CN107120524B - 氩气常压置换系统 - Google Patents

氩气常压置换系统 Download PDF

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CN107120524B
CN107120524B CN201710427046.5A CN201710427046A CN107120524B CN 107120524 B CN107120524 B CN 107120524B CN 201710427046 A CN201710427046 A CN 201710427046A CN 107120524 B CN107120524 B CN 107120524B
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argon gas
working cabin
gas
distribution apparatus
argon
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CN107120524A (zh
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龙雷
张万良
沈雪
林博群
肖友军
仝潘
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702th Research Institute of CSIC
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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C7/00—Methods or apparatus for discharging liquefied, solidified, or compressed gases from pressure vessels, not covered by another subclass
    • F17C7/02—Discharging liquefied gases
    • F17C7/04—Discharging liquefied gases with change of state, e.g. vaporisation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00—Details of vessels or of the filling or discharging of vessels
    • F17C13/02—Special adaptations of indicating, measuring, or monitoring equipment
    • F17C13/025—Special adaptations of indicating, measuring, or monitoring equipment having the pressure as the parameter
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00—Details of vessels or of the filling or discharging of vessels
    • F17C13/04—Arrangement or mounting of valves
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2201/00—Vessel construction, in particular geometry, arrangement or size
    • F17C2201/01—Shape
    • F17C2201/0104—Shape cylindrical
    • F17C2201/0109—Shape cylindrical with exteriorly curved end-piece
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2201/00—Vessel construction, in particular geometry, arrangement or size
    • F17C2201/03—Orientation
    • F17C2201/032—Orientation with substantially vertical main axis
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2201/00—Vessel construction, in particular geometry, arrangement or size
    • F17C2201/05—Size
    • F17C2201/056—Small (<1 m3)
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2221/00—Handled fluid, in particular type of fluid
    • F17C2221/01—Pure fluids
    • F17C2221/016—Noble gases (Ar, Kr, Xe)
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/01—Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the phase
    • F17C2223/0107—Single phase
    • F17C2223/013—Single phase liquid
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2225/00—Handled fluid after transfer, i.e. state of fluid after transfer from the vessel
    • F17C2225/01—Handled fluid after transfer, i.e. state of fluid after transfer from the vessel characterised by the phase
    • F17C2225/0107—Single phase
    • F17C2225/0123—Single phase gaseous, e.g. CNG, GNC
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2227/00—Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
    • F17C2227/03—Heat exchange with the fluid
    • F17C2227/0302—Heat exchange with the fluid by heating
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2227/00—Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
    • F17C2227/03—Heat exchange with the fluid
    • F17C2227/0367—Localisation of heat exchange
    • F17C2227/0369—Localisation of heat exchange in or on a vessel
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2227/00—Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
    • F17C2227/04—Methods for emptying or filling
    • F17C2227/046—Methods for emptying or filling by even emptying or filling
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00—Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/06—Controlling or regulating of parameters as output values
    • F17C2250/0605—Parameters
    • F17C2250/0626—Pressure
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17C—VESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2270/00—Applications
    • F17C2270/05—Applications for industrial use
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    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30—Hydrogen technology
    • Y02E60/32—Hydrogen storage
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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  • Physics & Mathematics (AREA)
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Abstract

本发明涉及一种氩气常压置换系统，包括为作业舱提供气源的氩气供给系统，所述氩气供给系统包括依次相连的液氩储罐、汽化器、调压装置、流量监测装置、加热装置；所述作业舱设置有舱门和观察窗，作业舱的底部设有一与所述输出管道连接的进气口，进气口与出气分布装置连接，氩气通过出气分布装置将氩气均匀的输入至作业舱底部；在作业舱内、出气分布装置上端安装有作业平板，作业平板上设有通气口。本发明为一种有人环境下的氩气常压置换系统，该系统可有效保证作业舱内氩气浓度符合钛合金材料的焊接要求，同时解决了在有人环境下无法实现气体置换的问题，系统结构简单、可靠。

Description

氩气常压置换系统
技术领域
本发明涉及环境舱室的氩气常压置换系统。
背景技术
钛具有密度小、强度高、韧性好、耐腐蚀等优良性能，在航空、船舶等领域具有广泛的应用。钛是一种高活性金属，在高温下会与氧、氮等气体发生反应，在钛合金焊接中广泛存在氧、氮、氢和碳等元素引起的脆化问题，导致焊接零件塑性和韧性下降。因此在钛合金热处理、机加工和焊接等过程中应严格控制有害杂质含量，特别是氢、氧、氮、碳等元素的含量。
为解决上述问题，在实际工程应用中，对于小型的钛合金零件加工，采用局部气体保护或小型真空焊接箱等措施来保证其焊接加工质量。而对于大型复杂的钛合金零件，如船体、潜器大型构件、飞行器大型构件等进行良好的气体保护非常困难。通常将零件置于一个较大密闭舱中，然后对其进行抽真空和充氩气，实现舱内气体的置换，使舱内充满氩气，实现焊接材料与有害杂质气体的隔离。然而，对于有人操作的舱室，受身体条件的限制，无法实现有人工况下的抽真空作业。
发明内容
针对上述问题，为实现气体的有效置换，又不对操作人员身体产生伤害，本发明提出了一种在有人环境下的氩气常压置换系统。
为了解决上述问题，本发明采用如下方案：
一种氩气常压置换系统，包括为作业舱提供气源的氩气供给系统，所述氩气供给系统包括依次相连的液氩储罐、汽化器、调压装置、流量监测装置、加热装置，所述液氩储罐与汽化器之间的连接管道上安装有截止阀，所述汽化器与调压装置之间的连接管道上安装有排气阀，经加热后的氩气通过输出管道与所述作业舱连接，所述输出管道上安装有温度检测装置及进气截止阀；
所述作业舱设置有舱门和观察窗，作业舱的底部设有一与所述输出管道连接的进气口，进气口与出气分布装置连接，氩气通过出气分布装置将氩气均匀的输入至作业舱底部；在作业舱内、出气分布装置上端安装有作业平板，作业平板上设有通气口；作业舱顶部有排气口和排气阀，侧面设置压力检测装置、安全阀和温度检测装置。
作为上述技术方案的进一步改进：
所述出气分布装置为一环形管道结构，管道上布置多个出气口，该出气分布装置可使管道内气体均匀从各出气口排出。
本发明的技术效果在于：
本发明为一种有人环境下的氩气常压置换系统，该系统可有效保证作业舱内氩气浓度符合钛合金材料的焊接要求，同时解决了在有人环境下无法实现气体置换的问题，系统结构简单、可靠。
附图说明
图1为本发明的结构示意图。
具体实施方式
下面结合附图对本发明的具体实施方式作进一步说明。
如图1所示，本实施例的氩气常压置换系统，包括为作业舱2提供气源的氩气供给系统1，氩气供给系统1包括依次相连的液氩储罐101、汽化器103、调压装置105、流量监测装置106、加热装置107，液氩储罐101与汽化器103之间的连接管道上安装有截止阀102，汽化器103与调压装置105之间的连接管道上安装有排气阀104，经加热后的氩气通过输出管道与作业舱2连接，输出管道上安装有温度检测装置109及进气截止阀108。液氩储罐101内的液态氩经汽化器后输出气态氩气；调压装置105对输出氩气的压力进行调节，流量监测装置106实现氩气实时流量和累积流量的监测；为保持作业舱2内的舒适温度环境，系统设置了加热装置107，可对气化后的低温氩气进行加热，温度检测装置108实时监测氩气温度。
作业舱2为一封闭式结构，为便于进出和观察，作业舱2设置有舱门和观察窗，作业舱2的底部设有一与输出管道连接的进气口，进气口与出气分布装置201连接，氩气通过出气分布装置201将氩气均匀的输入至作业舱2底部；在作业舱2内、出气分布装置201上端安装有作业平板202，作业平板202上设有通气口，作业人员可在作业平板202上作业或等待置换完成；作业舱2顶部有排气口和排气阀205，侧面设置压力检测装置203、安全阀204、温度检测装置207及气体分析装置208，安全阀204限定舱内压力最高值，保护作业人员安全，压力检测装置203和温度检测装置207对舱内压力和温度进行实时监测。
出气分布装置201为一环形管道结构，管道上布置多个出气口，该出气分布装置201可使管道内气体均匀从各出气口排出。
所述常压置换过程为：氩气经出气分布装置201进入作业舱底部，排气阀205保持打开状态，舱内空气或混合气体从顶部排气阀205排出，气体分析装置3实时监测舱内氩气浓度，至舱内氩气浓度符合要求后关闭排气阀205、进气截止阀108和截止阀102。
以上所举实施例为本发明的较佳实施方式，仅用来方便说明本发明，并非对本发明作任何形式上的限制，任何所属技术领域中具有通常知识者，若在不脱离本发明所提技术特征的范围内，利用本发明所揭示技术内容所作出局部改动或修饰的等效实施例，并且未脱离本发明的技术特征内容，均仍属于本发明技术特征的范围内。

Claims (1)

1.一种氩气常压置换系统，其特征在于：包括为作业舱(2)提供气源的氩气供给系统(1)，所述氩气供给系统(1)包括依次相连的液氩储罐(101)、汽化器(103)、调压装置(105)、流量监测装置(106)、加热装置(107)，所述液氩储罐(101)与汽化器(103)之间的连接管道上安装有截止阀(102)，所述汽化器(103)与调压装置(105)之间的连接管道上安装有排气阀(104)，经加热后的氩气通过输出管道与所述作业舱(2)连接，所述输出管道上安装有温度检测装置(109)及进气截止阀(108)；
所述作业舱(2)设置有舱门和观察窗，作业舱(2)的底部设有一与所述输出管道连接的进气口，进气口与出气分布装置(201)连接，氩气通过出气分布装置(201)将氩气均匀的输入至作业舱(2)底部；在作业舱(2)内、出气分布装置(201)上端安装有作业平板(202)，作业平板(202)上设有通气口；作业舱(2)顶部有排气口和排气阀(205)，侧面设置压力检测装置(203)、安全阀(204)和温度检测装置(207)；所述出气分布装置(201)为一环形管道结构，管道上布置多个出气口，该出气分布装置(201)可使管道内气体均匀从各出气口排出。
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