CN112605001A - High-precision rapid detection equipment - Google Patents
High-precision rapid detection equipment Download PDFInfo
- Publication number
- CN112605001A CN112605001A CN202011413149.4A CN202011413149A CN112605001A CN 112605001 A CN112605001 A CN 112605001A CN 202011413149 A CN202011413149 A CN 202011413149A CN 112605001 A CN112605001 A CN 112605001A
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- Prior art keywords
- wall
- rapid detection
- placing
- product
- hydraulic cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
- B07C5/18—Sorting according to weight using a single stationary weighing mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses high-precision rapid detection equipment which comprises a workbench, wherein an installation opening is formed in the outer wall of the top of the workbench, a stepping motor is arranged on the inner wall of the installation opening, a rotating shaft is arranged at one end of an output shaft of the stepping motor, a rotating disc is arranged at the top end of the rotating shaft, fixing openings which are distributed equidistantly and annularly are formed in the outer wall of the top of the rotating disc, a placing cylinder is arranged on the inner wall of each fixing opening, a supporting plate is arranged on the outer wall of the bottom of the placing cylinder in a rotating mode through a hinge, a limiting mechanism is arranged inside the placing cylinder, mounting frames which are distributed equidistantly and annularly are fixedly connected to the outer wall of the bottom of the rotating disc, and. The product is exactly positioned at the center of the placing cylinder, so that the detection accuracy is effectively improved, the using effect is better, the automatic classification of the product is effectively realized, manual picking is not needed, the detection efficiency is indirectly improved, and the using effect is better.
Description
Technical Field
The invention relates to the technical field of visual detection, in particular to high-precision rapid detection equipment.
Background
The visual detection means that a machine vision product converts a shot target into an image signal, transmits the image signal to a special image processing system, and converts the image signal into a digital signal according to information such as pixel distribution, brightness, color and the like; the image system performs various operations on the signals to extract the characteristics of the target, and then controls the on-site equipment action according to the judgment result, which has immeasurable value in the aspects of functions of detecting defects and preventing defective products from being distributed to consumers.
At present, current check out test set still has certain weak point, in the use, when detecting that the product has certain incomplete, need stop equipment, then manual reject the inferior product, lead to detection efficiency very slow, and when collecting the product, directly arrange the product to the collecting box usually, and possess certain difference in height in the collecting box, the product that leads to initial stage to fall into in the collecting box produces the damage very easily, consequently, need to design high accuracy quick check out test set and solve above-mentioned problem urgently.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides high-precision and quick detection equipment.
In order to achieve the purpose, the invention adopts the following technical scheme:
high-precision rapid detection equipment comprises a workbench, wherein the top outer wall of the workbench is provided with a mounting port, the inner wall of the mounting port is provided with a stepping motor, one end of the output shaft of the stepping motor is provided with a rotating shaft, the top end of the rotating shaft is provided with a turntable, the top outer wall of the turntable is provided with fixing ports which are distributed in an annular shape at equal intervals, the inner wall of each fixing port is provided with a placing cylinder, the bottom outer wall of the placing cylinder is provided with a supporting plate through a hinge in a rotating manner, a limiting mechanism is arranged inside the placing cylinder, the bottom outer wall of the turntable is fixedly connected with mounting frames which are distributed in an annular shape at equal intervals, the bottom inner wall of each mounting frame is provided with a first hydraulic cylinder, one end of a piston of each first hydraulic cylinder is provided with a roller, the outer wall of each roller is contacted with the bottom outer, the bottom outer wall of the top plate is provided with a camera, the bottom outer wall of the top plate is further provided with an image processor, sloping plates are arranged at positions, close to two sides, of the outer wall of the top of the workbench, collecting boxes and waste collecting boxes are arranged on outer walls of two sides of the workbench respectively, and material supporting mechanisms are arranged inside the collecting boxes and the waste collecting boxes.
As a still further scheme of the invention: the camera is connected with the image processor through a signal wire, the image processor is connected with the controller through a signal wire, and the controller is connected with the switch of the first hydraulic cylinder through a lead.
As a still further scheme of the invention: the limiting mechanism comprises a sleeve and a limiting block, mounting holes are formed in the peripheral outer wall of the placing barrel, the sleeve is fixedly arranged in the mounting holes, a spring is arranged on the inner wall of one side of the sleeve, a telescopic rod is arranged at one end of the spring, and the limiting block is fixedly arranged at one end of the telescopic rod.
As a still further scheme of the invention: and an inclined chamfer is formed at the position, close to one side edge, of the outer wall of the top of the limiting block.
As a still further scheme of the invention: the material supporting mechanism comprises a second hydraulic cylinder and a placing plate, the second hydraulic cylinder is fixedly arranged on the inner wall of the bottom of the collecting box and the waste collecting box respectively, a fixing plate is arranged at one end of a piston of the second hydraulic cylinder, sliding holes are formed in four corners of the outer wall of the top of the fixing plate, vertical rods are arranged on the inner wall of the sliding holes in a sliding mode, the placing plate is fixedly arranged on the top ends of the vertical rods, a stop block is fixedly arranged at the bottom ends of the vertical rods, and a pressure sensor is clamped between the placing plate and the fixing plate.
As a still further scheme of the invention: the pressure sensor is connected with a control mainboard through a wire, and the control mainboard is connected with a switch of the second hydraulic cylinder through a wire.
As a still further scheme of the invention: the positions, close to the two sides, of the outer wall of the top of the inclined plate are fixedly connected with material blocking plates.
The invention has the beneficial effects that:
1. through the arrangement of the stepping motor, the turntable, the placing barrel, the sleeve, the spring, the telescopic rod, the limiting block and the oblique chamfer, a product to be detected can be placed in the placing barrel on the turntable, the turntable is driven to rotate along with the stepping motor, so that the product in the placing barrel can be moved to a position under the camera to be scanned, the product can be detected, and in the product placing process, the product is firstly contacted with the oblique chamfer on the limiting block, so that the product can be placed more smoothly;
2. through the arranged collecting box, the waste collecting box, the inclined plates, the supporting plate, the first hydraulic cylinder and the rollers, the image scanned by the camera on the product is transmitted to the image processor for processing, when the qualified product is judged to be qualified, the qualified product moves to the inclined plate at the leftmost side of the workbench, the corresponding first hydraulic cylinder works to drive the rollers to move downwards so as to enable the supporting plate to rotate, the qualified product on the supporting plate directly falls into the collecting box along the inclined plate at the left side, when the unqualified product is judged to be unqualified, the unqualified product moves to the inclined plate at the rightmost side of the workbench, the corresponding first hydraulic cylinder works to drive the rollers to move downwards so as to enable the supporting plate to rotate, the unqualified product on the supporting plate directly falls into the waste collecting box along the inclined plate at the right side, the automatic classification of the product is effectively realized, the use effect is better;
3. through the second pneumatic cylinder that sets up, the fixed plate, place the board, dog and pressure sensor, when the product falls to collecting box or collection waste case, the pressure sensor who is located collecting box or collection waste case can detect the product weight on placing the board, when detecting weight, can make the work of second pneumatic cylinder, it moves down one section distance to drive the fixed plate, for the next time product reservation position that drops, can effectively avoid the product directly to fall the damage that causes because of the difference in height in collecting box or collection waste bottom of the case portion, the result of use of equipment has further been improved.
Drawings
Fig. 1 is a schematic cross-sectional structural diagram of a high-precision rapid detection device proposed in embodiment 1;
FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1;
FIG. 3 is an enlarged view of the structure at B in FIG. 1;
fig. 4 is a schematic view of a turntable structure of the high-precision rapid detection apparatus provided in embodiment 1;
fig. 5 is a schematic view of the overall structure of the high-precision rapid detection device proposed in embodiment 2.
In the figure: 1 workstation, 2 step motor, 3 pivots, 4 collecting bins, 5 swash plates, 6 poles, 7 roofs, 8 image processor, 9 cameras, 10 carousels, 11 mounting brackets, 12 first pneumatic cylinders, 13 collection waste boxes, 14 place a section of thick bamboo, 15 layer boards, 16 gyro wheels, 17 sleeves, 18 springs, 19 telescopic links, 20 stopper, 21 chamfer angles to one side, 22 second pneumatic cylinders, 23 fixed plates, 24 montants, 25 place the board, 26 dog, 27 pressure sensor, 28 striker plate.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Example 1
Referring to fig. 1-4, a high-precision rapid detection device comprises a workbench 1, wherein an installation opening is formed in the outer wall of the top of the workbench 1, a stepping motor 2 is arranged on the inner wall of the installation opening, a rotating shaft 3 is arranged at one end of an output shaft of the stepping motor 2, a rotating disc 10 is arranged at the top end of the rotating shaft 3, fixing openings which are equidistantly and annularly distributed are formed in the outer wall of the top of the rotating disc 10, a placing cylinder 14 is arranged on the inner wall of each fixing opening, a supporting plate 15 is rotatably arranged on the outer wall of the bottom of the placing cylinder 14 through a hinge, a limiting mechanism is arranged inside the placing cylinder 14, a mounting frame 11 which is equidistantly and annularly distributed is fixedly connected to the outer wall of the bottom of the rotating disc 10, a first hydraulic cylinder 12 is arranged on the inner wall of the bottom of the mounting frame 11, a roller 16 is arranged at one end of a piston, and the top of pole setting 6 is provided with roof 7, and the bottom outer wall of roof 7 is provided with camera 9, and the bottom outer wall of roof 7 still is provided with image processor 8, and the position that the outer wall of 1 top of workstation is close to both sides all is provided with swash plate 5, and the both sides outer wall of workstation 1 is provided with collecting box 4 and collection waste container 13 respectively, and collecting box 4 and the inside of collecting waste container 13 all are provided with the support material mechanism.
The camera 9 is connected with the image processor 8 through a signal wire, the image processor 8 is connected with a controller through a signal wire, and the controller is connected with a switch of the first hydraulic cylinder 12 through a lead.
Stop gear includes sleeve 17 and stopper 20, and the outer wall all around of placing a section of thick bamboo 14 has all opened the mounting hole, and sleeve 17 is fixed to be set up in the mounting hole, and one side inner wall of sleeve 17 is provided with spring 18, and the one end of spring 18 is provided with telescopic link 19, and stopper 20 is fixed to be set up in the one end of telescopic link 19, and stopper 20 makes the product just be located the central point that places a section of thick bamboo 14 and puts the department, has effectively improved the detection precision.
The position that stopper 20 top outer wall is close to a side is opened has oblique chamfer 21, and at the product in-process of placing, the product at first contacts with oblique chamfer 21 on stopper 20 for it is more smooth when placing the product.
Hold in the palm the material mechanism and include second pneumatic cylinder 22 and place board 25, second pneumatic cylinder 22 is fixed respectively and sets up in the bottom inner wall of collecting box 4 and collection waste box 13, and the piston one end of second pneumatic cylinder 22 is provided with fixed plate 23, four corners of fixed plate 23 top outer wall have all opened the slide opening, and the inner wall of slide opening slides and is provided with montant 24, it sets up in the top of montant 24 to place board 25 is fixed, and dog 26 is fixed to be set up in the bottom of montant 24, it has pressure sensor 27 to place to press from both sides between board 25 and the fixed plate 23.
The pressure sensor 27 is connected to a control main board through a wire, and the control main board is connected to the switch of the second hydraulic cylinder 22 through a wire.
The working principle is as follows: when the device is used, a product to be detected can be placed in the placing barrel 14 on the turntable 10, the turntable 10 is driven to rotate along with the stepping motor 2, so that the product in the placing barrel 14 can be moved to the position under the camera 9 for scanning, the product can be detected, in the product placing process, the product is firstly contacted with the inclined chamfer 21 on the limiting block 20, the product can be placed more smoothly, the limiting block 20 at one end of the telescopic rod 19 can limit the placing position of the product under the action of the elastic force of the spring 18 in the sleeve 17, so that the product is just positioned at the central position of the placing barrel 14, the detection accuracy is effectively improved, the using effect is better, the image scanned by the camera 9 is transmitted to the image processor 8 for processing, when the qualified product is judged to be qualified, when the qualified product is moved to the leftmost inclined plate 5 of the workbench 1, the corresponding first hydraulic cylinder 12 works, the roller 16 can be driven to move downwards, so that the supporting plate 15 rotates, qualified products on the supporting plate 15 directly fall into the collecting box 4 along the left side inclined plate 5, when unqualified products are judged to be unqualified products and the unqualified products move to the rightmost inclined plate 5 of the workbench 1, the corresponding first hydraulic cylinder 12 works to drive the roller 16 to move downwards, so that the supporting plate 15 rotates, the unqualified products on the supporting plate 15 directly fall into the waste collecting box 13 along the right side inclined plate 5, the automatic classification of the products is effectively realized, manual sorting is not needed, the detection efficiency is further indirectly improved, the using effect is better, when the products fall into the collecting box 4 or the waste collecting box 13, the pressure sensor 27 positioned in the collecting box 4 or the waste collecting box 13 can detect the weight of the products on the placing plate 25, when the weight is detected, the second hydraulic cylinder 22 is driven to work to drive the fixing plate 23 to move downwards for a distance, the product drops and reserves the position for next time, can effectively avoid the product directly to fall in collecting box 4 or the useless case 13 bottom of collection because of the damage that the difference in height caused, has further improved the result of use of equipment.
Example 2
Referring to fig. 5, the high-precision rapid detection device, in this embodiment, compared to embodiment 1, further includes a striker plate 28 fixedly connected to the top outer wall of the inclined plate 5 at a position close to both sides.
The working principle is as follows: when in use, the material baffle plate 28 on the inclined plate 5 can prevent the product from slipping from two sides of the inclined plate 5, and the using effect is better.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. High accuracy short-term test equipment, including workstation (1), its characterized in that, the top outer wall of workstation (1) is opened there is the installing port, and the inner wall of installing port is provided with step motor (2), the output shaft one end of step motor (2) is provided with pivot (3), the top of pivot (3) is provided with carousel (10), the top outer wall of carousel (10) is opened has the equidistance to be the fixed orifices of annular distribution, and the inner wall of fixed orifices is provided with places a section of thick bamboo (14), the bottom outer wall of placing a section of thick bamboo (14) rotates through the hinge and is provided with layer board (15), the inside of placing a section of thick bamboo (14) is provided with stop gear, the bottom outer wall fixedly connected with of carousel (10) is the equidistance and is the mounting bracket (11) of annular distribution, and the bottom inner wall of mounting bracket (11) is provided with first pneumatic cylinder (12), piston one end of first, and the outer wall of gyro wheel (16) contacts with the bottom outer wall of layer board (15), four corners of workstation (1) top outer wall all are provided with pole setting (6), and the top of pole setting (6) is provided with roof (7), the bottom outer wall of roof (7) is provided with camera (9), and the bottom outer wall of roof (7) still is provided with image processor (8), the position that workstation (1) top outer wall is close to both sides all is provided with swash plate (5), the both sides outer wall of workstation (1) is provided with collecting box (4) and collection waste tank (13) respectively, the inside of collecting box (4) and collection waste tank (13) all is provided with the material supporting mechanism.
2. The high-precision rapid detection device according to claim 1, wherein the camera (9) is connected with the image processor (8) through a signal line, the image processor (8) is connected with a controller through a signal line, and the controller is connected with a switch of the first hydraulic cylinder (12) through a lead.
3. The high-precision rapid detection device according to claim 1, wherein the limiting mechanism comprises a sleeve (17) and a limiting block (20), mounting holes are formed in the peripheral outer wall of the placing cylinder (14), the sleeve (17) is fixedly arranged in the mounting holes, a spring (18) is arranged on the inner wall of one side of the sleeve (17), an expansion rod (19) is arranged at one end of the spring (18), and the limiting block (20) is fixedly arranged at one end of the expansion rod (19).
4. The high-precision rapid detection device according to claim 3, wherein the outer wall of the top of the limiting block (20) is provided with an inclined chamfer (21) at a position close to one side edge.
5. The high-precision rapid detection device according to claim 1, wherein the material supporting mechanism comprises a second hydraulic cylinder (22) and a placing plate (25), the second hydraulic cylinder (22) is respectively and fixedly arranged on the inner walls of the bottoms of the collecting box (4) and the waste collecting box (13), a fixing plate (23) is arranged at one end of a piston of the second hydraulic cylinder (22), sliding holes are formed in four corners of the outer wall of the top of the fixing plate (23), a vertical rod (24) is arranged on the inner wall of each sliding hole in a sliding manner, the placing plate (25) is fixedly arranged at the top end of the corresponding vertical rod (24), a stop block (26) is fixedly arranged at the bottom end of the corresponding vertical rod (24), and a pressure sensor (27) is clamped between the placing plate (25) and the fixing plate (23).
6. The high-precision rapid detection device according to claim 5, wherein the pressure sensor (27) is connected with a control mainboard through a wire, and the control mainboard is connected with a switch of the second hydraulic cylinder (22) through a wire.
7. The high-precision rapid detection device according to claim 1, wherein the positions of the outer wall of the top of the inclined plate (5) close to the two sides are fixedly connected with material blocking plates (28).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011413149.4A CN112605001B (en) | 2020-12-04 | 2020-12-04 | High-precision rapid detection equipment |
| PCT/CN2020/135653 WO2022116247A1 (en) | 2020-12-04 | 2020-12-11 | High-precision quick test device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011413149.4A CN112605001B (en) | 2020-12-04 | 2020-12-04 | High-precision rapid detection equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112605001A true CN112605001A (en) | 2021-04-06 |
| CN112605001B CN112605001B (en) | 2021-09-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011413149.4A Active CN112605001B (en) | 2020-12-04 | 2020-12-04 | High-precision rapid detection equipment |
Country Status (2)
| Country | Link |
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| CN (1) | CN112605001B (en) |
| WO (1) | WO2022116247A1 (en) |
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| CN115270828B (en) * | 2022-07-04 | 2023-08-04 | 江苏天工工具新材料股份有限公司 | System equipment and method for waste settlement management |
| CN115575801B (en) * | 2022-12-07 | 2023-03-31 | 无锡昌鼎电子有限公司 | Chip detection device based on temperature change |
| CN116037726A (en) * | 2023-02-01 | 2023-05-02 | 江苏江海机床集团有限公司 | Supporting plate mechanism for plate bending machine and use method |
| CN116106000B (en) * | 2023-02-02 | 2023-07-28 | 绍兴立明机电科技有限公司 | Gear defective product detection equipment |
| CN116511999B (en) * | 2023-05-24 | 2024-01-19 | 江苏诚铸机械科技有限公司 | Automatic change digit control machine tool for machine tool accessory production |
| CN116423857B (en) * | 2023-06-13 | 2023-08-18 | 江苏科美声学科技有限公司 | Sound insulation board production device, microcrystal damping type environment-friendly sound insulation board and production process |
| CN116679061B (en) * | 2023-08-03 | 2023-09-29 | 中国水产科学研究院黄海水产研究所 | Marine Pythium detection kit |
| CN117073597B (en) * | 2023-10-08 | 2024-01-12 | 青岛张氏上佳科技有限公司 | Detection mechanism of gas spring piston rod assembly |
| CN117168333B (en) * | 2023-10-24 | 2024-01-16 | 湘潭大学 | Shaft mechanical part measuring equipment based on machine vision |
| CN117516440B (en) * | 2023-11-07 | 2024-06-07 | 山东祥盛纺织股份有限公司 | Detection equipment for speed regulation disc of textile machinery |
| CN118032925B (en) * | 2024-04-11 | 2024-06-11 | 成都工业职业技术学院 | Prestressed pipeline grouting compactness detection device |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN112605001B (en) | 2021-09-10 |
| WO2022116247A1 (en) | 2022-06-09 |
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