CN107063592A - One kind automation capacitor protector side wall and end face resistance to compression test sieve route selection - Google Patents
One kind automation capacitor protector side wall and end face resistance to compression test sieve route selection Download PDFInfo
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- CN107063592A CN107063592A CN201611242309.7A CN201611242309A CN107063592A CN 107063592 A CN107063592 A CN 107063592A CN 201611242309 A CN201611242309 A CN 201611242309A CN 107063592 A CN107063592 A CN 107063592A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M5/00—Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings
- G01M5/0041—Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings by determining deflection or stress
- G01M5/005—Investigating the elasticity of structures, e.g. deflection of bridges or air-craft wings by determining deflection or stress by means of external apparatus, e.g. test benches or portable test systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
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- Engineering & Computer Science (AREA)
- Aviation & Aerospace Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
- Sorting Of Articles (AREA)
Abstract
Station, inspection detection station and screening station are pressed present invention is disclosed one kind automation capacitor protector side wall and end face resistance to compression test sieve route selection, including transshipment acitivity, feeding station, end face extrusion position, side wall；The advantage of the invention is that system quickly can comprehensively examine capacitor casing quality condition, because detection speed is fast, the product of each production can be tested, substandard product can be rejected, be favorably improved integral product quality, enterprise image.
Description
Technical field
The present invention relates to capacitor detection field.
Background technology
Capacitor is conventional electronic component, and application field is extensive, and big machinery capacitor therein is due to single product
Price is high, it is necessary to which housing has the performance of certain anti-extrusion and resistance to deformation, so as to protect the capacitor body of inside not to be damaged
Bad, in order to improve the anti-deformation of capacitor casing, the generally pylindrical structure of its housing, two ends are provided with end cap, such
Structure has certain toughness, body construction that can reliably inside protective condenser, but capacitor casing is after completing,
Do not have one at present and examine the whether qualified device of its housing, so as to be difficult to carry out housing quality effective management and control.
The content of the invention
The technical problems to be solved by the invention are to realize a kind of rationally pressure, and can quickly, reliably examine capacitor
The whether qualified detecting system of the compressive property of housing.
To achieve these goals, the technical solution adopted by the present invention is：One kind automation capacitor protector side wall and end
Face resistance to compression test sieve route selection, including transshipment acitivity, feeding station, end face extrusion position, side wall press station, inspection detection station
With screening station；
The transshipment acitivity is provided with the rotating disk positioned at center, and the rotating disk is extended laterally at interval of 72 degree provided with one
Collateral strut, angle is 72 degree between the adjacent collateral strut, and each collateral strut end is equipped with support, Mei Gesuo
State cantilever tip and be fixed with two support rollers for being used to place capacitor casing to be detected, described support roller one end is provided with and is fixed on
End face supporting plate on support, the end face supporting plate and capacitor end thereof contacts to be detected and spacing, the feeding station, end
Face extrusion position, side wall press station, inspection detection station and screening station and sequentially arrange set around rotating disk successively, described turn
Disk often rotate 72 degree then support by a station enter another station；
At material slideway of the feeding station provided with placement capacitor casing to be detected, the material slideway bottom end outlet
Positioned at the top of support roller, the material slideway bottom stretches into the feeding gas that control material falls in material slideway provided with cylinder rod
The lock-up cylinder stretched into above cylinder, the feeding cylinder provided with cylinder rod in material slideway, the lock-up cylinder and feeding cylinder
Cylinder rod between only accommodate a capacitor casing to be detected；
The end face extrusion position is provided with the lifting base being fixed on above support roller, and the lifting base lower surface is fixed
There is extruding screw mandrel unit, the extruding screw mandrel unit includes extruding motor, the extruding screw mandrel of connection extruding motor output shaft, fixation
Extruding nut on extruding screw mandrel and with extruding that nut is affixed and the extruding connecting rod that extends downwardly, the end face supporting plate
Coordinate clamping capacitor casing to be detected with the one side of end face stripper plate, the end face stripper plate another side passes through the sensor that exerts a force
It is connected with extruding connecting rod；
The side wall presses station and is provided with the fixed pedestal being fixed on above support roller, and the lower surface of the fixed pedestal is consolidated
Surely there is at least one point pressure cylinder stretched downwards, the hydraulic stem termination of each described pressure cylinder, which is provided with, to be used to press to treat
The rubber contact of sensing capacitor housing upper surface, is provided with pressure measurement cell between the rubber contact and hydraulic stem；
The inspection detection station is provided with the top in the detection storehouse being fixed on support roller conduct route, the detection storehouse
Provided with light source and image acquisition units, detection storehouse both sides be provided with Hatch Opening, when the row turntable rotation, the support roller and
Capacitor casing to be detected enters detection storehouse by one Hatch Opening, and rolls detection storehouse away from by another Hatch Opening；
The screening station is provided with the air nozzle for being located at that lateral capacitor protector body side surface to be detected is blown in support roller, and
Blow off and set on the returning face plate for the capacitor casing to be detected got off, the gas source pipe of the air nozzle positioned at support roller received outside
There is electronics air valve, the returning face plate is fixed in rotating shaft and underrun tumble cylinder is supported, when the tumble cylinder stretches,
Described returning face plate one end is connected with qualified material passage, and when the tumble cylinder is shunk, the returning face plate other end is not with conforming to
Lattice material channel is connected；
System is provided with controller, described provided with the travel switch contacted with the collateral strut passed through between station and rotating disk
Travel switch, force sensor, pressure measurement cell, image acquisition units, output signal to controller, the controller output
Drive signal is to lifting base, extruding screw mandrel unit, point pressure cylinder, electronics air valve, light source, rotating disk, feeding cylinder, locking gas
Cylinder, tumble cylinder.
Support roller on each support includes the drive roll and driven voller being arranged side by side, and the drive roll is by leading
The quality of rubber materials roll structure of roller motor driving rotation, the deflector roll motor is fixed on support, and the driven voller is by rotating shaft
The metal material roll structure of support.
Support and pressure sensor is provided between the rotating shaft of the driven voller and support, the pressure sensor output pressure letter
Number to controller.
It is provided with the light insulation pad extended straight down along the detection silo roof portion, the light insulation pad is along capacitor casing to be detected
Axis will detect that storehouse is divided into two detection zones, and each detection zone is respectively provided with a light source and a figure collection is single
Member, two described image collecting unit output image signals to controller.
The feeding station, end face extrusion position and inspection detection station are provided with card reader, each support and are all provided with
There is a card containing ID signals, when support enters feeding station, end face extrusion position or inspection detection station, the Card Reader
Device obtains the id information on support, and the card reader exports ID signals to controller.
The forward surface of the end face supporting plate and end face stripper plate is provided with rubber sheet gasket protective layer.
The both sides of described pressure cylinder are provided with postive stop baffle, and the postive stop baffle passes through the gear with Telescopic up and down
Plate hydraulic cylinder is fixed on fixed pedestal, when the postive stop baffle comes downwards to its end of travel, two pieces of postive stop baffle positions
In the both sides of capacitor casing to be detected.
Progress control method based on described automation capacitor protector side wall and end face resistance to compression test sieve route selection：
1) turntable rotation to receive after travel switch signal stop；
2) feeding station obtains current brackets ID, judges whether there is material on the ID supports, if performing next step without if, if
There is then stopping alarm；
3) end face extrusion position obtains current brackets ID, judges whether there is material on the ID supports, is performed if having next
Step, if the stopping alarm without if；
4) each station performs corresponding program and included：
Feeding station：Next capacitor casing to be detected is unloaded to the support roller of the station；
End face extrusion position：Lifting base is descending, and driving extruding screw mandrel unit makes end face stripper plate be transported to end face supporting plate
OK, after the pressure value of force sensor reaches setting value, driving extruding screw mandrel unit inverted running after setting time is maintained, is risen
It is up that pedestal drops；
Side wall presses station：The hydraulic cylinder of driving point pressure cylinder, which is extended downwardly, makes rubber contact and capacitor protector to be detected
Body is contacted, after the pressure value of pressure measurement cell reaches setting value, maintains the hydraulic pressure of setting time rear-guard dynamic point pressure cylinder
Bar bounces back upwards；
Inspection detection station：Current inspection detection station inner support ID is obtained, light source, image acquisition units and the ID is opened
Deflector roll motor on support, and close after operation setting time light source, deflector roll motor on image acquisition units and the ID supports；
Screen station：The electricity to be detected that image information judges current screening station is obtained according to preceding once inspection detection station
Whether container casing is qualified, and tumble cylinder is stretched if qualified, and tumble cylinder is shunk if unqualified, and air nozzle is opened afterwards
Electronics air valve time rating；
5) return to step 1).
It is described 4) in, the whether qualified side of the capacitor casing to be detected of current screening station is judged according to image information
Method：Gray processing processing is done to gathered image, speck lines are obtained, if speck lines are in the datum line region of setting,
It is qualified that current capacitor casing to be detected is defined as, on the contrary then be defined as unqualified.
It is described 4) in, side wall press station work when, when press before hydraulic cylinder works drive flapper hydraulic cylinder hydraulic cylinder
The both sides for making postive stop baffle be placed in capacitor casing to be detected are extended downwardly, treat a pressure cylinder retraction while driving flapper hydraulic
The hydraulic stem of cylinder bounces back upwards.
The advantage of the invention is that system quickly can comprehensively examine capacitor casing quality condition, due to detection speed
It hurry up, the product of each production can be tested, substandard product can be rejected, be favorably improved integral product quality, carry
Rise corporate image.
Brief description of the drawings
The mark in the content and figure of every width accompanying drawing expression in description of the invention is briefly described below：
Fig. 1 is test sieve route selection structural representation；
Fig. 2 is the structural representation of feeding station in Fig. 1；
Fig. 3 is the structural representation of end face extrusion position in Fig. 1；
Fig. 4 presses station schematic diagram for side wall in Fig. 1；
The structural representation of station is detected in Fig. 5,6 to be checked the wound in Fig. 1；
Fig. 7 is the structural representation of screening station in Fig. 1；
Mark in above-mentioned figure is：
1st, transshipment acitivity；2nd, feeding station；3rd, end face extrusion position；4th, side wall presses station；5th, inspection detection station；6、
Screen station；
101st, rotating disk；102nd, collateral strut；103rd, support；104th, driven voller；105th, drive roll；106th, travel switch；
107th, end face supporting plate；
201st, material slideway；202nd, feeding cylinder；203rd, lock-up cylinder；
301st, lifting base；302nd, screw mandrel unit is extruded；303rd, end face stripper plate；
401st, fixed pedestal；402nd, flapper hydraulic cylinder；403rd, postive stop baffle；404th, pressure cylinder is put；
501st, storehouse is detected；502nd, light source；503rd, image acquisition units；504th, light insulation pad；505th, Hatch Opening；
601st, air nozzle；602nd, returning face plate；603rd, tumble cylinder.
Embodiment
Automation capacitor protector side wall and the route selection of end face resistance to compression test sieve automatically can be fed to capacitor casing
Material, test, inspection, and category filter is finally completed, operation full automation, intellectuality, can be effective without artificial operation
Presentation quality to capacitor product is controlled.Test sieve route selection includes transshipment acitivity 1, feeding station 2, end face extrusion position
3rd, side wall presses station 4, inspection detection station 5 and screening station 6.
Transshipment acitivity 1 is used for the transport of material, and transshipment acitivity 1 is provided with the rotating disk 101 at center, and rotating disk 101, which is provided with, drives it
The power source of rotation, to ensure stability during its stopping, can also being equipped with arrestment mechanism.Rotating disk 101 is provided with interval of 72 degree
One collateral strut 102 for extending laterally, identical and horizontally disposed, the adjacent collateral strut 102 of the five collateral length of strut 102
Between angle be 72 degree.
Each collateral end of strut 102 is equipped with support 103, and the top of each support 103, which is respectively and fixedly provided with two, to be used to put
Putting has gap between the support roller of capacitor casing to be detected, two support rollers, two support rollers and the side of being placed on it
Capacitor casing linear contact lay to be detected, support roller one end is provided with the end face supporting plate 107 being fixed on support 103, end face support
Plate 107 and capacitor end thereof contacts to be detected are simultaneously spacing, are acted on by the support limit of end face supporting plate 107, ensure that and treat
Sensing capacitor housing is placed on position in support roller precisely, uniformly.
Two support rollers on each support 103 are respectively the drive roll 105 and driven voller 104 being arranged side by side, wherein main
Dynamic roller 105 is the quality of rubber materials roll structure that rotation is driven by deflector roll motor, and deflector roll motor is fixed on support 103, rubber material
Matter can increasing friction force, when drive roll 105 rotates, capacitor casing to be detected can be driven to rotate, so as to examine
The situation in each orientation of housing, it is ensured that the quality of detection, driven voller 104 is the metal material roll structure by rotating shaft support, its
It is used only as Auxiliary support capacitor casing to be detected.
In order to improve the automaticity of system operation, provided with pressure between the rotating shaft of support driven voller 104 and support 103
Force snesor, when capacitor casing is placed into support roller, pressure sensor can receive pressure signal, and pressure sensor is real
When pressure signal is delivered to controller, controller can be allowed to know whether be placed with capacitor protector to be detected in support roller
Body.
It is suitable successively that feeding station 2, end face extrusion position 3, side wall press station 4, inspection detection station 5 and screening station 6
Sequence arrangement is set around rotating disk 101, rotating disk 101 often rotate 72 degree then support 103 by a station into another station, general
Capacitor casing to be detected on each support 103 is sequentially sent to each station, completes a whole set of detection screening operation.
Feeding station 2 provided with the material slideway 201 for placing capacitor casing to be detected, capacitor casing horizontal positioned and from
Lower and upper vertical heap row, material slideway 201 is inclined above support roller, and support is located at the bottom end outlet of material slideway 201
Between roller, the capacitor casing so fallen from material slideway 201 can be dropped into support roller.
The bottom of material slideway 201 stretches into the feeding cylinder 202 that control material falls in material slideway 201 provided with cylinder rod,
The lock-up cylinder 203 that the top of feeding cylinder 202 is stretched into material slideway 201 provided with cylinder rod, lock-up cylinder 203 and feeding cylinder
202 are each attached to the side of material slideway 201, and only accommodating one between lock-up cylinder 203 and the cylinder rod of feeding cylinder 202 treats
Sensing capacitor housing.
The cylinder rod of original state, lock-up cylinder 203 and feeding cylinder 202 is extend into material chute, stops electric capacity
Device housing falls, during feeding, and the cylinder rod retraction of lock-up cylinder 203 stretches again, then a capacitor casing drops into locking gas
Between the cylinder rod of cylinder 203 and feeding cylinder 202, the cylinder rod retraction of feeding cylinder 202 stretches again afterwards, then the capacitor protector
Body is dropped into support roller, completes a feeding.
End face extrusion position 3 is provided with the lifting base 301 being fixed on above support roller, and lifting base 301 can be by hydraulic pressure
Mechanism driving lifting, during decline, it is possible to use extruding screw mandrel unit 302 and end face stripper plate 303 carry out pressure test, rise
When, support roller and capacitor casing to be detected can be allowed to pass through end face extrusion position 3.
The lower surface of lifting base 301 is fixed with extruding screw mandrel unit 302, and extruding screw mandrel unit 302 includes extruding motor, connected
Connect extruding motor output shaft extruding screw mandrel, be fixed on extruding screw mandrel on extruding nut and with extrude nut it is affixed and to
The extruding connecting rod of lower extension, extruding connecting rod is L-shaped, extruding screw mandrel and the diameter parallel of capacitor casing to be detected, end face support
The one side of plate 107 and end face stripper plate 303 coordinates clamping capacitor casing to be detected, and the another side of end face stripper plate 303 is by applying
Force snesor is connected with extruding connecting rod, and force sensor is a power sensing electronic component, and it is defeated by the force signal of acquisition
Deliver to controller.The forward surface of end face supporting plate 107 and end face stripper plate 303 is provided with rubber sheet gasket protective layer, and it has protection
Effect, it is to avoid caused damage to the end face of capacitor casing, meanwhile, the end face supporting plate if capacitor casing has been mounted with end cap
107 and end face stripper plate 303 reserve end cap protrude above member storage chamber, it is to avoid damage capacitor end cap.
Side wall presses station 4 and is provided with the fixed pedestal 401 being fixed on above support roller, when the rotation of rotating disk 101 drives support
103 and support roller conduct side wall when pressing station 4, fixed pedestal 401 is located at the top of support roller, the following table of fixed pedestal 401
Face is fixed with the point pressure cylinder 404 that at least one stretches downwards, is typically arranged side by side three, each point pressure cylinder 404
Hydraulic stem termination, which is provided with, to be used to press the rubber contact of capacitor casing upper surface to be detected, uses the contact of quality of rubber materials can be with
Avoid causing capacitor casing damage.
Rubber contact makes capacitor casing generation sidesway fall support roller, the lower surface of rubber contact during to avoid pushing
For the arcuate structure coordinated with housing, pressure measurement cell is provided between rubber contact and hydraulic stem, pressure measurement cell is obtained
The dynamics signal that pushes simultaneously is delivered to controller.
In order to further improve the stability of system work, the both sides of point pressure cylinder 404 are provided with postive stop baffle
403, postive stop baffle 403 is fixed on fixed pedestal 401 by the flapper hydraulic cylinder 402 with Telescopic up and down, when spacing
When baffle plate 403 comes downwards to its end of travel, two pieces of postive stop baffles 403 are located at the both sides of capacitor casing to be detected, can be complete
Avoid occurring its possibility fallen because rubber contact pushes capacitor casing.
Inspection detection station 5 is closed lighttight space provided with a detection storehouse 501, detection storehouse 501, it is to avoid ambient light
The influence of line, improves the accuracy examined, and detection storehouse 501 is located on the conduct route of support 103 and support roller, and rotating disk 101 revolves
Support 103 and support roller carry capacitor casing to be detected and entered in detection storehouse 501 when turning, and the detection both sides of storehouse 501 are provided with Hatch Opening
505, inner side (towards the side of rotating disk 101) is provided with chute, when support 103 and support roller are rotated with rotating disk 101, support roller with treat
Sensing capacitor housing enters detection storehouse 501 by one Hatch Opening 505, and rolls detection storehouse 501 away from by another Hatch Opening 505, sliding
Groove passes through detection storehouse 501 for collateral strut 102.
Detect that the top in storehouse 501 is provided with light source 502 and image acquisition units 503, image acquisition units 503 are shooting
Head, image acquisition units 503 gather the picture signal of capacitor casing to be detected and are delivered to controller, and controller is according to image
Signal judges whether housing is qualified.
In order to improve detection efficiency and accuracy, light insulation pad 504 will detect 501 points of storehouse along capacitor protector body axis to be detected
For two detection zones, when capacitor casing to be detected is through detection storehouse 501, light insulation pad 504 and capacitor casing to be detected
Only there is the gap for avoiding interference with and passing through for housing between top, then will detect that storehouse 501 is divided into two by light insulation pad 504
Independent and non-interfering region, the silo roof of 504 two detection zones of light insulation pad is respectively provided with a light source 502 and a figure is adopted
Collect unit, two output image signals of image acquisition units 503 are to controller, and the progress of two independent unit independences is detected,
So capacitor half rotation only in detection storehouse 501, then be able to detect that whole positions of housing, can improve detection speed
Degree, if capacitor turns around in the detection inward turning of storehouse 501, the data that can get two sets of capacitor casings are provided with judging, carry
The accuracy of high detection.
Screening station 6 is provided with the inside of support roller (close to the side of rotating disk 101) and blown to capacitor protector body side surface to be detected
The air nozzle 601 of gas, and the returning face plate 602 for the capacitor casing to be detected got off is blown off positioned at support roller received outside, spray
The gas source pipe of valve 601 is provided with electronics air valve, by electronics air valve air nozzle 601 can be controlled to work；Returning face plate 602 is consolidated
It is scheduled in rotating shaft and underrun tumble cylinder 603 is supported, when tumble cylinder 603 stretches, the one end of returning face plate 602 and qualified thing
Expect passage connection, when tumble cylinder 603 is shunk, the other end of returning face plate 602 is connected with unqualified material channel；Qualified material is led to
The capacitor casing screened can be respectively fed to different collection frames or conveyer belt by road and unqualified material channel.
Whole system is provided between controller coordinate control, station and rotating disk 101 and contacted with the collateral strut 102 passed through
Travel switch 106, because collateral strut 102 is to wait angle to set, therefore a travel switch 106 need to be only set, led to
Travel switch 106 can control the stopping opportunity of rotating disk 101.Pressure sensor, travel switch 106, force sensing in system
Device, pressure measurement cell, image acquisition units 503, output signal to controller, controller output drive signal to lifting base
301st, extruding screw mandrel unit 302, flapper hydraulic cylinder 402, point pressure cylinder 404, electronics air valve, light source 502, rotating disk 101, feeding
Cylinder 202, lock-up cylinder 203, tumble cylinder 603 and deflector roll motor, realize the automatic running of whole system.
In order to accurately control deflector roll motor to work, and ensure that each station is operated reliably, wherein feeding station
2nd, end face extrusion position 3 and inspection detection station 5 are provided with card reader, each support 103 and are equipped with one containing ID signals
Card, each support 103 is numbered using id information, when support 103 enters feeding station 2, end face extrusion position 3 or inspection
When detecting station 5, card reader obtains the id information on support 103, and each card reader exports ID signals to controller, can allow control
Device processed knows to be currently located at the ID (numbering) of the support 103 of each station.
Based on said system, its progress control method is performed one by one in accordance with the following steps：
1) system initializes self-inspection after starting, and rotating disk 101 is obtained afterwards and is rotated, and rotating disk 101, which is rotated to receiving stroke, to be opened
Close and stop after 106 signals；
2) feeding station 2 obtains current brackets 103ID, judges whether there is material on the ID supports 103, under being performed without if
One step, the stopping alarm if having, it is to avoid screening station 6 does not blow off capacitor casing；
3) end face extrusion position 3 obtains current brackets 103ID, judges whether there is material on the ID supports 103, is held if having
Row next step, if the stopping alarm without if, it is to avoid capacitor casing is not put into support roller by feeding station 2；
4) each station performs corresponding program and included：
Feeding station 2：By controlling feeding cylinder 202 and lock-up cylinder 203 to work, next capacitor protector to be detected is unloaded
In body to the support roller being currently located in the station；
End face extrusion position 3：Lifting base 301 is descending, and driving extruding screw mandrel unit 302 makes end face stripper plate 303 to end
Face supporting plate 107 is run, after the pressure value of force sensor reaches setting value, maintains driving extruding screw mandrel list after setting time
First 302 inverted runnings, lifting base 301 is up；
Side wall presses station 4：The hydraulic cylinder of driving flapper hydraulic cylinder 402 extends downwardly that to be placed in postive stop baffle 403 to be checked
Surveying the both sides of capacitor casing, then drive the hydraulic cylinder of a pressure cylinder 404 to extend downwardly makes rubber contact and electric capacity to be detected
Device housing is contacted, after the pressure value of pressure measurement cell reaches setting value, maintains setting time rear-guard dynamic point pressure cylinder 404
Hydraulic cylinder bounce back upwards, while driving the hydraulic stem of flapper hydraulic cylinder 402 to bounce back upwards；
Inspection detection station 5：Acquisition is currently located at inspection detection station 5 inner support 103ID (if numbering is 02), opens light
Deflector roll motor on source 502, image acquisition units 503 and ID (numbering 02) support 103, and closed after operation setting time
Deflector roll motor on light source 502, image acquisition units 503 and ID (numbering 02) support 103；
Screen station 6：Image information is obtained according to preceding once inspection detection station 5 and judges the to be checked of current screening station 6
Whether qualified survey capacitor casing, tumble cylinder 603 is stretched if qualified, tumble cylinder 603, Zhi Houkai is shunk if unqualified
Open the electronics air valve time rating of air nozzle 601；
Judgment mode：Capacitor casing is silver color, with reflective function, if capacitor casing deforms, hot spot is
There is concavo-convex curve or " deformity " large spot in non-rectilinear, or hot spot, based on the principle that, gray scale is done to gathered image
Change is handled, and obtains speck lines, if speck lines are in the datum line region of setting, current capacitor casing to be detected
It is qualified to be defined as, on the contrary then be defined as unqualified, and datum line is default two qualified dummy lines, and datum line is parallel to each other limit
Qualified hot spot lines are determined interval；
5) return to step 1).
The present invention is exemplarily described above in conjunction with accompanying drawing, it is clear that the present invention is implemented not by aforesaid way
Limitation, as long as the improvement of the various unsubstantialities of inventive concept and technical scheme of the present invention progress is employed, or without changing
Enter and the design of the present invention and technical scheme are directly applied into other occasions, within protection scope of the present invention.
Claims (10)
1. one kind automation capacitor protector side wall and end face resistance to compression test sieve route selection, it is characterised in that：Including transshipment acitivity, send
Material station, end face extrusion position, side wall press station, inspection detection station and screening station；
The transshipment acitivity is provided with the rotating disk positioned at center, and the rotating disk is at interval of 72 degree provided with a side extended laterally
Angle is 72 degree between support bar, the adjacent collateral strut, and each collateral strut end is equipped with support, each branch
Frame top is fixed with two support rollers for being used to place capacitor casing to be detected, and described support roller one end is provided with and is fixed on support
On end face supporting plate, the end face supporting plate and capacitor end thereof contacts to be detected are simultaneously spacing, and the feeding station, end face are squeezed
Pressure station, side wall press station, check the wound and detect that order arrangement surrounds rotating disk setting successively for station and screening station, and the rotating disk is every
Then support enters another station by a station for 72 degree of rotation；
It is located at material slideway of the feeding station provided with placement capacitor casing to be detected, the material slideway bottom end outlet
The top of support roller, the material slideway bottom stretches into the feeding cylinder that control material falls in material slideway provided with cylinder rod,
The gas of the lock-up cylinder stretched into above the feeding cylinder provided with cylinder rod in material slideway, the lock-up cylinder and feeding cylinder
A capacitor casing to be detected is only accommodated between cylinder rod；
The end face extrusion position is provided with the lifting base being fixed on above support roller, and the lifting base lower surface is fixed with crowded
Silk pressing bar unit, the extruding screw mandrel unit include extruding motor, connection extruding motor output shaft extruding screw mandrel, be fixed on it is crowded
Extruding nut on silk pressing bar and with extruding nut is affixed and the extruding connecting rod that extends downwardly, the end face supporting plate and end
The one side of face stripper plate coordinates clamping capacitor casing to be detected, and the end face stripper plate another side is by the sensor that exerts a force with squeezing
Press connecting rod connection；
The side wall presses station and is provided with the fixed pedestal being fixed on above support roller, and the lower surface of the fixed pedestal is fixed with
At least one point pressure cylinder stretched downwards, the hydraulic stem termination of each described pressure cylinder is provided with to be detected for pressing
The rubber contact of capacitor casing upper surface, is provided with pressure measurement cell between the rubber contact and hydraulic stem；
The top that the inspection detection station is provided with the detection storehouse being fixed on support roller conduct route, the detection storehouse is provided with
Light source and image acquisition units, detection storehouse both sides are provided with Hatch Opening, when the row turntable rotation, the support roller and to be checked
Survey capacitor casing and detection storehouse is entered by one Hatch Opening, and detection storehouse is rolled away from by another Hatch Opening；
The screening station is provided with the air nozzle for being located at that lateral capacitor protector body side surface to be detected is blown in support roller, and is located at
Support roller received outside blows off the returning face plate for the capacitor casing to be detected got off, and the gas source pipe of the air nozzle is provided with electricity
Sub- air valve, the returning face plate is fixed in rotating shaft and underrun tumble cylinder is supported, described when the tumble cylinder stretches
Returning face plate one end is connected with qualified material passage, when the tumble cylinder is shunk, the returning face plate other end and unqualified items
Expect passage connection；
System is provided with controller, provided with the travel switch contacted with the collateral strut passed through, the stroke between station and rotating disk
Switch, force sensor, pressure measurement cell, image acquisition units, output signal to controller, the controller output driving
Signal to lifting base, extruding screw mandrel unit, point pressure cylinder, electronics air valve, light source, rotating disk, feeding cylinder, lock-up cylinder,
Tumble cylinder.
2. automation capacitor protector side wall according to claim 1 and end face resistance to compression test sieve route selection, it is characterised in that：
Support roller on each support includes the drive roll and driven voller being arranged side by side, and the drive roll is to be driven by deflector roll motor
The quality of rubber materials roll structure of dynamic rotation, the deflector roll motor is fixed on support, and the driven voller is the gold by rotating shaft support
Belong to material roll structure.
3. automation capacitor protector side wall according to claim 2 and end face resistance to compression test sieve route selection, it is characterised in that：
Support and pressure sensor is provided between the rotating shaft of the driven voller and support, the pressure sensor output pressure signal to control
Device.
4. automation capacitor protector side wall according to claim 3 and end face resistance to compression test sieve route selection, it is characterised in that：
The light insulation pad extended straight down is provided with along the detection silo roof portion, the light insulation pad will be examined along capacitor protector body axis to be detected
Survey storehouse and be divided into two detection zones, each detection zone is respectively provided with a light source and a figure collecting unit, two institutes
Image acquisition units output image signal is stated to controller.
5. automation capacitor protector side wall and end face resistance to compression test sieve route selection according to claim 1,2,3 or 4, it is special
Levy and be：The feeding station, end face extrusion position and inspection detection station are provided with card reader, each support and are equipped with
One card containing ID signals, when support enters feeding station, end face extrusion position or inspection detection station, the card reader
The id information on support is obtained, the card reader exports ID signals to controller.
6. automation capacitor protector side wall according to claim 1 and end face resistance to compression test sieve route selection, it is characterised in that：
The forward surface of the end face supporting plate and end face stripper plate is provided with rubber sheet gasket protective layer.
7. automation capacitor protector side wall and end face resistance to compression test sieve route selection according to claim 1 or 6, its feature exist
In：The both sides of described pressure cylinder are provided with postive stop baffle, and the postive stop baffle passes through the baffle plate liquid with Telescopic up and down
Cylinder pressure is fixed on fixed pedestal, when the postive stop baffle comes downwards to its end of travel, and two pieces of postive stop baffles, which are located at, to be treated
The both sides of sensing capacitor housing.
8. based on the automation capacitor protector side wall any one of claim 1-7 and end face resistance to compression test sieve route selection
Progress control method, it is characterised in that：
1) turntable rotation to receive after travel switch signal stop；
2) feeding station obtains current brackets ID, judges whether there is material on the ID supports, if performing next step without if, if having
Stopping alarm；
3) end face extrusion position obtains current brackets ID, judges whether there is material on the ID supports, next step is performed if having, if
Without then stopping alarm；
4) each station performs corresponding program and included：
Feeding station：Next capacitor casing to be detected is unloaded to the support roller of the station；
End face extrusion position：Lifting base is descending, and driving extruding screw mandrel unit makes end face stripper plate be run to end face supporting plate, treats
The pressure value of force sensor is reached after setting value, is maintained driving extruding screw mandrel unit inverted running after setting time, is lifted base
Seat is up；
Side wall presses station：The hydraulic cylinder of driving point pressure cylinder, which is extended downwardly, makes rubber contact be connect with capacitor casing to be detected
Touch, after the pressure value of pressure measurement cell reaches setting value, maintain setting time rear-guard dynamic point pressure cylinder hydraulic stem to
Upper retraction；
Inspection detection station：Current inspection detection station inner support ID is obtained, light source, image acquisition units and the ID supports is opened
On deflector roll motor, and close after operation setting time light source, deflector roll motor on image acquisition units and the ID supports；
Screen station：The capacitor to be detected that image information judges current screening station is obtained according to preceding once inspection detection station
Whether housing is qualified, and tumble cylinder is stretched if qualified, and tumble cylinder is shunk if unqualified, and the electronics of air nozzle is opened afterwards
Air valve time rating；
5) return to step 1).
9. progress control method according to claim 7, it is characterised in that：It is described 4) in, according to image information judge work as
The whether qualified method of the preceding capacitor casing to be detected for screening station：Gray processing processing is done to gathered image, speck is obtained
Lines, if speck lines are in the datum line region of setting, it is qualified that current capacitor casing to be detected is defined as, on the contrary
Then it is defined as unqualified.
10. the progress control method according to claim 7 or 8, it is characterised in that：It is described 4) in, side wall presses station work
When making, postive stop baffle is set to be placed in electric capacity to be detected when the hydraulic cylinder for pressing driving flapper hydraulic cylinder before hydraulic cylinder works is extended downwardly
The both sides of device housing, treat a pressure cylinder retraction while driving the hydraulic stem of flapper hydraulic cylinder to bounce back upwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611242309.7A CN107063592B (en) | 2016-12-29 | 2016-12-29 | A kind of automation capacitor protector body sidewall and end face resistance to compression test sieve route selection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611242309.7A CN107063592B (en) | 2016-12-29 | 2016-12-29 | A kind of automation capacitor protector body sidewall and end face resistance to compression test sieve route selection |
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| CN107063592A true CN107063592A (en) | 2017-08-18 |
| CN107063592B CN107063592B (en) | 2018-12-07 |
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| CN201611242309.7A Active CN107063592B (en) | 2016-12-29 | 2016-12-29 | A kind of automation capacitor protector body sidewall and end face resistance to compression test sieve route selection |
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| CN112061438A (en) * | 2020-08-14 | 2020-12-11 | 龙岩学院 | Sand bag filling machine |
| CN112604989A (en) * | 2020-12-23 | 2021-04-06 | 深圳市优立检测技术服务有限公司 | Radar joint processing is with categorised conveyor that has insulating function that detects |
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|---|---|
| CN107063592B (en) | 2018-12-07 |
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