CN107116291A - Welder - Google Patents

Welder Download PDF

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Publication number
CN107116291A
CN107116291A CN201710110573.3A CN201710110573A CN107116291A CN 107116291 A CN107116291 A CN 107116291A CN 201710110573 A CN201710110573 A CN 201710110573A CN 107116291 A CN107116291 A CN 107116291A
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CN
China
Prior art keywords
electrode
consumption
consumption electrode
welder
soldered
Prior art date
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Pending
Application number
CN201710110573.3A
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Chinese (zh)
Inventor
坂本英夫
福井和雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mao Mao Machinery Factory
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Mao Mao Machinery Factory
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mao Mao Machinery Factory filed Critical Mao Mao Machinery Factory
Publication of CN107116291A publication Critical patent/CN107116291A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/002Resistance welding; Severing by resistance heating specially adapted for particular articles or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/30Features relating to electrodes
    • B23K11/3063Electrode maintenance, e.g. cleaning, grinding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K11/00Resistance welding; Severing by resistance heating
    • B23K11/36Auxiliary equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/36Electric or electronic devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Resistance Welding (AREA)

Abstract

The present invention provides a kind of welder, and the welder is soldered thing (910) and is held in the second soldered thing (920) of bottom electrode (600) to being held in the first of Top electrode (100) and is resistance welded.Top electrode possesses:First configured in the way of being abutted with the first soldered thing consumes electrode (120), configured in the way of being abutted with the first consumption electrode in the first main electrode (110) that electrode is consumed relative to first as the side opposite with the first soldered thing.Bottom electrode possesses:Second configured in the way of being abutted with the second soldered thing consumes electrode (620), configured in the way of being abutted with the second consumption electrode in the second main electrode (610) that electrode is consumed relative to second as the side opposite with the second soldered thing.First and second consumption electrode has is provided with the circular sheet shape of through hole in center.First and second consumption electrode is respectively relative to Top electrode and bottom electrode is dismantled and assembled.

Description

Welder
Technical field
The present invention relates to welder.More particularly to can to preferably use in making the resistance of cap and base set Welder.
Background technology
The electronic component for being fixed with cap and base is widely known by the people.For example, laser diode makes by using resistance welding It is equipped with the base of laser chip and keeps the cap set of lens to manufacture.At this moment used welder possesses guarantor Hold the bottom electrode of base and keep the Top electrode of cap (for example, referring to patent document 1).Between bottom electrode and Top electrode, one While to applying plus-pressure between base and cap, while passing to the electric current of pulse type.
, it is necessary to make laser chip be properly positioned on the optical axis of lens in laser diode.In order to realize it, upper electricity It extremely must not prejudicially keep cap.Consider from this viewpoint, use by three pawls of one dividing into three in the circumferential to protect Hold the Top electrode of the scroll chuck construction of cap.
Prior art literature
Patent document
Patent document 1:JP 2004-303876 publications
Brief summary of the invention
Invent problem to be solved
As described above, it is necessary to be pressurizeed to base and cap in resistance welding.Therefore, their electrode portion branch is kept Abrasion.In the case where abrasion has reached ormal weight, it is necessary to be polished to electrode.
But, the Top electrode of scroll chuck construction will spend many man-hours due to construction complexity in its polishing And expense.In addition, the Top electrode of scroll chuck construction is due to very expensive, thus by Top electrode be replaced as frequently as it is new be also not Reality.
In addition, in scroll chuck, there is gap between adjacent pawl in the circumferential.In the gap portion and claw portion, The plus-pressure that Top electrode is additional in resistance welding is different.It is thus impossible to base and cap are welded uniformly in the circumferential direction, Often produce failure welding.
The content of the invention
The present invention completes to solve above-mentioned problem, and its object is to there is provided a kind of welder, it can The maintenance for easily and inexpensively carrying out the abrasion with electrode and coming, and welding quality is good.
Technical scheme for solving problem
The welder of the present invention possesses Top electrode and bottom electrode, and be held in the Top electrode first is soldered Thing is soldered thing be held in the bottom electrode second and is resistance welded.The Top electrode possesses:With with first quilt Welding thing abut mode configure first consumption electrode, by with described first consumption electrode abut in the way of configure relative to The first consumption electrode is the first main electrode of the side opposite with the described first soldered thing.The bottom electrode possesses:With The second consumption electrode that the mode that abuts of thing configures is soldered with described second, consumed by with described second in the way of electrode abuts Configure relative to the second main electrode that the described second consumption electrode is the side opposite with the described second soldered thing.Described One consumption electrode and the second consumption electrode all have is provided with the circular sheet shape of through hole in center.First consumption Electrode and the second consumption electrode are respectively relative to the Top electrode and the bottom electrode and can dismounted.
Invention effect
In the present invention, Top electrode and bottom electrode possess is soldered first and second consumption that thing is abutted with first and second Electrode.Therefore, the abrasion of electrode can occur on first and second consumption electrode.First and second consumption electrode is relative to upper electricity Pole and bottom electrode are dismantled and assembled.Therefore, in the case where generating abrasion, as long as being only polished to first and second consumption electrode .First and second consumption electrode all has is provided with the circular sheet shape of through hole in center.Therefore, first and second disappears The polishing of power pole is easier to.Therefore, it is possible to the dimension for simple and inexpensively carrying out the abrasion with Top electrode and bottom electrode and come Repair maintenance.
First and second consumption electrode has continuous tubular shape in the circumferential.Therefore, it is possible to by during resistance welding Compression stress and electric current are throughout all-round and be equably additional to first and second and be soldered thing.Therefore, it can obtain good welding matter Amount.
Brief description of the drawings
Figure 1A is the exploded perspective view using one of laser diode example obtained from the welder of the present invention;Figure 1B is the stereogram using laser diode obtained from the welder of the present invention;
Fig. 2 is Top electrode in the welder for represent embodiment of the present invention 1 and the major part of bottom electrode Profile;
Fig. 3 is the exploded perspective view of the Top electrode in the welder of embodiment of the present invention 1;
Fig. 4 is the exploded perspective view of the Top electrode in the welder of embodiment of the present invention 2;
Fig. 5 is from Top electrode obtained from the welder of embodiment of the present invention 2 in terms of the first consumption electrode side Upward view;
Fig. 6 A are the Top electrodes of the embodiment of the present invention 2 along the above-below direction face including the 6A-6A lines comprising Fig. 5 Profile;Fig. 6 B are the Top electrodes of the embodiment of the present invention 2 along the above-below direction face including the 6B-6B lines comprising Fig. 5 Profile;Fig. 6 C are the Top electrodes of the embodiment of the present invention 2 along the above-below direction face including the 6C-6C lines comprising Fig. 5 Profile;
Fig. 7 is Top electrode in the welder for represent embodiment of the present invention 3 and the major part of bottom electrode Profile;
Fig. 8 is that the consumption electrode more changing device in the welder to embodiment of the present invention 4 reclaims consumption electrode The profile that illustrates of action;
Fig. 9 is that the consumption electrode more changing device in the welder to embodiment of the present invention 4 installs consumption electrode The profile that illustrates of action;
Figure 10 A are the profile figures of the collecting storage facility before representing the multiple consumption electrodes of dispensing in embodiment of the present invention 5 10B is the profile for being accommodated with multiple collecting storage facilities for consuming electrodes in embodiment of the present invention 5
Figure 11 A are the sections of the state for the lower section that the retaining arm for representing in embodiment of the present invention 5 is moved to collecting storage facility Figure;Figure 11 B are to represent the section that the state after consumption electrode has been supplied from collecting storage facility to retaining arm in embodiment of the present invention 5 Figure;
Figure 12 is the section for representing the consumption electrode feedway that the welder of embodiment of the present invention 6 possesses Figure;
Figure 13 be power-on and power-off anode-cathode distance when representing the resistance welding in welder of the present invention, plus-pressure and The figure of one of the timeliness change of electric current example.
Symbol description
100th, 200,300 Top electrode
110th, 210,310 first main electrode
120 first consumption electrodes
115 oscillating decks (first is soldered the positioner of thing)
215 grooves (first is soldered the positioner of thing)
216 adsorption holes (first is soldered the positioner of thing)
340 push rods (first is soldered the positioner of thing)
600 bottom electrodes
610 second main electrodes
620 second consumption electrodes
700 retaining arms (consumption electrode more changing device)
800th, 820 collecting storage facility
830 conveying mechanisms
910 caps (first is soldered thing)
920 bases (second is soldered thing)
Embodiment
In the welder of the invention described above, the positioning that thing is positioned in the horizontal direction is soldered by above-mentioned first Device is preferably disposed on above-mentioned first main electrode.According to this preferred structure, relative to Top electrode dismounting the first consumption electricity During pole, it is not necessary to which positioner is decomposed or unloaded.This is conducive to simply and inexpensively carrying out the abrasion with Top electrode Maintenance.
The structure of above-mentioned positioner is not limited, for example, can be gripped in the horizontal direction by (1) with being soldered thing by first On mode configure equiangularly spacedly multiple pawls, (2) by by first be soldered thing absorption in the horizontal direction in the way of set The groove or adsorption hole put, (3) by the horizontal direction to to wall pressing first be soldered thing in the way of the bar that sets etc. Constitute.Positioner preferably has concurrently is soldered the function that thing is held in Top electrode by first.
The welder of the present invention is preferably also equipped with the above-mentioned first consumption electrode of detection and above-mentioned second consumption electrode In the presence or absence of at least one party consumption electrode inspector.According to this structure, it can avoid not noticing the first consumption The state of affairs that electrode and/or the second consumption electrode have come off but still be resistance welded.
Consumption electrode inspector is constituted preferably by a part for the part for constituting holding meanss, and the holding meanss are First and second consumption electrode is respectively retained to the device of Top electrode and bottom electrode.According to this structure, it will can be used to disappear The addition number of components of power pole detection means is suppressed to less degree, can be with the consumption electrode simple in construction for implementing low cost Detection means.
The present invention welder can also possess will be installed on above-mentioned Top electrode it is above-mentioned first consumption electrode and The consumption that at least one the consumption electrode (old consumption electrode) being installed in the above-mentioned second consumption electrode of above-mentioned bottom electrode is changed Electrode more changing device.In this case, above-mentioned consumption electrode more changing device preferably automatically carries out following process:From above-mentioned The process that at least one electrode in electrode and above-mentioned bottom electrode unloads consumption electrode (old consumption electrode) and reclaimed;Unloading Installation and the above-mentioned consumption electrode unloaded are (old to disappear at least one above-mentioned electrode after above-mentioned consumption electrode (old consumption electrode) Power pole) process for consuming electrode (newly consuming electrode) of having any different.According to this preferred structure, regulation atmosphere is being formed with In the welder that closed intracavitary is resistance welded, without open-cavity, it becomes possible to the consumption electrode being had worn away Replacing.This is conducive to the raising of production efficiency.
The welder of the present invention can also be also equipped with the consumption electrode (newly consuming electrode) of replacing being supplied to The consumption electrode feedway of above-mentioned consumption electrode more changing device.Above-mentioned consumption electrode feedway, which can also have, can store more The collecting storage facility for the multiple consumption electrodes (newly consuming electrode) used instead.According to this structure, first can be automatically carried out successively and disappeared The replacing of power pole and/or the second consumption electrode.Therefore, it is possible to carry out prolonged continuous automatic operating, production efficiency enters one Step is improved.
Above-mentioned consumption electrode feedway can also also have the replacing consumption electricity that can store above-mentioned storage place The conveying mechanism that pole (newly consuming electrode) is singly conveyed to above-mentioned consumption electrode feedway.According to this structure, disappear Power pole is improved relative to the reliability of the supply action of consumption electrode feedway.In addition, in the design of welder In, the free degree of the configuration of collecting storage facility is improved.
The welder of the present invention can also be also equipped with wear detection device, and the wear detection device is based on electric resistance welding The distance between above-mentioned Top electrode and above-mentioned bottom electrode when connecing, put on it is above-mentioned first and second be soldered thing plus-pressure, And at least one in the dynamic electric current of logistics is soldered to above-mentioned first and second, judge to be installed on above-mentioned the of above-mentioned Top electrode One consumption electrode and be installed on above-mentioned bottom electrode it is above-mentioned second consumption electrode whether have worn away.According to this structure, it is not required to make The operating of welder stops, it becomes possible to confirming the degree of wear of first and second consumption electrode, therefore electric resistance welding is hinged with The run time extension put, production efficiency is improved.Further, since the following state of affairs can be prevented, therefore, it is possible to improve finished product Rate, the state of affairs is to cause to produce because of the bad production that welding quality have dropped using first and second worn-out consumption electrode The state of affairs of product etc.
Below, the present invention is described in detail for illustration preferred forms.But, the present invention is not limited to following implementation Mode, this is self-evident.For ease of illustration each figure of institute's reference is and simplifies expression and constitute the present invention in following explanation The figure of the critical piece of embodiment.Therefore, the present invention can possess any part (not shown) in following figure.In addition, at this In the range of invention, each part shown in following figure is changed or omitted.In the accompanying drawings, the chi of incorrect reflection physical unit It is very little.
(soldered thing)
Below, the soldered thing welded using welder of the present invention is illustrated.Figure 1A is as quilt Weld the exploded perspective view of one of the thing laser diode 900 of example.Laser diode 900 is made up of cap 910 and base 920.
Cap 910 possesses outer barrel 911, and the outer barrel 911 has hollow substantially cylindrical shape.In the blocking of outer barrel 911 The center of the top plate of end opening is provided with lens 915.Continuous collar flange 913 is from the lower end of outer barrel 911 along partly in the circumferential Footpath direction is outstanding.
Base 920 possesses pedestal 921, and the pedestal 921 has substantially circular plate shape.What is protruded above pedestal 921 The side of pedestal projection 922 is provided with the laser chip 925 for launching laser upward.Many (in this example, 3) leads 927 from Extend downwards below base 920.
Cap 910 is positioned on pedestal 921 in the way of pedestal projection 922 is accommodated in cap 910.Make cap 910 In the state of being aligned in the horizontal direction relative to base 920 in the way of laser chip 925 is located on the optical axis of lens 915, Flange 913 and pedestal 921 set by resistance welding of cap 910.The laser diode 900 that Figure 1B is obtained by it is vertical Body figure.
The welder of the present invention can be used when making 920 set of cap 910 and base by resistance welding.Under Face, to preferred embodiment illustrating for welder of the present invention.
(embodiment 1)
Fig. 2 is the main of Top electrode 100 in the welder for represent embodiment of the present invention 1 and bottom electrode 600 Partial profile.What Top electrode 100 was kept is that, as the first cap 910 (reference picture 1A) for being soldered thing, bottom electrode 600 is protected What is held is as the second base 920 (reference picture 1A) for being soldered thing.In fig. 2, single dotted broken line 1a is Top electrode 100 and lower electricity The public central shaft in pole 600.In the following description, " above-below direction " will be referred to as along central shaft 1a direction, will with it is vertical It is referred to as " horizontal direction " in the parallel direction of central shaft 1a plane." on " and " under " it is to be defined based on Fig. 2 direction.Will The direction orthogonal with central shaft 1a is referred to as " radial direction ".
First, Top electrode 100 is illustrated.
Fig. 3 is the exploded perspective view of Top electrode 100.Top electrode 100 possesses the first main electrode 110, front cover 130, sliding sleeve 140 and first consumption electrode 120.
First main electrode 110 there is base portion 112 and be arranged at base portion 112 with 600 pairs of bottom electrode to side (that is, under Side) electrode convex portion 113.Base portion 112 and electrode convex portion 113 all have it is generally cylindrical shaped, both are configured to coaxially.Electrode is convex The external diameter in portion 113 is smaller than the external diameter of base portion 112.The front end face 113a of electrode convex portion 113 is the circular flat with horizontal direction parallel Face.Along central shaft 1a centre bore 111 (reference picture 2) the first main electrode of insertion 110 in the vertical direction.Adsorption hole 118 exists The front end face 113a of electrode convex portion 113 in position opening of the radial direction slightly off centre bore 111.Adsorption hole 118 is above and below The first main electrode of insertion 110 on direction.Advised provided with having from the periphery of the first main electrode 110 towards central shaft 1a (reference picture 2) Three grooves (groove) 114 of depthkeeping degree.Three grooves 114 are configured relative to central shaft 1a with 120 degree of intervals, each groove 114 along comprising Face including central shaft 1a.In electrode convex portion 113, groove 114 extends to electrode convex portion 113 from centre bore 111 along radial direction Cylindric outer peripheral face.Oscillating deck 115 is inserted with each groove 114.
As shown in Fig. 2 oscillating deck 115 is the thin plate with substantially " L " word shape.Oscillating deck 115 possess in its lower end to The pawl 116 that central shaft 1a is protruded.Barpin 117 fixes the position insertion of the substantial middle of the above-below direction of oscillating deck 115 In the first main electrode 110.Thus, oscillating deck 115 is held in the first main electrode with the state that (or rotation) can be swung around pin 117 110.The side (hereinafter referred to as " outer side edges ") of the side opposite with central shaft 1a of oscillating deck 115 is somewhat bent to substantially in concave shape " < " shape.The part for being located at upside relative to pin 117 in the outer side edges of oscillating deck 115 is referred to as outer side edges top 115a, will The part for being located at downside relative to pin 117 is referred to as outer side edges bottom 115b.Oscillating deck 115 can be with outer side edges top 115a and outer Either one in the 115b of side bottom is optionally from the public cylindric outer peripheral face formed by base portion 112 and front cover 130 Swung along the outstanding mode of radial direction around pin 117.
Fig. 3 is returned to, front cover 130 has is formed with the opening 131 of insertion front cover 130 along the vertical direction in center Circular rings shape.The inner peripheral surface of opening 131 is the barrel surface of diameter roughly the same with the outer peripheral face of electrode convex portion 113, so that its Electrode convex portion 113 with the first main electrode 110 is chimeric.The outer peripheral face of front cover 130 is the base portion 112 with the first main electrode 110 The roughly the same diameter of outer peripheral face barrel surface.Above front cover 130 (with 110 pairs of the first main electrode to side face) It is formed with three grooves 134 radially extended with 120 degree of intervals relative to central shaft 1a.
Sliding sleeve 140 has is formed with the circular ring-shaped of the circular open 141 of insertion sliding sleeve 140 along the vertical direction in center Shape.The internal diameter of sliding sleeve 141 is roughly the same with the external diameter of the base portion 112 of the first main electrode 110 and the external diameter of front cover 130.
First consumption electrode 120 has circular thin sheet form.Consumed at its center provided with insertion first along the vertical direction The circular through hole 121 of electrode 120.First consumption electrode 120 external diameter it is roughly the same with the internal diameter of opening 131 so that its with The opening 131 of front cover 130 is fitted together to, in addition, big with the front end face 113a of the electrode convex portion 113 of the first main electrode 110 external diameter Cause identical.The internal diameter of centre bore 111 of the internal diameter of the through hole 121 of first consumption electrode 120 with being arranged at the first main electrode 110 It is roughly the same, in addition, being soldered more than the external diameter of the outer barrel 911 of the cap 910 (reference picture 1A) of thing as first, and it is less than The external diameter of flange 913.
As shown in Fig. 2 front cover 130 is installed on the first main electrode by making electrode convex portion 113 be embedded in its opening 131 110.In the groove 134 of the insertion front cover 130 of oscillating deck 115.Front cover 130 is for example, by making the spiral shell from the insertion of the side of front cover 130 Bolt (not shown) is screwed togather with the first main electrode 110, and is fixed on the first main electrode 110.Front cover 130 is being installed on first During main electrode 110, the front end face 113a of electrode convex portion 113 is located at the ora terminalis of the opening 131 than surrounding front cover 130 slightly by upper Side, therefore, forms the circular depressions using front end face 113a as bottom surface in opening 131.
In the opening 141 of the insertion sliding sleeve 140 of base portion 112 of the main electrode 110 of front cover 130 and first.Sliding sleeve 140 is not by The drive device of diagram, can be moved in the vertical direction relative to the main electrode 110 of front cover 130 and first.It is located in sliding sleeve 140 During position shown in Fig. 2, the inner peripheral surface of the opening 141 of sliding sleeve 140 is abutted with the outer side edges bottom 115b of oscillating deck 115.Therefore, Pawl 116 is prominent more by central shaft 1a sides to the inner peripheral surface than centre bore 111.Although eliminating diagram, working as makes sliding sleeve 140 with cunning When the inner peripheral surface of opening 141 of set 140 rises with the outer side edges top 115a of oscillating deck 115 modes abutted, oscillating deck 115 is just Rotate counterclockwise in fig. 2, pawl 116 is incorporated in groove 114.So, can by making the upper and lower displacement of sliding sleeve 140 Make to be arranged at three pawls 116 of three oscillating decks 115 along radial direction simultaneous displacement.
First consumption electrode 120 is embedded in the opening 131 of front cover 130.First consumption electrode 120 passes through front cover The inner peripheral surface of 130 opening 131, is positioned in the horizontal direction.The upper end of adsorption hole 118 is connected with suction pump (not shown).It is logical Negative pressure will be attracted into by crossing in adsorption hole 118, the first consumption electrode 120 is by be embedded into the state in the opening 131 of front cover 130 Keep.Face is carried out above first consumption electrode 120 with the front end face 113a of electrode convex portion 113 to contact.First consumption electrode 120 Comprising a following part it is prominent slightly by lower section to below than front cover 130.If making adsorption hole 118 return to normal pressure, The first consumption electrode 120 can be then unloaded from opening 131.Adsorption hole 118 can also be pressurizeed, and first is released from opening 131 Consume electrode 120.
Carried out as follows as the installation to Top electrode 100 of the first cap 910 (reference picture 1A) for being soldered thing.
In the state of sliding sleeve 140 is increased and having retreated pawl 116, cap 910 is embedded into the first consumption electrode 120 Through hole 121 in.Encirclement of the flange 913 (reference picture 1A) of cap 910 in the vertical direction with the first consumption electrode 120 is passed through The ora terminalis of the opening of the downside of through hole 121 is abutted.A part for the outer barrel 911 (reference picture 1A) of cap 910 is to than the first consumption The protrusion closer to the top of electrode 120.Thereafter, decline sliding sleeve 140, three pawls 116 is moved to cap 910.As shown in Fig. 2 In the state of three pawls 116 are abutted with the outer barrel 911 of cap 910, cap 910 is held in Top electrode 100.Cap 910 is with Mode coaxial heart axle 1a is positioned in the horizontal direction.
Then, bottom electrode 600 is illustrated.
As shown in Fig. 2 bottom electrode 600 possesses the second main electrode 610 and the second consumption electrode 620.
Second main electrode 610 has the electrode convex portion 613 prominent to Top electrode 100.Above electrode convex portion 613 (with 100 pairs of Top electrode to face) 613a is provided with recess 614 relatively more recessed than peripheral end.Recess 614 is coaxial with central shaft 1a Border circular areas.The bottom surface of recess 614 is the plane with horizontal direction parallel.Along central shaft 1a centre bore 611 above and below The second main electrode of insertion 610 on direction.The second main electrode of insertion 610 in the vertical direction of adsorption hole 618.Adsorption hole 618 it is upper Hold the position opening in the radial direction slightly off centre bore 611 in the recess 614 of electrode convex portion 613.
Second consumption electrode 620 has circular thin sheet form.Disappear at its center provided with insertion second in the vertical direction The circular through hole 621 of power pole 620.The external diameter of second consumption electrode 620 is roughly the same with the internal diameter of recess 614, so that its The circular depressions 614 for being arranged at front end with the second main electrode 610 are chimeric.The internal diameter of the through hole 621 of second consumption electrode 620 The internal diameter of centre bore 611 with being arranged at the second main electrode 610 is roughly the same, in addition, being used for the second base for being soldered thing The external diameter of 920 pedestal 921 (reference picture 1A) is small.Second consumption electrode 620 can also have with the first consumption electrode 120 to be exchanged Property.
Second consumption electrode 620 is embedded into the recess 614 of the second main electrode 610.Second consumption electrode 620 passes through recess 614 inner peripheral surface, is positioned in the horizontal direction.The lower end of adsorption hole 618 is connected with suction pump (not shown).By by adsorption hole Attract into negative pressure in 618, the second consumption electrode 620 is held in the second main electrode so that the state being embedded into recess 614 is adsorbed 610.Face is carried out below second consumption electrode 620 with the bottom surface of recess 614 to contact.Second consumes including above for electrode 620 A part to above than electrode convex portion 613 613a it is prominent slightly by top., can if making adsorption hole 618 return to normal pressure It is enough to unload the second consumption electrode 620 from recess 614.Adsorption hole 618 can also be pressurizeed, and release second from recess 614 and consume Electrode 620.
Carried out as follows as the installation to bottom electrode 600 of the second base 920 (reference picture 1A) for being soldered thing.
In the through hole 621 that base 920 is inserted into the second consumption electrode 620.Below the pedestal 921 of base 920 Ora terminalis on above-below direction with the opening of the upside of the encirclement through hole 621 of the second consumption electrode 620 is abutted.Lead 927 is inserted Into centre bore 611.Although eliminating detailed description, base 920 is kept in the horizontal direction relative to bottom electrode 600, positioning On.Do not limit, for example, can also have and device phase used in existing welder for positioning the device kept Same structure.
As described above, cap 910 is held in Top electrode 100, base 920 is held in bottom electrode 600.Then, make Electrode 100 declines, and the flange 913 of cap 910 is abutted with the pedestal 921 of base 920.While via Top electrode 100 and under Electrode 600 is to the compression stress of cap 910 and the Additional provisions of base 920, while to passing to regulation between cap 910 and base 920 Electric current, cap 910 and base 920 are resistance welded.Electric current from first and second main electrode 110,610 via First and second consumption electrode 120,620 is additional to cap 910 and base 920.Thereafter, Top electrode 100 is made to increase, taking-up passes through Laser diode 900 (reference picture 1B) obtained from welding.
The material of first and second main electrode 110,610 and first and second consumption electrode 120,620 is not limited, and can be made Material with good conductivity is used, for example, as the electrode of welder, can be used and use known material in the past.Such as Fruit is given an example, then chrome copper can be used as the material of first and second main electrode 110,610, and lead using having The beallon electrically simultaneously with wear resistance is used as the material of first and second consumption electrode 120,620.
As described above, the welder of present embodiment 1 in order to cap 910 directly abut it is attached to cap 910 Be welded with connect required for compression stress and electric current, and by first consumption electrode 120 be arranged at Top electrode 100, in addition, in order to base 920 directly abut ground to the compression stress and electric current required for the additional welding of base 920, and the second consumption electrode 620 is arranged at Bottom electrode 600.First and second consumption electrode 120,620, which all has to be provided with center, can make what cap 910 and base 920 were inserted The circular sheet shape of through hole 121,621.First and second consumption electrode 120,620 is relative to Top electrode 100 and bottom electrode 600, it can dismount respectively.
As described above, in existing welder, in order to which cap correctly to be positioned to holding, using three-jaw The Top electrode of cartridge configuration.Scroll chuck is complicated due to construction, therefore its own price is high, in addition, have needs in its polishing Want the problem of many man-hours and expense etc.In addition, because there is gap between adjacent pawl and pawl in the circumferential, having Can not be by the problem of base and cap uniform welding etc in the circumferential.
On the other hand, the welder of present embodiment 1 possess first and second consumption electrode 120,620 due to Simple shape, therefore, it is possible to easy to manufacture, and inexpensively.When repeating resistance welding, first and second consumption electrode 120, 620, cap 910 and the part to be abutted of base 920 will wear and tear.In this case, can be from Top electrode 100 and lower electricity Only unload first and second consumption electrode 120,620 on pole 600 to be polished, so as to generate the face complanation of abrasion.Throw Light operation especially simply, and terminates in a short time compared with the situation for the Top electrode polishing for constructing existing scroll chuck.It is logical Cross and repeat to polish, first and second can be caused to consume electrode 120,620 thinning, though need to be replaced by it is new, first and second Electrode 120,620 itself is consumed also cheap, therefore, it is possible to change at low cost.Because first and second consumption electrode 120,620 First and second main electrode 110,610 is only adsorbed on by negative pressure via adsorption hole 118,618, so first and Two consumption electrodes 120,620 unload and installed very simple relative to Top electrode 100 and bottom electrode 600.These are as a result, this reality Applying the welder of mode 1 can simply and inexpensively carry out what is come with the abrasion of Top electrode 100 and bottom electrode 600 Maintenance.
In addition, first and second consumption electrode 120,620 has in ring-type of the center provided with circular through hole 121,621 Shape.Therefore, the first consumption electrode 120 is uniformly abutted with the flange 913 of cap 910 throughout its whole week, in addition, second disappears Power pole 620 is uniformly abutted with the pedestal 921 of base 920 throughout its whole week.Therefore, it is possible to by resistance welding Compression stress and electric current are uniformly additional to flange 913 and pedestal 921 throughout the whole week.Should be as a result, it is possible to by the He of cap 910 Base 920 is welded uniformly in the circumferential direction, can obtain good welding quality.
As the positioner for cap 910 to be positioned in the horizontal direction, in the first main electrode of Top electrode 100 110 provided with three pieces of oscillating decks 115.The pawl 116 of three pieces of oscillating decks 115 is with the principle substantially the same with scroll chuck by cap 910 grip to be coaxial with central shaft 1a.Thus, cap 910 deviates or its deviation relative to the position of the horizontal direction of base 920 Reduction, therefore, it is possible to stably manufacture high-quality laser diode 900.
Because the oscillating deck 115 as positioner is arranged at the first main electrode 110, therefore electrode is being consumed by first When 120 polishings or replacing, it is not necessary to which positioner is decomposed or unloaded.From this point consider, first consumption electrode 120 relative to The dismounting of Top electrode 100 is also easy.This maintenance for being conducive to simply and inexpensively carrying out coming with the abrasion of Top electrode 100 is protected Support.
Due to the cap 910 being provided with the center of the first consumption electrode 120 in through hole 121, therefore insertion through hole 121 The insertion first of outer barrel 911 consumption electrode 120 and it is upwardly projecting.Therefore, filled using the positioning for being arranged at the first main electrode 110 Put, cap 910 can in the horizontal direction be positioned.
In the above-described embodiment, positioner possesses three pieces of oscillating decks 115, but constitutes the oscillating deck of positioner 115 quantity is not limited to three pieces, can be more than its, can also be fewer than its.Determine for example, only can be made up of one piece of oscillating deck 115 Position device.In this case, cap 910 be clipped in oscillating deck 115 only one pawl 116 and centre bore 111 inner peripheral surface (or First consumption electrode 120 through hole 121 inner peripheral surface) between mode be positioned holding in the horizontal direction.After positioning Cap 910 may deviate from central shaft 1a, but due to eccentric direction or offset can be usually maintained into constant, therefore with Situation about being positioned with three pawls 116 is same, and the position that can reduce horizontal direction of the cap 910 relative to base 920 is inclined From or its deviation.
First and second consumption electrode 120,620 is adsorbed in first and second main electrode 110,610 using negative pressure.This has Beneficial to that first and second consumption electrode 120,620 can be repeated with simple structure be removably held in first and second master Electrode 110,610.
When first and second consumption electrode 120,620 unexpectedly comes off from the separation of first and second main electrode 110,610, It can not be resistance welded.It is therefore preferable that possessing detection first consumes the presence or absence of the consumption electrode 620 of electrode 120 and/or second Consume electrode inspector.The structure for consuming electrode inspector is any, but for example can be by the adsorption hole to forming negative pressure 118th, 618 or the apparatus for detecting pressure that is measured of pressure of pipeline in communication constitute.In the pressure corresponding to adsorption hole 118 In the case that power detection device is not detected by desired negative pressure, it is judged as that the first consumption electrode 120 has come off, corresponding to suction In the case that the apparatus for detecting pressure in attached hole 618 is not detected by desired negative pressure, it is judged as that the second consumption electrode 620 has taken off Fall.Because the consumption electrode inspector can utilize one of the holding meanss for keeping first and second to consume electrode 120,620 Divide (that is, adsorption hole 118,618 or pipeline in communication) and constitute, therefore, it is possible to by for consuming chasing after for electrode inspector Plus number of components is suppressed to less degree, consumption electrode inspector simple in construction and inexpensive can be realized.Consume electrode Detection means is set respectively preferably with respect to Top electrode 100 and the both sides of bottom electrode 600, but it is also possible to set relative to either one Put.
(embodiment 2)
On the structure of Top electrode, present embodiment 2 is different from embodiment 1.Below, with the difference with embodiment 1 Present embodiment 2 is illustrated centered on point.In the part shown in the drawings of 2 references of present embodiment and embodiment party It is subsidiary with the identical symbol of embodiment 1, omission on the identical or corresponding part of the part shown in the drawings of 1 reference of formula Their repeat specification.On these parts, it is necessary to the suitably explanation of reference implementation mode 1.
Fig. 4 is the exploded perspective view of the Top electrode 200 in the welder of embodiment of the present invention 2.Top electrode 200 Possess the first main electrode 210, the consumption electrode 120 of sliding bar 240 and first.
First main electrode 210 has the electrode convex portion 213 prominent to bottom electrode 600.Below electrode convex portion 213 (with 600 pairs of bottom electrode to face) 213a is provided with recess 214 relatively more recessed than peripheral end.Recess 214 is coaxial with central shaft 1a Border circular areas.The bottom surface of recess 214 is the plane with horizontal direction parallel.The internal diameter of recess 214 and the second consumption electrode 120 External diameter it is roughly the same so that its with second consumption electrode 120 it is chimeric.Along central shaft 1a centre bore 211 in above-below direction Upper the first main electrode of insertion 210.The groove 215 extended from centre bore 211 along radial direction is formed in recess 214.Absorption Position opening in the radial direction slightly off centre bore 211 of hole (the first adsorption hole) 218 in recess 614.
213a along radial direction to and extending below sliding bar 240 and electrode convex portion 213.Sliding bar 240 can be Moved on radial direction.In more detail, as shown in figure 4, sliding bar 240 is reciprocally moveable with its front end 241 to recess 214 Region in the prominent mode position advanced and the position outwards retreated from the region of recess 214.
First consumption electrode 120 is identical with the first consumption electrode 120 of embodiment 1.
Fig. 5 is to be maintained in terms of the first consumption electrode 120 side as the first cap 910 (reference picture 1A) for being soldered thing The upward view of the gained of Top electrode 200.Fig. 6 A are along the above-below direction face including the 6A-6A lines comprising Fig. 5 of sliding bar 240 The profile of Top electrode 200.Fig. 6 B are through the above-below direction face including the 6B-6B lines comprising Fig. 5 of the first adsorption hole 218 The profile of Top electrode 200.Fig. 6 C are the Top electrodes along the above-below direction face including the 6C-6C lines comprising Fig. 5 of groove 215 200 profile.
As shown in Figure 6A, being provided with the rear end (end of the side away from central shaft 1a) of sliding bar 240 makes sliding bar 240 The actuator 245 moved back and forth along radial direction.In this example, as actuator 245, cylinder, but this are used Invention is not limited to this, and can be used can make any actuator (for example, solenoid) that sliding bar 240 is moved back and forth.
Before the first consumption electrode 120 is embedded in the recess 214 of the first main electrode 210, first make after sliding bar 240 Move back.Next, making the first consumption electrode 120 be embedded into recess 214.The depth ratio first of recess 214 consumes the thickness of electrode 120 Degree is slightly shallow.Therefore, first consumption electrode 120 comprising a following part to below than electrode convex portion 213 213a under Side is prominent.Next, making sliding bar 240 advance.The front end 241 of sliding bar 240 is collided with the first consumption electrode 120, and by the One consumption electrode 120 is pressed against the part with the opposite side of sliding bar 240 in the inner peripheral surface of recess 214.First consumption electrode 120 By being sandwiched between sliding bar 240 and the inner peripheral surface of recess 214, and it is fixed in the horizontal direction relative to the first main electrode 210 Position.
As shown in Figure 6B, one end of the first adsorption hole 218 is in the inner opening of recess 214, and the other end is in the first main electrode 210 Outer peripheral face opening.The other end of first adsorption hole 218 is connected with the first suction pump (not shown).By by the first adsorption hole Attract into negative pressure in 218, the first consumption electrode 120 is held in the first main electrode so that the state being embedded into recess 214 is adsorbed 210.Face is carried out above first consumption electrode 120 with the bottom surface of recess 214 to contact.In present embodiment 2, the first consumption electricity Pole 120 is protected by the thrust (reference picture 6A) and the absorption affinity through the first adsorption hole 218 of the horizontal direction of sliding bar 240 It is held in the first main electrode 210.If retreating sliding bar 240, and the first adsorption hole 218 is returned into normal pressure, then can be by One consumption electrode 120 is unloaded from recess 214.First adsorption hole 218 can also be pressurizeed, and by the first consumption electrode 120 from recessed Portion 214 is released.
Carried out as follows as the installation to Top electrode 200 of the first cap 910 (reference picture 1A) for being soldered thing.
As shown in Figure 6 C, cap 910 is embedded into the through hole 121 of the first consumption electrode 120.The flange of cap 910 Ora terminalis of 913 (the reference picture 1A) in the vertical direction with the open lower side of the encirclement through hole 121 of the first consumption electrode 120 is supported Connect.A part for the outer barrel 911 of cap 910 is closer to the top prominent to electrode 120 is consumed than first.
The second adsorption hole 216 is provided with the first main electrode 210.One end of second adsorption hole 216 is with being arranged at recess 214 The outboard end of the radial direction of interior groove 215 is continuous, the outer peripheral face of the other end of the second adsorption hole 216 in the first main electrode 210 Opening.The other end of second adsorption hole 216 is connected with the second suction pump (not shown).The medial extremity of the radial direction of groove 215 Reach centre bore 211.It will attract into the state of the first consumption electrode 120 is embedded with recess 214 in second adsorption hole 216 During negative pressure, negative pressure is similarly formed in groove 215, the outer barrel 911 of cap 910 is attracted to groove 215.Cap 910 is with What the neighbouring part of the groove 215 of the inner peripheral surface (or inner peripheral surface of the through hole 121 of the first consumption electrode 120) in heart hole 211 was abutted State is positioned in the horizontal direction, and is held in Top electrode 200.
The welder of present embodiment 2 than that described above, remaining welder phase all with embodiment 1 Together.It can will be held in the cap 910 of Top electrode 200 and be held in base 920 and the embodiment party of bottom electrode 600 (reference picture 2) Formula 1 is similarly resistance welded.The Top electrode 100 of Top electrode 200 and embodiment 1 is same, possesses provided with through hole 121 The first consumption electrode 120 with circular sheet shape.Therefore, the welder of present embodiment 2 and embodiment 1 are same Sample, the maintenance that can easily and inexpensively carry out the abrasion with electrode and come, and welding quality is good.
In present embodiment 2, as the positioner for cap 910 to be positioned in the horizontal direction, in the first master Electrode 210 is provided with the adsorption hole 216 of groove 215 and second.The portion that the positioner of present embodiment 2 is moved due to not possessing Part, it is simple in construction, therefore, it is possible to made both easily and inexpensively manufacture.It is different from embodiment 1 in present embodiment 2, cap 910 may deviate from central shaft 1a and position.But, because eccentric direction or/flat heart amount can usually be maintained constant, because This is same with embodiment 1, can reduce horizontal direction of the cap 910 relative to the base 920 being maintained on bottom electrode 600 Deviate or its deviation position.The positioner of present embodiment 2 is during positioning maintains cap 910, also with by the first consumption The mode that the absorption of electrode 120 is held in the first main electrode 210 plays a role.
In the above-described embodiment, as positioner, groove 215 is formed with the bottom surface of recess 214, but if can Cap 910 is adsorbed in the horizontal direction, then the structure of positioner is not limited to groove 215.For example, it is also possible in electrode convex portion Form the second adsorption hole 216 to replace groove 215 in the way of reaching centre bore 211 along radial direction in 213.
It is same with embodiment 1, the consumption electrode inspector of the presence or absence of electrode 120 is consumed as detection first, can be set Put the apparatus for detecting pressure for the pressure for determining the first adsorption hole 218 or pipeline in communication.
In present embodiment 2, the sliding bar 240 for positioning the first consumption electrode 120 in the horizontal direction can be omitted. In this case, the first consumption electrode 120 can in the horizontal direction be positioned by the inner peripheral surface of recess 214.
Than that described above, remaining is all same with embodiment 1 for present embodiment 2.The explanation of embodiment 1 is also applied for this Embodiment 2.
(embodiment 3)
On the structure of Top electrode, present embodiment 3 is different from embodiment 1,2.Below, with embodiment 1,2 Present embodiment 3 is illustrated centered on difference.In the part shown in the drawings of 3 references of present embodiment with reality Apply mode 1, on the identical or corresponding part of part shown in the drawings of 2 references, it is subsidiary with embodiment 1,2 identicals symbol Number, omit their repeat specification.On these parts, it is necessary to the explanation of appropriate reference implementation mode 1,2.
Fig. 7 is the profile of Top electrode 300 in the welder of embodiment of the present invention 3 and bottom electrode 600.On Electrode 300 possesses the first main electrode 310, the consumption electrode 120 of push rod 340 and first.
First consumption electrode 120 and embodiment 2 is same, is embedded into and is arranged at the recessed of 213a below electrode convex portion 213 In portion 214.By the way that negative pressure will be attracted into adsorption hole 218, it is embedded into the in recess 214 first consumption electrode 120 and is adsorbed on First main electrode 310.Face is carried out above first consumption electrode 120 with the bottom surface of recess 214 to contact.First consumption electrode 120 Comprising the part including following, 213a is prominent slightly by lower section to below than electrode convex portion 213.If adsorption hole 218 is extensive Normal pressure is arrived again, then the first consumption electrode 120 can be unloaded from recess 214.Adsorption hole 218 can also be pressurizeed, and by first Consumption electrode 120 is released from recess 214.
In present embodiment 3, being used for the first consumption electrode 120 relative to the set by embodiment 2 is not provided with The sliding bar 240 that one main electrode 210 is positioned in the horizontal direction.First consumption electrode 120 passes through the inner peripheral surface of recess 214, quilt Position in the horizontal direction.
As the positioner of the first cap 910 (reference picture 1A) for being soldered thing, in present embodiment 3, first Main electrode 310 replaces the adsorption hole of groove 215 and second for being arranged at the first main electrode 210 of embodiment 2 provided with push rod 340 216.Push rod 340 is consumed near above electrode 120 first, from the periphery of electrode convex portion 213 towards centre bore 211 along partly Footpath direction through electrode convex portion 213.Push rod 340 is exerted a force by compression helical spring 342 to centre bore 211.In push rod 340 Rear end (end of the side away from central shaft 1a), engaging has the one end for the connecting rod 344 that can be rotated around fulcrum 343.Even The other end of knot rod 344, which is provided with, makes the actuator 345 that the other end of connecting rod 344 is moved to the first main electrode 310.In this example In, as actuator 345, cylinder is used, but the present invention is not limited to this, and arbitrary actuator can be used (for example, helical Pipe).When actuator 345 is not operating, by the elastic force of spring 342, push rod 340 moves (advance) to central shaft 1a, push rod 340 Front end 341 it is prominent into centre bore 211.When acting actuator 345, connecting rod 344 is just rotated, the resistance bullet of push rod 340 The elastic force of spring 342 and move (retrogressing) to the direction away from central shaft 1a, the front end 341 of push rod 340 is retreated from centre bore 211.
The installation to Top electrode 300 of cap 910 (reference picture 1A) is carried out as follows.
In the state of push rod 340 has been retreated, cap 910 is embedded into the through hole 121 of the first consumption electrode 120 It is interior.The flange 913 (reference picture 1A) of cap 910 is consumed with first under the encirclement through hole 121 of electrode 120 in the vertical direction The ora terminalis of side opening is abutted.A part for the outer barrel 911 of cap 910 is closer to the top prominent to electrode 120 is consumed than first.Connect down Come, push rod 340 is advanced.The front end 341 of push rod 340 is collided with outer barrel 911, and cap 910 is pressed to the opposite side of push rod 340 Pressure.Cap 910 by be clipped in push rod 340 front end 341 and centre bore 211 inner peripheral surface (or first consumption electrode 120 insertion The inner peripheral surface in hole 121) between, position and be maintained in horizontal direction relative to the first main electrode 210.
The welder of present embodiment 3 than that described above, remaining welder all with embodiment 1,2 It is identical.Can be same by the cap 910 for being held in Top electrode 300 and the base 920 for being held in bottom electrode 600 and embodiment 1 Ground is resistance welded.The Top electrode 100 of Top electrode 300 and embodiment 1 is same, and possess has circle provided with through hole 121 First consumption electrode 120 of shape thin sheet form.Therefore, the welder of present embodiment 3 and embodiment 1 are same, energy The maintenance for enough easily and inexpensively carrying out the abrasion with electrode and coming, and welding quality is good.
In present embodiment 3, as the positioner for cap 910 to be positioned in the horizontal direction, provided with by cap Lid 910 presses on the push rod 340 of the inner peripheral surface (or inner peripheral surface of the through hole 121 of the first consumption electrode 120) of centre bore 211. It is same with embodiment 2, also in this way, cap 910 may deviate from central shaft 1a and position in present embodiment 3.But, by It can usually be maintained constant in eccentric direction or offset, thus it is same with embodiment 1, the phase of cap 910 can be reduced Deviate or its deviation for the position of the horizontal direction for the base 920 for being held in bottom electrode 600.
It is same with embodiment 1,2, the consumption electrode inspector of the presence or absence of electrode 120 is consumed as detection first, can The apparatus for detecting pressure for the pressure for determining adsorption hole 218 or pipeline in communication is set.
The push rod 240 for making the first consumption electrode 120 position in the horizontal direction described in embodiment 2 can also be set In the Top electrode 300 of present embodiment 3.
Than that described above, remaining is all same with embodiment 1,2 for present embodiment 3.The explanation of embodiment 1,2 is also suitable In present embodiment 3.
(embodiment 4)
It is known that following welder:In order to prevent from being configured at by cap and base airtightly sealed confined air Interior chip (for example, laser chip 925, reference picture 1A) deterioration, it is closed in the inert gas atmospheres such as nitrogen are formed at Cap and base are resistance welded by intracavitary, and continuously produce many electronic components automatically.In this welder In, when temporarily outwardly opening wide chamber, taking long enough thereafter could be in intracavitary formation regulation atmosphere.From raising productivity ratio From the viewpoint of, it is desirable to the opening of chamber is avoided as far as possible.In this welder, the replacing of the electrode after abrasion also is intended to Do not carry out open-cavity.
The consumption electrode that the welder of present embodiment 4 possesses automatically replaceable consumption electrode 120,620 is changed Device.Illustrated using Fig. 8 and Fig. 9 action for offseting power pole more changing device.In Fig. 8 and Fig. 9, expression is that possessing Top electrode 200 described in embodiment 2 and the example on the welder of bottom electrode 600 using consumption electrode more changing device Son.But, the present invention is not limited to this, also can be on the welder of embodiment 1,3 using consumption electrode replacing Device.
Consumption electrode more changing device possesses the retaining arm that can keep and convey first and second consumption electrode 120,620 700.Retaining arm 700, can be between Top electrode 200 separated by a distance and bottom electrode 600 by drive mechanism (not shown) Move, and can be in the horizontal direction moved relative to the space along the vertical direction in space.
Retaining arm 700 possesses the first maintaining part 710 that can keep the first consumption electrode 120 in the above, in addition, at it Possesses the second maintaining part 720 that can keep the second consumption electrode 620 below.First and second maintaining part 710,720 is by can The circular depressions for storing first and second consumption electrode 120,620 are constituted.In each recess of first and second maintaining part 710,720 Bottom surface on be provided with first and second attraction road 711,722.The other end of first and second attraction road 711,722 with it is (not shown) Suction pump is connected.By the way that negative pressure will be attracted into first and second attraction road 711,722, first and second guarantor can will be accommodated in First and second consumption absorption of electrode 120,620 for holding each recess in portion 710,720 is kept.First and second maintaining part 710, The thickness of first and second consumption electrode 120,620 of the depth ratio of 720 recess is shallow.Therefore, it is held in first and second holding First and second consumption electrode 120,620 in portion 710,720 is somewhat protruded from first and second maintaining part 710,720.
Top electrode 200, bottom electrode 600 and retaining arm 700 are all accommodated in the closed chamber (not shown) of welder It is interior.The atmosphere rich in inert gases such as nitrogen is formed with the space of intracavitary.
Below, illustrated to changing the first process for consuming electrode 120.
As shown in Figure 8 A, the first consumption electrode 120 is installed in the front end of Top electrode 200, pacified in the front end of bottom electrode 600 Equipped with the second consumption electrode 620.First adsorption hole 218 of Top electrode 200 and the adsorption hole 618 of bottom electrode 600 are all drawn into Negative pressure (arrow A21, A61).First consumption electrode (old consumption electrode) 120 is worn-out, it is necessary to change.First and second is kept The empty retaining arm 700 in portion 710,720 is inserted between Top electrode 200 and bottom electrode 60 in the vertical direction separated by a distance In space (arrow M1).First maintaining part 710 of retaining arm 700 in the vertical direction with the first 120 pairs of electrode of consumption to.
Next, as shown in Figure 8 B, making retaining arm 700 rise (arrow M2).The first consumption maintaining part of electrode 120 and first 710 approach, and preferably first consumes being accommodated in comprising the part including following in the first maintaining part 710 for electrode 120.Make electricity The sliding bar 240 (reference picture 6A) of pole 200 is retreated, and the negative pressure of the first adsorption hole 218 is returned to normal pressure.In necessary situation Under, gas can also be imported into the first adsorption hole 218 and (arrow A22) is pressurizeed.Substantially at the same time, by retaining arm 700 Attract into negative pressure (arrow A71) in first attraction road 711.First consumption electrode 120 is unloaded from Top electrode 200, to retaining arm 700 the first maintaining part 710 is moved, and absorption is held in the first maintaining part 710.
Next, as shown in Figure 8 C, making retaining arm 700 decline (arrow M3), and make the first consumption electrode 120 away from upper electricity Pole 200.
Next, as in fig. 8d, making retaining arm 700 move (arrow M4) in the horizontal direction, from Top electrode 200 with Keep out of the way in space between electrode 600.The the first worn-out consumption temporary safe-keeping of electrode 120 for being held in the first maintaining part 710 exists For example in the accumulator (not shown) of intracavitary.
As shown in Figure 9 A, the first consumption electrode (newly consume electrode) 120 ' of throwing light or new product of the keeping in advance in intracavitary The first maintaining part 710 is held in instead of the first consumption absorption of electrode 120.It is drawn into first attraction road 711 of retaining arm 700 Negative pressure (arrow A72).
Next, as shown in Figure 9 B, the retaining arm 700 for maintaining the first consumption electrode 120 ' is inserted into above-below direction On in space between Top electrode 200 separated by a distance and bottom electrode 600 (arrow M5), the first consumption electrode 120 ' is in upper and lower Upwards be arranged at Top electrode 200 front end 214 pairs of recess to.
Next, as shown in Figure 9 C, making retaining arm 700 rise (arrow M6).First consumption electrode 120 ' and Top electrode 200 Recess 214 approach, preferably comprise its above including a part be accommodated in recess 214.The first of retaining arm 700 is attracted Negative pressure in road 711 returns to normal pressure.In the case of necessary, gas can also be imported into the first attraction road 711 and pressurizeed (arrow A73) substantially at the same time, will attract into negative pressure (arrow A23), and make cunning in the first adsorption hole 218 of Top electrode 200 Lever 240 is advanced.First consumption electrode 120 ' is positioned in the horizontal direction by sliding bar 240, and absorption is maintained at recess In 214.
Finally, as shown in fig. 9d, the retaining arm 700 for making the sky of the first maintaining part 710 get off declines, and then in the horizontal direction Keep out of the way (arrow M7) in space between Top electrode 200 and bottom electrode 60.
Thereafter, utilize changed first to consume electrode 120 ', proceed by resistance welding.Worn-out first reclaimed Consumption electrode 120 is transported to outside chamber, is polished, and recycled.
Although eliminating detailed description, the replacing of the second consumption electrode 620 of bottom electrode 600 also as described above, can Carried out using the second maintaining part 720 of retaining arm 700.
By using the consumption electrode more changing device of present embodiment 4, without by the closed of built-in Top electrode and bottom electrode Chamber open wide, it becomes possible to carry out first and second consumption electrode 120,620 replacing.
The Top electrode of existing scroll chuck construction is large-scale, and weight weight.And then, dismounting when need spend man-hour and Time.Therefore, for the electrode more changing device of Top electrode just without open-cavity with regard to scroll chuck construction can be changed automatically, knot Structure becomes complicated, it is difficult to practical.
On the other hand, as described above, the Top electrode and bottom electrode of the welder of the present invention possess with being soldered The consumption electrode 120,620 that the mode that thing (cap 910 and base 920) is abutted is configured.Had worn away in electrode and need to be thrown In the case of light, as long as only consumption electrode 120,620 is unloaded from Top electrode and bottom electrode.Consuming electrode 120,620 is Small-sized and light-duty part, and then, consumption 120,620 dismounting relative to Top electrode and bottom electrode of electrode is easy to.Therefore, certainly The consumption electrode more changing device of the dynamic replacing for carrying out consumption electrode 120,620 can be realized with simple structure.By using The consumption electrode more changing device of present embodiment 4, it is not necessary to the open-cavity for replacing consumption electrode 120,620.Therefore, it is possible to contract The break period of the short production come with the replacing of consumption electrode 120,620, therefore production efficiency is especially high.
In the first consumption consumption electrode 620 of electrode 120 and second, the degree of abrasion is often different.Therefore, electrode is consumed 120th, 620 polishing or replacing frequency can also because first consumption electrode 120 and second consumption electrode 620 and it is different.This reality Any in the first consumption electrode 120 and the second consumption electrode 620 can only be changed by applying the consumption electrode more changing device of mode 4 Side.
In above-mentioned example, retaining arm 700, which possesses, to be kept the first the first maintaining part 710 for consuming electrode 120 and keeps Second maintaining part 720 of the second consumption electrode 620, but the consumption electrode more changing device of the present invention is not limited to this.For example, consumption Electrode more changing device can also possess the first retaining arm provided with the first maintaining part 710 for keeping the first consumption electrode 120, be provided with The second retaining arm of the second the second maintaining part 720 for consuming electrode 620 is kept, and only to drive with consuming in electrode 120,620 The mode of the corresponding retaining arm of consumption electrode to be changed constitute.Or, can also be set in the one side of retaining arm The public consumption electrode maintaining part of the one consumption consumption electrode 620 of electrode 120 and second, and with according in consumption electrode 120,620 The consumption electrode to be changed spin upside down retaining arm, and the mode of replacing for carrying out consumption electrode is constituted.
(embodiment 5)
In the consumption electrode more changing device of above-mentioned embodiment 4, first and second consumption electrode (new consumption of replacing Electrode) 120,620 it is fed into retaining arm 700.The supply to retaining arm 700 of first and second consumption electrode 120,620 is excellent Choosing is automatically carried out with not opening wide the closed chamber of welder successively.
The welder of present embodiment 5 is also equipped with consuming electrode feedway in its intracavitary, and the consumption electrode is supplied First and second consumption electrode 120,620 of replacing can be supplied to retaining arm 700 to device.
Figure 10 A are the profiles of the consumption electrode feedway of embodiment 5.Consumption electrode feedway possesses and can received Receive replacing it is multiple first consumption electrodes 120 collecting storage facility 800.Collecting storage facility 800 is provided with the inner chamber of insertion along the vertical direction 801 cylindrical body.The inner face of inner chamber 801 is with the internal diameter identical or slightly larger with the external diameter of the first consumption electrode 120 Barrel surface.In collecting storage facility 800 provided with two blocks 803,804.In this example, block 803,804 is insertion in the radial direction The bar-like member of collecting storage facility 800.Block 803,804 is driven by actuator (not shown) (for example, cylinder, solenoid), so that its It can be moved back and forth along radial direction.First block 803 is arranged at the position more slightly lower than the second block 804.
Below, the action to the consumption electrode feedway of present embodiment 5 is illustrated.
As shown in Figure 10 A, the first block 803 into inner chamber 801 it is prominent, and the second block 804 from inner chamber 801 retreat In the state of, deliver multiple (for example, 10) first consumption electrode 120 from the inside chamber 801 of the upper side opening of collecting storage facility 800 is interior. These multiple first consumption electrodes 120 are the throwing light excessively or new that the first consumption electrode 120 with having worn away enters line replacement and used The first consumption electrode of product (first equivalent to Fig. 9 A consumes the new consumption electrode of electrode 120 ').
As shown in Figure 10 B, the first block 803 below the first consumption electrode 120 bottom with abutting.Multiple first disappear Power pole 120 is maintained in collecting storage facility 800 by the first block 803.The front end of second block 804 in the horizontal direction with from The outer peripheral face of following second first consumption electrode 120 of number to.
As shown in Figure 11 A, retaining arm 700 is moved to the lower section of collecting storage facility 800.Open the downside of the inner chamber 801 of collecting storage facility 800 Mouthful and retaining arm 700 the first empty maintaining part 710 in the vertical direction to.Second block 804 is released to inner chamber 801 (arrow S2).The front end of second block 804 is abutted with from the outer peripheral face of following second first consumption electrode 120 of number.This first Electrode 120 is consumed to be clamped by the inner peripheral surface of the second block 804 and inner chamber 801 in the horizontal direction.
Next, as shown in Figure 11 B, making the first block 803 be retreated (arrow S1) from inner chamber 801.Only bottom first Consumption electrode 120 is fallen, and is accommodated in the first maintaining part 710 of retaining arm 700.By in the first attraction road 711 of retaining arm 700 Attract into negative pressure (arrow A72), the first consumption electrode 120 is adsorbed to be held in the first maintaining part 710.It is supplied to retaining arm 700 The first consumption electrode 120 as Fig. 9 A the first consumption electrode (newly consuming electrode) 120 ' be fed into Top electrode 200.
Thereafter, the first block 803 is prominent into inner chamber 801.Next, the second block 804 is retreated from inner chamber 801.It is multiple The consumption electrode 120 of (for example, 9) first is fallen by gravity, with the first block 803 and the first consumption electrode bottom The state abutted below 120 is maintained in collecting storage facility 800.
Below, similarly, the first consumption electrode 120 in collecting storage facility 800 is singly fed into retaining arm 700.
Although eliminating detailed description, the consumption electrode feedway of present embodiment 5 is also equipped with can be in electric resistance welding The intracavitary of connection device store multiple second consumption electrodes (newly consuming electrode) 620 of replacing (first receives with above-mentioned collecting storage facility Na Ku) 800 same collecting storage facility (the second collecting storage facility).Multiple second consumption electrodes (newly consuming electrode) 620 of replacing are to throw Cross the second consumption electrode of light or new product.When the abrasion of the second consumption electrode (old consumption electrode) 620 for being installed on bottom electrode 600 When, the second consumption electrode (newly consuming electrode) 620 of replacing is just singly supplied to retaining arm from the second collecting storage facility 700 the second maintaining part 720 (reference picture 8A).At this moment, retaining arm 700 by the second maintaining part 720 upward in the way of above and below Upset.
Before welder starts running, as shown in Figure 10 B, set and store in the intracavitary for being formed with regulation atmosphere There is the first collecting storage facility 800 of multiple first consumption electrodes (newly consuming electrode) 120.Equally, it is accommodated with intracavitary setting multiple Second collecting storage facility of the second consumption electrode (newly consuming electrode) 620.Thereafter, resistance welding is proceeded by.Until first and second First and second consumption electrode 120,620 in collecting storage facility runs out, and can continuously run welder.
As described above, the welder of present embodiment 5 is in built-in Top electrode and the closed intracavitary tool of bottom electrode The consumption electricity of standby first and second consumption electrode 120,620 that replacing is supplied to consumption electrode more changing device (retaining arm 700) Pole feedway.Consumption electrode feedway has the first collecting storage facility 800 and energy that can store multiple first consumption electrodes 120 Enough store the second collecting storage facility 800 of multiple second consumption electrodes 620.It is therefore not necessary to the chamber for being formed with regulation atmosphere be opened wide, just The replacing of first and second consumption electrode 120,620 can be automatically carried out successively.Therefore, it is possible to realize it is prolonged continuous from Dynamic operating, production efficiency is further improved.
Consumption electrode feedway can also possess multiple first collecting storage facilities 800, and/or can also possess multiple second and receive Na Ku.For example, when the consumption electrode in first initial (or second) collecting storage facility runs out, first (or second) collecting storage facility Just mobile, instead, next first (or second) collecting storage facility is moved to its position.So, it is multiple by replacing successively Collecting storage facility, can realize continuously running for longer time.
The structure of collecting storage facility is not limited to the structure shown in Figure 10 A~Figure 11 B.For example, in order to retaining arm 700 1 one Consumption electrode is supplied individually, and collecting storage facility there can also be the arbitrary structures beyond block 803,804.For example, storing multiple second Consume the second collecting storage facility of electrode 620 can also have it is same with the collecting storage facility 820 (reference picture 12) of embodiment 6 described later Structure.In this case, without overturning retaining arm 700, it becomes possible to which the second consumption electrode 620 is supplied from the second collecting storage facility To the second maintaining part 720 of retaining arm 700.
(embodiment 6)
In the consumption electrode feedway of above-mentioned embodiment 5, the consumption electrode of replacing is directly supplied from collecting storage facility It is given to retaining arm 700.The consumption electrode feedway of present embodiment 6 is also equipped with storing in the intracavitary of welder The conveying mechanism singly conveyed in the consumption electrode of the replacing of collecting storage facility to retaining arm 700.
Figure 12 is the profile of the consumption electrode feedway of present embodiment 6.Consumption electrode feedway possesses:Can Store the collecting storage facility 820 of multiple first consumption electrodes (newly consuming electrode) 120 of replacing, consume electrode by the first of replacing 120 conveying mechanisms 830 conveyed from collecting storage facility 820 to retaining arm 700.
Collecting storage facility 820 and the collecting storage facility 800 of embodiment 1 are again it is the tubular of the inner chamber 821 provided with above-below direction insertion Body.The inner face of inner chamber 821 is the barrel surface with the internal diameter identical or slightly larger with the external diameter of the first consumption electrode 120.From Its open lower side inserts objective table 823 into inner chamber 821.Objective table 823 is risen along the vertical direction by drive mechanism (not shown) Drop.Particularly objective table 823 every the thickness identical distance ground with the first consumption electrode 120 in the way of it can intermittently rise Constitute.In the state of it have dropped objective table 823, multiple (examples are delivered from the inside chamber 821 of the upper side opening of collecting storage facility 820 is interior Such as, 10) the first consumption electrode 120.These multiple first consumption electrodes 120 are that the first consumption electrode 120 with having worn away is put That changes and use threw the first consumption electrode (new consumption electricity of the first consumption electrode 120 ' equivalent to Fig. 9 A of light or new product Pole).The above-below direction position of objective table 823 is adjusted, so that the first consumption electrode 120 of the top includes one including above Part is protruded upward from the upper end of collecting storage facility 820.
Conveying mechanism 830 possesses the revoliving arm 831 extended along horizontal direction.Revoliving arm 831 is with its length direction Entreat and be held in drive mechanism 832.Drive mechanism 832 can make revoliving arm 831 rotate (arrow R) in the horizontal plane.In revolution The two ends of arm 831 are provided with maintaining part 835,837 below nearby.Maintaining part 835,837 and the first maintaining part of retaining arm 700 710 is same, is made up of the circular depressions that can store the first consumption electrode 120.Opened in the bottom surface of the recess of maintaining part 835,837 There is attraction road 836,838.The other end of attraction road 836,838 is connected with suction pump (not shown).When in maintaining part 835,837 When each recess is embedded with negative pressure is attracted into attraction road 836,838 in the state of the first consumption electrode 120, first can be disappeared The absorption of power pole 120 is held in maintaining part 835,837.The consumption electrode 120 of depth ratio first of the recess of maintaining part 835,837 Thickness it is shallow.Therefore, the first consumption electrode 120 for being held in maintaining part 835,837 is slightly dashed forward downwards from maintaining part 835,837 Go out., can be above and below comprising the conveying mechanism 830 including revoliving arm 831 and drive mechanism 832 by elevating mechanism (not shown) Integratedly (arrow M30, M31) is lifted on direction.
Below, the action to the consumption electrode feedway of present embodiment 6 is illustrated.
In fig. 12, collecting storage facility 820 is located at turn around the lower section of a maintaining part 837 of arm 831.Do not protected in maintaining part 837 Hold the first consumption electrode 120.Be accommodated in collecting storage facility 820 the top first consumption electrode 120 and revoliving arm 831 it is empty Maintaining part 837 in the vertical direction to.Another maintaining part 835 of revoliving arm 831 maintains the first consumption electrode and (newly disappeared Power pole) 120.Attraction road 836 is maintained negative pressure (arrow A35).Retaining arm 700 is moved to the lower section of maintaining part 835.It is held in Maintaining part 835 first consumption electrode 120 and retaining arm 700 the first empty maintaining part 710 in the vertical direction to.Protect Upper end above gripping arm 700 with collecting storage facility 820 is generally in sustained height.
In this state, conveying mechanism 830 declines (arrow M30).
It is held in the first of the maintaining part 835 of revoliving arm 831 and consumes being received comprising the part including following for electrode 120 It is contained in the first maintaining part 710 of retaining arm 700.Normal pressure will be returned in the attraction road 836 of revoliving arm 831, it is substantially same with this When, negative pressure (arrow A72) will be attracted into the first attraction road 711 of retaining arm 700.First consumption electrode 120 is by from revoliving arm 831 unload, and are moved to the first maintaining part 710 of retaining arm 700, and absorption is held in the first maintaining part 710.
With it is above-mentioned concurrently, the first consumption electrode 120 of the top of collecting storage facility 820 includes the part including above It is incorporated in the maintaining part 837 of revoliving arm 831.Negative pressure (arrow A37) will be attracted into the attraction road 838 of revoliving arm 831.Only The first adsorbed maintaining part 837 for being held in revoliving arm 831 of consumption electrode 120 of the top.
Next, conveying mechanism 830 rises (arrow M31).It is supplied to the first consumption conduct of electrode 120 of retaining arm 700 Fig. 9 A the first consumption electrode (newly consuming electrode) 120 ' is fed into Top electrode 200.Objective table 823 only rises and the first consumption The thickness identical height of electrode 120.
Next, revoliving arm 831 rotates 180 degree (arrow R) in the horizontal plane.
Same below, the first consumption electrode 120 in collecting storage facility 820 is singly supplied via conveying mechanism 830 To retaining arm 700.
Although eliminating detailed description, present embodiment 6 consumption electrode feedway welder chamber Inside it is also equipped with and above-mentioned collecting storage facility (the first collecting storage facility) 820 and the same collecting storage facility of conveying mechanism (the first conveying mechanism) 830 (the second conveying of (the second collecting storage facility) and conveying mechanism (second conveyor structure), the collecting storage facility (the second collecting storage facility) and conveying mechanism Mechanism) the second consumption electrode (newly consuming electrode) 620 of replacing can be supplied to retaining arm 700.The second of replacing disappears Power pole (newly consuming electrode) 620 is to throw the second consumption electrode of light or new product.When the second consumption for being installed on bottom electrode 600 When electrode (old consumption electrode) 620 weares and teares, the second consumption electrode (newly consuming electrode) 620 of replacing is just by from the second collecting storage facility The second maintaining part 720 (reference picture 8A) of retaining arm 700 is supplied to via second conveyor structure 1.At this moment, retaining arm 700 is with The mode of two maintaining parts 720 upward is spun upside down.
It is same with embodiment 5, before welder starts running, as shown in figure 12, it is being formed with regulation gas The intracavitary of atmosphere sets the first collecting storage facility 820 for being accommodated with multiple first consumption electrodes (newly consuming electrode) 120.Equally, in the chamber Interior setting is accommodated with the second collecting storage facility of multiple second consumption electrodes (newly consuming electrode) 620.Thereafter, electric resistance welding is proceeded by Connect.Until first and second consumption electrode 120,620 in first and second collecting storage facility runs out, electric resistance welding can be hinged with Put and continuously run.
According to the welder of present embodiment 6, the welder with embodiment 5 is same, without by shape Opened wide into the chamber for having regulation atmosphere, it becomes possible to automatically carry out the replacing of first and second consumption electrode 120,620 successively.Cause This, can realize prolonged continuous automatic operating, and production efficiency is further improved.
Changed because the consumption electrode 120,620 of replacing is singly supplied to consumption electrode via conveying mechanism Device (retaining arm 700), therefore the reliability of the supply action of consumption electrode 120,620 is high.In addition, in welder In design, the configuration free degree in intracavitary of first and second collecting storage facility is improved.
Same with embodiment 5, the consumption electrode feedway of present embodiment 6 can also possess multiple first collecting storage facilities 800, and/or can also possess multiple second collecting storage facilities.
The structure of consumption electrode feedway is not limited to Figure 12 structure.For example, for the second consumption electrode 620 to be supplied The consumption electrode feedway for being given to the second maintaining part 720 of retaining arm 700 can also be as the collecting storage facility shown in embodiment 5 Conveying mechanism 830 shown in 800 and Figure 12 after spinning upside down is constituted.In this case, without overturning retaining arm 700, Second consumption electrode 620 can be just supplied to the second maintaining part 720 of retaining arm 700 from the second collecting storage facility.
Conveying mechanism need not possess two maintaining parts 835,837.For example, conveying mechanism can also only possess holding consumption The single maintaining part of electrode.In this case, the single maintaining part is moved between collecting storage facility 820 and retaining arm 700 (for example, in rotary moving or rectilinear movement same with Figure 12).
In above-mentioned embodiment 5,6, being provided with welder is used to supply the first consumption for consuming electrode 120 Electrode feedway and the consumption electrode feedway both sides for supplying the second consumption electrode 620.But, resistance of the invention Welder is not limited to this, can also be provided only with for supplying either one consumption electrode feedway (for example, for supplying the The consumption electrode feedway of one consumption electrode 120).
(embodiment 7)
In the welder shown in embodiment 1~6, when first and second consumption electrode 120,620 weares and teares, Just it is replaced by first and second consumption electrode (newly consuming electrode) for throwing light or new product.Welder due to enter successively The mode of the resistance welding of row cap 910 and base 920 is continuously run, and it is desirable to this is continuously run stopping and first And second consumption electrode 120,620 be installed in the state of Top electrode and bottom electrode, detect first and second consumption electrode 120, 620 degree of wear.
It is same with common resistance welding in the resistance welding of the welder of the present invention, carry out successively:(1) Make Top electrode and close " close " stroke of bottom electrode;(2) to be soldered thing be cap 910 and base 920 in the vertical direction " pressurization " stroke of pressurization;(3) while carrying out pressurization while passing to " energization " stroke of electric current to soldered thing to being soldered thing; (4) " holding " stroke for solidifying weld part to being soldered the pressurization of thing is proceeded after electric current is stopped;And (5) Make " unlimited " stroke that Top electrode and bottom electrode leave.Figure 13 is when representing the resistance welding in welder of the present invention These strokes in Top electrode and the distance between bottom electrode L, put on the plus-pressure P of soldered thing and pass to soldered The figure of one of the electric current A change of thing example.
For example, when first and second consumption electrode 120,620 weares and teares, for the plus-pressure P to being soldered thing Additional provisions Required Top electrode will increase relative to the displacement of bottom electrode.Or, when first and second consumption electrode 120,620 During abrasion, if Top electrode is identical relative to the displacement of bottom electrode, plus-pressure P and electric current A will diminish.So, exist In the case that first and second consumption electrode 120,620 is worn-out, at least one in L, plus-pressure P and electric current A can be sent out Changing.
Therefore, the welder of present embodiment 7 possesses the abrasion of first and second consumption electrode 120,620 of detection The wear detection device of degree.Wear detection device possesses in monitoring power-on and power-off anode-cathode distance L, plus-pressure P and electric current A at least The sensor of one (preferably wherein two, preferably all of which).Wear detection device is in the output from the sensor In the case that value is departing from prescribed limit, it is judged as that first and second consumption electrode 120,620 has worn away.Thereby, it is possible to not Make welder continuously run stopping and first and second consumption electrode 120,620 is installed on Top electrode and bottom electrode The degree of wear of first and second consumption electrode 120,620 is monitored under state.
For monitoring that the structure of each sensor apart from L, plus-pressure P and electric current A is not limited, arbitrary sensing can be used Device.
The wear detection device of present embodiment can be combined on the welder of above-mentioned embodiment 1~3. In this case, wear detection device can also be configured to, when be judged as first and second consumption electrode 120,620 have worn away When, with regard to activating alarm (for example, sound, light etc.).When have issued the alarm, operator just stops the operating of welder Only, first and second consumption electrode 120,620 is changed.The operating that need not enter to exercise welder regularly stop and Confirm first and second consumption electrode 120,620 whether there is the operation of abrasion.
Also the wear detection device of present embodiment can be combined on the welder of above-mentioned embodiment 4~6. In this case, welder can also be configured to, when wear detection device is judged as first and second consumption electrode 120th, 620 it is worn-out when, stop from operating is exercised and automatically change first and second consumption electrode 120,620.Thus, without The closed chamber of built-in Top electrode and bottom electrode is opened wide, it becomes possible to timing automatic carry out first and second consumption appropriate The replacing of electrode 120,620.The wear detection device of present embodiment is particularly being combined to the electricity in above-mentioned embodiment 5,6 In the case of on welding resistance connection device, welder automatic operating continuous for a long time can be made.
According to present embodiment 7, due to that need not make to confirm first and second consumption electrode 120,620 whether there is abrasion The operating of welder stops, therefore the run time extension of welder, and production efficiency is improved.Further, since It can prevent to produce because proceeding resistance welding in the state of first and second consumption electrode 120,620 is worn-out Go out the state of affairs of the bad products that welding quality have dropped etc, therefore yield rate is improved.
In above-mentioned embodiment 1~7, soldered thing is the cap 910 and base 920 for constituting laser diode 900, But the soldered thing that the welder of the present invention is set to object is not limited to this.That is, it is equipped on the chip of base 920 not office It is limited to any chip such as laser chip 925 or semiconductor element or crystal oscillator.The welder of the present invention Manufacture available for the electronic component for being sealed with any chip.
Industrial applicability
Used resistance when the present invention is widely used as base and cap being resistance welded and manufactures electronic component Welder.

Claims (7)

1. a kind of welder, it possesses Top electrode and bottom electrode, and thing is soldered to be held in the Top electrode first Thing is soldered be held in the bottom electrode second to be resistance welded, it is characterised in that
The Top electrode possesses:By with described first be soldered thing abuts in the way of configure first consume electrode, with it is described It is being opposite with the described first soldered thing relative to the described first consumption electrode that the mode that first consumption electrode is abutted, which is configured, First main electrode of side,
The bottom electrode possesses:By with described second be soldered thing abuts in the way of configure second consume electrode, with it is described It is being opposite with the described second soldered thing relative to the described second consumption electrode that the mode that second consumption electrode is abutted, which is configured, Second main electrode of side,
The first consumption electrode and the second consumption electrode all have is provided with the circular sheet shape of through hole in center,
The first consumption electrode and the second consumption electrode are respectively relative to the Top electrode and the bottom electrode and can torn open Dress.
2. welder according to claim 1, wherein,
It is provided with first main electrode and is soldered the positioner that thing is positioned in the horizontal direction by described first.
3. welder according to claim 1 or 2, wherein,
The consumption electrode of the presence or absence of at least one party for being also equipped with detecting in the first consumption electrode and the second consumption electrode Detection means.
4. the welder according to any one of claims 1 to 3, wherein,
Possess the first consumption electrode for the Top electrode will to be installed on and be installed on described the second of the bottom electrode The consumption electrode more changing device that at least one consumption electrode in electrode is changed is consumed,
The consumption electrode more changing device is configured to automatically carry out:From at least one in the Top electrode and the bottom electrode Electrode unloads the process for consuming electrode and reclaiming, is unloading installation difference at least one electrode described in the consumption electrode In the process of the consumption electrode of the consumption electrode unloaded.
5. welder according to claim 4, wherein,
It is also equipped with the consumption electrode of replacing being supplied to the consumption electrode feedway of the consumption electrode more changing device, it is described Consumption electrode feedway has the collecting storage facility for the multiple consumption electrodes that can store replacing.
6. welder according to claim 5, wherein,
The consumption electrode feedway also has conveying mechanism, and the conveying mechanism can will be accommodated in the replacing of the collecting storage facility Consumption electrode is singly transported to the consumption electrode feedway.
7. the welder according to any one of claim 1~6, wherein,
Be also equipped with wear detection device, the Top electrode and the bottom electrode when wear detection device is based on resistance welding it Between distance, put on described first and second and be soldered the plus-pressure of thing and flow through described first and second and be soldered thing At least one in electric current, to judge to be installed on the first consumption electrode of the Top electrode and be installed on the bottom electrode Whether the second consumption electrode has worn away.
CN201710110573.3A 2016-02-25 2017-02-24 Welder Pending CN107116291A (en)

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Publication number Priority date Publication date Assignee Title
CN113695724A (en) * 2021-08-12 2021-11-26 安徽天航机电有限公司 Stop tongue piece welding device and welding method thereof

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Publication number Priority date Publication date Assignee Title
CN109676307B (en) * 2018-12-27 2021-09-14 湖南创研智能装备有限公司 Positioning device for welding heater fixing frame

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113695724A (en) * 2021-08-12 2021-11-26 安徽天航机电有限公司 Stop tongue piece welding device and welding method thereof

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Application publication date: 20170901