CN107098684A - 一种不污染高强铝合金的耐火浇注料 - Google Patents

一种不污染高强铝合金的耐火浇注料 Download PDF

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CN107098684A
CN107098684A CN201710355912.4A CN201710355912A CN107098684A CN 107098684 A CN107098684 A CN 107098684A CN 201710355912 A CN201710355912 A CN 201710355912A CN 107098684 A CN107098684 A CN 107098684A
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李连地
宋学斌
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Jiangsu Rui Tatsu High Temperature New Material Ltd By Share Ltd
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Abstract

本发明公开了一种不污染高强铝合金的耐火浇注料,其组成原料包括特级矾土颗粒、刚玉颗粒、刚玉细粉、氧化铝微粉、镁铝尖晶石细粉、复合不粘铝添加剂、结合剂、有机纤维和复合减水剂,特级矾土颗粒按重量百分比配比为35~80%,刚玉颗粒按重量百分比配比为10~45%,刚玉细粉按重量百分比配比为2~25%,氧化铝微粉按重量百分比配比为3~10%,镁铝尖晶石细粉按重量百分比配比为0~15%,复合不粘铝添加剂按重量百分比配比为2~20%,结合剂按重量百分比配比为3~15%,有机纤维按重量百分比配比为0.05~0.5%,复合减水剂按重量百分比配比为0.2~2.0%。本发明克服了传统耐火材料不能满足高纯铝的生产工艺要求,解决了在高强铝合金精炼、熔炼、保温过程中炉衬材料对高强铝合金熔液的污染问题。

Description

一种不污染高强铝合金的耐火浇注料
技术领域
本发明涉及一种耐火浇注料内衬材料,具体涉及一种不污染高强铝合金的耐火浇注料。
背景技术
硬铝合金主要是以Al-Zn-Mg-Cu系为主的合金。由于硬铝合金具有密度低、强度高、加 工性能好及焊接性能优良等特点,被广泛应用于航空工业及民用工业等领域。我国从20世 纪60年代开始即对航空航天用硬铝合金材料进行了深入系统的研究,开发了上百种铝合金 材料,基本跟上了世界步伐,有些研究成果达到了国际先进水平,也基本上满足了我国航空 航天及军工需要。总的讲,我国铝合金的研制主要跟踪国际先进水平,但关键技术的突破以 及品种、规格的系列化发展和工程应用水平距离国外还有较大差距,其中,硬铝合金的整体 研发和生产等方面还比较欠缺。铝合金材料的冶金质量一直是困扰铝加工企业和航空工业的 老大难问题。为了达到航空航天器对铝合金材料极高的冶金质量要求,熔铸企业需要确保耐 火内衬等材料对铝合金熔液的不污染,以生产出满足技术要求的铸锭。由于硬铝合金中Al、 Mg、Zn具有较高的化学活性,炉子的内衬材料对铝液有污染,在熔化和铸造的工艺过程中, 高强铝合金非常容易被污染,此外,硬铝合金熔化炉、保温炉的耐火材料极易遭到破坏,如 耐火材料剥落或被侵蚀形成镁铝尖晶石,而造成耐火材料体积膨胀,严重时会使炉体结构严 重变形。目前炉衬材料多为氧化物,如高铝矾土、刚玉等材料。这些氧化物与高强铝合金中 的Al、Mg、Zn等会发生强烈的反应:4Al(l)+3SiO2(s)→2Al2O3(刚玉结瘤)+3Si(l); 4Al(l)+3Al2O3·SiO2(s)→5Al2O3(刚玉结瘤)+3Si(l);2Al+Fe2O3→Al2O3+2Fe; 2Mg+SiO2→2MgO+Si(增硅);3Mg+4Al2O3→3MgAl2O4(镁铝尖晶石)+2Al;2Al+Fe2O3 →Al2O3+2Fe;2Zn+SiO2→2ZnO+Si由以上氧化物构成的炉衬材料,不但易于损坏,而 且反应生成的Si、Fe等进入铝液中,使熔体受到污染。因此,对于高强铝合金的炉衬材料 选材,相比传统材料和用于一般铝及铝合金的炉衬材料要更严格。
发明内容
本发明的目的就在于为了解决上述问题而提供一种不污染高强铝合金的耐火浇注料,从 而解决上述问题。
为了解决上述技术问题,本发明提供了如下的技术方案:
本发明提供了一种不污染高强铝合金的耐火浇注料,其组成原料包括特级矾土颗粒、刚 玉颗粒、刚玉细粉、氧化铝微粉、镁铝尖晶石细粉、复合不粘铝添加剂、结合剂、有机纤维 和复合减水剂,所述特级矾土颗粒按重量百分比配比为35~80%,所述刚玉颗粒按重量百分比 配比为10~45%,所述刚玉细粉按重量百分比配比为2~25%,所述氧化铝微粉按重量百分比配 比为3~10%,所述镁铝尖晶石细粉按重量百分比配比为0~15%,所述复合不粘铝添加剂按重 量百分比配比为2~20%,所述结合剂按重量百分比配比为3~15%,所述有机纤维按重量百分 比配比为0.05~0.5%,所述复合减水剂按重量百分比配比为0.2~2.0%。
作为本发明的一种优选技术方案,所述特级矾土颗粒是由5~8mm刚玉颗粒1~20%、3~5mm 刚玉颗粒12~38%、1~3mm刚玉颗粒10~35%和0~1mm刚玉颗粒5~30%组成。
作为本发明的一种优选技术方案,所述刚玉颗粒是由5~8mm刚玉颗粒1~20%、3~5mm刚 玉颗粒12~28%、1~3mm刚玉颗粒10~25%、0~1mm刚玉颗粒5~20%、刚玉细粉5~15%组成。
作为本发明的一种优选技术方案,所述特级矾土颗粒为氧化铝含量大于75%高铝矾土中 的一种或几种任意比例的混合。
作为本发明的一种优选技术方案,所述刚玉颗粒和所述刚玉细粉均为板状刚玉、烧结刚 玉、棕刚玉、白刚玉、亚白刚玉、致密刚玉及高铝刚玉中的一种或几种任意比例的混合。
作为本发明的一种优选技术方案,所述刚玉细粉和所述镁铝尖晶石细粉的粒度均为120 目及以上任意比例的混合。
作为本发明的一种优选技术方案,所述氧化铝微粉为氧化铝含量大于90%氧化铝微粉中 的一种或几种任意比例的混合。
作为本发明的一种优选技术方案,所述复合不粘铝添加剂为硫酸钡、硫酸锶、氧化铈、 氟化钙、氟化铝、磷酸铝、磷酸镁、氮化硅、氮化硼、碳化硅、碳化硼、蓝晶石、钛酸铝、 红柱石和硅线石中的一种或多种任意比例的混合。
作为本发明的一种优选技术方案,所述结合剂为水合氧化铝微粉、硅铝溶胶粉、纯铝酸 盐水泥中的一种或多种任意比例的混合。
作为本发明的一种优选技术方案,所述复合减水剂为聚磷酸盐、聚羧酸或分散氧化铝系 高效减水剂中的一种或几种任意比例的混合。
作为本发明的一种优选技术方案,所述有机纤维为聚乙烯纤维或聚丙烯纤维中的一种或 两种任意比例的混合。
本发明所达到的有益效果是:本发明是一种不污染高强铝合金的耐火浇注料,本发明克 服了传统耐火材料不能满足高纯铝的生产工艺要求,解决了在高强铝合金精炼、熔炼、保温 过程中炉衬材料对高强铝合金熔液的污染问题。
具体实施方式
本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于 说明和解释本发明,并不用于限定本发明。
实施例1
本发明提供一种不污染高强铝合金的耐火浇注料,其组成原料包括特级矾土颗粒、刚玉 颗粒、刚玉细粉、氧化铝微粉、镁铝尖晶石细粉、复合不粘铝添加剂、结合剂、有机纤维和 复合减水剂,特级矾土颗粒按重量百分比配比为35~80%,刚玉颗粒按重量百分比配比为 10~45%,刚玉细粉按重量百分比配比为2~25%,氧化铝微粉按重量百分比配比为3~10%,镁 铝尖晶石细粉按重量百分比配比为0~15%,复合不粘铝添加剂按重量百分比配比为2~20%, 结合剂按重量百分比配比为3~8%,有机纤维按重量百分比配比为0.05~0.1%,复合减水剂按 重量百分比配比为0.2~0.6%。
特级矾土颗粒是由5~8mm刚玉颗粒1~20%、3~5mm刚玉颗粒12~38%、1~3mm刚玉颗粒10~35% 和0~1mm刚玉颗粒5~30%组成。
刚玉颗粒是由5~8mm刚玉颗粒1~20%、3~5mm刚玉颗粒12~28%、1~3mm刚玉颗粒10~25%、 0~1mm刚玉颗粒5~20%、刚玉细粉5~15%组成。
特级矾土颗粒为氧化铝含量大于75%高铝矾土中的一种或几种任意比例的混合。
刚玉颗粒和所述刚玉细粉均为板状刚玉、烧结刚玉、棕刚玉、白刚玉、亚白刚玉、致密 刚玉及高铝刚玉中的一种或几种任意比例的混合。
刚玉细粉和所述镁铝尖晶石细粉的粒度均为120目及以上任意比例的混合。
氧化铝微粉为氧化铝含量大于90%氧化铝微粉中的一种或几种任意比例的混合。
复合不粘铝添加剂为硫酸钡、硫酸锶、氧化铈、氟化钙、氟化铝、磷酸铝、磷酸镁、氮化硅、氮化硼、碳化硅、碳化硼、蓝晶石、钛酸铝、红柱石和硅线石中的一种或多种任意比 例的混合。
结合剂为水合氧化铝微粉、硅铝溶胶粉、纯铝酸盐水泥中的一种或多种任意比例的混合。
复合减水剂为聚磷酸盐、聚羧酸或分散氧化铝系高效减水剂中的一种或几种任意比例的 混合。
有机纤维为聚乙烯纤维或聚丙烯纤维中的一种或两种任意比例的混合。
该材料是一种不污染高强铝合金的耐火浇注料,其组成原料包括特级矾土颗粒、刚玉颗 粒、刚玉细粉、氧化铝微粉、镁铝尖晶石细粉、复合不粘铝添加剂、结合剂、有机纤维和复 合减水剂,特级矾土颗粒按重量百分比配比为35~80%,刚玉颗粒按重量百分比配比为10~45%, 刚玉细粉按重量百分比配比为2~25%,氧化铝微粉按重量百分比配比为3~10%,镁铝尖晶石 细粉按重量百分比配比为0~15%,复合不粘铝添加剂按重量百分比配比为2~20%,结合剂按 重量百分比配比为3~15%,有机纤维按重量百分比配比为0.05~0.5%,复合减水剂按重量百 分比配比为0.2~2.0%。
本发明所达到的有益效果是:本发明是一种不污染高强铝合金的耐火浇注料,本发明克 服了传统耐火材料不能满足高纯铝的生产工艺要求,解决了在高强铝合金精炼、熔炼、保温 过程中炉衬材料对高强铝合金熔液的污染问题。
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管 参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前 述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发 明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围 之内。

Claims (11)

1.一种不污染高强铝合金的耐火浇注料,其组成原料包括特级矾土颗粒、刚玉颗粒、刚玉细粉、氧化铝微粉、镁铝尖晶石细粉、复合不粘铝添加剂、结合剂、有机纤维和复合减水剂,其特征在于,所述特级矾土颗粒按重量百分比配比为35~80%,所述刚玉颗粒按重量百分比配比为10~45%,所述刚玉细粉按重量百分比配比为2~25%,所述氧化铝微粉按重量百分比配比为3~10%,所述镁铝尖晶石细粉按重量百分比配比为0~15%,所述复合不粘铝添加剂按重量百分比配比为2~20%,所述结合剂按重量百分比配比为3~15%,所述有机纤维按重量百分比配比为0.05~0.5%,所述复合减水剂按重量百分比配比为0.2~2.0%。
2.根据权利要求1所述的一种不污染高强铝合金的耐火浇注料,其特征在于,所述特级矾土颗粒是由5~8mm刚玉颗粒1~20%、3~5mm刚玉颗粒12~38%、1~3mm刚玉颗粒10~35%和0~1mm刚玉颗粒5~30%组成。
3.根据权利要求1所述的一种不污染高强铝合金的耐火浇注料,其特征在于,所述刚玉颗粒是由5~8mm刚玉颗粒1~20%、3~5mm刚玉颗粒12~28%、1~3mm刚玉颗粒10~25%、0~1mm刚玉颗粒5~20%、刚玉细粉5~15%组成。
4.根据权利要求1所述的一种不污染高强铝合金的耐火浇注料,其特征在于,所述特级矾土颗粒为氧化铝含量大于75%高铝矾土中的一种或几种任意比例的混合。
5.根据权利要求1所述的一种不污染高强铝合金的耐火浇注料,其特征在于,所述刚玉颗粒和所述刚玉细粉均为板状刚玉、烧结刚玉、棕刚玉、白刚玉、亚白刚玉、致密刚玉及高铝刚玉中的一种或几种任意比例的混合。
6.根据权利要求1所述的一种不污染高强铝合金的耐火浇注料,其特征在于,所述刚玉细粉和所述镁铝尖晶石细粉的粒度均为120目及以上任意比例的混合。
7.根据权利要求1所述的一种不污染高强铝合金的耐火浇注料,其特征在于,所述氧化铝微粉为氧化铝含量大于85%氧化铝微粉中的一种或几种任意比例的混合。
8.根据权利要求1所述的一种不污染高强铝合金的耐火浇注料,其特征在于,所述复合不粘铝添加剂为硫酸钡、硫酸锶、氧化铈、氟化钙、氟化铝、磷酸铝、磷酸镁、氮化硅、氮化硼、碳化硅、碳化硼、蓝晶石、钛酸铝、红柱石和硅线石中的一种或多种任意比例的混合。
9.根据权利要求1所述的一种不污染高强铝合金的耐火浇注料,其特征在于,所述结合剂为水合氧化铝微粉、硅铝溶胶粉、纯铝酸盐水泥中的一种或多种任意比例的混合。
10.根据权利要求1所述的一种不污染高强铝合金的耐火浇注料,其特征在于,所述复合减水剂为聚磷酸盐、聚羧酸或分散氧化铝系高效减水剂中的一种或几种任意比例的混合。
11.根据权利要求1所述的一种不污染高强铝合金的耐火浇注料,其特征在于,所述有机纤维为聚乙烯纤维或聚丙烯纤维中的一种或两种任意比例的混合。
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