CN107074438A - 具有改进的可穿刺性的容器 - Google Patents

具有改进的可穿刺性的容器 Download PDF

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CN107074438A
CN107074438A CN201580023962.1A CN201580023962A CN107074438A CN 107074438 A CN107074438 A CN 107074438A CN 201580023962 A CN201580023962 A CN 201580023962A CN 107074438 A CN107074438 A CN 107074438A
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D·T·福斯特
P·L·奥布赖恩
D·科斯格罗夫
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Parke Illinois Pruente
Printpack Illinois Inc
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Abstract

当前描述包含具有可在容器不发生相当大的变形的情况下穿刺的改进的穿刺设计的容器。此些容器尤其适合在使用自动机器(确切地说，那些用于制备单份饮料的自动机器)制备饮料的过程中使用。本发明还提供用于在容器中使用的具有改进的可穿刺性的热塑性材料、用于制备饮料的容器，和用于使用此些容器制备饮料的方法。

Description

具有改进的可穿刺性的容器
相关申请案的交叉参考
本申请案主张2014年6月10日申请的第62/010,420号美国临时申请案的优先权，所述临时申请案的揭示内容以引用的方式并入本文中。
技术领域
无
背景技术
本申请案大体上涉及用于制备饮料(尤其是咖啡和茶)的容器的领域。这些容器通常被称作匣体、杯子、胶囊或舱，且尤其适合用于制备单份饮料。
近年来，单份饮料机已经作为快速且方便的冲泡饮料的方式而在家庭和企业中变得流行。这些机器通常经由聚合物容器冲泡咖啡、茶或其它热饮料，聚合物容器可具有一体式过滤器且用咖啡磨碎物、茶叶或其它可溶产品填充。在冲泡这些产品后，容器可轻易丢弃使得机器可用于制备后续饮料。这些容器借此使用户能够定制其饮料并且还快速且容易地享受刚冲泡的饮料。
尽管是方便的，但用于制备饮料的现有容器具有许多缺点。举例来说，许多市售容器使用不太容易再循环的材料制备。此至少部分归因于这些容器所必需的结构特性。举例来说，容器必须足够强以准许穿刺容器的底座，而容器不会发生相当大的变形。具有改进的可穿刺性的容器和材料最近已经开发且在第14/034,307号和第14/034,298号美国专利申请案中描述，所述专利申请案的揭示内容以引用的方式并入本文中。尽管这些容器已经证明相比于现有技术设计会显著改进可穿刺性，但这些申请案中的经修改的设计在使用特定类型的设备(例如，经设计以从容器的底座拾放容器的设备)处理期间遇到一些问题。因此，需要不会遭遇对于现有设备来说在容器的处理期间经历的困难同时还提供所需改进的可穿刺性的进一步设计修改。
发明内容
当前描述的实施例通过提供一种容器来解决上文所描述的需求，所述容器包含：大体上圆形底座；自其延伸且在其中界定空腔的平截头圆锥形壁；以及与壁相交且从壁横向延伸的堆叠肩部。底座包含外支撑结构，其中具有朝内倾斜的连续穿刺区，所述连续穿刺区显示使用锋利的针测得的小于3kg或使用钝针测得的小于5kg的穿刺负载。外支撑结构合意地定位成距底座的边缘有效距离以增加连续穿刺区中底座的可穿刺性。
本文的实施例中还提供用于使用上文所描述的容器制备饮料的容器和用于使用此些容器制备饮料的方法。
附图说明
图1为根据第一实施例的容器的前向较低透视图。
图2为图1中说明的容器的侧视图。
图3为图1中说明的容器的横截面图。
图4为图1中说明的容器的俯视图。
图5为根据一实施例可应用到杯底座的内表面的设计的示意图。
图6为根据一实施例可应用到杯底座的内表面的设计的示意图。
图7为图1中说明的容器的实施例的横截面侧视图。
具体实施方式
本申请案的实施例通过提供一种用于制备饮料的容器而解决上文所描述的需求。如本文所使用，术语“容器”与可用于制备饮料的匣体、杯子、胶囊、舱等等同义。
所述容器通常包括杯形容器，其具有底座和界定开口的平截头圆锥形侧壁。在一实施例中，底座包含外支撑结构。安置在外支撑结构内的连续穿刺区经配置以准许在饮料的制备期间在连续穿刺区中穿刺容器底座。外支撑结构合意地定位成距底座的边缘一有效距离以增加连续穿刺区中底座的可穿刺性。
容器10的示范性实施例在图1到4中进一步说明。容器10包括底座12和界定开口16的平截头圆锥形侧壁14。侧壁14可包含在开口16周围径向朝外突起的唇缘18。在一个方面中，径向朝外突起唇缘18进一步包括与侧壁14相交且从侧壁14横向延伸的堆叠肩部19。底座12包含连续穿刺区22周围的外支撑结构20，外支撑结构20定位成距底座12的边缘24一有效距离。安置在外支撑结构20内部的连续穿刺区经配置以准许饮料的制备期间在连续穿刺区22中的任何位置处穿刺容器底座，而不考虑穿刺区的位置。
不希望受任何理论约束，外支撑结构距底座的边缘一有效距离的位置改变了容器的故障模式且增加底座的硬度，借此改进连续穿刺区中底座的可穿刺性。在示范性实施例中，距底座的边缘的有效距离为约1到约10mm，约1到约5mm，约1.5到约2.5mm，或约2.0到约2.5mm。举例来说，在一实施例中，外支撑结构可定位成距底座的边缘约2.3mm。
连续穿刺区22可朝向容器底座12的中心26相对于水平方向朝内倾斜(即，形成圆锥式形状)。在实施例中，连续穿刺区22可延伸到容器底座12的中心26(即，形成圆锥的顶点)或可在容器底座12的中心26处平稳到平坦区28中。如本文所使用，术语“水平”指代垂直于容器的纵向轴线(即，延伸穿过容器底座的中心26到容器的开口16的中心的中心线)的平面。
在实施例中，所述容器进一步包括其它特征以促进连续穿刺区中底座的可穿刺性。举例来说，在一实施例中，容器可包含容器的底座的内表面中的特征。所述特征可例如通过提供应力集中器来有效地减弱其穿刺期间连续穿刺区中底座的材料，而不牺牲其强度。所述特征的两个示范性实施例在图5和6中说明，图5和6说明可压印在容器的底座的内表面中的设计。也可使用其它设计。
在图4和7中展示的一实施例中，所述容器可进一步表征为以下数学关系：
h＝(R1-R)·tan(90-Φ)
其中h为从底座12到堆叠肩部19的容器的高度，R1为堆叠肩部19处容器的内径，R为底座的边缘24处底座12的半径，且Φ为接近角。
所述容器还可进一步表征为底座特征(图4和7)的尺寸：r1为底座12到外支撑结构20的半径，do为从底座的边缘24到外支撑结构20的有效距离，wi为平坦区28的宽度，wo为底座12的连续穿刺区22的宽度，t1为外支撑结构20相对于底座的边缘24的高度，ti为底座12的中心26相对于外支撑结构20的最底部部分的高度，且θ为底座12的锥角。因此，在某些实施例中，底座12进一步表征为以下数学关系：
do＝R–r1>0.01
R>r1
wo＝r1-1/2wi
以上变量的示范性范围在下表中概括。
在一示范性实施例中，外支撑结构可安置成距底座的边缘约0.75到约1.5mm(do)，锥角(θ)可相对于水平方向成约1到约5度，平坦区的宽度(wi)约5.0到约10.0mm，且底座的中心处的高度(ti)可为约0.25到约1.0mm。举例来说，在一实施例中，外支撑结构可安置成距底座的边缘约1.1mm(do)，锥角(θ)可为相对于水平方向成约3.2度，平坦区的宽度(wi)可为约6.0mm，且底座的中心处的高度(ti)可为约0.75mm。
在实施例中，所属领域的技术人员已知的自承式过滤器元件(未说明)可安置在容器中，且可移除地或永久地接合到容器的内表面。举例来说，过滤器可呈反转中空圆锥的形状，其具有从开口周围的轮缘均匀地渐细的弯曲壁。过滤器元件随后可放置于容器中使得圆锥的顶点支撑在容器的底座上且因容器的底座而变得稍微扁平，借此增大圆锥内的体积且提供对于过滤器元件的有益的支撑。
在实施例中，本文中所提供的容器进一步包括可刺穿覆盖物，其与容器的唇缘成密封关系，封闭开口从而形成匣体。所述覆盖物合意地由不可渗透且无孔材料形成，所述材料可用例如管状针等仪器刺穿，经由所述仪器递送热水用于制备饮料。举例来说，在实施例中，所述覆盖物可包括聚合物膜或箔，其热密封到容器的唇缘。
在实施例中，可通过用热塑性材料模制容器和使容器热成形来制备所述容器。合意地，热塑性材料为大体上不可渗透的且无孔的。合适的热塑性材料的非限制性实例包含例如聚丙烯和聚乙烯等聚烯烃、聚苯乙烯、耐纶和其它聚合物。在特定实施例中，尤其合乎需要的是热塑性材料为生物基树脂，可容易再循环，和/或包括再循环材料的至少一部分。举例来说，在一实施例中，热塑性材料可包括再循环的聚丙烯基树脂。
在实施例中，热塑性材料可与一或多个添加剂掺合以向容器施加所需要的机械和热特性。举例来说，在实施例中，热塑性材料可与一或多个添加剂掺合以向容器施加所需要的硬度。在一实施例中，添加剂包括不可混溶的聚合物，其可通过妨碍热塑性材料发生塑性变形的自然能力和促进受控的裂纹扩展而充当应力集中器。可适合与包括聚丙烯的热塑性材料一起使用的不可混溶聚合物的非限制性实例包含丙烯酸聚合物、苯乙烯，或其与聚烯烃的掺合物和共聚物。在一实施例中，添加剂包括成核剂。在一实施例中，第二添加剂包括金属硬脂酸盐，其非限制性实例包含硬脂酸钙、硬脂酸镁、硬脂酸锌，及其组合。添加剂的其它非限制性实例包含碳酸钙、滑石、粘土，和这些添加剂的纳米级。
在实施例中，热塑性材料包括热塑性聚合物、成核剂和选自由以下组成的群组的第二添加剂的掺合物：碳酸钙、滑石、泥土及其组合。举例来说，成核剂可以约0.5到约5重量％或约0.5到约2.5重量％的量存在于热塑性材料中，且第二添加剂可以约5到约25重量％、约5到约20重量％、约7到约18重量％、约7到约12重量％或约9重量％的量存在。举例来说，在实施例中，热塑性材料可包括聚丙烯、呈约0.5到约2.5重量％的量的成核剂，和呈约7到约12重量％的量的第二添加剂(例如，滑石)。因此，热塑性材料可包含呈至少70重量％、约70到约95重量％或约70到约90重量％的量的热塑性聚合物。
在实施例中，热塑性材料包括单层或具有至少两个层的多层材料。此些材料是所属领域的技术人员已知的。举例来说，热塑性材料可包含具有由热塑性聚合物形成的一层或多层的多层膜，以及经配置以改进材料的阻隔特性的阻隔层。多层膜还可包含安置于阻隔层与邻近的热塑性聚合物层之间的一或多个连接层，以及任选地一或多个再研磨层。此项技术中常用的阻隔层的非限制性实例包含乙烯乙烯醇(EVOH)和耐纶，阻隔层中添加剂的量至少部分由将针对其使用容器的特定应用确定。
举例来说，在一示范性实施例中，热塑性材料为具有五(5)层的多层膜：热塑性聚合物/连接层/阻隔层/连接层/热塑性聚合物层。举例来说，热塑性聚合物可为聚丙烯，且阻隔层可包含乙烯乙烯醇(EVOH)。在另一示范性实施例中，热塑性材料为具有七(7)层的多层膜：热塑性聚合物/再研磨层/连接层/阻隔层/连接层/再研磨层/热塑性聚合物。因此，与容器的空腔相对的最外层、邻近于容器的空腔的最内层，或这两者可包括所揭示的热塑性聚合物层。在某些实施例中，形成容器的多层材料包含最内层与最外层之间的阻隔层。
合意地，本文中所提供的容器具有小于约6kg的穿刺负载。如本文所使用，“穿刺负载”意味着使用针穿刺容器的底座中的连续穿刺区所必需的力。应了解，穿刺负载部分取决于用于测量容器的穿刺负载的针的类型。举例来说，使用钝针测得的穿刺负载通常将大于使用锋利的针测得的穿刺负载。举例来说，在实施例中，容器可具有使用锋利的针测得的小于约3kg、小于约2.75kg或小于约2.5kg的穿刺负载。在实施例中，容器可具有使用锋利的针测得的约4.2到约3kg、约2.99到约2.75kg或约2.74到约2.5kg的穿刺负载。在实施例中，所述容器可具有使用钝针测得的小于约5kg的穿刺负载。举例来说，所述容器可具有使用钝针测得的约4.0到约5.0kg的穿刺负载。在一个实施例中，连续穿刺区显示使用锋利的针测得的小于3kg的穿刺负载或使用钝针测得的小于5kg的穿刺负载。
因此，本文中所描述的容器归因于底座结构(包含外支撑结构)而有利地提供改进的可穿刺性。外支撑结构可经设计以实现各种材料的容器中的所要穿刺负载。在某些实施例中，容器为聚丙烯基容器，意味着容器包括包含呈至少70重量百分比的量的聚丙烯的单层材料，或其中至少一层包含呈至少70重量百分比的量的聚丙烯的多层材料。聚丙烯基容器有利地可容易在市售再循环设施处再循环。因此，本发明的容器可容易再循环且提供类似非可再循环容器的可穿刺性。
在实施例中，容器可经配置以接纳其中安置干燥饮料成分的插入件。举例来说，容器可经配置以接纳包括过滤器杯的插入件，过滤器杯中安置用于制备饮料的成分。举例来说，容器可进一步包括包含冲泡物质的过滤器杯，冲泡物质的非限制性实例包含咖啡磨碎物、剁碎的茶叶、巧克力、调味粉等等。冲泡物质还可包含乳粉、糖或代糖或其它调味剂的组合以增强所得饮料的品质。
本文体现的容器尤其适合于在例如咖啡冲泡机等自动机器中使用。在将容器放置在机器中后，刺穿部件穿刺覆盖物以经由孔引入加压的热水，加压的热水在其中接触安置在过滤器中的饮料成分。第二刺穿部件在连续穿刺区中的任何位置处穿刺容器的底座以使所制备饮料能够从容器流出且施配到杯或容器中以供消费者消费。
本文中所提供的容器还可经配置以与其它类型的食品一起使用，其它类型的食品的非限制性实例包含用于制备可自身被食用或用来制备菜肴的高汤、汤和调味汁的干燥成分。
应了解，以上仅涉及本申请案和所获得的专利的某些实施例。所属领域的一般技术人员可在本文作出大量改变和修改，而不脱离如所附权利要求书及其等效物界定的本发明的一般精神和范围。

Claims (20)

1.一种容器，其包括：
大体上圆形底座；
平截头圆锥形壁，其从所述底座的边缘延伸且在其中界定空腔；以及
堆叠肩部，其与所述壁相交且从所述壁横向延伸；
其中所述底座包括外支撑结构，所述外支撑结构中具有朝内倾斜的连续穿刺区，所述外支撑结构定位成距所述底座的边缘约0.5mm到约10.0mm以增加所述底座的可穿刺性；以及
其中所述连续穿刺区显示使用锋利的针测得的小于3kg的穿刺负载或使用钝针测得的小于5kg的穿刺负载。
2.根据权利要求1所述的容器，其中所述朝内倾斜的连续穿刺区相对于所述外支撑结构的底部处的横向轴线具有相对于水平方向成从大于0直到约10度的角(θ)。
3.根据权利要求1所述的容器，其中所述朝内倾斜的连续穿刺区相对于所述外支撑结构的底部具有所述底座的中心处的从大于0直到约3.0mm的高度。
4.根据权利要求1所述的容器，其中所述朝内倾斜的连续穿刺区从所述外支撑结构延伸到从所述底座的中心径向延伸的平坦区域，所述平坦区域具有0到约16.0mm的宽度。
5.根据权利要求1所述的容器，其中所述朝内倾斜的连续穿刺区相对于所述外支撑结构的底部处的横向轴线具有相对于水平方向成约1到约5度的角(θ)。
6.根据权利要求1所述的容器，其中所述朝内倾斜的连续穿刺区具有所述底座的中心处的约0.25到约1.0mm的高度。
7.根据权利要求1所述的容器，其中所述朝内倾斜的连续穿刺区从所述外支撑结构延伸到从所述底座的中心径向延伸的平坦区域，所述平坦区域具有约5.0到约10.0mm的宽度。
8.根据权利要求1所述的容器，其中所述容器包括选自由以下组成的群组的热塑性聚合物：聚丙烯、聚苯乙烯、耐纶、聚乙烯及其组合。
9.根据权利要求9所述的容器，其中所述热塑性聚合物与一或多个添加剂掺合。
10.根据权利要求9所述的容器，其中所述一或多个添加剂选自由以下组成的群组：金属硬脂酸盐、碳酸钙、滑石、粘土及其组合。
11.根据权利要求9所述的容器，其中所述一或多个添加剂包括选自由以下组成的群组的金属硬脂酸盐：硬脂酸钙、硬脂酸镁、硬脂酸锌及其组合。
12.根据权利要求1所述的容器，其中所述容器包括包含热塑性聚合物的热塑性材料、呈所述热塑性材料的约0.5到约5.0重量％的量的成核剂，和呈所述热塑性材料的约7.0到约18.0重量％的量的滑石。
13.根据权利要求1所述的容器，其中所述容器包括包含聚烯烃的热塑性材料、呈所述热塑性材料的约0.5到约2.5重量％的量的成核剂，和呈所述热塑性材料的约7.0到约12.0重量％的量的滑石。
14.根据权利要求1所述的容器，其进一步包括压印在所述底座的内表面上的特征，其中所述特征用于增加所述底座的所述可穿刺性。
15.根据权利要求1所述的容器，其中所述容器为可再循环的。
16.根据权利要求1所述的容器，其中所述容器包括包含呈至少70重量百分比的量的聚丙烯的单层材料，或其中至少一层包括呈至少70重量百分比的量的聚丙烯的多层材料；
17.根据权利要求17所述的容器，其中所述容器包括多层材料，且所述多层材料的所述至少一层包括与所述空腔相对的最外层。
18.根据权利要求18所述的容器，其中邻近于所述空腔的最内层包括呈至少70重量百分比的量的聚丙烯，且所述多层材料包括所述最内层与最外层之间的阻隔层。
19.根据权利要求19所述的容器，其中所述阻隔层包括乙烯乙烯醇。
20.一种用于形成饮料的容器，其包括根据权利要求1所述的容器且进一步包括：
过滤器，其安置在所述容器的所述空腔中且在所述空腔中界定第一和第二腔室；
饮料介质，其安置在所述空腔中且经布置以与引入到所述容器中的液体相互作用从而形成饮料；以及
盖子，其附接到所述容器的轮缘以含有安置在其中的所述饮料介质和过滤器。
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US20170121050A1 (en) 2017-05-04

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