CN107117410A - Hydraulic control hopper - Google Patents
Hydraulic control hopper Download PDFInfo
- Publication number
- CN107117410A CN107117410A CN201710396968.4A CN201710396968A CN107117410A CN 107117410 A CN107117410 A CN 107117410A CN 201710396968 A CN201710396968 A CN 201710396968A CN 107117410 A CN107117410 A CN 107117410A
- Authority
- CN
- China
- Prior art keywords
- hydraulic control
- bucket body
- bucket
- open
- close
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/54—Gates or closures
- B65D90/66—Operating devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/0033—Lifting means forming part of the container
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Load-Engaging Elements For Cranes (AREA)
Abstract
The present invention relates to a kind of hydraulic control hopper, it is installed on the fixed standby lower section of production, including hydraulic control bucket body, suspension supporting leg and suspension hangers, cutting net is installed in opening with hydraulic control bucket, side off the net is cut provided with stuff level switch, hydraulic control bucket body under shed outer wall is provided with arc open-close bucket, and hydraulic control bucket body side wall is provided with two pressure travel switches and two hydraulic push rods, and hydraulic control bucket body under shed end face is provided with antiseepage press strip.The beneficial effects of the invention are as follows：Cut net to shred the solid formation of bulk, the solid formation of chopping is distributed more uniform in hopper；Open-close bucket uses arcuate structure, makes force structure more reasonable, and rotation occupies little space, using the abundant contact for permeating press strip, reduces folding resistance；Form, are promoted using the hydraulic push rod of 2 points of promotions while Work Promote, thrust is balanced at 2 points；The use of pressure travel switch, realizes that the position of open and close is controllable；Liquid-level switch test wherein solid formation height, full level alarm, realize that equipment is in automatic monitor state.
Description
Technical field
The present invention relates to a kind of hydraulic control hopper.
Background technology
Hydraulic control hopper is the solid matter storage device often used in water treatment system or solid handling system, such as de-
The sludge of water system is stored, the solid matter storage device of lime mud, lime-ash etc..Because of some specific use occasions, according to operation
The characteristics of technique, the forming process of solid matter is lasting to occur often because it is to continuously generate, it is impossible to disposable to complete, it is considered to
The need for environment, an intermediate storage need to be set to collect such solid matter.Such as in water treatment system, desliming system fortune
When making, sludge dewatering equipment is in continuous running status, and muddy water is persistently separated, and solid phase sludge is constantly produced within the cycle of operation, if
Nonstorage device, the sludge of generation will be fallen within ground or other interim collection devices, be formed and be splashed and need to manually transport place
Reason, takes time and effort, secondary pollution environment, also has to stop tipper below dewatering system and waits always and is being transported outward until filling
Disposal options, efficient and rationalization is unable to reach to effective utilize of vehicle.Some solids are as removed the gred, ash disposal system, solid
Thing is expelled directly out, and causes the phenomenon of the adverse circumstances such as dust, dust to occur.Therefore needs one kind is beneficial to storage, conveniently loaded and unloaded, completely
The sufficient duration of runs, the equipment solution problems for not forming secondary pollution, the invention application of hydraulic control hopper can solve this problem,
The dehydration of sludge or ash disposal, the solid formation of slag removal formation, it is continuous to enter in hydraulic control hopper, set according to process scale
Hopper scale is put, saving material solid formation is realized meeting in the reasonable time used, does not form splashing, is loaded and unloaded without artificial, entirely
Automatic monitoring operation, automatic detection controlling level, reminding alarm is opened when amount of storage reaches setting value by hydraulic control unit control
Attach together and put, by the material in hydraulic control hopper disposably it is stable be discharged to transport outward in haulage vehicle dispose, simple, cleaning, quick, ring
Protect.
Conventional solid thing storage device has a variety of, as screw conveyor, knife gate valve solid bucket etc., screw conveyor,
The material of generation is delivered to by another place at one by spiral pushing, the transfer of material can be achieved, but storage work(can not be realized
Can, and floor space is big, it is desirable to have enough space realizations, therefore using there is also certain limitation；And knife gate valve solid
Bucket, in the process of storage solid matter, because device structure is simple, there is gravity and pound pressure situation in the process that solids enters, to knife
Gate valve plate requires higher, easily pounds deformation, to freely opening with larger hidden danger for flashboard.Hydraulic control hopper, it is contemplated that these
The defect of legacy equipment simultaneously have selected its advantages characteristic, it is considered to the details of use under each operating mode, the equipment of design is met many
Kind application scenario, seriation, the mentality of designing of customized product can also meet the demand of a variety of users, the letter of this system equipment principle
Single, easy to operate, automaticity is high, maintenance is easy, the important selection progressively as water treatment field solid formation storage device.
My company is in long-range development process, and practice experience and experience with a variety of projects are directed to always
Research is a kind of to solve the professional equipment that solid formation is stored in water treatment system, the professional equipment is gone out as nucleus equipment
In present handling process, used by substantial amounts of experiment and practice, have developed hydraulic control bucket equipment.Apparatus structure letter
Just, efficient stable, energy-conserving and environment-protective, operation strategies are extensively, very good with prospect.
The content of the invention
The technical problem to be solved in the present invention is：Based on above mentioned problem, the present invention provides a kind of hydraulic control hopper.
The present invention solves a technical scheme being used of its technical problem：A kind of hydraulic control hopper, is installed on production fixed
Standby lower section, including hydraulic control bucket body, be fixed on the suspension supporting leg for the outer wall that is open with hydraulic control bucket and be fixed on suspension supporting leg upper end
Be used to hang on hydraulic control bucket body with the suspension hangers for producing fixed standby lower section, hydraulic control bucket cutting net be installed in opening, cut
The hydraulic control bucket body inwall for cutting side off the net is provided with stuff level switch, and hydraulic control bucket body lower opening outer wall is provided with by rotary shaft laminating
The arc open-close bucket that rotatably control under shed is opened and closed, the hydraulic control bucket body side wall of arc open-close bucket rotation laminating is provided with to be controlled respectively
Arc open-close bucket processed rotates starting and the two pressure travel switches terminated, leads to rotating on the hydraulic control bucket body side wall for fitting adjacent
Cross before and after supporting construction and two synchronous hydraulic push rods for promoting arc open-close buckets to rotate, hydraulic control bucket body lower open end are mounted side by side
The antiseepage press strip fitted downwards provided with bottom and side with arc open-close bucket inwall.
Further, antiseepage press strip is in the arc turned up, and the material of antiseepage press strip is rubber.
Further, cutting net is that some steel bars intersect the network being spliced into.
Further, the upper shed of hydraulic control bucket body is enclosuring structure that is open or leaving charging aperture.
Further, hydraulic control bucket body is cylindrical in shape in inverted cone shape, bottom.
Further, backgauge piece is installed above stuff level switch.
Further, arc open-close bucket includes front and rear symmetrically arranged two fanning strips and the curved plate of bottom, fan-shaped
Plate is fitted rotation with hydraulic control bucket body outer wall.
The beneficial effects of the invention are as follows：(1) integrated overall construction design, exquisite, easy, definite functions；(2) cut
The setting of net：The solid formation of bulk is shredded, prevents local bulk from impacting, the solid formation of chopping is distributed more equal in hopper
It is even, it is to avoid to form the accumulative phenomenon for wasting memory space of concentration of local and occur；(3) open-close bucket uses arcuate structure, makes stress knot
Structure is more reasonable, and rotation occupies little space, using the abundant contact of seal trim strip, reduces folding resistance；(4) using 2 points of promotions
Hydraulic push rod promote form, 2 points of Work Promotes simultaneously, thrust is balanced, and no deviation, blocking phenomenon, hydraulic type ensure thrust
Reliably, it is simple in construction, the deceleration device and no drive gap of motor machine are eliminated, operation is balanced, fault rate is low, save
Energy consumption；(5) use of pressure travel switch, realizes that the position of open and close is controllable, will not occur the long phenomenon of stroke；(6) liquid level is opened
Test wherein solid formation height is closed, full level alarm, without personal observations, realizes that equipment is in automatic monitor state.
Brief description of the drawings
The present invention is further described below in conjunction with the accompanying drawings.
Fig. 1 is the front view one of the present invention；
Fig. 2 is the front view two of the present invention；
Fig. 3 is the side view of the present invention；
Fig. 4 is the top view of the present invention；
Wherein：1. hydraulic control bucket body, 2. arc open-close buckets, 3. suspension supporting legs, 4. suspension hangers, 5. rotary shafts, 6. hydraulic thrusts
Bar, 7. antiseepage press strips, 8. pressure travel switches, 9. cutting nets, 10. stuff level switch.
Embodiment
Presently in connection with specific embodiment, the invention will be further described, following examples be intended to illustrate invention rather than
Limitation of the invention further.
A kind of hydraulic control hopper as shown in figures 1-4, is installed on the fixed standby lower section of production, including hydraulic control bucket body 1, is fixed on liquid
The suspension supporting leg 3 of the control bucket upper shed outer wall of body 1 and be fixed on suspension supporting leg 3 upper end for hydraulic control bucket body 1 to be hung on into production
It is provided with the suspension hangers 4 of fixed standby lower section, the upper shed of hydraulic control bucket body 1 in cutting net 9, the hydraulic control bucket body 1 of the lower section of cutting net 9
Wall is provided with stuff level switch 10, and the lower opening outer wall of hydraulic control bucket body 1 is provided with rotatable control under shed by the laminating of rotary shaft 5
The arc open-close bucket 2 of opening and closing, arc open-close bucket 2 rotates the side wall of hydraulic control bucket body 1 of laminating provided with control arc open-close bucket 2 respectively
Starting and the two pressure travel switches 8 terminated are rotated, with rotating on the side wall of hydraulic control bucket body 1 for fitting adjacent by supporting construction
Front and rear that two synchronous hydraulic push rods 6 for promoting arc open-close bucket 2 to rotate are mounted side by side, the lower open end of hydraulic control bucket body 1 is downwards
The antiseepage press strip 7 fitted provided with bottom and side with the inwall of arc open-close bucket 2.Rotary shaft 5 is located at the axis of hydraulic control bucket body 1
On so that arc open-close bucket 2 is symmetrical to be rotated.Two pressure travel switches 8 are located at the both sides of rotary shaft 5 respectively, control arc
The rotational angle of shape open-close bucket 2.
Antiseepage press strip 7 is in the arc turned up, and the material of antiseepage press strip 7 is rubber, effectively prevents solid formation seepage.
Cutting net 9 is that some steel bars intersect the network being spliced into, and solid formation is fixed for dropping from producing, in Action of Gravity Field
Under, impinge upon cutting on the net, be crashed to pieces in fritter, dropped from network.
The upper shed of hydraulic control bucket body 1 is enclosuring structure that is open or leaving charging aperture.
The top of hydraulic control bucket body 1 is cylindrical in shape in inverted cone shape, bottom, and inverted cone shape big lower mouth suitable for reading is small, convenient to accommodate and collect more
The materials such as many solid formations.
The top of stuff level switch 10 is provided with backgauge piece, and the material such as solid formation can encounter backgauge piece when being dropped from cutting net, but
It is that can't trigger the inductive probe of stuff level switch, when only material fills up hydraulic control bucket body cavity volume from the bottom up, can just triggers material
Bit switch so that regulation is accurate.
Arc open-close bucket 2 includes front and rear symmetrically arranged two fanning strips and the curved plate of bottom, fanning strip and hydraulic control
The body 1 outer wall laminating that struggles against is rotated, and bottom plate and the partial sector plate close to bottom plate are fitted rotation with antiseepage press strip 7, effectively prevent solid phase
Thing seepage.
Hydraulic control hopper is the characteristic for combining every profession and trade water process solid matter formation etc., in tradition conveying, storage device base
Selected the essence on plinth, skim a kind of its not enough, novel water treatment device of exploitation, be exclusively for realizing that solid formation storage is easy to concentrate
The system transported outward disposal etc. and designed, system and device integrally changes overall structure.Whole device is made up of 10 parts altogether
Hydraulic control bucket body, arc open-close bucket, suspension supporting leg, suspension hangers, rotary shaft, hydraulic push rod, antiseepage press strip, pressure travel switch,
Cut net, stuff level switch.Hydraulic control bucket body, arc open-close bucket, the outside storing entirety of suspension supporting leg formation hydraulic control hopper, during work
Material is stored in hydraulic control bucket body, arc open-close bucket, hung in supporting leg space, and the specification of equipment is designed by seriation, it is considered to
The specification of haulage vehicle, its bucket capacity scale has 1m3、3m3、5m3、8m3、10m3Deng, also can as requested, environmental condition carry out
Customization.
In actual use, hydraulic control hopper is fixed on the fixed standby lower section of production by hanging supporting leg and suspension hangers,
Suspension height of landing leg can be adjusted according to suspension height, it is ensured that the height of discharging is in optimum position, and loading vehicles are caused
Minimum impact.Hydraulic control hopper can press open and sealing form design according to fixed standby form is produced, if production is fixed standby for class
Long production like plate and frame type filter-press equipment is fixed standby, then is designed using opened type, sets cutting net, bucket process is entered in solid formation,
Setting for cutting net can uniformly fall into the material progress cutting chopping of large volume in bucket, while can alleviate blanking impulsive force；
When produce it is fixed it is standby be similar centrifugal drier or belt filter press equipment when, then hydraulic control equipment is using sealing form design, top
Portion is sealed, and stays a charging aperture, charging aperture can be connected with form of flanges, and reception thing is docked with producing fixed standby outlet by process connection
Material, prevents airborne dust.Stuff level switch alarm is touched when being accumulated to stuff level switch height with the discharge of material, now into discharge rank
Section, opens the solid formation in arc open-close bucket, hydraulic control bucket by the thrust of hydraulic push rod and is disposably discharged into load wagon, hydraulic pressure
Push rod is double push rod forms, 2 points while Work Promote, thrust equilibrium, no deviation, blocking phenomenon, ensure to push away using hydraulic type
Power is reliable, simple in construction, eliminates the deceleration device and no drive gap of motor machine, and operation is balanced, and fault rate is low, section
About energy consumption.Hydraulic push rod is fixed by its supporting construction, and supporting construction is fixed on hydraulic control bucket, and hydraulic push rod then fix by one end
On the support structure as fixed pivot, the other end is fixed on arc open-close bucket and drives it to open or close.Hydraulic control bucket body and arc
Shape open-close bucket is connected by rotary shaft, and hydraulic control bucket is as fixed component, and arc open-close bucket is then turned by the turning effect of rotary shaft
Dynamic to open or close, it reaches position or closed and is controlled in place by pressure travel switch, each on the path position of open and close to set one
Individual pressure travel switch, when arc open-close bucket needs to open, by the promotion of hydraulic push rod, arc open-close bucket is in power transmission shaft
Opened under positioning transmission, reach position and then touch pressure travel switch, hydraulic push rod is stopped and keeps promotion state (to open shape
State is shown in Fig. 2).When needing to close, hydraulic push rod, which is shunk back, pulls arc open-close bucket return, and closure then touches closing position in place
Pressure travel switch.It is achieved in working condition repeatedly.Consider that partial solid phase material contains liquid component, to avoid weeping
Occur, antiseepage press strip be set, antiseepage press strip is flexible piece, is fixed on hydraulic control bucket, is pressed and sealed with arc open-close bucket, it is to avoid
Fluid seepage.
Hydraulic control hopper combines the advantage of various solid phase storage devices, it is considered to modernizes the requirement of high automatic control level, exists
The industries such as every profession and trade water treatment sludge processing system, power plant's coal water treatment system, water cleaning systems are successfully used, and prospect is non-
Chang Hao.
Using the above-mentioned desirable embodiment according to the present invention as enlightenment, by above-mentioned description, relevant staff is complete
Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention
Property scope is not limited to the content on specification, it is necessary to its technical scope is determined according to right.
Claims (7)
1. a kind of hydraulic control hopper, is installed on the fixed standby lower section of production, it is characterized in that：Including hydraulic control bucket body, it is fixed on hydraulic control bucket
Be open outer wall suspension supporting leg and be fixed on suspension supporting leg upper end be used for that hydraulic control bucket body is hung on into production to be fixed for lower section
Hang and cutting net be installed with hangers, hydraulic control bucket in opening, the hydraulic control bucket body inwall for cutting side off the net is provided with stuff level switch,
Hydraulic control bucket body lower opening outer wall is fitted by rotary shaft is provided with the arc open-close bucket that rotatable control under shed is opened and closed, arc
The hydraulic control bucket body side wall that open-close bucket rotates laminating rotates starting and two pressures terminated provided with control arc open-close bucket respectively
By the way that two synchronous promotions have been mounted side by side before and after supporting construction on travel switch, the hydraulic control bucket body side wall adjacent with rotating laminating
Arc open-close bucket rotate hydraulic push rod, hydraulic control bucket body lower open end downwards provided with bottom and sideways with arc open-close bucket
The antiseepage press strip of inwall laminating.
2. hydraulic control hopper according to claim 1, it is characterized in that：Described antiseepage press strip is in the arc turned up, anti-osmotic pressure
The material of bar is rubber.
3. hydraulic control hopper according to claim 1, it is characterized in that：Some steel bars of described cutting net, which intersect, to be spliced into
Network.
4. hydraulic control hopper according to claim 1, it is characterized in that：The upper shed of described hydraulic control bucket body is opening or leaves
The enclosuring structure of charging aperture.
5. hydraulic control hopper according to claim 1, it is characterized in that：Described hydraulic control bucket body is in inverted cone shape, bottom
Tubular.
6. hydraulic control hopper according to claim 1, it is characterized in that：Backgauge piece is installed above described stuff level switch.
7. hydraulic control hopper according to claim 1, it is characterized in that：Described arc open-close bucket includes front and rear symmetrically arranged
Two fanning strips and the curved plate of bottom, fanning strip are fitted rotation with hydraulic control bucket body outer wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710396968.4A CN107117410A (en) | 2017-05-31 | 2017-05-31 | Hydraulic control hopper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710396968.4A CN107117410A (en) | 2017-05-31 | 2017-05-31 | Hydraulic control hopper |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107117410A true CN107117410A (en) | 2017-09-01 |
Family
ID=59729355
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710396968.4A Pending CN107117410A (en) | 2017-05-31 | 2017-05-31 | Hydraulic control hopper |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107117410A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109230028A (en) * | 2018-07-25 | 2019-01-18 | 溧阳市久隆工程机械有限公司 | A kind of totally-enclosed discharging device of leak-proof |
| CN110254985A (en) * | 2019-07-05 | 2019-09-20 | 北京朗新明环保科技有限公司 | A kind of electronic bucket attachment device and method |
| CN110626643A (en) * | 2018-06-25 | 2019-12-31 | 宝山钢铁股份有限公司 | Hopper |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3920776A1 (en) * | 1989-06-24 | 1991-01-10 | Rudolf Wille | Hopper car with control of side discharge opening - has steplessly controllable regulation of closure element using hydraulic cylinder |
| CN201343312Y (en) * | 2008-12-25 | 2009-11-11 | 戴春燕 | Rapid sand unloading device for sand silo |
| CN201537516U (en) * | 2009-09-18 | 2010-08-04 | 鞍钢股份有限公司 | Flexible sludge crushing device of plate-and-frame filter press |
| CN104229337A (en) * | 2014-08-07 | 2014-12-24 | 常州海源恒业水处理设备有限公司 | Pneumatic mud bucket |
| CN205367166U (en) * | 2015-12-01 | 2016-07-06 | 河北泽田节水科技有限公司 | Storage tank material level automatic control system who is difficult for levelling powder is carried to flight |
-
2017
- 2017-05-31 CN CN201710396968.4A patent/CN107117410A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3920776A1 (en) * | 1989-06-24 | 1991-01-10 | Rudolf Wille | Hopper car with control of side discharge opening - has steplessly controllable regulation of closure element using hydraulic cylinder |
| CN201343312Y (en) * | 2008-12-25 | 2009-11-11 | 戴春燕 | Rapid sand unloading device for sand silo |
| CN201537516U (en) * | 2009-09-18 | 2010-08-04 | 鞍钢股份有限公司 | Flexible sludge crushing device of plate-and-frame filter press |
| CN104229337A (en) * | 2014-08-07 | 2014-12-24 | 常州海源恒业水处理设备有限公司 | Pneumatic mud bucket |
| CN205367166U (en) * | 2015-12-01 | 2016-07-06 | 河北泽田节水科技有限公司 | Storage tank material level automatic control system who is difficult for levelling powder is carried to flight |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110626643A (en) * | 2018-06-25 | 2019-12-31 | 宝山钢铁股份有限公司 | Hopper |
| CN110626643B (en) * | 2018-06-25 | 2021-11-16 | 宝山钢铁股份有限公司 | Hopper |
| CN109230028A (en) * | 2018-07-25 | 2019-01-18 | 溧阳市久隆工程机械有限公司 | A kind of totally-enclosed discharging device of leak-proof |
| CN110254985A (en) * | 2019-07-05 | 2019-09-20 | 北京朗新明环保科技有限公司 | A kind of electronic bucket attachment device and method |
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Application publication date: 20170901 |