CN214347140U - Integrative automation equipment is smashed, is weighed, partial shipment to meticulous chemical products - Google Patents
Integrative automation equipment is smashed, is weighed, partial shipment to meticulous chemical products Download PDFInfo
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- CN214347140U CN214347140U CN202023035379.XU CN202023035379U CN214347140U CN 214347140 U CN214347140 U CN 214347140U CN 202023035379 U CN202023035379 U CN 202023035379U CN 214347140 U CN214347140 U CN 214347140U
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Abstract
The utility model relates to an integrated automatic device for crushing, weighing and split charging fine chemical products, which comprises a crusher, a centrifugal feeder, a power assembly, a three-way magnetic separator, a cloth bag gas-solid separation assembly, a storage tank and a weighing hopper assembly; the power assembly is connected with a driven wheel of the pulverizer through a belt, and the driven wheel of the pulverizer is connected with a driven wheel of the centrifugal feeder through the belt; the cloth bag gas-solid separation component is arranged at the upper end of the storage tank, a weighing hopper component is arranged below the storage tank, and the weighing hopper component comprises a weighing hopper, a material distributor, a material loading level sensor and an air hose; and the three-way magnetic separator is respectively connected with the crusher, the centrifugal feeder and a side air feed inlet pipeline of the storage tank. The device can sort and screen out magnetic substances in powder products; and in the integrated crushing, storing and subpackaging processes, fine component products can be recovered, and the automatic metering is realized, so that the air environment is clean.
Description
Technical Field
The utility model relates to a broken separator of fine chemical products belongs to broken separation technical field. In particular to an integrated automatic device for crushing, weighing and subpackaging fine chemical products.
Background
The fine chemical powder products of industrial production need to be subpackaged in the final process, and the fine chemical powder products need to be weighed during subpackaging so as to be convenient for transportation and storage. However, in actual industrial production, required equipment includes crushing equipment, sorting equipment (screen), conveying equipment (belt conveyor or spiral conveyor, etc.), temporary storage equipment, sub-packaging equipment, weighing equipment, etc.; the process is formed by loosely combining a plurality of scattered equipment units, the floor area is large, the process is complex, the leakage links are more in the production process, certain pollution and product loss are caused, and the management is difficult. For powder products of new energy battery materials, the functions of sorting and screening magnetic substances in the powder products, such as screening of iron, manganese and the like, and a device for directly weighing in the processes of integrated crushing, temporary storage and subpackaging are lacked; the existing equipment can not realize the recovery of fine component products, is easy to cause environmental pollution and can generate adverse effect on human bodies.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an integrated automatic device for crushing, weighing and subpackaging fine chemical products, which can sort and screen out magnetic substances in powder products; and in the integrated crushing, storing and subpackaging processes, fine component products can be recovered, the metering is automatic, the environmental pollution is less, and the air environment is clean.
The utility model aims at realizing the automatic device which integrates the smashing, weighing and split charging of fine chemical products, and comprises a pulverizer, a centrifugal feeder, a power assembly, a three-way magnetic separator, a cloth bag gas-solid separation assembly, a storage tank and a weighing hopper assembly; the power assembly is connected with a driven wheel of the pulverizer through a belt, and the driven wheel of the pulverizer is connected with a driven wheel of the centrifugal feeder through the belt; the cloth bag gas-solid separation component is arranged at the upper end of the storage tank, and the cloth bag gas-solid separation component and the storage tank are of an integrated structure; the crusher, the centrifugal feeder and the power assembly are all arranged on one side of the storage tank, a weighing hopper assembly is arranged below the storage tank, and the weighing hopper assembly comprises a weighing hopper, a material distributor, a material loading level sensor and an air hose; the material distributor is arranged at the inlet of the weighing hopper, and the material loading level sensor is arranged below the inlet of the weighing hopper; an outlet of the weighing hopper is provided with a discharge valve, and a discharge position sensor is arranged above the discharge valve; one end of an air hose is communicated with the upper part of the weighing hopper, the other end of the air hose is connected with the upper part of the storage tank through an interface, and an air valve is connected to the air hose in series; and the three-way magnetic separator is respectively connected with the crusher, the centrifugal feeder and a side air feed inlet pipeline of the storage tank.
Preferably, the material distributor is of a fan blade distribution structure and is used for enabling materials entering the weighing hopper to be uniformly distributed.
Preferably, a storage tank material level sensor is arranged at the upper edge of the storage tank, and a material valve is arranged at a discharge port of the storage tank; the air hose is used for emptying air in the weighing hopper so that materials can be smoothly filled into the weighing hopper, and when the weighing hopper is full, the material valve is closed, the discharging valve is opened, and the materials are subpackaged; after the unloading is finished, the unloading position sensor sends out a sensing signal to control the closing of the unloading valve, and the opening of the air valve and the material valve is used for filling materials into the weighing hopper for weighing.
Preferably, the center of the crusher shaft is provided with a feeding hole, and the feeding mode of the crusher is self-suction feeding.
Preferably, the three-way magnetic separator consists of a three-way pipe and electromagnetic magnetic rods, the electromagnetic magnetic rods are horizontally arranged in the three-way pipe, and the electromagnetic magnetic rods are arranged along the material flowing direction.
Preferably, a flow regulating valve is arranged on a connecting pipeline between the pulverizer and the three-way magnetic separator, the flow regulating valve controls the flow of air in the pipeline, and large particles in the pipeline fall off due to the resistance of the three-way magnetic separator and enter the pulverizer through the flow regulating valve; the three-way magnetic separator is used for removing magnetic substances in materials.
Preferably, the connecting pipeline of the pulverizer and the three-way magnetic separator is not just opposite to the center axis of the pulverizer.
The utility model has the advantages that: the utility model has simple operation, and the particle size distribution of the products for split charging is uniform; the utility model solves the problems of sorting and screening magnetic substances in powder products; the device of the utility model realizes the recovery of the fine component products in the integrated crushing, storage, weighing and split charging processes, and has less environmental pollution.
Drawings
The present invention will be further explained with reference to the following embodiments and accompanying drawings:
FIG. 1 is a front view of the device of the present invention;
FIG. 2 is a rear view of the structure of a part of the device of the present invention;
FIG. 3 is a side view of the structure of a part of the device of the present invention;
FIG. 4 is a structural diagram of a material distributor according to an embodiment of the present invention;
FIG. 5 is a side view of the three-way magnetic separator of the present invention;
in the figure, 1, a feed inlet; 2. a pulverizer; 3. a centrifugal feeder; 4. a power assembly; 5. a three-way magnetic separator; 6. a belt; 7. a crosswind feed inlet; 8. a cloth bag gas-solid separation component; 9. storing the tank; 10. a material valve; 11. a material distributor; 12. weighing a hopper; 13. a material loading level sensor; 14. an air hose; 15. an air valve; 16. a discharge valve; 17. a racking platform; 18. an induced draft fan; 19. a storage tank level sensor; 20. a blanking position sensor; 21. a flow regulating valve; 22. an electromagnetic bar magnet.
Detailed Description
The conception, specific structure and technical effects of the present invention will be described clearly and completely with reference to the accompanying drawings and embodiments, so as to fully illustrate the objects, features and effects of the present invention, and the embodiments are only a part of the embodiments, but not all embodiments of the present invention. The utility model relates to a relate to the relation of connection in the design, not the single finger lug connection, but according to actual conditions, constitute connection structure through adding or deleting the connection auxiliary. In order to make the technical means, the innovative features, the objectives and the benefits achieved by the present invention readily apparent.
As shown in fig. 1 and 2, an integrated automatic device for crushing, weighing and subpackaging fine chemical products comprises a crusher 2, a centrifugal feeder 3, a power assembly 4, a three-way magnetic separator 5, a cloth bag gas-solid separation assembly 8, a storage tank 9 and a weighing hopper assembly; the power assembly 4 is connected with a driven wheel of the crusher 2 through a belt, and the driven wheel of the crusher 2 is connected with a driven wheel of the centrifugal feeder 3 through a belt; the cloth bag gas-solid separation component 8 is arranged at the upper end of the storage tank 9, and the cloth bag gas-solid separation component 8 and the storage tank 9 are of an integrated structure; the cloth bag gas-solid separation component 8 is used for separating gas and solid; the storage tank 9 is used for storing the materials separated by the cloth bag gas-solid separation component 8; the pulverizer 2, the centrifugal feeder 3 and the power assembly 4 are all arranged on one side of the storage tank 9, a weighing hopper assembly is arranged below the storage tank 9, and the weighing hopper assembly comprises a weighing hopper 12, a material distributor 11, a material loading level sensor 13 and an air hose 14; the material distributor 11 is arranged at the inlet of the weighing hopper 12, and the material loading level sensor 13 is arranged below the inlet of the weighing hopper 12 and used for judging whether the weighing hopper 12 is full; a discharge valve 16 is arranged at an outlet of the weighing hopper 12, and a discharge level sensor 20 is arranged above the discharge valve 16; one end of an air hose 14 is communicated with the upper part of the weighing hopper 12, the other end of the air hose is connected with the upper part of the storage tank 9 through an interface, and an air valve 15 is connected to the air hose 14 in series; and the three-way magnetic separator 5 is respectively connected with the crusher 2, the centrifugal feeder 3 and the side air feed inlet 7 of the storage tank through pipelines.
A storage tank material level sensor 19 is arranged at the upper edge of the storage tank 9, and a material valve 10 is arranged at a discharge hole of the storage tank 9; the air hose 14 is used for emptying air in the weighing hopper 12 so that materials can be smoothly filled into the weighing hopper 12, and when the weighing hopper 12 is full, the material valve 10 is closed, the discharge valve 16 is opened, and the materials are subpackaged; after the unloading is finished, the unloading position sensor 20 sends out a sensing signal to control the unloading valve 16 to be closed, and the air valve 15 and the material valve 10 are opened to fill the materials into the weighing hopper 12 for weighing.
As shown in fig. 2 and 3, a feed inlet 1 is arranged at the center of the shaft of the crusher 2, and the feeding mode of the crusher 2 is self-suction feeding. The centrifugal feeder 3 is arranged below the crusher 2, the power assembly 4 is arranged on one side of the centrifugal feeder 3, and the power assembly 4 can be a motor.
As shown in FIG. 5, the three-way magnetic separator consists of a three-way pipe and electromagnetic magnetic rods, wherein the electromagnetic magnetic rods are horizontally arranged in the three-way pipe and are arranged along the material flowing direction.
A flow regulating valve 21 is arranged on a connecting pipeline of the pulverizer 2 and the three-way magnetic separator 5, the flow regulating valve 21 controls the flow of air in the pipeline, and large particles in the pipeline fall off due to the resistance of the three-way magnetic separator and enter the pulverizer 2 through the flow regulating valve 21; the three-way magnetic separator 5 is used for removing magnetic substances in the materials. The three-way magnetic separator 5 is cleaned regularly to prevent blockage and reduce efficiency. The three-way magnetic separator 5 is three communicated through pipes, wherein an electromagnetic bar is arranged in one through pipe.
And the connecting pipeline of the pulverizer 2 and the three-way magnetic separator 5 is not just opposite to the center of the pulverizer 2.
The cloth bag gas-solid separation component 8 comprises a cloth bag, a steel ring is arranged in the cloth bag, and the steel ring is used for fixing the shape of the cloth bag; an induced draft fan 18 is arranged at the outlet of the cloth bag gas-solid separation component 8.
The cloth bag is made of PPS, PPS + PTFE blended fabric, PTFE, aramid fiber or glass fiber coated film.
A sub-packaging platform 17 is arranged below the discharge valve 16.
The utility model discloses still be provided with automatically controlled cabinet, the controller in the automatically controlled cabinet, power component 4, material valve 10, go up material level sensor 13, air valve 15, discharge valve 16, unloading position sensor 20 etc. parts equally divide and do not be connected with the controller electricity in the automatically controlled cabinet to realize automatic control.
The utility model relates to an all connecting pipes all adopt 304 stainless steel.
As shown in fig. 4, the material distributor 11 is a fan blade distribution structure, and the material distributor 11 of the present invention is used to make the material entering the weighing hopper 12 uniformly distributed.
The utility model discloses a theory of operation does: chemical products are connected with a crusher 2 through a feeding hole 1, a rotating shaft area of the working center of the crusher 2 generates pressure difference, and feeding is realized under the action of the pressure difference; the centrifugal feeder 3 is driven by a motor to generate a low-pressure area in the center, and sucks the crushed product and lifts the chemical product under the action of centrifugal force; when the product passes through the pipeline, large particles are blocked and return to the crusher for further crushing through the flow regulating valve under the action of gravity; the fine particles pass through a three-way magnetic separator under the action of air flow, components with magnetic impurities are intercepted, and the components are cleaned and recovered periodically; the air flow carries the fine component product to enter from the side air feed inlet, under the action of centrifugal force and gravity of the air flow, the product enters the bottom storage tank 9 along the inner wall, and the clean air carries the superfine component to enter the cloth bag gas-solid separation component from the upper end outlet; the superfine component is intercepted on the outer wall of the cloth bag, clean air is discharged from the inside of the cloth bag, and the outer wall of the cloth bag is flapped for a certain time; the partial shipment is got to the hopper subassembly of weighing of material through storage jar 9 below with the volume, the utility model discloses foretell all valves are automatically controlled valve.
The main features, the working principle and the advantages of the present invention have been shown and described above, and it should be understood by those skilled in the art that the present invention is not limited by the above embodiments, and the description in the above embodiments and the description is only illustrative of the principles of the present invention, and the present invention can also have various changes and improvements, which fall into the scope of the present invention, and the protection scope of the present invention is defined by the appended claims and their equivalents. The components and structures of the present embodiments that are not described in detail are well known in the art and do not constitute essential structural elements or elements.
Claims (7)
1. The utility model provides an integrative automation equipment is smashed, weighed, partial shipment to fine chemical product, characterized by: the device comprises a crusher (2), a centrifugal feeder (3), a power assembly (4), a three-way magnetic separator (5), a cloth bag gas-solid separation assembly (8), a storage tank (9) and a weighing hopper assembly; the power assembly (4) is connected with a driven wheel of the crusher (2) through a belt, and the driven wheel of the crusher (2) is connected with a driven wheel of the centrifugal feeder (3) through the belt; the cloth bag gas-solid separation component (8) is arranged at the upper end of the storage tank (9), and the cloth bag gas-solid separation component (8) and the storage tank (9) are of an integrated structure; the crusher (2), the centrifugal feeder (3) and the power assembly (4) are all arranged on one side of the storage tank (9), a weighing hopper assembly is arranged below the storage tank (9), and the weighing hopper assembly comprises a weighing hopper (12), a material distributor (11), a material loading level sensor (13) and an air hose (14); the material distributor (11) is arranged at the inlet of the weighing hopper (12), and the loading level sensor (13) is arranged below the inlet of the weighing hopper (12); an outlet of the weighing hopper (12) is provided with a discharge valve (16), and a discharge position sensor (20) is arranged above the discharge valve (16); one end of an air hose (14) is communicated with the upper part of the weighing hopper (12), the other end of the air hose is connected with the upper part of the storage tank (9) through an interface, and an air valve (15) is connected to the air hose (14) in series; and the three-way magnetic separator (5) is respectively connected with the crusher (2), the centrifugal feeder (3) and the side air feed inlet (7) of the storage tank through pipelines.
2. The fine chemical product crushing, weighing and subpackaging integrated automatic device as claimed in claim 1, which is characterized in that: the material distributor (11) is of a fan blade distribution structure, and the material distributor (11) is used for enabling materials entering the weighing hopper (12) to be uniformly distributed.
3. The fine chemical product crushing, weighing and subpackaging integrated automatic device as claimed in claim 1, which is characterized in that: a storage tank material level sensor (19) is arranged at the upper edge of the storage tank (9), and a material valve (10) is arranged at a discharge hole of the storage tank (9); the air hose (14) is used for emptying air in the weighing hopper (12) so that materials can be smoothly filled into the weighing hopper (12), when the weighing hopper (12) is full, the material valve (10) is closed, the discharging valve (16) is opened, and the materials are subpackaged; after the unloading is finished, the unloading position sensor (20) sends out a sensing signal to control the closing of the unloading valve (16), and the opening of the air valve (15) and the material valve (10) for loading the materials into the weighing hopper (12) for weighing.
4. The fine chemical product crushing, weighing and subpackaging integrated automatic device as claimed in claim 1, which is characterized in that: the feeding device is characterized in that a feeding hole (1) is formed in the center of a shaft of the crusher (2), and the feeding mode of the crusher (2) is self-suction feeding.
5. The fine chemical product crushing, weighing and subpackaging integrated automatic device as claimed in claim 1, which is characterized in that: the three-way magnetic separator (5) consists of a three-way pipe and electromagnetic magnetic rods (22), the electromagnetic magnetic rods (22) are horizontally arranged in the three-way pipe, and the electromagnetic magnetic rods (22) are arranged along the material flowing direction.
6. The fine chemical product crushing, weighing and subpackaging integrated automatic device as claimed in claim 1, which is characterized in that: a flow regulating valve (21) is arranged on a connecting pipeline of the pulverizer (2) and the three-way magnetic separator (5), the flow regulating valve (21) controls the air flow in the pipeline, and large particles in the pipeline fall off due to the resistance of the three-way magnetic separator (5) and enter the pulverizer (2) through the flow regulating valve (21); the three-way magnetic separator (5) is used for removing magnetic substances in the materials.
7. The fine chemical product crushing, weighing and subpackaging integrated automatic device as claimed in claim 1, which is characterized in that: and the connecting pipeline of the pulverizer (2) and the three-way magnetic separator (5) is not just opposite to the center of the pulverizer (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023035379.XU CN214347140U (en) | 2020-12-16 | 2020-12-16 | Integrative automation equipment is smashed, is weighed, partial shipment to meticulous chemical products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023035379.XU CN214347140U (en) | 2020-12-16 | 2020-12-16 | Integrative automation equipment is smashed, is weighed, partial shipment to meticulous chemical products |
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| Publication Number | Publication Date |
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| CN214347140U true CN214347140U (en) | 2021-10-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202023035379.XU Active CN214347140U (en) | 2020-12-16 | 2020-12-16 | Integrative automation equipment is smashed, is weighed, partial shipment to meticulous chemical products |
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| CN (1) | CN214347140U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112642570A (en) * | 2020-12-16 | 2021-04-13 | 陕西省膜分离技术研究院有限公司 | Integrated automatic device and method for crushing, weighing and subpackaging fine chemical products |
-
2020
- 2020-12-16 CN CN202023035379.XU patent/CN214347140U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112642570A (en) * | 2020-12-16 | 2021-04-13 | 陕西省膜分离技术研究院有限公司 | Integrated automatic device and method for crushing, weighing and subpackaging fine chemical products |
| CN112642570B (en) * | 2020-12-16 | 2023-11-10 | 陕西省膜分离技术研究院有限公司 | Automatic device and method for crushing, weighing and split charging integration of fine chemical products |
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