CN115287843B - Active acid one-bath method sectional dyeing device - Google Patents
Active acid one-bath method sectional dyeing device Download PDFInfo
- Publication number
- CN115287843B CN115287843B CN202210659361.1A CN202210659361A CN115287843B CN 115287843 B CN115287843 B CN 115287843B CN 202210659361 A CN202210659361 A CN 202210659361A CN 115287843 B CN115287843 B CN 115287843B
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- Prior art keywords
- roller
- guide roller
- drying box
- frame
- movable plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/02—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by squeezing rollers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
- F26B13/14—Rollers, drums, cylinders; Arrangement of drives, supports, bearings, cleaning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/24—Arrangements of devices using drying processes not involving heating
- F26B13/28—Arrangements of devices using drying processes not involving heating for applying pressure; for brushing; for wiping
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the technical field of cloth dyeing, in particular to an active acid one-bath sectional dyeing device which comprises a frame, a movable plate, a column casing, a guide roller A, a guide roller B and a drying box. A dye vat is arranged in the frame, and two ends of the dye vat are respectively provided with a material placing roller and a wind-up roller. The frame is provided with a linear module, the linear module is in driving connection with a movable plate, the movable plate is rotatably provided with a rotating plate, and the motor is in driving connection with the rotating plate. The column casing rotates and sets up on the rotor plate, rotates on the column casing and sets up splint. The guide roller A and the guide roller B are rotatably arranged in the dye vat, and the dye vat is internally provided with a lower squeeze roller in a rotating way. The stoving case sets up in the frame, and the below of stoving case sets up the support, rotates on the support and sets up the squeeze roll, pneumatic cylinder drive linking bridge. An air inlet is formed in the drying box, an air outlet is formed in the bottom of the drying box, a fan is arranged in the air outlet, and the fan blows to the dye vat. The invention can automatically bypass the cloth on the discharging roller around each guide roller and pull the cloth to the winding roller.
Description
Technical Field
The invention relates to the technical field of cloth dyeing, in particular to an active acid one-bath sectional dyeing device.
Background
The active pickling one-bath sectional dyeing technology is the most widely used technology in the current cloth production and processing process, and has the advantages of short dyeing time, energy consumption saving, sewage reduction and dye liquor preparation simplification compared with the traditional dyeing technology.
The Chinese patent with the publication number of CN213978210U discloses an active acid one-bath sectional dyeing device which can help personnel to dye cloth with multiple groups of color systems by arranging a multi-section dye pond and a drying box, realizes integrated dip dyeing, desalination and drying treatment and has higher practicability.
However, the device still has the defects that: while manual pulling is required during pulling of the cloth, the biggest difficulty of manually pulling the end of the cloth is to traverse the drying box, and the device lacks a specific structure for how the cloth traverses the drying box, so that improvement is required on the basis of the structure.
Disclosure of Invention
The invention aims at solving the problems in the background technology and provides an active acid one-bath method sectional dyeing device.
The technical scheme of the invention is as follows: an active acid one-bath sectional dyeing device comprises a frame, a movable plate, a column casing, a guide roller A, a guide roller B and a drying box. A dye vat with an upward opening is arranged in the frame, and a material placing roller and a wind-up roller are respectively arranged at two ends of the dye vat. The frame is provided with a linear module, the linear module is in driving connection with a movable plate, the movable plate is rotatably provided with a rotating plate, the movable plate is provided with a motor, and the motor is in driving connection with the rotating plate. The column casing rotates and sets up on the rotor plate, rotates on the column casing and sets up splint. The guide roller A and the guide roller B are parallel and are rotatably arranged in the dye vat, the guide roller A and the guide roller B are both positioned below the liquid level, and the guide roller A and the guide roller B are not contacted with one side, close to the movable plate, of the inner side of the dye vat, and the dye vat is internally provided with a lower squeeze roller in a rotating way. The stoving case sets up in the frame, and the bottom of stoving case sets up the passageway that can supply the fly leaf to pass through, and the feed end below of stoving case slides and sets up the support, rotates on the support and sets up the squeeze roll, goes up the squeeze roll and is located directly over the squeeze roll down, sets up the pneumatic cylinder on the stoving case, pneumatic cylinder drive linking bridge. An air inlet is formed in the drying box, an air outlet is formed in the bottom of the drying box, a fan is arranged in the air outlet, and the fan blows to the dye vat. A plurality of clapboards are uniformly arranged between the air inlet and the air outlet at intervals, a serpentine channel is arranged among the clapboards, and an electric heating wire is arranged in the serpentine channel.
Preferably, a driving component is arranged on the frame and is in driving connection with the wind-up roll.
Preferably, a controller is also included. An inductor A and an inductor B are arranged on the frame and are electrically connected with a controller, and the controller is connected with a motor in a control mode.
Preferably, a plurality of supporting rollers are arranged in the dye vat, and the supporting rollers are positioned above the liquid level.
Preferably, a rotating shaft is arranged on the movable plate in a rotating way, one end of the rotating plate is deviated from the center and is fixedly connected with the rotating shaft, a driving wheel A is arranged at the end part of the rotating shaft, a driving wheel B is arranged at the output end of the motor, a belt is arranged between the driving wheel A and the driving wheel B in a wrapping way, and the belt is in transmission connection with the driving wheel A and the driving wheel B.
Preferably, two sliding rods are symmetrically arranged on the support and are in sliding connection with the side extension plates of the drying box.
Preferably, a dust screen is arranged in the air inlet, and an electrostatic dust screen is arranged on one side, close to the air inlet, of the drying box.
Preferably, the bottom of frame sets up the supporting legs, and the bottom of supporting legs sets up the slipmat.
Compared with the prior art, the invention has the following beneficial technical effects:
through setting up the sharp module to make sharp module pass through in the inboard of stoving case, utilize sharp module drive fly leaf to remove, thereby make the last column casing of rotor plate and splint centre gripping blowing roller go up the tip of cloth remove to wind-up roll one side, need not artifical traction, labour saving and time saving, and the rotor plate is rotatable, can make the cloth wind to the below of guide roll when the rotor plate rotates, and make the cloth be in the liquid level below, when the rotor plate reaches near lower squeeze roll, the rotor plate continues to rotate ninety degrees, make the rotor plate drive cloth horizontal migration to the wind-up roll, and the fan in the stoving case draws the horizontal segment of hot-blast blowing to the cloth, the stoving of acceleration cloth, simultaneously the invention structural stability is high, easy operation is convenient.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a top view of the housing of FIG. 1;
FIG. 3 is a diagram showing the structure of the connection between the movable plate and the column casing in FIG. 1;
fig. 4 is an internal structural view of the drying box of fig. 1.
Reference numerals: 1. a frame; 101. a dye vat; 102. an inductor A; 103. an inductor B; 2. a discharging roller; 3. a wind-up roll; 4. a linear module; 5. a movable plate; 6. a rotating plate; 7. a motor; 8. a column casing; 9. a clamping plate; 10. a guide roller A; 11. a guide roller B; 12. a lower squeeze roll; 13. a support roller; 14. a drying box; 15. a bracket; 16. an upper squeeze roll; 17. a slide bar; 18. a hydraulic cylinder; 19. an air inlet; 20. a fan; 21. a partition plate; 22. heating wire.
Detailed Description
Example 1
As shown in fig. 1-4, the invention provides an active acid one-bath sectional dyeing device, which comprises a frame 1, a movable plate 5, a column casing 8, a guide roller a10, a guide roller B11 and a drying box 14. A dye tank 101 with an upward opening is arranged in the frame 1, and a material placing roller 2 and a wind-up roller 3 are respectively arranged at two ends of the dye tank 101. The frame 1 is provided with a linear module 4, the linear module 4 is in driving connection with a movable plate 5, the movable plate 5 is provided with a rotating plate 6 in a rotating mode, the movable plate 5 is provided with a motor 7, and the motor 7 is in driving connection with the rotating plate 6. The column casing 8 is rotatably arranged on the rotating plate 6, and the clamping plate 9 is rotatably arranged on the column casing 8. The guide roller A10 and the guide roller B11 are parallel and rotatably arranged in the dye tank 101, the guide roller A10 and the guide roller B11 are positioned below the liquid level, the guide roller A10 and the guide roller B11 are not contacted with one side, close to the movable plate, of the inner side of the dye tank 101, and the dye tank 101 is internally rotated to be provided with the lower squeeze roller 12. The drying box 14 is arranged on the frame 1, a channel through which the movable plate 5 can pass is arranged at the bottom of the drying box 14, a support 15 is arranged below the feeding end of the drying box 14 in a sliding manner, an upper squeeze roller 16 is arranged on the support 15 in a rotating manner, the upper squeeze roller 16 is positioned right above the lower squeeze roller 12, a hydraulic cylinder 18 is arranged on the drying box 14, and the hydraulic cylinder 18 drives the connecting support 15. The drying box 14 is provided with an air inlet 19, the bottom of the drying box 14 is provided with an air outlet, a fan 20 is arranged in the air outlet, and the fan 20 blows to the dye tank 101. A plurality of baffle plates 21 are uniformly arranged between the air inlet and the air outlet at intervals, a serpentine channel is arranged among the baffle plates 21, and an electric heating wire 22 is arranged in the serpentine channel.
In this embodiment, when the cloth end on the discharging roller 2 is pulled, the linear module 4 is started to move the movable plate 5 to be close to the discharging roller 2, then the motor 7 is started to turn the column casing 8 on the rotary plate 6 to the discharging roller 2, the clamping plate 9 is opened to clamp the end of the cloth on the discharging roller 2 between the clamping plate 9 and the column casing 8, then the linear module 4 is started to drive the movable plate 5 to move, when the movable plate 5 moves to the upper part of the guide roller A10, the motor 7 drives the rotary plate 6 to rotate 90 degrees anticlockwise, at this time, the cloth is wound below the guide roller A10 under the driving of the rotary plate 6 and the column casing 8, then the movable plate 5 drives the column casing 8 and the cloth to move horizontally, when the movable plate 5 moves to the upper part of the guide roller B11, the motor 7 continues to drive the rotary plate 6 to rotate 90 degrees anticlockwise, at this time, the cloth is separated from the liquid surface, at this time, the lower surface of the cloth continues to drive the movable plate 5 to move, at this time, the hydraulic cylinder 18 drives the bracket 15 to move downwards, the upper roller 16 presses the cloth from the upper part and the upper part of the cloth, and the lower surface of the lower surface contacts with the lower squeeze roller 12, and the cloth is matched with the lower roller 20, and the cloth is driven to move horizontally, and the cloth is heated, and the two air is dried, and the cloth is heated, and the cloth is dried, and the cloth is then heated, and the cloth is dried, and the cloth is heated, and the two, and the cloth is kept horizontally, and the drying, the drying roll is heated, and the drying roll is heated.
Example two
As shown in fig. 1 and 2, the active acid one-bath sectional dyeing device provided by the invention further comprises a controller compared with the first embodiment. The frame 1 is provided with an inductor A102 and an inductor B103, the inductor A102 and the inductor B103 are electrically connected with a controller, and the controller is in control connection with the motor 7.
In this embodiment, when the movable plate 5 moves to the opposite side of the sensor a102, the motor 7 is automatically started and drives the rotating plate 6 to rotate 90 degrees counterclockwise, and when the movable plate 5 moves to the opposite side of the sensor B103, the motor 7 is automatically started and drives the rotating plate 6 to continue to rotate 90 degrees, so that the cloth bypasses the two guide rollers to realize automatic control.
Example III
As shown in fig. 1 and 2, in the active acid one-bath sectional dyeing device provided by the invention, compared with the first embodiment, a plurality of support rollers 13 are arranged in the dye vat 101, and the support rollers 13 are positioned above the liquid level.
In this embodiment, the support roller 13 is used to lift the dried end of the cloth to a position that is separated from the liquid surface, so as to prevent the cloth from being transferred into the dye.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present invention.
Claims (6)
1. The active acid one-bath sectional dyeing device is characterized by comprising a frame (1), a movable plate (5), a controller, a column casing (8), a guide roller A (10), a guide roller B (11) and a drying box (14);
a dye groove (101) with an upward opening is arranged in the frame (1), and a material placing roller (2) and a winding roller (3) are respectively arranged at two ends of the dye groove (101); a linear module (4) is arranged on the frame (1), the linear module (4) is in driving connection with a movable plate (5), a rotating plate (6) is rotatably arranged on the movable plate (5), a motor (7) is arranged on the movable plate (5), and the motor (7) is in driving connection with the rotating plate (6); the column casing (8) is rotatably arranged on the rotating plate (6), and the clamping plate (9) is rotatably arranged on the column casing (8); an inductor A (102) and an inductor B (103) are arranged on the frame (1), the inductor A (102) and the inductor B (103) are electrically connected with a controller, and the controller is in control connection with a motor (7);
the guide roller A (10) and the guide roller B (11) are parallel and rotatably arranged in the dye tank (101), the guide roller A (10) and the guide roller B (11) are positioned below the liquid level, the guide roller A (10) and the guide roller B (11) are not contacted with one side, close to the movable plate, of the inner side of the dye tank (101), and the dye tank (101) is internally rotated to be provided with the lower extrusion roller (12); a plurality of supporting rollers (13) are arranged in the dye vat (101), and the supporting rollers (13) are positioned above the liquid level;
the drying box (14) is arranged on the frame (1), a channel through which the movable plate (5) can pass is arranged at the bottom of the drying box (14), a support (15) is arranged below the feeding end of the drying box (14), an upper squeeze roller (16) is rotatably arranged on the support (15), the upper squeeze roller (16) is positioned right above the lower squeeze roller (12), a hydraulic cylinder (18) is arranged on the drying box (14), and the hydraulic cylinder (18) drives the connecting support (15); an air inlet (19) is formed in the drying box (14), an air outlet is formed in the bottom of the drying box (14), a fan (20) is arranged in the air outlet, and the fan (20) blows to the dye tank (101); a plurality of clapboards (21) are uniformly arranged between the air inlet and the air outlet at intervals, a serpentine channel is arranged among the clapboards (21), and an electric heating wire (22) is arranged in the serpentine channel.
2. The active acid one-bath sectional dyeing device according to claim 1, wherein a driving component is arranged on the frame (1) and is in driving connection with the winding roller (3).
3. The active acid one-bath sectional dyeing device according to claim 1, wherein a rotating shaft is rotatably arranged on the movable plate (5), one end of the rotating plate (6) is deviated from the center and is fixedly connected with the rotating shaft, a driving wheel A is arranged at the end part of the rotating shaft, a driving wheel B is arranged at the output end of the motor (7), a belt is arranged between the driving wheel A and the driving wheel B in a coating manner, and the belt is in transmission connection with the driving wheel A and the driving wheel B.
4. The active acid one-bath sectional dyeing device according to claim 1, characterized in that two sliding rods (17) are symmetrically arranged on the bracket (15), and the sliding rods (17) are in sliding connection with the side extension plates of the drying box (14).
5. The active acid one-bath sectional dyeing device according to claim 1, wherein a dust screen is arranged in the air inlet (19), and an electrostatic dust screen is arranged on one side, close to the air inlet (19), of the drying box (14).
6. The active acid one-bath sectional dyeing device according to claim 1, wherein the bottom of the frame (1) is provided with supporting feet, and the bottom of the supporting feet is provided with an anti-slip pad.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210659361.1A CN115287843B (en) | 2022-06-13 | 2022-06-13 | Active acid one-bath method sectional dyeing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210659361.1A CN115287843B (en) | 2022-06-13 | 2022-06-13 | Active acid one-bath method sectional dyeing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN115287843A CN115287843A (en) | 2022-11-04 |
| CN115287843B true CN115287843B (en) | 2023-07-25 |
Family
ID=83820770
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210659361.1A Active CN115287843B (en) | 2022-06-13 | 2022-06-13 | Active acid one-bath method sectional dyeing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115287843B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116084108B (en) * | 2023-02-16 | 2023-09-19 | 杭州萧山桥南织造有限公司 | Dip dyeing device for dyeing textile fabric and processing technology thereof |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102004053531B4 (en) * | 2004-11-05 | 2007-01-11 | Suchy Textilmaschinenbau Gmbh | Apparatus for the continuous dyeing of textile materials in tubular form |
| CN210621171U (en) * | 2019-08-15 | 2020-05-26 | 扬州鼎诺无纺制品有限公司 | Padding device of fabrics |
| CN210561195U (en) * | 2019-09-26 | 2020-05-19 | 苏州比达尔创新材料科技有限公司 | Superfine fiber fabric dyeing device |
| CN112899927A (en) * | 2021-01-07 | 2021-06-04 | 苏州帛乐纺织有限公司 | A high efficiency dyeing equipment for surface fabric processing |
| CN216716894U (en) * | 2021-07-22 | 2022-06-10 | 唐稳 | Drying device convenient to printing and dyeing rolling |
| CN215441029U (en) * | 2021-08-20 | 2022-01-07 | 浙江盛兴染整有限公司 | Overflow dyeing machine |
| CN216459908U (en) * | 2021-12-20 | 2022-05-10 | 湖北鑫和精密铸造股份有限公司 | Lost foam drying equipment |
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2022
- 2022-06-13 CN CN202210659361.1A patent/CN115287843B/en active Active
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| CN115287843A (en) | 2022-11-04 |
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