015-04-01 | 太仓新瑞节能设备有限公司 | Recovery waste heat framing shaping machine |
| CN104762784A (en) * | 2015-04-15 | 2015-07-08 | 浙江精宝机械有限公司 | Exhaust gas heat energy high-temperature purification and recycling system of tentering and setting machine |
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Application publication date: 20151230 |