CN108787531A - A kind of fully-automatic intelligent brush plate machine - Google Patents
A kind of fully-automatic intelligent brush plate machine Download PDFInfo
- Publication number
- CN108787531A CN108787531A CN201810889175.0A CN201810889175A CN108787531A CN 108787531 A CN108787531 A CN 108787531A CN 201810889175 A CN201810889175 A CN 201810889175A CN 108787531 A CN108787531 A CN 108787531A
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- CN
- China
- Prior art keywords
- pcb board
- liquid level
- plate
- grasping plate
- brush
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools, brushes, or analogous members
- B08B1/02—Cleaning travelling work, e.g. a web, articles on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools, brushes, or analogous members
- B08B1/001—Cleaning by methods involving the use of tools, brushes, or analogous members characterised by the type of cleaning tool
- B08B1/002—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
Abstract
A kind of fully-automatic intelligent brush plate machine of the present invention, the sequence of operations such as it automatically can carry out feeding, transmission to pcb board, be adjusted to material induction, blocking, crawl, wet brush, liquid level, dry brush polishing, recycling scrap and blanking are recycled, its entire scrub process is not necessarily to artificial Attended Operation, it is automated, intellectualized operation degree is high, its and washing effect efficient to the scrub of pcb board is good, and the problem that efficiency is low, scrubbing effect is poor, the labor intensity of worker is big and the labour cost of enterprise is high is scrubbed to pcb board which solve traditional artificial；It is further through the scrub operation mode and scrub direction for scientifically and rationally having separately designed wet brush device and dry brush device, it achieves and thoroughly pcb board can be scrubbed clean without dead angle, which solve the equipment scrubbed at present to pcb board using cylinder hairbrush group or long cylinder hairbrush group can not carry out wet brush to pcb board, can not adjust cleaning solution liquid level and hairbrush is easy the high problem of crooked, thinning and hairbrush replacement frequency.
Description
Technical field
The present invention relates to a kind of fully-automatic intelligent brush plate machines.
Background technology
Tradition scrubs pcb board to be operated generally by human hand, manually scrubs pcb board and has and scrubs efficiency
Low, pcb board scrub be not thorough, the deficiencies of scrubbing effect is poor, the labor intensity of worker is big and the labour cost of enterprise is high.With science and technology
Development occurred the equipment scrubbed to pcb board using cylinder hairbrush group or long cylinder hairbrush group on the market later, circle
Column hairbrush or long cylinder hairbrush divide equally two kinds, and one kind is dry brush, and dry brushing effects are bad；Another kind is wet brush, but due to cleaning solution
It is easy evaporation, it is caused to be difficult to control the time of wet brush and the dynamics scrubbed, can not equally solve that scrubbing effect is bad to ask
Topic, as Patent No. " 201611032123.9 ", patent name be " it is a kind of can automatic material taking transfer PCB board-washings mechanism ", should
Pcb board is scrubbed using cylinder hairbrush group or long cylinder hairbrush group by mechanism, and the structure of the mechanism is sufficiently complex,
It can only carry out dry brush to pcb board, can not carry out wet brush to pcb board, can not can also automatically adjust cleaning solution and hold tank liquor
The case where position, its brush-wash function is caused more to need to be further increased and further expanded.In addition, current cylinder hairbrush or long cylinder
Hairbrush always scrubs pcb board with the same direction of rotation, when cylinder hairbrush or long cylinder hairbrush are using
After a period of time, the hair on hairbrush just will appear crooked phenomenon, so as to cause hairbrush thickness is thinning, replacement frequency of hairbrush
High and hairbrush replacement cost height etc..
Invention content
The technical problem to be solved in the present invention is to provide a kind of fully-automatic intelligent brush plate machine, can automatically to pcb board into
Row feeding, transmission, adjusted to material induction, blocking, crawl, wet brush, liquid level, dry brush polishing, recycling scrap and blanking recycling etc. one
Sequence of maneuvers, automation, intellectualized operation degree are high, and its can also adjust automatically wet hair brush cleaning solution within the organization liquid level
Amount, and washing effect efficient to the scrub of pcb board is good, not only solves conventionally employed manually-operated mode to PCB
The problem that plate is scrubbed, and low with working efficiency, scrubbing effect is poor, the labor intensity of worker is big and the labour cost of enterprise is high,
Its also solve pcb board is scrubbed using cylinder hairbrush group or long cylinder hairbrush group at present equipment can not to pcb board into
The wet brush of row can not adjust the liquid level of cleaning solution and hairbrush is easy the high problem of crooked, thinning and hairbrush replacement frequency.The present invention
It is achieved through the following technical solutions：
A kind of fully-automatic intelligent brush plate machine, including cabinet are provided with pcb board grasping plate mechanism, pcb board grasping plate machine on the top surface of cabinet
The left part of structure is arranged with pcb board pan feeding connecting mechanism, and wet brush device is provided on the right side of pcb board pan feeding connecting mechanism, wet
It is provided with dry brush device on the right side of brush device, pcb board discharging is provided on the right side of dry brush device and is plugged into belt mechanism, it is wet
It is provided with cleaning case liquid level adjusting mechanism on front side of brush device, vaporization prevention automatic lid closing/opening is provided on the top surface of wet brush device
The front and rear sides of mechanism, dry brush device are respectively arranged with the automatic collecting mechanism of scrap.
Preferably, pcb board grasping plate mechanism includes material grasping holder, and it is horizontally installed on the cross on rear side of material grasping holder
Beam, and the grasping plate power motor that is arranged under crossbeam left end, and the X that is arranged on front side of crossbeam is to grasping plate sliding rail, and setting X to
Z-direction elevating mechanism on front side of grasping plate sliding rail；The Z-direction elevating mechanism is included in X and is slided to the X of sliding on front side of grasping plate sliding rail to grasping plate
Dynamic holder, X are provided with Z-direction grasping plate hoisting belts wheel into grasping plate sliding support, are provided on rear side of Z-direction grasping plate hoisting belts wheel
Z-direction grasping plate lifting motor is respectively arranged with the first axle sleeve at left and right sides of Z-direction grasping plate hoisting belts wheel, extends vertically through each
One axle sleeve is provided with the first guiding axis, X to being provided with grasping plate mounting bracket below grasping plate sliding support, every first guiding axis
Lower end connect setting with grasping plate mounting bracket, and elastic claw mounting bracket, each bullet are respectively arranged with below grasping plate mounting bracket left and right ends
The upper surface of pawl mounting bracket is provided with grasping plate cylinder, two or more grasping plate elastic claws is provided with below each elastic claw mounting bracket, often
The side of a grasping plate cylinder is provided with the second axle sleeve, extends transversely through each second axle sleeve and is provided with the second guiding axis.Grasping plate power
Motor is connected with lead screw with Z-direction elevating mechanism.
Preferably, the pcb board pan feeding connecting mechanism is provided with the wide lead screw of tune, the side of wide lead screw is adjusted to be provided with transmission
Axis adjusts the rear and front end of wide lead screw to be respectively arranged with the wide support base of tune, each that the upper surface of wide support base is adjusted to be provided with charging transmission
The left and right ends of guide rail, every charging drive rail are respectively arranged with driving pulley, the driving belt of left and right two of the same side
Wheel is connected with adjusts the rear end of wide lead screw to be provided with the first synchronizing wheel into plate driving belt, and the rear end of transmission shaft is provided with the
The side of two synchronizing wheels, the second synchronizing wheel is provided with third synchronizing wheel, and the first synchronizing wheel has been connected with third synchronizing wheel
The first synchronous belt of width effect, the rear side in the middle part of the first synchronous belt is adjusted to be provided with stepper motor, the front end setting of stepper motor
There are driving wheel, driving wheel and the second synchronizing wheel to be connected with the second synchronous belt.
Preferably, the wet brush device is provided with cleaning solution containing tank, cleaning solution holds and is set on the middle part of groove bottom
It is equipped with the first hairbrush for carrying out wet brush to pcb board.
Preferably, the dry brush device is provided with dry hairbrush pedestal, it is provided with peripheral frame on the middle part of dry hairbrush pedestal,
The second hairbrush for carrying out dry brush to pcb board is provided in peripheral frame；The automatic collecting mechanism of scrap includes being separately positioned on
The scrap of peripheral frame front and rear sides filters draught hood, and scrap exhaust fan, a left side for peripheral frame leading flank are provided in scrap filtering draught hood
Right both ends are respectively arranged with scrap and draw hole, and the left and right ends of peripheral frame trailing flank are also equipped with scrap and draw hole respectively, each useless
Scrap recycling pipe fitting is provided on the right side of bits filtering draught hood.
Preferably, pcb board discharging is plugged into, belt mechanism includes ejecting plate driving belt, ejecting plate driving belt it is front and back
Both sides are respectively arranged with discharging drive rail, are provided at least one supporting rack below every discharging drive rail, ejecting plate passes
One end of dynamic belt is provided with main transmission drum, and the other end of ejecting plate driving belt is provided with driven roller.
Preferably, being provided with into plate detection fiber sensor, position positioned at the beginning of that charging drive rail of front side
The end of that charging drive rail of front side is provided with material detection fiber sensor.
Preferably, the right end of every charging drive rail is additionally provided with stop cylinder, stop cylinder is mounted on transmission skin
Below belt wheel.
Preferably, the cleaning case liquid level adjusting mechanism is provided with liquid level adjusting bracket, the upper end of liquid level adjusting bracket
It is provided with liquid level adjustment hole, the side of liquid level adjusting bracket upper end is provided with liquid level and adjusts slide, and liquid level adjusts one end of slide
It is installed into liquid level adjustment hole, the other end that liquid level adjusts slide is connected with liquid level adjustment pipe, and liquid level adjustment pipe is adjusted with liquid level
The connecting pin of slide is provided with fluid drainage mouth, and liquid level adjustment pipe is connect with cleaning solution containing tank, and the upper surface of liquid level adjustment pipe is set
It is equipped with liquid supplementation pipe, liquid supplementation pipe is connect with cleaning solution containing tank, and magnetic drive pump is provided on the pipeline of liquid supplementation pipe.The cleaning case liquid level
The adjusting of regulating mechanism operates：Liquid level adjust slide end adjustings can be slided up and down in liquid level adjustment hole, make and
The liquid level adjustment pipe that liquid level adjusts slide connection can adjust sliding up and down for slide with liquid level and carry out elevating movement, to make liquid
Body discharge port is also lifted with the lifting of liquid level adjustment pipe；When liquid level adjusts slide upward sliding, fluid drainage mouth is with liquid level
Regulation pipe simultaneously also ramps up under the drive that liquid level adjusts slide, i.e. the height of fluid drainage mouth is raised, fluid drainage mouth
Height be raised after can reduce the discharge of liquid in cleaning solution containing tank, can increase in cleaning solution containing tank to realize
Liquid capacity；When liquid level adjusts slide slide downward, fluid drainage mouth adjusts the band of slide with liquid level adjustment pipe and in liquid level
Also make descending motion downwards under dynamic, i.e. the height of fluid drainage mouth is turned down, and the height of fluid drainage mouth can be accelerated after being turned down
Or increase the discharge of the liquid in cleaning solution containing tank, to realize the liquid capacity that can be reduced in cleaning solution containing tank, in fact
The liquid capacity in adjustable cleaning solution containing tank is showed, has been most suitable for pcb board with ensuring that cleaning solution containing tank interior energy is maintained at
The optimum height scrubbed.
Preferably, hairbrush rotation motor, the first hairbrush and second are connected with the first hairbrush and the second hairbrush respectively
Hairbrush can carry out 360 degree rotation clockwise and 360 degree counterclockwise under the driving that hairbrush for being attached thereto revolves motor respectively
Rotation.
Prevent preferably, the vaporization prevention self-opening closure includes the first vaporproof closure of symmetrical distribution and second
Evaporation mask, and the first cylinder being arranged is connect with the first vaporproof closure, and the second cylinder of setting is connect with the second vaporproof closure,
First vaporproof closure and the second vaporproof closure can synchronize under the driving for the cylinder being attached thereto respectively to be opened or closed
Operation is just automatically closed after pcb board often completes a scrub operation once, to prevent the cleaning solution in cleaning solution containing tank
Volatile or easy evaporation.
Preferably, the cleaning solution containing tank interior energy chooses whether that installation is used for induced liquid according to the needs of users
The liquid level sensor of height.
Preferably, the upper surface of described wet brush device is provided with for incuding whether pcb board transmits biography in place in place
Sensor.
Preferably, the side of the cabinet is provided with touch operation panel, PLC is installed in the touch operation panel
Control system, pcb board grasping plate mechanism, pcb board pan feeding connecting mechanism, wet brush device, dry brush device, pcb board discharging
It plugs into belt mechanism, cleaning case liquid level adjusting mechanism, vaporization prevention self-opening closure, the automatic collecting mechanism of scrap, level sensing
Other components such as device and sensors in place carry out signal with PLC control system respectively and connect.When liquid level sensor senses cleaning
The liquid level of liquid containing tank can send inductive signal when being less than setting value from trend PLC control system, and PLC control system is made to control magnetic
Power pump startup operates；When sensors in place senses that pcb board is transmitted to the surface of wet brush device, wet brush device can be certainly
The dynamic signal sensed is sent to PLC control system, and PLC control system is enable to control respectively and the first vaporproof closure and the
Two cylinder synchronous averagings running of two vaporproof closures connection, the first vaporproof closure and the synchronization of the second vaporproof closure are opened
（It opens the door）Movement.
A kind of fully-automatic intelligent brush plate machine of the present invention, including cabinet, pcb board grasping plate mechanism, pcb board pan feeding connection machine
Structure, wet brush device, dry brush device, plug into belt mechanism, cleaning case liquid level adjusting mechanism, vaporization prevention of pcb board discharging are automatic
Cap-opening mechanism and the automatic collecting mechanism of scrap.The operating personnel of the present invention can be controlled by touch operation panel toward PLC before manufacture
The parameters of system input control all parts operation processed, pcb board carry out feeding transmission by pcb board pan feeding connecting mechanism,
It, can be from into plate detection fiber sensor when into plate detection fiber sensor sensing into when being placed with pcb board on plate driving belt
The dynamic signal sensed is sent to PLC control system, and control stepper motor starts fortune after PLC control system receives signal
Make, makes to start rotation transmission under the driving of stepper motor into plate driving belt, pcb board is passed with into plate driving belt from its left end
It is sent to its right end, it, can be certainly to material detection fiber sensor when to expecting that detection fiber sensor sensing transmits in place to pcb board
The dynamic signal sensed is sent to PLC control system, and PLC control system is received to be transmitted to material detection fiber sensor
Stepper motor is controlled after the signal come respectively to be stopped, control stop cylinder and stop that pcb board moves on and controls pcb board and grabs
Trigger structure starts to start operation, and pcb board discharging belt mechanism of plugging into is made to be in and wait for waiting for for pcb board grasping plate mechanism crawl pcb board
Life state, and the Z-direction elevating mechanism in pcb board grasping plate mechanism can be in X to grasping plate sliding rail under the driving of grasping plate power motor
Front side is moved left and right, when Z-direction elevating mechanism is transplanted on the top of pcb board pan feeding connecting mechanism right end, Z-direction elevating mechanism
Elevating movement can be carried out under the driving of Z-direction grasping plate lifting motor, when Z-direction elevating mechanism drops to the upper surface of pcb board, if
A dry grasping plate elastic claw can be displaced outwardly under the driving for the grasping plate cylinder being attached thereto or to contract, achieve and be suitble to not
The pcb board of same specification is captured, and after capturing pcb board under driving of the grasping plate elastic claw in grasping plate cylinder, Z-direction elevating mechanism is in Z
Under to the driving of grasping plate lifting motor first reset rise, then, Z-direction elevating mechanism again under the driving of grasping plate power motor to the right
It is moved to the upper surface of wet brush device, at this point, vaporization prevention self-opening closure is opened under the driving for the cylinder being attached thereto, is made
Grasping plate elastic claw is with Z-direction elevating mechanism and declines under the driving of Z-direction grasping plate lifting motor and pcb board is put into wet brush device
On surface, and wet brush device alternately can carry out forward direction with the regular hour according to the preset parameter of operating personnel to pcb board
Rotary scrubbing and reverse rotation are scrubbed, this design has been avoided that the first hairbrush is grasped in a manner of not changing rotation direction for a long time
Make, causing the hair on hairbrush to become, crooked, thickness is thinning and the replacement cost of hairbrush is high, and hairbrush is made to be not easy to damage；Meanwhile PCB
Plate grasping plate mechanism crawl pcb board can control reciprocating movement under the driving of grasping plate power motor, enable pcb board in wet brush device
Surface on carry out straight line move left and right, to ensure that the washing effect of pcb board is good and it is efficient to scrub, mistake of the pcb board in scrub
Cheng Zhong, cleaning case liquid level adjusting mechanism can adjust the liquid capacity in cleaning solution containing tank, make which ensure that cleaning solution containing tank
Interior cleaning liquid energy is always held at the optimal liquid level for being most suitable for being scrubbed to pcb board；When wet brush device completes wet brush clearly
After washing operation, pcb board grasping plate mechanism is combined by elevating movement and transverse motion and is transplanted on pcb board from wet brush device
On the surface of dry brush device, equally, pcb board grasping plate mechanism crawl pcb board carries out a straight line left side on the surface of dry brush device
Right reciprocating movement, and dry brush device is automatically reciprocal to left and right in the above under the driving for the hairbrush electric rotating machine being attached thereto
Mobile pcb board carries out the dry brush of forward and reverse rotation and forward and reverse rotation polishing treatment, and pcb board is during dry brush and polishing treatment
The scrap of generation can be pumped into scrap by the scrap exhaust fan in the automatic collecting mechanism of scrap and be drawn in hole, and be returned from scrap
Closed tube connector is discharged, and realizes automatic recycling scrap；After dry brush device completes dry brush polishing treatment to pcb board, pcb board
Grasping plate mechanism is combined by elevating movement and transverse motion and pcb board is transplanted on pcb board discharging from dry brush device and plugged into
In belt mechanism, and crawl to pcb board is unclamped, pcb board is made to be transmitted to miscellaneous equipment by pcb board discharging belt mechanism of plugging into
Up or down material, realizing can automatically incude to pcb board progress feeding, transmission, to material, blocking, capture, wet brush, liquid level tune
The sequence of operations such as section, dry brush polishing, recycling scrap and blanking recycling, and its entire scrub process is participated in without artificial, from
Dynamicization, intellectualized operation degree are high, easy to use, quick.
Description of the drawings
The present invention is described in detail by following preferred embodiments and attached drawing for ease of explanation,.
Fig. 1 is a kind of stereogram of fully-automatic intelligent brush plate machine of the present invention.
Fig. 2 is a kind of stereogram of the pcb board grasping plate mechanism of fully-automatic intelligent brush plate machine of the present invention.
Fig. 3 is a kind of stereogram of the pcb board pan feeding connecting mechanism of fully-automatic intelligent brush plate machine of the present invention.
Fig. 4 is a kind of stereogram of the dry brush device of fully-automatic intelligent brush plate machine of the present invention.
Fig. 5 is that a kind of pcb board discharging of fully-automatic intelligent brush plate machine of the present invention is plugged into the stereogram of belt mechanism.
Fig. 6 is a kind of stereogram of the cleaning case liquid level adjusting mechanism of fully-automatic intelligent brush plate machine of the present invention.
Specific implementation mode
To facilitate the understanding of the present invention, below with reference to relevant drawings to invention is more fully described.In attached drawing
Give the better embodiment of the present invention.But the present invention can realize in many different forms, however it is not limited to herein
Described embodiment.On the contrary, the purpose of providing these embodiments is that making to understand more the disclosure
Add thorough and comprehensive.
Unless otherwise defined, all of technologies and scientific terms used here by the article and belong to the technical field of the present invention
The normally understood meaning of technical staff is identical.
In the present embodiment, shown in Fig. 6, a kind of fully-automatic intelligent brush plate machine of the invention, including cabinet 1, machine
Pcb board grasping plate mechanism 2 is provided on the top surface of case 1, the left part of pcb board grasping plate mechanism 2 is arranged with pcb board pan feeding connecting mechanism
3, the right side of pcb board pan feeding connecting mechanism 3 is provided with wet brush device 4, and the right side of wet brush device 4 is provided with dry brush device
5, the right side of dry brush device 5 is provided with pcb board discharging and plugs into belt mechanism 6, and the front side of wet brush device 4 is provided with cleaning case
Liquid level adjusting mechanism 7, is provided with vaporization prevention self-opening closure 8 on the top surface of wet brush device 4, dry brush device 5 it is front and back
Both sides are respectively arranged with the automatic collecting mechanism of scrap 9.
In a wherein embodiment, pcb board grasping plate mechanism 2 includes material grasping holder 20, and is horizontally installed on material grasping branch
The crossbeam 21 of the rear side of frame 20, and the grasping plate power motor 22 that is arranged under 21 left end of crossbeam, and be arranged X in 21 front side of crossbeam to
Grasping plate sliding rail 23, and the Z-direction elevating mechanism 24 in X to 23 front side of grasping plate sliding rail is set；The Z-direction elevating mechanism 24 is included in X
For the X slided to 23 front side of grasping plate sliding rail to grasping plate sliding support 25, X is provided with the lifting of Z-direction grasping plate into grasping plate sliding support 25
The rear side of belt pulley 26, Z-direction grasping plate hoisting belts wheel 26 is provided with Z-direction grasping plate lifting motor 27, Z-direction grasping plate hoisting belts wheel 26
The left and right sides be respectively arranged with the first axle sleeve 281, extend vertically through each first axle sleeve 281 and be provided with the first guiding axis 291, X
Grasping plate mounting bracket 28, lower end and the grasping plate mounting bracket of every first guiding axis 291 are provided with below to grasping plate sliding support 25
28 connections are arranged, and elastic claw mounting bracket 29, each elastic claw mounting bracket 29 are respectively arranged with below 28 left and right ends of grasping plate mounting bracket
The upper surface of be provided with grasping plate cylinder 201, two or more grasping plate elastic claws 202 are provided with below each elastic claw mounting bracket 29, often
The side of a grasping plate cylinder 201 is provided with the second axle sleeve 282, extends transversely through each second axle sleeve 282 and is provided with the second guiding axis
292。
In a wherein embodiment, the pcb board pan feeding connecting mechanism 3, which is provided with, adjusts wide lead screw 30, adjusts wide lead screw 30
Side is provided with transmission shaft 31, adjusts the rear and front end of wide lead screw 30 to be respectively arranged with and adjusts wide support base 32, each to adjust wide support base
The upper surface of 32 are provided with charging drive rail 33, and the left and right ends of every charging drive rail 33 are respectively arranged with driving pulley
34, the driving pulley 34 of left and right two of the same side is connected with adjusts the rear end of wide lead screw 30 to be arranged into plate driving belt 35
There are the first synchronizing wheel 36, the rear end of transmission shaft 31 to be provided with the second synchronizing wheel 37, the side of the second synchronizing wheel 37 is provided with third
Synchronizing wheel 38, the first synchronizing wheel 36 are connected with the first synchronous belt 39 for adjusting width with third synchronizing wheel 38, and first is same
The rear side at 39 middle part of step band is provided with stepper motor 391, and the front end of stepper motor 391 is provided with driving wheel（It is not shown）, actively
Wheel（It is not shown）It is connected with the second synchronous belt 392 with the second synchronizing wheel 37.
In a wherein embodiment, the wet brush device 4 is provided with cleaning solution containing tank 40,40 bottom of cleaning solution containing tank
The first hairbrush 41 for carrying out wet brush to pcb board is provided on the middle part in face.
In a wherein embodiment, the dry brush device 5 is provided with dry hairbrush pedestal 50, the middle part of dry hairbrush pedestal 50
On be provided with peripheral frame 51, the second hairbrush 52 for carrying out dry brush to pcb board is provided in peripheral frame 51；The scrap is collected automatically
Mechanism 9 includes being separately positioned on the scrap filtering draught hood 91 of 51 front and rear sides of peripheral frame, is provided in scrap filtering draught hood 91
Scrap exhaust fan（It is not shown）, the left and right ends of 51 leading flank of peripheral frame are respectively arranged with scrap and draw hole 92,51 trailing flank of peripheral frame
Left and right ends be also equipped with scrap respectively and draw hole 92, the right side of each scrap filtering draught hood 91 is provided with scrap recovery tube
Connector 93.
In a wherein embodiment, pcb board discharging belt mechanism 6 of plugging into includes ejecting plate driving belt 61, and ejecting plate passes
The front and rear sides of dynamic belt 61 are respectively arranged with discharging drive rail 62, are provided at least below every discharging drive rail 62
One end of one supporting rack 63, ejecting plate driving belt 61 is provided with main transmission drum 64, and the other end of ejecting plate driving belt 61 is set
It is equipped with driven roller 65.
In a wherein embodiment, it is provided with into plate detection fiber positioned at the beginning of that charging drive rail 33 of front side
Sensor 393 is provided with material detection fiber sensor 394 positioned at the end of that charging drive rail 33 of front side.
In a wherein embodiment, the right end of every charging drive rail 33 is additionally provided with stop cylinder 395, stop cylinder
395 are mounted below driving pulley 34.
In a wherein embodiment, the cleaning case liquid level adjusting mechanism 7 is provided with liquid level adjusting bracket 71, and liquid level is adjusted
The upper end of holder 71 is provided with liquid level adjustment hole 72, and the side of 71 upper end of liquid level adjusting bracket is provided with liquid level and adjusts slide 73,
One end that liquid level adjusts slide 73 is installed into liquid level adjustment hole 72, and the other end that liquid level adjusts slide 73 is connected with liquid level adjusting
Pipe 74, liquid level adjustment pipe 74 are connect with cleaning solution containing tank 40, and the upper surface of liquid level adjustment pipe 74 is provided with liquid supplementation pipe 75, liquid supplementation pipe
75 connect with cleaning solution containing tank 40, and magnetic drive pump 76 is provided on the pipeline of liquid supplementation pipe 75.
In a wherein embodiment, the operating process of the fully-automatic intelligent brush plate machine is：Operating personnel can lead to before manufacture
The parameters that touch operation panel is run toward PLC control system input control all parts are crossed, pcb board passes through pcb board pan feeding
Connecting mechanism 3 carries out feeding transmission, when being sensed into plate detection fiber sensor 393 into being placed with PCB on plate driving belt 35
When plate, the signal that can be sensed automatically into plate detection fiber sensor 393 is sent to PLC control system, PLC control system
Control stepper motor 391 starts running after receiving signal, makes to start to turn under the driving of stepper motor 391 into plate driving belt 35
Dynamic transmission, pcb board are felt with its right end is transmitted into plate driving belt 35 from its left end when to material detection fiber sensor 394
When should arrive pcb board transmission in place, the signal that can be sensed automatically to material detection fiber sensor 394 is sent to PLC controls
System, PLC control system is received controls stepper motor respectively after the signal sent to material detection fiber sensor 394
It 391 is stopped, controls stop cylinder 395 and stop that pcb board moves on and control pcb board grasping plate mechanism 2 and starts to start and run,
Pcb board discharging belt mechanism 6 of plugging into is set to be in the armed state for waiting for pcb board grasping plate mechanism 2 to capture pcb board, and pcb board grasping plate
Z-direction elevating mechanism 24 in mechanism 2 can be controlled in X to the front side of grasping plate sliding rail 23 under the driving of grasping plate power motor 22
Mobile, when Z-direction elevating mechanism 24 is transplanted on the top of 3 right end of pcb board pan feeding connecting mechanism, Z-direction elevating mechanism 24 is grabbed in Z-direction
Elevating movement can be carried out under the driving of plate lifting motor 27, it is several when Z-direction elevating mechanism 24 drops to the upper surface of pcb board
A grasping plate elastic claw 202 can be displaced outwardly under the driving for the grasping plate cylinder 201 being attached thereto or to contract, achieve suitable
The pcb board of different size is captured, after capturing pcb board under driving of the grasping plate elastic claw 202 in grasping plate cylinder 201, Z-direction liter
Descending mechanism 24 first resets under the driving of Z-direction grasping plate lifting motor 27 to be risen, and then, Z-direction elevating mechanism 24 is again in grasping plate power
The upper surface of moved right under the driving of motor 22 to wet brush device 4, at this point, vaporization prevention self-opening closure 8 is being attached thereto
Cylinder driving under open, make grasping plate elastic claw 202 with Z-direction elevating mechanism 24 and under the driving of Z-direction grasping plate lifting motor 27
Decline simultaneously pcb board is put on the surface of wet brush device 4, and wet brush device 4 can according to the preset parameter of operating personnel with
Regular hour alternately rotate in the forward direction scrub and reversely rotate scrubbing to pcb board, this design is avoided that because of the first hairbrush
41 operated in a manner of not changing rotation direction for a long time and cause the hair on hairbrush become that crooked, thickness is thinning and hairbrush more
Problem of high cost is changed, hairbrush is made to be not easy to degenerate；Meanwhile in grasping plate power motor after the crawl pcb board of pcb board grasping plate mechanism 2
Reciprocating movement can be controlled under 22 driving, so that pcb board is carried out straight line on the surface of wet brush device 4 and moved left and right, with true
The washing effect for protecting pcb board is good and scrub efficient, and during scrub, cleaning case liquid level adjusting mechanism 7 can adjust pcb board
Liquid capacity in cleaning solution containing tank 40, make which ensure that the cleaning liquid energy in cleaning solution containing tank 40 be always held at it is most suitable
Close the optimal liquid level scrubbed to pcb board；After wet brush device 4 completes wet brush cleaning operation to pcb board, pcb board grasping plate
The operating method by above-mentioned is combined pcb board by elevating movement and transverse motion from wet brush device 4 again for mechanism 2
It is transplanted on the surface of dry brush device 5, equally, it is enterprising on the surface of dry brush device 5 that pcb board grasping plate mechanism 2 captures pcb board
Row straight line or so move back and forth, and dry brush device 5 under the driving for the hairbrush electric rotating machine being attached thereto automatically to being transmitted to
It is above and the pcb board of left and right reciprocating movement carries out the dry brush of forward and reverse rotation and forward and reverse rotation polishing treatment, and pcb board is doing brush
It can pass through the scrap exhaust fan in the automatic collecting mechanism of scrap 9 with the scrap that is generated during polishing treatment（It is not shown）By its
It is pumped into scrap and draws recycling in hole 92, and be discharged from scrap recycling pipe fitting 93, realize automatic recycling scrap；When dry hairbrush
After mechanism 5 completes dry brush polishing treatment to pcb board, pcb board grasping plate mechanism 2 is combined by elevating movement and transverse motion and will
Pcb board is transplanted on pcb board discharging from dry brush device 5 and plugs into belt mechanism 6, and then, pcb board grasping plate mechanism 2 is unclamped to PCB
The crawl of plate enables pcb board to be transmitted on miscellaneous equipment or transmit blanking by pcb board discharging belt mechanism 6 of plugging into, realization
Can feeding, transmission automatically be carried out to pcb board, adjust, dry brush polishing, recycle to material induction, blocking, crawl, wet brush, liquid level
The sequence of operations such as scrap and blanking recycling, and its entire scrub process is participated in without artificial, automation, intellectualized operation journey
Degree is high, easy to use, quick.
A kind of fully-automatic intelligent brush plate machine of the present invention, including cabinet, pcb board grasping plate mechanism, pcb board pan feeding connection machine
Structure, wet brush device, dry brush device, plug into belt mechanism, cleaning case liquid level adjusting mechanism, vaporization prevention of pcb board discharging are automatic
Cap-opening mechanism and the automatic collecting mechanism of scrap.The present invention, which realizes, automatically can carry out feeding, transmission to pcb board, incude to material,
Blocking, crawl, wet brush, liquid level adjust, do the sequence of operations such as brush polishing, recycling scrap and blanking recycling, entirely scrub
The artificial Attended Operations of Cheng Wuxu, automation, intellectualized operation degree are high, and wet brush device and dry brush device are integrated into
In same equipment, makes it that can carry out wet brush to pcb board and clean and dry brush is carried out to pcb board, further through in wet hair brush
Cleaning case liquid level adjusting mechanism is provided on front side of mechanism, cleaning case liquid level adjusting mechanism can automatically adjust according to the needs of production
Or the liquid level or capacity of the cleaning solution in control cleaning solution containing tank, it can ensure the cleaning liquid energy in cleaning solution containing tank
It is always held at the optimal liquid level for being most suitable for that wet brush is carried out to pcb board, and washing effect efficient to the scrub of pcb board is good,
Which solve traditional artificial to carry out scrub to pcb board and has to scrub that efficiency is low, scrubbing effect is poor, the labor intensity of worker is big and enterprise
The high problem of the labour cost of industry；It is further through the scrub for scientifically and rationally having separately designed wet brush device and dry brush device
Operation mode and scrub direction, achieve and can thoroughly be scrubbed clean to pcb board without dead angle, the first hairbrush and second mao
Brush is scrubbed in a manner of exchanging rotation clockwise and anticlockwise respectively, and which solve use cylinder hairbrush group or long cylinder at present
Hairbrush group can not carry out pcb board on wet brush come the equipment scrubbed to pcb board and can not can automatically adjust cleaning solution containing tank
The case where liquid level and its scrubbed to pcb board with the same direction of rotation, cause hairbrush that there is hair to be easy crooked, hair
The problem that the thickness of brush is thinning, hairbrush replacement frequency is high and the replacement cost of hairbrush is high.
Above-described embodiment, only an example of the present invention is not the implementation for limiting the present invention and interest field,
It is all identical or equivalent as principle described in the claims in the present invention and basic structure, it all falls in the scope of protection of the present invention.
Claims (9)
1. a kind of fully-automatic intelligent brush plate machine, it is characterised in that：Including cabinet, pcb board grasping plate machine is provided on the top surface of cabinet
The left part of structure, pcb board grasping plate mechanism is arranged with pcb board pan feeding connecting mechanism, is provided on the right side of pcb board pan feeding connecting mechanism
Wet brush device is provided with dry brush device on the right side of wet brush device, and pcb board discharging is provided on the right side of dry brush device and is connect
Belt mechanism is refuted, cleaning case liquid level adjusting mechanism is provided on front side of wet brush device, is provided on the top surface of wet brush device
The front and rear sides of vaporization prevention self-opening closure, dry brush device are respectively arranged with the automatic collecting mechanism of scrap.
2. a kind of fully-automatic intelligent brush plate machine according to claim 1, it is characterised in that：Pcb board grasping plate mechanism packet
Material grasping holder is included, and is horizontally installed on the crossbeam on rear side of material grasping holder, and the grasping plate power motor being arranged under crossbeam left end, and
The X being arranged on front side of crossbeam is to grasping plate sliding rail, and is arranged in X to the Z-direction elevating mechanism on front side of grasping plate sliding rail；The Z-direction lifting
Mechanism is included in X to the X of sliding on front side of grasping plate sliding rail to grasping plate sliding support, and X is provided with Z-direction grasping plate into grasping plate sliding support
Hoisting belts wheel is provided with Z-direction grasping plate lifting motor, a left side for Z-direction grasping plate hoisting belts wheel on rear side of Z-direction grasping plate hoisting belts wheel
Right both sides are respectively arranged with the first axle sleeve, extend vertically through each first axle set and are provided with the first guiding axis, and X is to grasping plate sliding support
Below be provided with grasping plate mounting bracket, the lower end of every first guiding axis connect setting with grasping plate mounting bracket, and grasping plate mounting bracket is left
Elastic claw mounting bracket is respectively arranged with below right both ends, the upper surface of each elastic claw mounting bracket is provided with grasping plate cylinder, each elastic claw
Two or more grasping plate elastic claws are provided with below mounting bracket, the side of each grasping plate cylinder is provided with the second axle sleeve, laterally passes through
It wears each second axle sleeve and is provided with the second guiding axis.
3. a kind of fully-automatic intelligent brush plate machine according to claim 1, it is characterised in that：The pcb board pan feeding connection machine
Structure is provided with the wide lead screw of tune, and the side of wide lead screw is adjusted to be provided with transmission shaft, adjusts the rear and front end of wide lead screw to be respectively arranged with tune wide
Support base, it is each that the upper surface of wide support base is adjusted to be provided with charging drive rail, the left and right ends difference of every charging drive rail
It is provided with driving pulley, the driving pulley of left and right two of the same side is connected with into plate driving belt, adjusts wide lead screw
Rear end is provided with the first synchronizing wheel, and the rear end of transmission shaft is provided with the second synchronizing wheel, and the side of the second synchronizing wheel is provided with third
Synchronizing wheel, the first synchronizing wheel and third synchronizing wheel have been connected with the first synchronous belt for adjusting width to act on, in the first synchronous belt
Stepper motor is provided on rear side of portion, the front end of stepper motor is provided with driving wheel, and driving wheel connect setting with the second synchronizing wheel
There is the second synchronous belt.
4. a kind of fully-automatic intelligent brush plate machine according to claim 1, it is characterised in that：The wet brush device is provided with
Cleaning solution containing tank, cleaning solution hold the first hairbrush being provided on the middle part of groove bottom for carrying out wet brush to pcb board.
5. a kind of fully-automatic intelligent brush plate machine according to claim 1, it is characterised in that：The dry brush device is provided with
Dry hairbrush pedestal is provided with peripheral frame on the middle part of dry hairbrush pedestal, is provided in peripheral frame for carrying out the second of dry brush to pcb board
Hairbrush；The automatic collecting mechanism of scrap includes the scrap filtering draught hood for being separately positioned on peripheral frame front and rear sides, scrap filtering
Scrap exhaust fan is provided in draught hood, the left and right ends of peripheral frame leading flank are respectively arranged with scrap and draw hole, peripheral frame trailing flank
Left and right ends be also equipped with scrap respectively and draw hole, being provided with scrap recovery tube on the right side of each scrap filtering draught hood connects
Head.
6. a kind of fully-automatic intelligent brush plate machine according to claim 1, it is characterised in that：Pcb board discharging is plugged into skin
Band mechanism includes ejecting plate driving belt, and the front and rear sides of ejecting plate driving belt are respectively arranged with discharging drive rail, every discharging
At least one supporting rack is provided with below drive rail, one end of ejecting plate driving belt is provided with main transmission drum, and ejecting plate passes
The other end of dynamic belt is provided with driven roller.
7. a kind of fully-automatic intelligent brush plate machine according to claim 3, it is characterised in that：That charging positioned at front side passes
The beginning of dynamic guide rail is provided with into plate detection fiber sensor, is provided with positioned at the end of that charging drive rail of front side
Expect detection fiber sensor.
8. a kind of fully-automatic intelligent brush plate machine according to claim 3, it is characterised in that：The right side of every charging drive rail
End is additionally provided with stop cylinder, and stop cylinder is mounted below driving pulley.
9. a kind of fully-automatic intelligent brush plate machine according to claim 1, it is characterised in that：The cleaning case liquid level adjusts machine
Structure is provided with liquid level adjusting bracket, and the upper end of liquid level adjusting bracket is provided with liquid level adjustment hole, and the one of liquid level adjusting bracket upper end
Side is provided with liquid level and adjusts slide, and one end that liquid level adjusts slide is installed into liquid level adjustment hole, and liquid level adjusts the another of slide
End is connected with liquid level adjustment pipe, and liquid level adjustment pipe is connect with cleaning solution containing tank, and the upper surface of liquid level adjustment pipe is provided with liquid supplementation pipe,
Liquid supplementation pipe is connect with cleaning solution containing tank, and magnetic drive pump is provided on the pipeline of liquid supplementation pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810889175.0A CN108787531A (en) | 2018-08-07 | 2018-08-07 | A kind of fully-automatic intelligent brush plate machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810889175.0A CN108787531A (en) | 2018-08-07 | 2018-08-07 | A kind of fully-automatic intelligent brush plate machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108787531A true CN108787531A (en) | 2018-11-13 |
Family
ID=64079458
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810889175.0A Withdrawn CN108787531A (en) | 2018-08-07 | 2018-08-07 | A kind of fully-automatic intelligent brush plate machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN108787531A (en) |
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| CN114535165A (en) * | 2022-03-15 | 2022-05-27 | 青岛科技大学 | Automatic cleaning device of machining platform |
| CN114951078A (en) * | 2022-06-02 | 2022-08-30 | 许昌学院 | Solid waste recycling equipment |
| CN115193789A (en) * | 2022-09-16 | 2022-10-18 | 核欣(苏州)医药科技有限公司 | Elisa plate cleaning method and elisa instrument equipment with cleaning structure |
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Application publication date: 20181113 |