CN116423857B - Sound insulation board production device, microcrystal damping type environment-friendly sound insulation board and production process - Google Patents
Sound insulation board production device, microcrystal damping type environment-friendly sound insulation board and production process Download PDFInfo
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- CN116423857B CN116423857B CN202310691695.1A CN202310691695A CN116423857B CN 116423857 B CN116423857 B CN 116423857B CN 202310691695 A CN202310691695 A CN 202310691695A CN 116423857 B CN116423857 B CN 116423857B
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- 238000009413 insulation Methods 0.000 title claims abstract description 101
- 238000013016 damping Methods 0.000 title claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000013081 microcrystal Substances 0.000 title abstract description 10
- 238000001514 detection method Methods 0.000 claims abstract description 50
- 229920000642 polymer Polymers 0.000 claims abstract description 50
- 239000003292 glue Substances 0.000 claims abstract description 45
- 238000000034 method Methods 0.000 claims abstract description 19
- 230000008569 process Effects 0.000 claims abstract description 13
- 238000012545 processing Methods 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims description 35
- 230000007246 mechanism Effects 0.000 claims description 31
- 238000013459 approach Methods 0.000 claims description 4
- 230000006978 adaptation Effects 0.000 claims description 2
- 238000004891 communication Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/03—After-treatments in the joint area
- B29C66/032—Mechanical after-treatments
- B29C66/0322—Post-pressing without reshaping, i.e. keeping the joint under pressure after joining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B41/00—Arrangements for controlling or monitoring lamination processes; Safety arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Building Environments (AREA)
Abstract
The application belongs to the technical field of detection, and particularly relates to a sound insulation board production device, a microcrystal damping type environment-friendly sound insulation board and a production process, wherein a bearing part is suitable for bearing the sound insulation board; the detection part is arranged on the bearing part and is suitable for detecting whether the layers of the sound insulation plate are aligned or not, and the detection part is suitable for moving along the side wall of the sound insulation plate, collecting the glue on the sound insulation plate in the moving process and processing the glue among the layers of the sound insulation plate when the layers of the sound insulation plate are not aligned; the detection of whether alignment between each layer of acoustic celotex board has been realized to can get rid of the part of glue between upper plate body and the polymer damping felt layer when detecting not aligning, avoid the upper plate body to bond too firm between the polymer damping felt layer, be convenient for follow-up demolish the top layer plate body of skew, improve the efficiency of demolishing, and avoid causing the damage of top plate body or polymer damping felt layer at the in-process of demolishing.
Description
Technical Field
The application belongs to the technical field of detection, and particularly relates to a sound insulation board production device, a microcrystal damping type environment-friendly sound insulation board and a production process.
Background
The sound insulation board, namely the microcrystal damping type environment-friendly sound insulation board, is produced in the process that firstly, a bottom layer board body is adhered to the bottom surface of a high polymer damping felt layer, then a top layer board body is adhered to the top surface of the high polymer damping felt layer, offset occurs between the top layer board body and the high polymer damping felt layer in the adhering process, at the moment, glue between the top layer board body and the high polymer damping felt layer firmly adheres the top layer board body and the high polymer damping felt layer together, so that the offset top layer board body cannot be removed, or the top layer board body or the high polymer damping felt layer is extremely damaged in the removing process; excess glue in the production process will remain on the side walls of the panel and flow in parallel, affecting the quality of the panel.
Therefore, based on the technical problems, a new acoustic panel production device, a microcrystal damping type environment-friendly acoustic panel and a production process are required to be designed.
Disclosure of Invention
The application aims to provide a sound insulation board production device, a microcrystal damping type environment-friendly sound insulation board and a production process.
In order to solve the above technical problems, the present application provides a sound insulation board production device, including:
a carrying portion adapted to carry an acoustic baffle;
the detection portion, detection portion sets up on the loading part, detection portion is suitable for detecting whether align between each layer of acoustic celotex board to detection portion is suitable for along the lateral wall of acoustic celotex board and removes, collects the glue on the acoustic celotex board in the in-process of removal, and handles the glue between each layer of acoustic celotex board when not aligning between each layer of acoustic celotex board.
Further, the carrying part includes: a bearing table and a bearing plate;
the bearing plate is arranged on the bearing table;
the bearing plate is suitable for bearing the sound insulation plate.
Further, be provided with spacing post on the top surface of loading board, spacing post and the recess adaptation on the acoustic celotex board, so that pass through spacing post is spacing to the acoustic celotex board.
Further, the detection section includes: the device comprises a moving mechanism and a plurality of detecting mechanisms;
the moving mechanism is arranged on the bearing table;
the detection mechanism is arranged on the moving mechanism, the moving mechanism is suitable for driving the detection mechanism to move around the side wall of the sound insulation plate, and the moving mechanism is suitable for driving the detection mechanism to be close to or far away from the side wall of the sound insulation plate.
Further, the moving mechanism includes: an endless belt;
the endless belt is disposed on the carrying platform, the endless belt being adapted to be disposed around a sidewall of the carrying platform.
Further, a plurality of connecting pieces are arranged on the annular belt;
the connecting piece is L-shaped, one end of the connecting piece with the annular belt is connected, the plane of the other end of the connecting piece with the top surface of the bearing plate is parallel.
Further, the other end of connecting piece is provided with the cylinder, the flexible end of cylinder is connected with the detection component, the cylinder is suitable for driving detection component is close to or keeps away from the acoustic celotex board on the loading board.
Further, the detection assembly includes: a connecting plate;
the connecting plate is connected with the telescopic end of the air cylinder, and the length direction of the connecting plate is parallel to the thickness direction of the sound insulation plate;
two pressing plates are hinged to one surface of the connecting plate, facing the sound insulation plate, and are arranged up and down along the length direction of the connecting plate;
a connecting column is arranged on one surface of the connecting plate, facing the sound insulation plate, and is arranged between the two pressing plates, and extends to the side wall of the sound insulation plate;
a lower column body is connected to one end, facing the sound insulation plate, of the connecting column, and the side wall of the lower column body is connected with the connecting column;
a motor is arranged on the top surface of the lower cylinder, an upper cylinder is arranged at the rotating end of the motor, and the length direction of the upper cylinder is parallel to the length direction of the lower cylinder;
the motor is suitable for driving the upper column body to rotate;
an upper sleeve is sleeved on the outer wall of the upper cylinder, the upper sleeve is suitable for sliding along the upper cylinder, and the upper sleeve is suitable for rotating on the upper cylinder;
the inner top surface of the upper sleeve is positioned above the top surface of the upper cylinder;
the outer wall of the lower column body is sleeved with a lower sleeve, the lower sleeve is suitable for sliding along the lower column body, and the lower sleeve is suitable for rotating on the lower column body;
the inner bottom surface of the lower sleeve is positioned below the bottom surface of the lower cylinder.
Further, strip-shaped holes are formed in the side walls of the lower sleeve and the upper sleeve, arc-shaped elastic pieces are arranged in the strip-shaped holes, and the arc-shaped elastic pieces protrude into the lower sleeve or the upper sleeve;
support columns are arranged on the top surface of the upper column body and the bottom surface of the lower column body, elastic bags are arranged at the end parts of the support columns, namely, elastic bags are arranged at the top ends of the support columns on the top surface of the upper column body and are in contact with the inner top surface of the upper sleeve, elastic bags are arranged at the bottom ends of the support columns on the bottom surface of the lower column body and are in contact with the inner bottom surface of the lower sleeve.
Further, the pressing plates keep pressing the upper sleeve or the lower sleeve through the torsion springs, so that the elastic bag is in a compressed state, when the side wall of the sound insulation plate is inspected, the air cylinder drives the connecting plate to approach the side wall of the sound insulation plate, at the moment, the pressing plates are in contact with the side wall of the sound insulation plate, so that the pressing plates rotate in the opposite direction, the distance between the contact positions of the two pressing plates and the side wall of the sound insulation plate is gradually increased, the pressure of the pressing plates on the upper sleeve or the lower sleeve is gradually reduced in the rotation process of the pressing plates, at the moment, the elastic bag is recovered to deform, the upper sleeve is driven to move upwards, and the lower sleeve is driven to move downwards;
if alignment between each layer of acoustic baffle, then when the cylinder drives the connecting plate and moves to the preset position, the bottom plate body and the polymer damping felt layer adhesion department of acoustic baffle are aimed at to the telescopic bar hole of this moment, go up telescopic bar hole and aim at the top layer plate body and the polymer damping felt layer adhesion department of acoustic baffle, go up telescopic lateral wall and lower telescopic lateral wall and acoustic baffle's lateral wall contact, drive upper sleeve and lower sleeve through annular belt and follow acoustic baffle's lateral wall and remove, and go up telescopic and lower sleeve take place to rotate, collect the glue of adhesion department when removing, and the glue that gathers when the bar hole rotates to adhesion department gets into bar hole department, and when the bar hole rotates to the support column, drive arc elastic component deformation through the support column, make the glue that gathers in the bar hole extrude bar hole '
If the top layer plate body and the high polymer damping felt layer of the sound insulation plate are not aligned, namely the top layer plate body stretches out of the high polymer damping felt layer, at the moment, the top layer plate body is jacked up by contacting the stretched top layer plate body bottom surface when the upper pressing plate rotates, at the moment, misalignment between the layers of the sound insulation plate is judged, when the air cylinder drives the connecting plate to move to a preset position, the upper pressing plate still presses the upper sleeve, an elastic bag on the support column on the top surface of the upper cylinder is in a pressed state, at the moment, the motor drives the upper cylinder to rotate, the support column on the top surface of the upper cylinder rotates to a position close to the side wall of the sound insulation plate, and when the strip-shaped hole on the upper sleeve rotates to the adhesion position of the top layer plate body and the high polymer damping felt layer, the arc-shaped elastic piece is extruded by the elastic bag, so that the arc-shaped elastic piece stretches out of the strip-shaped hole and contacts the top surface of the high polymer damping felt layer, and partial glue on the top surface of the high polymer damping felt layer is removed.
In a second aspect, the present application further provides a microcrystalline damping type environmental protection acoustic panel produced by the acoustic panel production apparatus, including:
a top plate body, a high molecular damping felt layer and a bottom plate body;
adhering a top plate body to the top surface of the high polymer damping felt layer, and adhering a bottom plate body to the bottom surface of the high polymer damping felt layer to form a microcrystal damping type environment-friendly sound insulation plate;
after the microcrystalline damping type environment-friendly sound insulation board is borne by the bearing part, the microcrystalline damping type environment-friendly sound insulation board is detected by the detecting part.
In a third aspect, the present application also provides a production process of the acoustic panel production device, including:
after being carried by the sound insulation plate of the carrying part, the sound insulation plate is detected by the detecting part.
The application has the beneficial effects that the sound insulation board is supported by the bearing part; the detection part is arranged on the bearing part and is suitable for detecting whether the layers of the sound insulation plate are aligned or not, the detection part is suitable for moving along the side wall of the sound insulation plate, collecting glue on the sound insulation plate in the moving process, and processing the glue among the layers of the sound insulation plate when the layers of the sound insulation plate are not aligned; the detection of whether alignment between each layer of acoustic celotex board has been realized to can get rid of the part of glue between upper plate body and the polymer damping felt layer when detecting not aligning, avoid the upper plate body to bond too firm between the polymer damping felt layer, be convenient for follow-up demolish the top layer plate body of skew, improve the efficiency of demolishing, and avoid causing the damage of top plate body or polymer damping felt layer at the in-process of demolishing.
Additional features and advantages of the application will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application. The objectives and other advantages of the application will be realized and attained by the structure particularly pointed out in the written description and drawings.
In order to make the above objects, features and advantages of the present application more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present application, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a soundproof plate production apparatus of the present application;
FIG. 2 is a schematic view of the structure of the acoustic panel of the present application;
FIG. 3 is a schematic view of the structure of the bearing part of the present application;
FIG. 4 is a schematic diagram of the structure of the detecting section of the present application;
FIG. 5 is a cross-sectional view of a detection section of the present application;
fig. 6 is a schematic view of the state of the detection unit of the present application at the time of detection.
In the figure:
1 a bearing part, 11 a bearing table, 12 a bearing plate and 13 a limit column;
2 detection part, 21 annular belt, 211 connecting piece, 212 cylinder, 213 connecting plate, 22 pressing plate, 23 lower column, 231 motor, 232 lower sleeve, 233 connecting column, 24 upper column, 241 upper sleeve, 25 bar hole, 251 arc elastic piece, 252 support column, 253 elastic bag;
3 sound insulation board, 31 groove.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present application more apparent, the technical solutions of the present application will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.
Embodiment 1 as shown in fig. 1 to 6, embodiment 1 provides an apparatus for producing an acoustic panel 3, comprising: a carrying portion 1, the carrying portion 1 being adapted to carry an acoustic panel 3; a detecting portion 2, the detecting portion 2 is disposed on the carrying portion 1, the detecting portion 2 is adapted to detect whether the layers of the acoustic panel 3 are aligned, and the detecting portion 2 is adapted to move along the side wall of the acoustic panel 3, collect glue on the acoustic panel 3 during the movement, and process the glue between the layers of the acoustic panel 3 when the layers of the acoustic panel 3 are not aligned; the detection of whether alignment between each layer of acoustic celotex board 3 has been realized to can get rid of the part of glue between upper plate body and the polymer damping felt layer when detecting not aligning, avoid the upper plate body to bond too firm between the polymer damping felt layer, be convenient for follow-up demolish the top layer plate body of skew, improve demolishs efficiency, and avoid causing the damage of top plate body or polymer damping felt layer at the in-process of demolishing.
In this embodiment, the carrying part 1 includes: a loading table 11 and a loading plate 12; the bearing plate 12 is arranged on the bearing table 11; the carrying floor 12 is adapted to carry the acoustic baffle 3; the size of the carrier plate 12 can be adapted to the acoustic panel 3 (microcrystal damping type environment-friendly acoustic panel) so as to support the acoustic panel 3.
In this embodiment, a limiting post 13 is disposed on the top surface of the bearing plate 12, and the limiting post 13 is adapted to the groove 31 on the sound insulation plate 3, so as to limit the sound insulation plate 3 through the limiting post 13; the movement of the baffle 3 on the carrier plate 12 is avoided by the cooperation of the stopper posts 13 and the grooves 31.
In this embodiment, the acoustic panel 3 placed on the carrier plate 12 is formed by aligning and adhering the polymer damping felt layer and the bottom plate body, and only the top plate body and the polymer damping felt layer are offset.
In this embodiment, the detecting unit 2 includes: the device comprises a moving mechanism and a plurality of detecting mechanisms; the moving mechanism is arranged on the bearing table 11; the detection mechanism is arranged on the moving mechanism, the moving mechanism is suitable for driving the detection mechanism to move around the side wall of the sound insulation plate 3, and the moving mechanism is suitable for driving the detection mechanism to be close to or far away from the side wall of the sound insulation plate 3.
In this embodiment, the moving mechanism includes: an endless belt 21; the annular belt 21 is arranged on the carrying platform 11, and the annular belt 21 is suitable for being arranged around the side wall of the carrying platform 11; the annular belt 21 can drive the detection mechanism to move around the side wall of the sound insulation plate 3; corresponding detection assemblies can be arranged at each side wall of the sound insulation plate 3, so that the detection efficiency is improved, and the glue collecting and processing efficiency is improved.
In this embodiment, the endless belt 21 is provided with a plurality of connecting members 211; the connecting piece 211 is L-shaped, one end of the connecting piece 211 is connected with the annular belt 21, and the plane of the other end of the connecting piece 211 is parallel to the top surface of the bearing plate 12; the L-shaped connector 211 may facilitate alignment of the detection assembly with the sidewall of the baffle 3.
In this embodiment, an air cylinder 212 is disposed at the other end of the connecting member 211, a telescopic end of the air cylinder 212 is connected with a detection assembly, and the air cylinder 212 is adapted to drive the detection assembly to approach or separate from the sound insulation board 3 on the carrier plate 12; the cylinder 212 can drive the connecting plate 213 to be close to the side wall of the sound insulation plate 3 when detection is required, and drive the connecting plate 213 to be far away from the sound insulation plate 3 after detection is finished, so that the sound insulation plate 3 is taken out and placed conveniently.
In this embodiment, the detection assembly includes: a connection plate 213; the connecting plate 213 is connected with the telescopic end of the air cylinder 212, and the length direction of the connecting plate 213 is parallel to the thickness direction of the sound insulation plate 3; two pressing plates 22 are hinged to one surface of the connecting plate 213 facing the sound insulation plate 3, and the pressing plates 22 are arranged up and down along the length direction of the connecting plate 213; a connecting column 233 is arranged on one surface of the connecting plate 213 facing the sound insulation plate 3, the connecting column 233 is arranged between the two pressing plates 22, and the connecting column 233 extends to the side wall of the sound insulation plate 3; a lower column 23 is connected to one end of the connecting column 233 facing the sound insulation plate 3, and the side wall of the lower column 23 is connected with the connecting column 233; a motor 231 is arranged on the top surface of the lower cylinder 23, an upper cylinder 24 is arranged at the rotating end of the motor 231, and the length direction of the upper cylinder 24 is parallel to the length direction of the lower cylinder 23; the motor 231 is adapted to drive the upper cylinder 24 to rotate; an upper sleeve 241 is sleeved on the outer wall of the upper cylinder 24, the upper sleeve 241 is suitable for sliding along the upper cylinder 24, and the upper sleeve 241 is suitable for rotating on the upper cylinder 24; the inner top surface of the upper sleeve 241 is located above the top surface of the upper cylinder 24; a lower sleeve 232 is sleeved on the outer wall of the lower cylinder 23, the lower sleeve 232 is suitable for sliding along the lower cylinder 23, and the lower sleeve 232 is suitable for rotating on the lower cylinder 23; the inner bottom surface of the lower sleeve 232 is positioned below the bottom surface of the lower cylinder 23.
In this embodiment, the side walls of the lower sleeve 232 and the upper sleeve 241 are provided with strip-shaped holes 25, arc-shaped elastic members 251 are disposed in the strip-shaped holes 25, and the arc-shaped elastic members 251 protrude into the lower sleeve 232 or the upper sleeve 241; support columns 252 are arranged on the top surface of the upper column 24 and the bottom surface of the lower column 23, elastic bags 253 are arranged at the end parts of the support columns 252, namely, elastic bags 253 are arranged at the top ends of the support columns 252 on the top surface of the upper column 24, the elastic bags 253 are contacted with the inner top surface of the upper sleeve 241, elastic bags 253 are arranged at the bottom ends of the support columns 252 on the bottom surface of the lower column 23, and the elastic bags 253 are contacted with the inner bottom surface of the lower sleeve 232; the upper sleeve 241 and the lower sleeve 232 can be driven to move by the restoring deformation of the elastic bag 253, so that the adhesion position of the sound insulation plate 3 can be aligned.
In this embodiment, the pressing plate 22 keeps pressing the upper sleeve 241 or the lower sleeve 232 through the torsion spring, so that the elastic bag 253 is in a compressed state, when the side wall of the sound insulation plate 3 is inspected, the air cylinder 212 drives the connecting plate 213 to approach the side wall of the sound insulation plate 3, at this time, the pressing plate 22 contacts with the side wall of the sound insulation plate 3, so that the pressing plate 22 rotates in the opposite direction, the distance between the contact positions of the two pressing plates 22 and the side wall of the sound insulation plate 3 is gradually increased, during the rotation process of the pressing plate 22, the pressure of the pressing plate 22 on the upper sleeve 241 or the lower sleeve 232 is gradually reduced, at this time, the elastic bag 253 is restored to deform, the upper sleeve 241 is driven to move upwards, and the lower sleeve 232 is driven to move downwards;
if the layers of the acoustic panel 3 are aligned, when the air cylinder 212 drives the connecting plate 213 to move to the preset position, at this time, the strip-shaped holes 25 of the lower sleeve 232 are aligned with the adhesion position of the bottom plate body of the acoustic panel 3 and the polymer damping felt layer, the strip-shaped holes 25 of the upper sleeve 241 are aligned with the adhesion position of the top plate body of the acoustic panel 3 and the polymer damping felt layer, the side walls of the upper sleeve 241 and the lower sleeve 232 are contacted with the side walls of the acoustic panel 3, the upper sleeve 241 and the lower sleeve 232 are driven by the annular belt 21 to move along the side walls of the acoustic panel 3, the upper sleeve 241 and the lower sleeve 232 rotate, the glue at the adhesion position is collected when the upper sleeve 241 and the lower sleeve 232 move, the glue collected when the strip-shaped holes 25 rotate to the adhesion position enters the strip-shaped holes 25, and when the strip-shaped holes 25 rotate to the support column 252, the arc-shaped elastic piece 251 is driven by the support column 252 to deform, so that the glue collected in the strip-shaped holes 25 is extruded out of the strip-shaped holes 25, when the annular belt 21 drives the detection assembly to move, redundant glue on the side wall of the sound insulation plate 3 is trowelled through the upper sleeve 241 and the lower sleeve 232, redundant glue is accumulated in the moving process, at the moment, the upper sleeve 241 and the lower sleeve 232 rotate for a circle to enable the strip-shaped holes 25 to pass through the adhesion part, redundant glue can enter the strip-shaped holes 25, the arc-shaped elastic pieces 251 prevent the glue from entering the upper sleeve 241 or the lower sleeve 232, the strip-shaped holes 25 collect the corresponding glue, the glue is prevented from flowing around the side wall of the sound insulation plate 3 due to gravity and the like after accumulating, the glue is prevented from affecting the quality of the sound insulation plate 3, when the strip-shaped holes 25 rotate to the position of the support columns 252, the arc-shaped elastic pieces 251 protruding in the upper sleeve 241 or the lower sleeve 232 are extruded through the support columns 252, the glue in the strip-shaped holes 25 is extruded, since the support column 252 is located at a position far away from the acoustic panel 3, the extruded glue does not affect the acoustic panel 3, and since the support column 252 can squeeze and deform the arc-shaped elastic member 251, the glue is prevented from being solidified on the arc-shaped elastic member 251, and the glue is convenient to separate from the arc-shaped elastic member 251;
if the top plate body of the acoustic panel 3 and the high polymer damping felt layer are not aligned, i.e. the top plate body extends out of the high polymer damping felt layer, at this time, the top plate body is jacked up by contacting the bottom surface of the extending top plate body when the upper pressing plate 22 rotates, at this time, the acoustic panel 3 is judged to be not aligned, when the air cylinder 212 drives the connecting plate 213 to move to a preset position, at this time, the upper pressing plate 22 still presses against the upper sleeve 241, so that the elastic bag 253 on the support column 252 on the top surface of the upper column 24 is in a pressed state, at this time, the motor 231 drives the upper column 24 to rotate, so that the support column 252 on the top surface of the upper column 24 rotates to a position close to the side wall of the acoustic panel 3, when the strip-shaped hole 25 on the upper sleeve 241 rotates to the adhesion position of the top plate body and the high polymer damping felt layer, the arc-shaped elastic piece 251 is pressed by the pressed elastic bag 253, the arc elastic member 251 is extended out of the strip-shaped hole 25 to contact with the top surface of the polymer damping felt layer, the glue on the top surface part of the polymer damping felt layer is removed, the elastic bag 253 is in a compressed state because the support column 252 is rotated to a position close to the side wall of the sound insulation board 3, the arc elastic member 251 is just extruded by the elastic bag 253 in the compressed state each time the arc elastic member 251 rotates to the side wall of the sound insulation board 3, the arc elastic member 251 can be outwards protruded to contact with the top surface part of the polymer damping felt layer (the outwards protruded part of the arc elastic member 251 can be contacted with the top surface part of the polymer damping felt layer because the top plate body is jacked up), the glue on the contact part is removed, the top surface part of the polymer damping felt layer is not completely coated with the glue any more, when the top layer plate body and the top surface of the high polymer damping felt layer are adhered at the later stage, some devices (such as rods) for detachment can be stretched in through the parts without glue, so that the adhered offset top layer plate body can be conveniently removed, and the damage to the top layer plate body and the high polymer damping felt layer during the removal is avoided.
Embodiment 2 on the basis of embodiment 1, this embodiment 2 also provides a microcrystalline damping type environmental protection acoustic panel produced by adopting the acoustic panel 3 production apparatus in embodiment 1, including: a top plate body, a high molecular damping felt layer and a bottom plate body; adhering a top plate body to the top surface of the high polymer damping felt layer, and adhering a bottom plate body to the bottom surface of the high polymer damping felt layer to form a microcrystal damping type environment-friendly sound insulation plate; after the microcrystalline damping type environment-friendly sound insulation board is borne by the bearing part 1, detection is carried out by the detection part 2.
Embodiment 3 on the basis of embodiment 1 and embodiment 2, this embodiment 3 further provides a production process of the apparatus for producing the acoustic panel 3 in embodiment 1, including: after being carried by the carrying part 1 and the acoustic panel 3, the sound is detected by the detecting part 2.
In summary, according to the present application, the carrying portion 1 is adapted to carry the sound insulation board 3 through the carrying portion 1; a detecting portion 2, the detecting portion 2 is disposed on the carrying portion 1, the detecting portion 2 is adapted to detect whether the layers of the acoustic panel 3 are aligned, and the detecting portion 2 is adapted to move along the side wall of the acoustic panel 3, collect glue on the acoustic panel 3 during the movement, and process the glue between the layers of the acoustic panel 3 when the layers of the acoustic panel 3 are not aligned; the detection of whether alignment between each layer of acoustic celotex board 3 has been realized to can get rid of the part of glue between upper plate body and the polymer damping felt layer when detecting not aligning, avoid the upper plate body to bond too firm between the polymer damping felt layer, be convenient for follow-up demolish the top layer plate body of skew, improve demolishs efficiency, and avoid causing the damage of top plate body or polymer damping felt layer at the in-process of demolishing.
The components (components not illustrating the specific structure) selected in the present application are common standard components or components known to those skilled in the art, and the structures and principles thereof are known to those skilled in the art through technical manuals or through routine experimental methods.
In the description of embodiments of the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present application will be understood in specific cases by those of ordinary skill in the art.
In the description of the present application, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present application. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the several embodiments provided by the present application, it should be understood that the disclosed systems, devices, and methods may be implemented in other manners. The above-described apparatus embodiments are merely illustrative, for example, the division of the units is merely a logical function division, and there may be other manners of division in actual implementation, and for example, multiple units or components may be combined or integrated into another system, or some features may be omitted, or not performed. Alternatively, the coupling or direct coupling or communication connection shown or discussed with each other may be through some communication interface, device or unit indirect coupling or communication connection, which may be in electrical, mechanical or other form.
The units described as separate units may or may not be physically separate, and units shown as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
In addition, each functional unit in the embodiments of the present application may be integrated in one processing unit, or each unit may exist alone physically, or two or more units may be integrated in one unit.
With the above-described preferred embodiments according to the present application as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present application. The technical scope of the present application is not limited to the description, but must be determined according to the scope of claims.
Claims (10)
1. An acoustic baffle panel production apparatus, comprising:
a carrying portion adapted to carry an acoustic baffle;
the detection part is arranged on the bearing part and is suitable for detecting whether the layers of the sound insulation plate are aligned or not, the detection part is suitable for moving along the side wall of the sound insulation plate, collecting glue on the sound insulation plate in the moving process, and processing the glue among the layers of the sound insulation plate when the layers of the sound insulation plate are not aligned;
the detection component in the detection part comprises: a connecting plate;
the length direction of the connecting plate is parallel to the thickness direction of the sound insulation plate;
two pressing plates are hinged to one surface of the connecting plate, facing the sound insulation plate, and are arranged up and down along the length direction of the connecting plate;
a connecting column is arranged on one surface of the connecting plate, facing the sound insulation plate, and is arranged between the two pressing plates, and extends to the side wall of the sound insulation plate;
a lower column body is connected to one end, facing the sound insulation plate, of the connecting column, and the side wall of the lower column body is connected with the connecting column;
a motor is arranged on the top surface of the lower cylinder, an upper cylinder is arranged at the rotating end of the motor, and the length direction of the upper cylinder is parallel to the length direction of the lower cylinder;
the motor is suitable for driving the upper column body to rotate;
an upper sleeve is sleeved on the outer wall of the upper cylinder, the upper sleeve is suitable for sliding along the upper cylinder, and the upper sleeve is suitable for rotating on the upper cylinder;
the inner top surface of the upper sleeve is positioned above the top surface of the upper cylinder;
the outer wall of the lower column body is sleeved with a lower sleeve, the lower sleeve is suitable for sliding along the lower column body, and the lower sleeve is suitable for rotating on the lower column body;
the inner bottom surface of the lower sleeve is positioned below the bottom surface of the lower cylinder.
2. The apparatus for producing an acoustic panel according to claim 1, wherein,
the bearing part includes: a bearing table and a bearing plate;
the bearing plate is arranged on the bearing table;
the bearing plate is suitable for bearing the sound insulation plate.
3. An apparatus for producing acoustical panel as defined in claim 2, wherein,
be provided with spacing post on the top surface of loading board, spacing post and the recess adaptation on the acoustic celotex board, in order to pass through spacing post is spacing to the acoustic celotex board.
4. An apparatus for producing an acoustic panel according to claim 3,
the detection unit includes: the device comprises a moving mechanism and a plurality of detecting mechanisms;
the moving mechanism is arranged on the bearing table;
the detection mechanism is arranged on the moving mechanism, the moving mechanism is suitable for driving the detection mechanism to move around the side wall of the sound insulation plate, and the moving mechanism is suitable for driving the detection mechanism to be close to or far away from the side wall of the sound insulation plate.
5. The apparatus for producing an acoustic panel according to claim 4, wherein,
the moving mechanism includes: an endless belt;
the endless belt is disposed on the carrying platform, the endless belt being adapted to be disposed around a sidewall of the carrying platform.
6. The apparatus for producing an acoustic panel according to claim 5, wherein,
a plurality of connecting pieces are arranged on the annular belt;
the connecting piece is L-shaped, one end of the connecting piece with the annular belt is connected, the plane of the other end of the connecting piece with the top surface of the bearing plate is parallel.
7. The apparatus for producing an acoustic panel according to claim 6, wherein,
the other end of connecting piece is provided with the cylinder, the flexible end of cylinder is connected with the connecting plate in the detection subassembly, the cylinder is suitable for driving detection subassembly is close to or keeps away from the acoustic celotex board on the loading board.
8. The apparatus for producing an acoustic panel according to claim 7, wherein,
the side walls of the lower sleeve and the upper sleeve are respectively provided with a strip-shaped hole, arc-shaped elastic pieces are respectively arranged in the strip-shaped holes, and the arc-shaped elastic pieces are respectively protruded into the lower sleeve or the upper sleeve;
support columns are arranged on the top surface of the upper column body and the bottom surface of the lower column body, elastic bags are arranged at the end parts of the support columns, namely, elastic bags are arranged at the top ends of the support columns on the top surface of the upper column body and are in contact with the inner top surface of the upper sleeve, elastic bags are arranged at the bottom ends of the support columns on the bottom surface of the lower column body and are in contact with the inner bottom surface of the lower sleeve.
9. The apparatus for producing acoustical panel of claim 8, wherein,
the pressing plate keeps pressing the upper sleeve or the lower sleeve through the torsion spring, so that the elastic bag is in a compressed state, when the side wall of the sound insulation plate is inspected, the air cylinder drives the connecting plate to approach the side wall of the sound insulation plate, at the moment, the pressing plate contacts with the side wall of the sound insulation plate, so that the pressing plate rotates in the opposite direction, the distance between the contact positions of the two pressing plates and the side wall of the sound insulation plate is gradually increased, the pressure of the pressing plate on the upper sleeve or the lower sleeve is gradually reduced in the rotating process of the pressing plate, at the moment, the elastic bag is restored to deform, the upper sleeve is driven to move upwards, and the lower sleeve is driven to move downwards;
if all layers of the sound insulation plate are aligned, when the air cylinder drives the connecting plate to move to a preset position, at the moment, the strip-shaped holes of the lower sleeve are aligned with the bonding position of the bottom plate body of the sound insulation plate and the high polymer damping felt layer, the strip-shaped holes of the upper sleeve are aligned with the bonding position of the top plate body of the sound insulation plate and the high polymer damping felt layer, the side walls of the upper sleeve and the lower sleeve are contacted with the side walls of the sound insulation plate, the upper sleeve and the lower sleeve are driven to move along the side walls of the sound insulation plate through the annular belt, the upper sleeve and the lower sleeve rotate, glue at the bonding position is collected when the strip-shaped holes rotate to the bonding position, the glue collected when the strip-shaped holes rotate to the supporting columns, the supporting columns drive the arc-shaped elastic pieces to deform, and the glue collected in the strip-shaped holes is extruded out of the strip-shaped holes;
if the top layer plate body and the high polymer damping felt layer of the sound insulation plate are not aligned, namely the top layer plate body stretches out of the high polymer damping felt layer, at the moment, the top layer plate body is jacked up by contacting the stretched top layer plate body bottom surface when the upper pressing plate rotates, at the moment, misalignment between the layers of the sound insulation plate is judged, when the air cylinder drives the connecting plate to move to a preset position, the upper pressing plate still presses the upper sleeve, an elastic bag on the support column on the top surface of the upper cylinder is in a pressed state, at the moment, the motor drives the upper cylinder to rotate, the support column on the top surface of the upper cylinder rotates to a position close to the side wall of the sound insulation plate, and when the strip-shaped hole on the upper sleeve rotates to the adhesion position of the top layer plate body and the high polymer damping felt layer, the arc-shaped elastic piece is extruded by the elastic bag, so that the arc-shaped elastic piece stretches out of the strip-shaped hole and contacts the top surface of the high polymer damping felt layer, and partial glue on the top surface of the high polymer damping felt layer is removed.
10. A process for producing the soundproof panel production device according to claim 1, comprising:
after being carried by the sound insulation plate of the carrying part, the sound insulation plate is detected by the detecting part.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310691695.1A CN116423857B (en) | 2023-06-13 | 2023-06-13 | Sound insulation board production device, microcrystal damping type environment-friendly sound insulation board and production process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310691695.1A CN116423857B (en) | 2023-06-13 | 2023-06-13 | Sound insulation board production device, microcrystal damping type environment-friendly sound insulation board and production process |
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| CN116423857A (en) | 2023-07-14 |
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Denomination of invention: A sound insulation board production device, microcrystalline damping environmentally friendly sound insulation board and production process Granted publication date: 20230818 Pledgee: Bank of Nanjing Co.,Ltd. Changzhou Branch Pledgor: JIANGSU KMI ACOUSTICS ENGINEERING TECHNOLOGY Co.,Ltd. Registration number: Y2024980009471 |
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