CN107130443A - 一种牛巴革磨砂面的制作方法 - Google Patents

一种牛巴革磨砂面的制作方法 Download PDF

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CN107130443A
CN107130443A CN201710263928.2A CN201710263928A CN107130443A CN 107130443 A CN107130443 A CN 107130443A CN 201710263928 A CN201710263928 A CN 201710263928A CN 107130443 A CN107130443 A CN 107130443A
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preparation
niu bage
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蔡裕泰
蔡天守
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Tianshou Fujian Microfiber Technology Co Ltd
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Abstract

本发明公开了一种牛巴革磨砂面的制作方法，包括以下步骤：选用涤纶原料制成牛巴革基布；将牛巴革基布加入到浸泡液中，搅拌浸泡，取出脱水后干燥至恒重；将PU树脂浆均匀涂敷在牛巴革基布表面后，用压延机压平，最后经凝固、水洗、烘干即得牛巴革半成品；将牛巴革半成品通过磨毛机制成牛巴革磨砂面，根据所需颜色，采用喷枪将金属络合染料粉末均匀喷涂在牛巴革的磨砂面表面，然后均匀喷涂手感剂即得。本发明制作方法简单，制作条件温和，所用原料及溶液安全环保，制作过程中不会造成环境污染，所得牛巴革真皮感强，手感舒适，耐磨性、透气性和柔软度好，力学性能强，不易粘附污渍，且清洗及养护方法简单，值得推广。

Description

一种牛巴革磨砂面的制作方法
技术领域
本发明涉及牛巴革加工技术领域，尤其涉及一种牛巴革磨砂面的制作方法。
背景技术
合成皮革在服装、运动鞋、箱包等领域的应用越来越广泛，这在很大程度上弥补了动物皮的稀缺给相关制造业带来的影响，合成皮革作为天然皮革的替代品正在向着功能化、仿真化和更高的层次发展。牛巴戈是一种皮面材质，是经过拉绒和浅黄色上色，将其表面加工成类似于绒面革细毛的头层皮。牛巴革是替代真皮反绒皮的一个高品质皮革。现有技术中，牛巴革磨砂面的形成是将皮革以棒磨光使其表面变的柔软，并起特定的细绒而成。由该方法制成的牛巴革磨砂面手感较差、耐磨性差，且极易粘附污渍，清洗及养护难度大。基于上述陈述，本发明提出了一种牛巴革磨砂面的制作方法。
发明内容
本发明的目的是为了解决现有技术中存在的缺点，而提出的一种牛巴革磨砂面的制作方法。
一种牛巴革磨砂面的制作方法，包括以下步骤：
S1、选用100%的涤纶原料制成面密度为250～280g/m2的牛巴革基布；
S2、将步骤S1中所得的牛巴革基布加入到46～60℃的浸泡液中，以80～120r/min的转速搅拌浸泡4～6h后，取出用离心泵脱水机脱水，并置于转筒烘干机内干燥至恒重；
S3、采用涂刀涂覆法将PU树脂浆均匀涂敷在经步骤S2处理后的牛巴革基布表面，然后在温度为180～220℃，压力为0.2～0.8MPa的条件下，用压延机压平，最后经凝固、水洗、烘干即得牛巴革半成品；
S4、将步骤S3中所得的牛巴革半成品以3～8m/min的速度匀速通过磨毛机制成牛巴革磨砂面，根据所需颜色，采用喷枪将金属络合染料粉末均匀喷涂在牛巴革的磨砂面表面，然后均匀喷涂手感剂即得。
优选的，所述步骤S2中浸泡液由N,N-二甲基甲酰胺14～18wt%、碳酸钠8～12wt%、酯基季铵盐15～25wt%、羧甲基纤维素3～6wt%和余量的水混合制成。
优选的，所述步骤S2中转筒烘干机的温度为100～150℃。
优选的，所述步骤S3中的PU树脂浆由质量比为1:7.5～10.5:1～1.5:3～5的PU树脂、N,N-二甲基甲酰胺、乳化硅油和水混合制成。
优选的，所述步骤S3中PU树脂浆的涂覆量为1250～1750g/m2。
优选的，所述步骤S4中金属络合染料粉末的喷涂量为680～880g/m2。
优选的，所述步骤S4中手感剂的喷涂量为150～220g/m2。
本发明提出的一种牛巴革磨砂面的制作方法，采用100%的涤纶原料制成牛巴革基布，通过对基布进行浸泡、PU涂覆、磨砂、染料粉末喷涂和手感剂喷涂相关处理后制成所需的牛巴革磨砂面，本发明制作方法简单，制作条件温和，所用原料及溶液安全环保，制作过程中不会造成环境污染，所得牛巴革真皮感强，手感舒适，耐磨性、透气性和柔软度好，力学性能强，不易粘附污渍，且清洗及养护方法简单，值得推广。
具体实施方式
下面结合具体实施例对本发明作进一步解说。
实施例一
本发明提出的一种牛巴革磨砂面的制作方法，包括以下步骤：
S1、选用100%的涤纶原料制成面密度为280g/m2的牛巴革基布；
S2、将步骤S1中所得的牛巴革基布加入到60℃的由N,N-二甲基甲酰胺18wt%、碳酸钠12wt%、酯基季铵盐25wt%、羧甲基纤维素6wt%和余量的水混合制成的浸泡液中，以120r/min的转速搅拌浸泡6h后，取出用离心泵脱水机脱水，并置于150℃的转筒烘干机内干燥至恒重；
S3、按1250～1750g/m2的涂覆量，采用涂刀涂覆法将由质量比为1:10.5:1.5:5的PU树脂、N,N-二甲基甲酰胺、乳化硅油和水混合制成的PU树脂浆均匀涂敷在经步骤S2处理后的牛巴革基布表面，然后在温度为220℃，压力为0.8MPa的条件下，用压延机压平，最后经凝固、水洗、烘干即得牛巴革半成品；
S4、将步骤S3中所得的牛巴革半成品以8m/min的速度匀速通过磨毛机制成牛巴革磨砂面，根据所需颜色，按880g/m2的涂覆量，采用喷枪将金属络合染料粉末均匀喷涂在牛巴革的磨砂面表面，然后按220g/m2的涂覆量，均匀喷涂手感剂即得。
实施例二
本发明提出的一种牛巴革磨砂面的制作方法，包括以下步骤：
S1、选用100%的涤纶原料制成面密度为265g/m2的牛巴革基布；
S2、将步骤S1中所得的牛巴革基布加入到52℃的由N,N-二甲基甲酰胺14～18wt%、碳酸钠8～12wt%、酯基季铵盐20wt%、羧甲基纤维素4wt%和余量的水混合制成的浸泡液中，以100r/min的转速搅拌浸泡5h后，取出用离心泵脱水机脱水，并置于120℃的转筒烘干机内干燥至恒重；
S3、按1500g/m2的涂覆量，采用涂刀涂覆法将由质量比为1:9:1.2:4的PU树脂、N,N-二甲基甲酰胺、乳化硅油和水混合制成的PU树脂浆均匀涂敷在经步骤S2处理后的牛巴革基布表面，然后在温度为200℃，压力为0.5MPa的条件下，用压延机压平，最后经凝固、水洗、烘干即得牛巴革半成品；
S4、将步骤S3中所得的牛巴革半成品以5m/min的速度匀速通过磨毛机制成牛巴革磨砂面，根据所需颜色，按780g/m2的涂覆量，采用喷枪将金属络合染料粉末均匀喷涂在牛巴革的磨砂面表面，然后按180g/m2的涂覆量，均匀喷涂手感剂即得。
实施例三
本发明提出的一种牛巴革磨砂面的制作方法，包括以下步骤：
S1、选用100%的涤纶原料制成面密度为250g/m2的牛巴革基布；
S2、将步骤S1中所得的牛巴革基布加入到46℃的由N,N-二甲基甲酰胺14wt%、碳酸钠8wt%、酯基季铵盐15wt%、羧甲基纤维素3wt%和余量的水混合制成的浸泡液中，以80r/min的转速搅拌浸泡4h后，取出用离心泵脱水机脱水，并置于100℃的转筒烘干机内干燥至恒重；
S3、按1250～1750g/m2的涂覆量，采用涂刀涂覆法将由质量比为1:7.5:1:3的PU树脂、N,N-二甲基甲酰胺、乳化硅油和水混合制成的PU树脂浆均匀涂敷在经步骤S2处理后的牛巴革基布表面，然后在温度为180℃，压力为0.2MPa的条件下，用压延机压平，最后经凝固、水洗、烘干即得牛巴革半成品；
S4、将步骤S3中所得的牛巴革半成品以3m/min的速度匀速通过磨毛机制成牛巴革磨砂面，根据所需颜色，按680g/m2的涂覆量，采用喷枪将金属络合染料粉末均匀喷涂在牛巴革的磨砂面表面，然后按150g/m2的涂覆量，均匀喷涂手感剂即得。
分别测试本发明实施例一～三中制备的牛巴革的性能，得出如下参数：
实施例 一 二 三
断裂强度（N/cm3） 321 353 339
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (7)

1.一种牛巴革磨砂面的制作方法，其特征在于，包括以下步骤：
S1、选用100%的涤纶原料制成面密度为250～280g/m2的牛巴革基布；
S2、将步骤S1中所得的牛巴革基布加入到46～60℃的浸泡液中，以80～120r/min的转速搅拌浸泡4～6h后，取出用离心泵脱水机脱水，并置于转筒烘干机内干燥至恒重；
S3、采用涂刀涂覆法将PU树脂浆均匀涂敷在经步骤S2处理后的牛巴革基布表面，然后在温度为180～220℃，压力为0.2～0.8MPa的条件下，用压延机压平，最后经凝固、水洗、烘干即得牛巴革半成品；
S4、将步骤S3中所得的牛巴革半成品以3～8m/min的速度匀速通过磨毛机制成牛巴革磨砂面，根据所需颜色，采用喷枪将金属络合染料粉末均匀喷涂在牛巴革的磨砂面表面，然后均匀喷涂手感剂即得。
2.根据权利要求1所述的一种牛巴革磨砂面的制作方法，其特征在于，所述步骤S2中浸泡液由N,N-二甲基甲酰胺14～18wt%、碳酸钠8～12wt%、酯基季铵盐15～25wt%、羧甲基纤维素3～6wt%和余量的水混合制成。
3.根据权利要求1所述的一种牛巴革磨砂面的制作方法，其特征在于，所述步骤S2中转筒烘干机的温度为100～150℃。
4.根据权利要求1所述的一种牛巴革磨砂面的制作方法，其特征在于，所述步骤S3中的PU树脂浆由质量比为1:7.5～10.5:1～1.5:3～5的PU树脂、N,N-二甲基甲酰胺、乳化硅油和水混合制成。
5.根据权利要求1所述的一种牛巴革磨砂面的制作方法，其特征在于，所述步骤S3中PU树脂浆的涂覆量为1250～1750g/m2。
6.根据权利要求1所述的一种牛巴革磨砂面的制作方法，其特征在于，所述步骤S4中金属络合染料粉末的喷涂量为680～880g/m2。
7.根据权利要求1所述的一种牛巴革磨砂面的制作方法，其特征在于，所述步骤S4中手感剂的喷涂量为150～220g/m2。
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CN101760969A (zh) * 2009-05-16 2010-06-30 石狮龙祥制革有限公司 一种牛巴革生产方法
CN102234938A (zh) * 2010-05-07 2011-11-09 福建兰峰制革有限公司 超纤牛巴革的制造工艺
CN106103838A (zh) * 2014-03-12 2016-11-09 世联株式会社 牛巴革样片状物和其制造方法
CN206106511U (zh) * 2016-07-05 2017-04-19 福建禾欣合成革有限公司 一种复合超纤牛巴合成革

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101760969A (zh) * 2009-05-16 2010-06-30 石狮龙祥制革有限公司 一种牛巴革生产方法
CN102234938A (zh) * 2010-05-07 2011-11-09 福建兰峰制革有限公司 超纤牛巴革的制造工艺
CN106103838A (zh) * 2014-03-12 2016-11-09 世联株式会社 牛巴革样片状物和其制造方法
CN206106511U (zh) * 2016-07-05 2017-04-19 福建禾欣合成革有限公司 一种复合超纤牛巴合成革

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