CN107140888A - A kind of production technology of new azulejo - Google Patents

A kind of production technology of new azulejo Download PDF

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Publication number
CN107140888A
CN107140888A CN201710420206.3A CN201710420206A CN107140888A CN 107140888 A CN107140888 A CN 107140888A CN 201710420206 A CN201710420206 A CN 201710420206A CN 107140888 A CN107140888 A CN 107140888A
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CN
China
Prior art keywords
azulejo
parts
roasting
drying
new
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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CN201710420206.3A
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Chinese (zh)
Inventor
俞克波
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Feixi Bitao Building Material Co Ltd
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Feixi Bitao Building Material Co Ltd
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Priority to CN201710420206.3A priority Critical patent/CN107140888A/en
Publication of CN107140888A publication Critical patent/CN107140888A/en
Withdrawn legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/22Apparatus or processes for treating or working the shaped or preshaped articles for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/20Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/003Methods for mixing
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00241Physical properties of the materials not provided for elsewhere in C04B2111/00
    • C04B2111/00293Materials impermeable to liquids
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00586Roofing materials
    • C04B2111/00594Concrete roof tiles

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Finishing Walls (AREA)

Abstract

The invention discloses a kind of production technology of new azulejo, and in particular to building material field, a kind of described new azulejo and its technique, including following processing steps:(1)Sorting;(2)Stirring;(3)Colouring;(4)High-pressure molding;(5)Dedusting;(6)Roasting.Novel in design, energy-conserving and environment-protective of the invention, the cost of production is relatively low, and impervious strong, and bearing capacity is strong, water absorption rate is low, and installation is convenient, can be bonded with various materials, processability is good, it can follow closely, saw, color and luster enriches, and with anti-pollution, non-fading feature.

Description

A kind of production technology of new azulejo
Technical field
The present invention relates to building material field, and in particular to a kind of production technology of new azulejo.
Background technology
People in building construction, for brick the need for, will not change from ancient times to the present, traditional azulejo, no Smooth attractive in appearance, water permeability resistance can not be good, and water absorbing properties are higher, and new azulejo is for traditional azulejo, waterproof, every Heat, insulation, antiultraviolet, anti-permeability is more outstanding.New-type azulejo is main to coordinate stone with sand and cement, by roasting Burning is formed, and can reach higher intensity requirement, extends the service life of azulejo watt, and can be by adding environmentally friendly coagulation Native coloring agent obtains the azulejo of different colours, to adapt to different architectural styles and finishing needs.
Application No. 201310349944.5 discloses a kind of production technology of azulejo watt, is related to a kind of adding for construction material Work preparation field, by choosing raw material, shaping, drying, dedusting, colouring, final dusting, roasting, cooling, quality inspection, finished product storage. The beneficial effects of the invention are as follows:The present invention is novel in design, simple in construction, whole in processing to be conveyed using conveyer belt, from Dynamicization is strong, and efficiency high is pollution-free, saves cost, it is ensured that the qualification rate of azulejo watt.
The content of the invention
In view of the shortcomings of the prior art, the present invention provides a kind of production technology of new azulejo.
To realize the purpose of the present invention, technical scheme is as follows:A kind of production technology of new azulejo, technique step Suddenly it is:
(1)Sorting:Choose cement parts by weight be:35~45 parts, the parts by weight of sand are:60~80 parts, the weight of blinding Part is 5~9 parts;
(2)Stirring:The cement, sand and blinding of the weight proportion are mixed into agitating roller successively, and are incorporated parts by weight For in 100-120 parts of clear water, and the mixture-aid agent that parts by weight are 3-5 parts is added, be sufficiently stirred for using agitating roller, during stirring Between be 1-2h, compound is made;
(3)Colouring:Environment-friendly concrete coloring agent is added in the compound, is stirred using agitating roller, mixing time is 2-4h, is formed with mixture of colours material;
(4)High-pressure molding:Described coloured compound is placed in progress high-pressure extrusion shaping in azulejo extruder, extrusion time is 2-4h, is made mould brick, and mould brick is placed into drying in dryer, and drying time is the humidity of tile after 2-3h, drying For 5%~10%;
(5)Dedusting:Mould brick after described drying is placed at ventilating opening, dedusting is carried out using blower fan, meanwhile, utilize brush Mould brick outer surface after drying is wiped;
(6)Roasting:Put described mould brick into calcining kiln progress roasting and azulejo is made, by the azulejo containing temperature of having a surplus after roasting It is placed into drying for natural ventilation port and natural cooling is carried out on frame, will be put into storehouse and preserves after the azulejo quality inspection after cooling.
It is preferred that, the step(3)Middle agitating roller uses the electromagnetic stirring roller of outer water direct-cooling type structure type.
It is preferred that, the step(3)The ph values of middle environment-friendly concrete coloring agent are 10, and total solid content is 20%.
It is preferred that, the step(4)The Stress control of middle azulejo extruder is in 4.4MP.
It is preferred that, the step(6)The temperature control of middle roasting is at 550 DEG C~650 DEG C, and roasting time is 70~80 points Clock.
It is preferred that, the step(6)The middle natural cooling time is 24~28 hours, tile is completely cooled down to 20 DEG C~25 ℃。
Beneficial effect:The invention provides a kind of production technology of new azulejo, the azulejo is novel in design, energy-conserving and environment-protective, The cost of production is relatively low, and impervious strong, and bearing capacity is strong, and water absorption rate is low, and installation is convenient, can be bonded with various materials, Processability is good, can follow closely, saw, and color and luster enriches, and with anti-pollution, non-fading feature, agitating roller is straight using outer water The electromagnetic stirring roller of cold type structure type, strengthens the motion of compound, is to stir more abundant, it is ensured that mixing quality, azulejo extruding The Stress control of machine advantageously ensures that the quality and intensity of azulejo watt, dries 1~2 hour in 4.4MP, then the vibration demoulding, The humidity of tile is 5%~10% after drying, prevents tile moisture is too high from causing the chance high temperature in roasting and cracking, uses oil The thickness of paint spraying colouring is about 35~40um, and the temperature control of roasting is at 550 DEG C~650 DEG C, roasting time 70~80 minutes, Ensure the quality of azulejo watt, improve hardness, increase water repelling property, the ph values of environment-friendly concrete coloring agent are 10, and total solid content is 20%, the color keep of azulejo can be made colour-fast for a long time.
Embodiment
To be easy to understand the technical means, the inventive features, the objects and the advantages of the present invention, with reference to Embodiment, is expanded on further the present invention.
Embodiment 1:
A kind of production technology of new azulejo, processing step is:
(1)Sorting:Choose cement parts by weight be:35 parts, the parts by weight of sand are:60 parts, the parts by weight of blinding are 5 parts;
(2)Stirring:The cement, sand and blinding of the weight proportion are mixed into agitating roller successively, and are incorporated parts by weight For in 100-120 parts of clear water, and the mixture-aid agent that parts by weight are 3-5 parts is added, be sufficiently stirred for using agitating roller, during stirring Between be 1-2h, compound is made;
(3)Colouring:Environment-friendly concrete coloring agent is added in the compound, the ph values of environment-friendly concrete coloring agent are 10, always Solid content is 20%, is stirred using the electromagnetic stirring roller of outer water direct-cooling type structure type, mixing time is 2-4h, is formed with Mixture of colours material;
(4)High-pressure molding:Described coloured compound is placed in progress high-pressure extrusion shaping in azulejo extruder, extrusion time is In 4.4MP mould brick is made, and mould brick is placed into drying in dryer, drying in 2-4h, the Stress control of azulejo extruder Time is that the humidity of tile after 2-3h, drying is 5%~10%;
(5)Dedusting:Mould brick after described drying is placed at ventilating opening, dedusting is carried out using blower fan, meanwhile, utilize brush Mould brick outer surface after drying is wiped;
(6)Roasting:Put described mould brick into calcining kiln progress roasting and azulejo is made, the temperature control of roasting is at 550 DEG C ~650 DEG C, roasting time is 70~80 minutes, and the azulejo containing temperature of having a surplus is placed into the drying on frame of natural ventilation port after roasting Natural cooling is carried out, the natural cooling time is 24~28 hours, tile is completely cooled down to 20 DEG C~25 DEG C, by the coloured silk after cooling It is put into storehouse and preserves after brick quality inspection.
Beneficial effect:The invention provides a kind of production technology of new azulejo, the azulejo is novel in design, energy-conserving and environment-protective, The cost of production is relatively low, and impervious strong, and bearing capacity is strong, and water absorption rate is low, and installation is convenient, can be bonded with various materials, Processability is good, can follow closely, saw, and color and luster enriches, and with anti-pollution, non-fading feature, agitating roller is straight using outer water The electromagnetic stirring roller of cold type structure type, strengthens the motion of compound, is to stir more abundant, it is ensured that mixing quality, azulejo extruding The Stress control of machine advantageously ensures that the quality and intensity of azulejo watt, dries 1~2 hour in 4.4MP, then the vibration demoulding, The humidity of tile is 5%~10% after drying, prevents tile moisture is too high from causing the chance high temperature in roasting and cracking, uses oil The thickness of paint spraying colouring is about 35~40um, and the temperature control of roasting is at 550 DEG C~650 DEG C, roasting time 70~80 minutes, Ensure the quality of azulejo watt, improve hardness, increase water repelling property, the ph values of environment-friendly concrete coloring agent are 10, and total solid content is 20%, the color keep of azulejo can be made colour-fast for a long time.
Embodiment 2:
A kind of production technology of new azulejo, processing step is:
(1)Sorting:Choose cement parts by weight be:35 parts, the parts by weight of sand are:60 parts, the parts by weight of blinding are 5 parts;
(2)Stirring:The cement, sand and blinding of the weight proportion are mixed into agitating roller successively, and are incorporated parts by weight For in 100-120 parts of clear water, and the mixture-aid agent that parts by weight are 3-5 parts is added, be sufficiently stirred for using agitating roller, during stirring Between be 1-2h, compound is made;
(3)Colouring:Environment-friendly concrete coloring agent is added in the compound, the ph values of environment-friendly concrete coloring agent are 10, always Solid content is 20%, is stirred using the electromagnetic stirring roller of outer water direct-cooling type structure type, mixing time is 2-4h, is formed with Mixture of colours material;
(4)High-pressure molding:Described coloured compound is placed in progress high-pressure extrusion shaping in azulejo extruder, extrusion time is In 4.4MP mould brick is made, and mould brick is placed into drying in dryer, drying in 2-4h, the Stress control of azulejo extruder Time is that the humidity of tile after 2-3h, drying is 5%~10%;
(5)Dedusting:Mould brick after described drying is placed at ventilating opening, dedusting is carried out using blower fan, meanwhile, utilize brush Mould brick outer surface after drying is wiped;
(6)Roasting:Put described mould brick into calcining kiln progress roasting and azulejo is made, the temperature control of roasting is at 550 DEG C ~650 DEG C, roasting time is 70~80 minutes, and the azulejo containing temperature of having a surplus is placed into the drying on frame of natural ventilation port after roasting Natural cooling is carried out, the natural cooling time is 24~28 hours, tile is completely cooled down to 20 DEG C~25 DEG C, by the coloured silk after cooling It is put into storehouse and preserves after brick quality inspection.
Beneficial effect:The invention provides a kind of production technology of new azulejo, the azulejo is novel in design, energy-conserving and environment-protective, The cost of production is relatively low, and impervious strong, and bearing capacity is strong, and water absorption rate is low, and installation is convenient, can be bonded with various materials, Processability is good, can follow closely, saw, and color and luster enriches, and with anti-pollution, non-fading feature, agitating roller is straight using outer water The electromagnetic stirring roller of cold type structure type, strengthens the motion of compound, is to stir more abundant, it is ensured that mixing quality, azulejo extruding The Stress control of machine advantageously ensures that the quality and intensity of azulejo watt, dries 1~2 hour in 4.4MP, then the vibration demoulding, The humidity of tile is 5%~10% after drying, prevents tile moisture is too high from causing the chance high temperature in roasting and cracking, uses oil The thickness of paint spraying colouring is about 35~40um, and the temperature control of roasting is at 550 DEG C~650 DEG C, roasting time 70~80 minutes, Ensure the quality of azulejo watt, improve hardness, increase water repelling property, the ph values of environment-friendly concrete coloring agent are 10, and total solid content is 20%, the color keep of azulejo can be made colour-fast for a long time.
Embodiment 3:
A kind of production technology of new azulejo, processing step is:
(1)Sorting:Choose cement parts by weight be:35 parts, the parts by weight of sand are:60 parts, the parts by weight of blinding are 5 parts;
(2)Stirring:The cement, sand and blinding of the weight proportion are mixed into agitating roller successively, and are incorporated parts by weight For in 100-120 parts of clear water, and the mixture-aid agent that parts by weight are 3-5 parts is added, be sufficiently stirred for using agitating roller, during stirring Between be 1-2h, compound is made;
(3)Colouring:Environment-friendly concrete coloring agent is added in the compound, the ph values of environment-friendly concrete coloring agent are 10, always Solid content is 20%, is stirred using the electromagnetic stirring roller of outer water direct-cooling type structure type, mixing time is 2-4h, is formed with Mixture of colours material;
(4)High-pressure molding:Described coloured compound is placed in progress high-pressure extrusion shaping in azulejo extruder, extrusion time is In 4.4MP mould brick is made, and mould brick is placed into drying in dryer, drying in 2-4h, the Stress control of azulejo extruder Time is that the humidity of tile after 2-3h, drying is 5%~10%;
(5)Dedusting:Mould brick after described drying is placed at ventilating opening, dedusting is carried out using blower fan, meanwhile, utilize brush Mould brick outer surface after drying is wiped;
(6)Roasting:Put described mould brick into calcining kiln progress roasting and azulejo is made, the temperature control of roasting is at 550 DEG C ~650 DEG C, roasting time is 70~80 minutes, and the azulejo containing temperature of having a surplus is placed into the drying on frame of natural ventilation port after roasting Natural cooling is carried out, the natural cooling time is 24~28 hours, tile is completely cooled down to 20 DEG C~25 DEG C, by the coloured silk after cooling It is put into storehouse and preserves after brick quality inspection.
Beneficial effect:The invention provides a kind of production technology of new azulejo, the azulejo is novel in design, energy-conserving and environment-protective, The cost of production is relatively low, and impervious strong, and bearing capacity is strong, and water absorption rate is low, and installation is convenient, can be bonded with various materials, Processability is good, can follow closely, saw, and color and luster enriches, and with anti-pollution, non-fading feature, agitating roller is straight using outer water The electromagnetic stirring roller of cold type structure type, strengthens the motion of compound, is to stir more abundant, it is ensured that mixing quality, azulejo extruding The Stress control of machine advantageously ensures that the quality and intensity of azulejo watt, dries 1~2 hour in 4.4MP, then the vibration demoulding, The humidity of tile is 5%~10% after drying, prevents tile moisture is too high from causing the chance high temperature in roasting and cracking, uses oil The thickness of paint spraying colouring is about 35~40um, and the temperature control of roasting is at 550 DEG C~650 DEG C, roasting time 70~80 minutes, Ensure the quality of azulejo watt, improve hardness, increase water repelling property, the ph values of environment-friendly concrete coloring agent are 10, and total solid content is 20%, the color keep of azulejo can be made colour-fast for a long time.
Sequence number Water permeability resistance Color
Embodiment 1 Preferably It is bright-coloured
Embodiment 2 It is good It is bright-coloured
Embodiment 3 It is good It is more bright-coloured
By above-mentioned 3 embodiments, three groups of data in upper table, when using 2 parameter of embodiment, at this moment water permeability resistance is most Good, color is most bright-coloured, is now more beneficial for the production and application of azulejo.
The invention provides a kind of production technology of new azulejo, the azulejo is novel in design, energy-conserving and environment-protective, the cost of production Relatively low and impervious strong, bearing capacity is strong, and water absorption rate is low, and installation is convenient, can be bonded with various materials, processability Well, it can follow closely, saw, color and luster enriches, and with anti-pollution, non-fading feature, agitating roller uses outer water direct-cooling type structure shape The electromagnetic stirring roller of formula, strengthens the motion of compound, is to stir more abundant, it is ensured that mixing quality, the pressure control of azulejo extruder System advantageously ensures that the quality and intensity of azulejo watt, dries 1~2 hour, tile after drying in 4.4MP, then the vibration demoulding Humidity be 5%~10%, prevent tile moisture it is too high cause roasting when meet high temperature and crack, painted using paint spraying Thickness be about 35~40um, the temperature control of roasting is in 550 DEG C~650 DEG C, roasting time 70~80 minutes, it is ensured that azulejo watt Quality, improve hardness, increase water repelling property, the ph values of environment-friendly concrete coloring agent are 10, and total solid content is 20%, can be made The color keep of azulejo is colour-fast for a long time.
As known by the technical knowledge, the present invention can be by the embodiment party of other essence or essential feature without departing from its spirit Case is realized.Therefore, embodiment disclosed above, for each side, is all merely illustrative, and is not only.Institute Have within the scope of the present invention or be included in the invention in the change being equal in the scope of the present invention.

Claims (6)

1. a kind of production technology of new azulejo, it is characterised in that processing step is:
(1)Sorting:Choose cement parts by weight be:35~45 parts, the parts by weight of sand are:60~80 parts, the weight of blinding Part is 5~9 parts;
(2)Stirring:The cement, sand and blinding of the weight proportion are mixed into agitating roller successively, and are incorporated parts by weight For in 100-120 parts of clear water, and the mixture-aid agent that parts by weight are 3-5 parts is added, be sufficiently stirred for using agitating roller, during stirring Between be 1-2h, compound is made;
(3)Colouring:Environment-friendly concrete coloring agent is added in the compound, is stirred using agitating roller, mixing time is 2-4h, is formed with mixture of colours material;
(4)High-pressure molding:Described coloured compound is placed in progress high-pressure extrusion shaping in azulejo extruder, extrusion time is 2-4h, is made mould brick, and mould brick is placed into drying in dryer, and drying time is the humidity of tile after 2-3h, drying For 5%~10%;
(5)Dedusting:Mould brick after described drying is placed at ventilating opening, dedusting is carried out using blower fan, meanwhile, utilize brush Mould brick outer surface after drying is wiped;
(6)Roasting:Put described mould brick into calcining kiln progress roasting and azulejo is made, by the azulejo containing temperature of having a surplus after roasting It is placed into drying for natural ventilation port and natural cooling is carried out on frame, will be put into storehouse and preserves after the azulejo quality inspection after cooling.
2. a kind of production technology of new azulejo according to claim 1, it is characterised in that the step(3)Middle stirring Roller uses the electromagnetic stirring roller of outer water direct-cooling type structure type.
3. a kind of production technology of new azulejo according to claim 1, it is characterised in that the step(3)Middle environmental protection The ph values of concrete coloring agent are 10, and total solid content is 20%.
4. a kind of production technology of new azulejo according to claim 1, it is characterised in that the step(4)Middle azulejo The Stress control of extruder is in 4.4MP.
5. a kind of production technology of new azulejo according to claim 1, it is characterised in that the step(6)Middle roasting Temperature control at 550 DEG C~650 DEG C, roasting time is 70~80 minutes.
6. a kind of production technology of new azulejo according to claim 1, it is characterised in that the step(6)Middle nature Cool time is 24~28 hours, tile is completely cooled down to 20 DEG C~25 DEG C.
CN201710420206.3A 2017-06-06 2017-06-06 A kind of production technology of new azulejo Withdrawn CN107140888A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1106333A (en) * 1994-02-07 1995-08-09 王宇 Colour floor brick and its prodn.
CN1435393A (en) * 2002-02-01 2003-08-13 张日红 Color brick for walk, and method for making same
CN103448139A (en) * 2013-08-13 2013-12-18 六安市新腾飞建筑陶瓷有限公司 Process for manufacturing colored tiles
CN106278169A (en) * 2016-08-16 2017-01-04 明光市凯旋新型建材厂 A kind of preparation method of fired brick

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1106333A (en) * 1994-02-07 1995-08-09 王宇 Colour floor brick and its prodn.
CN1435393A (en) * 2002-02-01 2003-08-13 张日红 Color brick for walk, and method for making same
CN103448139A (en) * 2013-08-13 2013-12-18 六安市新腾飞建筑陶瓷有限公司 Process for manufacturing colored tiles
CN106278169A (en) * 2016-08-16 2017-01-04 明光市凯旋新型建材厂 A kind of preparation method of fired brick

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