CN111299193A - Intelligent detection production line for communication modules - Google Patents
Intelligent detection production line for communication modules Download PDFInfo
- Publication number
- CN111299193A CN111299193A CN202010140274.6A CN202010140274A CN111299193A CN 111299193 A CN111299193 A CN 111299193A CN 202010140274 A CN202010140274 A CN 202010140274A CN 111299193 A CN111299193 A CN 111299193A
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- CN
- China
- Prior art keywords
- collecting box
- fixedly connected
- production line
- conveying roller
- driving motor
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Automatic Assembly (AREA)
Abstract
The invention relates to the technical field of communication module production lines, in particular to an intelligent detection production line for a communication module, which comprises a rack, a conveying roller, a fixed frame, a detector, a cylinder, a movable plate, a push plate, a collecting box, a sliding sleeve, a guide rod, a bearing plate, a ball screw, a ball nut, a double-head driving motor and a transmission gear set, wherein the front side and the rear side of the inner wall of the rack are respectively and rotatably connected with two ends of the conveying roller, the right side of the top of the rack is fixedly connected with the bottom of the fixed frame, the detector is fixedly arranged on the fixed frame, and the fixed end of. The invention achieves the purpose of transferring and picking out unqualified products, and the whole action is in a full-automatic operation mode, thereby replacing the traditional manual operation mode, reducing the addition of stations, simultaneously improving the detection efficiency of the products, realizing unmanned, high-efficiency and full-automatic production, and greatly saving human resources and time.
Description
Technical Field
The invention relates to the technical field of communication module production lines, in particular to an intelligent detection production line for communication modules.
Background
An industrial communication module is a connector specially used for transmitting different signals for a motor in the field of industrial automation control, and comprises communication networks for converting RS-232 and RS-422/485 signals and the like, so that serial information of driving, controlling and actuating components in a system architecture is compatible.
In communication module's production line, whole production equipment process adopts the assembly line mode, and carry out the function detection to communication module at the end of production, use and the quality in order to this guarantee communication module's just production, however the defective products processing mode that appears after detecting communication module, then pick out by the manual work and send out quality control once more, with this good quality of guaranteeing the product, but often still pick out by the manual work after detecting out the defective products, consequently need add artifical station beside the detector, need artifically participate in simultaneously, consequently, whole detection station is in the semi-automatization mode and goes on, be difficult to satisfy modernization production demand, and whole mode work efficiency is low, manufacturing cost is greatly improved.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an intelligent detection production line of a communication module, which achieves the purpose of transferring and picking out unqualified products, and the whole action is in a full-automatic operation mode, so that the traditional manual operation mode is replaced, the addition of stations is reduced, the detection efficiency of the products is improved, the unmanned and efficient full-automatic production is realized, and the human resources and the time are greatly saved.
(II) technical scheme
In order to realize the technical problem, the invention provides the following technical scheme: an intelligent detection production line of a communication module comprises a rack, conveying rollers, a fixed frame, a detector, an air cylinder, a movable plate, a push plate, a collecting box, a sliding sleeve, a guide rod, a bearing plate, a ball screw, a ball nut, a double-end driving motor and a transmission gear set, wherein the front side and the rear side of the inner wall of the rack are respectively connected with the two ends of the conveying rollers in a rotating mode, the right side of the top of the rack is fixedly connected with the bottom of the fixed frame, the detector is fixedly installed on the fixed frame, the fixed end of the air cylinder is fixedly connected with the middle position of the back of the rack, the free end of the air cylinder extends into the rack, the free end of the air cylinder is fixedly connected with the middle position of the rear of the movable plate, the top of the movable plate is located below the bottom of the, the middle position in front of the rack is fixedly connected with the rear of the collecting box.
Furthermore, a driving motor is fixedly connected to one side of the rack, one end of the conveying roller is in transmission connection with the driving motor, and the conveying roller is in transmission connection with the driving motor through a chain.
Further, the both sides of fly leaf all with sliding sleeve fixed connection, the sliding sleeve cup joints on the surface of guide bar and is in slidable state, the both ends of guide bar respectively with the both sides fixed connection of frame inner wall.
Furthermore, a notch groove is formed in the top of the rear portion of the collecting box, the bottom of the notch groove is flush with the top of the conveying roller, the notch groove is U-shaped, and the supporting plate is located inside the collecting box.
Furthermore, mounting grooves are formed in the middle positions of two sides of the inner wall of the collecting box, the ball screws are mounted on the collecting box and are respectively located in the middle positions of the two mounting grooves, and the ball screws are rotatably connected with the collecting box through bearings.
Furthermore, the ball screw is in transmission connection with ball nuts, and one side, opposite to the two ball nuts, of each ball nut is fixedly connected with two sides of the bearing plate respectively.
Furthermore, the bottom of the double-head driving motor is fixedly connected with the middle position of the bottom of the inner wall of the collecting box, and the output ends of the two sides of the double-head driving motor are respectively in transmission connection with the bottoms of the outer surfaces of the two ball screws through transmission gear sets.
(III) advantageous effects
The invention provides an intelligent detection production line of a communication module, which has the following beneficial effects:
1. according to the invention, the quality of the communication module is detected by the operation of the detector, when a defective product is detected, the movable plate is pushed to move forwards by the operation action of the air cylinder, at the moment, the defective communication module is pushed by the three push plates at the top of the movable plate and is pushed to the bearing plate in the collecting box by the conveying roller, and the qualified communication module is continuously conveyed to the next station from the left side of the conveying roller, so that the purpose of transferring and picking out the unqualified product is achieved, the whole action is in a full-automatic operation mode, the traditional manual operation mode is replaced, the additional arrangement of stations is reduced, the detection efficiency of the product is improved, the unmanned and efficient full-automatic production is realized, and the human resources and time are greatly saved.
2. According to the invention, as the collecting box is arranged, the two ball screws are driven to synchronously rotate through the operation of the double-head driving motor, and the ball screws are matched with the ball nuts to act while rotating, so that the axial motion of the double-head driving motor is directly converted into linear motion, after the pushing plate pushes the defective product to the bearing plate, the bearing plate is displaced to the inside of the collecting box for a certain distance due to the operation of the double-head driving motor, and the top of the defective product is aligned with the bottom of the notch groove, so as to analogize the same, so that the defective product can form a stacking state in the collecting box, the phenomenon that the defective product falls and falls during collection is avoided, the defective product can be protected to a great extent, and the follow-up retest and maintenance operation are facilitated.
Drawings
FIG. 1 is a schematic front view of the structure of the present invention;
FIG. 2 is a schematic sectional view of the structural collection box of the present invention.
In the figure: 1. a frame; 2. a conveying roller; 3. a fixed mount; 4. a detector; 5. a cylinder; 6. a movable plate; 7. pushing the plate; 8. a collection box; 9. a sliding sleeve; 10. a guide bar; 11. a notch groove; 12. a support plate; 13. mounting grooves; 14. a ball screw; 15. a ball nut; 16. a double-headed drive motor; 17. a drive gear set.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution: an intelligent detection production line of a communication module comprises a rack 1, a conveying roller 2, a fixed frame 3, a detector 4, a cylinder 5, a movable plate 6, a push plate 7, a collecting box 8, a sliding sleeve 9, a guide rod 10, a bearing plate 12, a ball screw 14, a ball nut 15, a double-head driving motor 16 and a transmission gear set 17, wherein the front side and the rear side of the inner wall of the rack 1 are respectively and rotatably connected with two ends of the conveying roller 2, the right side of the top of the rack 1 is fixedly connected with the bottom of the fixed frame 3, the detector 4 is fixedly arranged on the fixed frame 3, the fixed end of the cylinder 5 is fixedly connected with the middle position of the back of the rack 1, the free end of the cylinder 5 extends into the rack 1, the free end of the cylinder 5 is fixedly connected with the middle position of the rear of the movable plate 6, the top of the movable plate 6, the push plate 7 is positioned in the space between the two conveying rollers 2, the middle position in front of the frame 1 is fixedly connected with the rear part of the collecting box 8, the communication module is subjected to quality detection through the operation of the detector 4, when a defective product is detected, the movable plate 6 is pushed to move forwards through the operation action of the air cylinder 5, at the moment, the defective communication module is pushed by the three push plates 7 at the top of the movable plate 6 and is pushed to the bearing plate in the collecting box 8 from the conveying rollers 2, the qualified communication module is continuously conveyed to the next station from the left side of the conveying rollers 2, therefore, the purpose of transferring and picking out the unqualified product is achieved, the whole action is in a full-automatic operation mode, the traditional manual operation mode is replaced, the addition of the stations is reduced, the detection efficiency of the product is improved, and unmanned and high-efficiency full-, manpower resources and time are greatly saved.
One side of the frame 1 is fixedly connected with a driving motor, one end of the conveying roller 2 is in transmission connection with the driving motor, the conveying roller 2 is in transmission connection with each other through a chain, two sides of the movable plate 6 are both fixedly connected with a sliding sleeve 9, the sliding sleeve 9 is sleeved on the outer surface of a guide rod 10 and is in a slidable state, two ends of the guide rod 10 are respectively and fixedly connected with two sides of the inner wall of the frame 1, the top of the rear part of the collecting box 8 is provided with a notch groove 11, the bottom of the notch groove 11 is flush with the top of the conveying roller 2, the notch groove 11 is U-shaped, a bearing plate 12 is positioned inside the collecting box 8, mounting grooves 13 are respectively arranged at the middle positions of two sides of the inner wall of the collecting box 8, ball screws 14 are mounted on the collecting box 8, two ball screws 14 are respectively positioned at the middle positions inside the two mounting grooves 13, the opposite sides of the two ball nuts 15 are fixedly connected with the two sides of the bearing plate 12 respectively, the bottom of the double-head driving motor 16 is fixedly connected with the middle position of the bottom of the inner wall of the collecting box 8, the output ends of the two sides of the double-head driving motor 16 are respectively connected with the bottoms of the outer surfaces of the two ball screws 14 in a transmission way through the transmission gear set 17, due to the arrangement of the collecting box 8, the two ball screws 14 are driven to synchronously rotate through the operation of the double-head driving motor 16, at the moment, the ball screws 14 are matched with the ball nuts 15 to act while rotating, so that the axial motion of the double-head driving motor 16 is directly converted into linear motion, after the pushing plate 7 pushes the defective products onto the bearing plate 12, the bearing plate 12 displaces a certain distance towards the inside of the collecting box 8 due to the operation of the double-head driving motor 16, at the moment, the tops of the defective, thereby can make the defective products form the state of piling up in the inside of collecting box 8, consequently avoided the defective products to appear dropping when collecting and fall the emergence of hindering the phenomenon, can form the protection to the defective products to a very big extent to this is convenient for the retest and the maintenance operation in later stage.
The working principle is as follows: in the using process, a communication module to be detected is positioned on a conveying roller 2, at the moment, the communication module is conveyed at a constant speed from right to left, when the communication module is positioned below a detector 4, the communication module is subjected to quality detection through the operation of the detector 4, when a defective product is detected, an air cylinder 5 operates to push a movable plate 6 to move forward, at the moment, three push plates 7 at the top of the movable plate 6 push the defective communication module to be pushed to a bearing plate in a collecting box 8 from the conveying roller 2, and the qualified communication module is continuously conveyed to the next station from the left side of the conveying roller 2, so that the purpose of transferring and picking out unqualified products is achieved, meanwhile, two ball screws 14 are driven to synchronously rotate through the operation of a double-head driving motor 16, at the moment, the ball screws 14 cooperate with ball nuts 15 to act while rotating, and the axial motion of the double-head driving motor 16 is directly, therefore, after the push plate 7 pushes the defective products to the supporting plate 12, the supporting plate 12 moves a certain distance towards the inside of the collecting box 8 due to the operation of the double-head driving motor 16, the top of the defective products is flush with the bottom of the notch groove 11 at the moment, and the like, so that the defective products can be stacked inside the collecting box 8, and therefore the phenomenon of falling and falling injury when the defective products are collected is avoided.
The control mode of the invention is automatically controlled by the controller, the control circuit of the controller can be realized by simple programming of a person skilled in the art, the supply of the power supply also belongs to the common knowledge in the field, and the invention is mainly used for protecting mechanical devices, so the control mode and the circuit connection are not explained in detail in the invention.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a communication module intellectual detection system production line, includes frame (1), conveying roller (2), mount (3), detector (4), cylinder (5), fly leaf (6), push pedal (7), collecting box (8), sliding sleeve (9), guide bar (10), bearing board (12), ball screw (14), ball nut (15), double-end driving motor (16) and drive gear group (17), its characterized in that: the front side and the rear side of the inner wall of the frame (1) are respectively connected with the two ends of the conveying roller (2) in a rotating way, the right side of the top of the frame (1) is fixedly connected with the bottom of the fixed frame (3), the detector (4) is fixedly arranged on the fixed frame (3), the fixed end of the cylinder (5) is fixedly connected with the middle position of the back of the frame (1), the free end of the cylinder (5) extends into the frame (1), the free end of the cylinder (5) is fixedly connected with the middle position behind the movable plate (6), the top of the movable plate (6) is positioned below the bottom of the conveying roller (2), the top of the movable plate (6) is fixedly connected with one end of the push plate (7), the push plate (7) is positioned in the space between the two conveying rollers (2), and the middle position in front of the rack (1) is fixedly connected with the rear of the collecting box (8).
2. The intelligent detection production line for the communication modules as claimed in claim 1, wherein: one side of the rack (1) is fixedly connected with a driving motor, one end of the conveying roller (2) is in transmission connection with the driving motor, and the conveying roller (2) is in transmission connection with each other through a chain.
3. The intelligent detection production line for the communication modules as claimed in claim 1, wherein: the both sides of fly leaf (6) all with sliding sleeve (9) fixed connection, sliding sleeve (9) cup joint on the surface of guide bar (10) and are in slidable state, the both ends of guide bar (10) respectively with the both sides fixed connection of frame (1) inner wall.
4. The intelligent detection production line for the communication modules as claimed in claim 1, wherein: the top behind the collecting box (8) is provided with a notch groove (11), the bottom of the notch groove (11) is flush with the top of the conveying roller (2), the notch groove (11) is U-shaped, and the bearing plate (12) is located inside the collecting box (8).
5. The intelligent detection production line for the communication modules as claimed in claim 1, wherein: mounting grooves (13) are formed in the middle positions of two sides of the inner wall of the collecting box (8), the ball screws (14) are mounted on the collecting box (8), the two ball screws (14) are respectively located in the middle positions of the two mounting grooves (13), and the ball screws (14) are rotatably connected with the collecting box (8) through bearings.
6. The intelligent detection production line for the communication modules as claimed in claim 1, wherein: the ball screw (14) is in transmission connection with ball nuts (15), and one sides of the two ball nuts (15) opposite to each other are fixedly connected with two sides of the bearing plate (12) respectively.
7. The intelligent detection production line for the communication modules as claimed in claim 1, wherein: the bottom of the double-head driving motor (16) is fixedly connected with the middle position of the bottom of the inner wall of the collecting box (8), and the output ends of the two sides of the double-head driving motor (16) are respectively in transmission connection with the bottoms of the outer surfaces of the two ball screws (14) through transmission gear sets (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010140274.6A CN111299193A (en) | 2020-03-03 | 2020-03-03 | Intelligent detection production line for communication modules |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010140274.6A CN111299193A (en) | 2020-03-03 | 2020-03-03 | Intelligent detection production line for communication modules |
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| CN111299193A true CN111299193A (en) | 2020-06-19 |
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| CN202010140274.6A Pending CN111299193A (en) | 2020-03-03 | 2020-03-03 | Intelligent detection production line for communication modules |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111906033A (en) * | 2020-08-11 | 2020-11-10 | 宁波工程学院 | A automatic sorting device of express delivery article for commodity circulation |
| CN112088925A (en) * | 2020-10-22 | 2020-12-18 | 王亦婷 | Hairtail processing device |
| WO2022116247A1 (en) * | 2020-12-04 | 2022-06-09 | 华擎智能科技(苏州)有限公司 | High-precision quick test device |
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| CN109775224A (en) * | 2019-03-27 | 2019-05-21 | 闫巧琴 | A kind of books fast finishing device |
| CN110550333A (en) * | 2019-07-16 | 2019-12-10 | 苏州翌恒生物科技有限公司 | Screw type blood collection tube moving device and blood collection tube moving method |
| CN110566784A (en) * | 2019-09-20 | 2019-12-13 | 江苏鸿浩智能科技有限公司 | Intelligence wearing equipment is with accomodating support |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US20090044642A1 (en) * | 2007-08-16 | 2009-02-19 | Woolley Randy P | Automated Sample Collection Apparatus |
| CN207730948U (en) * | 2017-12-13 | 2018-08-14 | 广州市大岳智能设备有限公司 | Automatic change production line X ray foreign matter detection device |
| CN109775224A (en) * | 2019-03-27 | 2019-05-21 | 闫巧琴 | A kind of books fast finishing device |
| CN110550333A (en) * | 2019-07-16 | 2019-12-10 | 苏州翌恒生物科技有限公司 | Screw type blood collection tube moving device and blood collection tube moving method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111906033A (en) * | 2020-08-11 | 2020-11-10 | 宁波工程学院 | A automatic sorting device of express delivery article for commodity circulation |
| CN112088925A (en) * | 2020-10-22 | 2020-12-18 | 王亦婷 | Hairtail processing device |
| CN112088925B (en) * | 2020-10-22 | 2022-01-18 | 聊城易海食品有限公司 | Hairtail processing device |
| WO2022116247A1 (en) * | 2020-12-04 | 2022-06-09 | 华擎智能科技(苏州)有限公司 | High-precision quick test device |
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Application publication date: 20200619 |