CN107063106A - A kind of material detection device - Google Patents
A kind of material detection device Download PDFInfo
- Publication number
- CN107063106A CN107063106A CN201710197672.XA CN201710197672A CN107063106A CN 107063106 A CN107063106 A CN 107063106A CN 201710197672 A CN201710197672 A CN 201710197672A CN 107063106 A CN107063106 A CN 107063106A
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- Prior art keywords
- camera
- feeding
- gear
- guide
- pallet
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
- G01B11/10—Measuring arrangements characterised by the use of optical techniques for measuring diameters of objects while moving
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
- B07C5/365—Sorting apparatus characterised by the means used for distribution by means of air using a single separation means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/30—Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces
- G01B11/306—Measuring arrangements characterised by the use of optical techniques for measuring roughness or irregularity of surfaces for measuring evenness
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The present invention proposes a kind of material detection device, including frame, the frame includes workbench and pallet, and the material visual detection equipment also includes being arranged at the feeder and vibration feeding disc of the workbench upper end, is arranged at transport assembling device, the vision inspection apparatus and material drying device that are arranged above the pallet of the pallet upper end.The present invention is coated with polyethylene glycol oxide-styrene block copolymer shock absorption layer outside discharge guide and in the straight-line oscillation feeder that discharge guide lower end is set material feeding can be caused more steady effective;The present invention uses twice vision-based detection process, improves detection quality and efficiency;The present invention is further equipped with material device, servomotor and light launcher is driven to lift by lift cylinder control, Serve Motor Control light launcher rotates, comprehensive irradiation drying is carried out to shape, drying effect is splendid, prevents the situation that surface of material is bonded dust influence material detection from occurring.
Description
Technical field
The present invention relates to material detection technique field, more particularly to a kind of material detection device.
Background technology
At present, prior art device relies primarily on people on material detection means, method and apparatus also in traditional stage
Work and visual examination quality.The shortcoming of this mode is:
1st, labor intensity is high, waste time and energy, inefficiency, it is impossible to the need for meeting current production;
2nd, due to the limitation of human eye detection, some defects and size can not be detected with the naked eye;
3rd, artificial detection is with very strong subjectivity, so as to cause that accuracy of detection is low, poor reliability, the life to bullet shell
Production brings potential hidden danger.
Therefore, the problem of material precision and efficiency of detecting is one anxious to be resolved is improved using Automatic Visual Inspection technology.
In prior art device, it can only often be measured, entered using the pattern weighed when being detected to material
Manual measurement is being carried out with utensils such as micrometers after row weighing process, this greatly reduces production efficiency.
There is following defect during the Product checking of existing other field:
1st, most of product often carries out feeding in transportation using vibration feeding disc, and vibration feeding disc is entering
Vibration is often produced during row feeding product is caused in itself to damage;Meanwhile, easily there are the feelings that device is damaged if vibration is excessive
Condition occurs;
2nd, prior art device is often only with detection process together in detection process, and this can influence the detection of product to imitate
Really so that defect rate rises significantly;
3rd, during Product checking, detected that error rate is too big only with a camera at same station, and
And comprehensive detection will not be carried out;
4th, when detecting substandard products, prior art device is difficult to accomplish reaction in time so that remove substandard products work more multiple
Miscellaneous and trouble;
5th, because material can be stored in warehouse before being detected, some steam are more or less had in warehouse in thing
Expect surface, the surface of material of moistening becomes easily infected by dust and other impurities so that surface of material tidiness is reduced, and this is in certain journey
Material Detection results and speed can be influenceed on degree, causes defect rate too high.
Therefore, we are necessary to improve such a structure, to overcome drawbacks described above.
The content of the invention
It is an object of the invention to provide a kind of material detection device.
The present invention is for the technical scheme that is used of its technical problem of solution:
A kind of material detection device, including frame, the frame include workbench and pallet, the material vision-based detection
Equipment also includes the feeder and vibration feeding disc that are arranged at the workbench upper end, the transport for being arranged at the pallet upper end
Assembling device and the vision inspection apparatus being arranged above the pallet;
The vision inspection apparatus includes First look detector and the second visual detector;
The feeder includes feeding machine support, feeding funnel and feeding guide, and the feeding machine support includes two pieces of square plates,
The workbench upper end is fixed in the square plate bottom by some ground frame, and two pieces of square plate tops are fixed with the feeding funnel, institute
State feeding funnel upper end and offer feeding mouth, the feeding funnel bottom offers discharging opening, and the feeding funnel bottom is oblique, institute
State feeding funnel bottom discharge mouthful end and be connected with the feeding guide, the feeding guide is set diagonally downward;
The feeder front end is provided with the vibration feeding disc, and the vibration feeding disc discharge end has extended laterally discharging and led
Rail, the discharge guide end is provided with rotating disk, the rotating disk and the tangent connection of the discharge guide;
Provided with the transport assembling device on the right side of the discharge guide end, the transport assembling device includes driving electricity
Machine, conveyer belt, drive gear, driven gear and chain, the drive gear are arranged at tooth with the driven gear by rotating shaft
Take turns at fixed plate, the gear fixed plate is fixed in the middle of the pallet upper end, the drive gear rotating shaft by fastener
Position is additionally provided with a band moving gear, and the band moving gear is rotated coaxially with the drive gear, the driving motor output shaft end
Be connected with drive gear, the drive gear is engaged with the band moving gear, the chain by the drive gear with it is described from
Moving gear is connected, and the chain is externally connected to the conveyer belt, and the drive gear is located on the right side of the driven gear, described
Gear fixed plate at driven gear is respectively and fixedly provided with material material-pouring device, and the material guide device includes material guide rack and led
Expect baffle plate, transport assembling device upper end is provided with First look detector, the transport assembling at 1/3rd from left to right
Device upper end is provided with the second visual detector at 2/3rds from left to right;
The First look detector includes the camera one for being arranged at transport assembling device upper end, and the camera one leads to
Cross the frame of camera one and be fixed on transport assembling device upper end, the First look detector also includes being arranged at transport assembling device
Two cameras of rear side are respectively camera two and camera three, the camera two and the camera three with it is described defeated
Band is sent to be set in degree angle;
Second visual detector includes being arranged at camera four, camera five and the shooting on front side of transport assembling device
First six, the camera four and the camera six with the conveyer belt in degree angle set, the camera five with it is described defeated
Band is sent to be set in degree angle.
Further, the pallet upper end, which is located on rear side of conveyer belt, further respectively has two substandard products boxes, the transport
Frame upper end is located on front side of conveyer belt is symmetrically arranged with two air feeders with substandard products box.
Further, the discharge guide lower end is connected with outside straight-line oscillation feeder, the discharge guide and is coated with
Polyethylene glycol oxide-styrene block copolymer shock absorption layer.
Further, the discharge guide upper end is additionally provided with material drying device, and the material drying device includes one liter
Sending down abnormally ascending cylinder, the servomotor support and light launcher being connected with the lift cylinder piston rod, the lift cylinder piston
Bar end offers shape of threads through hole, and the servomotor cradle top is welded with square fastening frame, the fastening frame side
Shape of threads through hole is offered, is bolted between the lift cylinder piston rod and the fastening frame, the rotation of the bolt other end
Tightly there is nut to be consolidated, the servomotor support bottom is also welded with outside two pieces of L-shaped fixed supports, the fixed support
Rubber shock-absorbing pad is coated with, the servomotor is set up between two pieces of L-shaped fixed supports, and servo motor output shaft end is connected with
Light launcher, the light launcher includes an inverted trapezoidal bearing, and the bearing left and right sides and bottom are equipped with baking
Dry illuminating lamp, the lift cylinder is fixed on above workbench by lift cylinder fixed mount.
The advantage of the invention is that:
1st, the present invention be coated with outside discharge guide polyethylene glycol oxide-styrene block copolymer shock absorption layer and
The straight-line oscillation feeder that discharge guide lower end is set can cause material feeding more steady effective, meanwhile, largely
It is upper to reduce vibration, improve production efficiency, extension fixture service life;
2nd, the present invention uses twice vision-based detection process, improves detection quality and efficiency;
3rd, the present invention can carry out comprehensive detection by the design of some cameras to material, reduce defect rate,
Through it is actually detected can reach 99.8% yields;
4th, the present invention can be recycled to substandard products quickly using air feeder and substandard products box;
5th, the present invention is further equipped with material device, and servomotor and light launcher liter are driven by lift cylinder control
Drop, Serve Motor Control light launcher rotation carries out comprehensive irradiation to shape and dried, drying effect is splendid,
Prevent the situation that surface of material is bonded dust influence material detection from occurring.
Brief description of the drawings
Fig. 1 is a kind of structural representation of material detection device proposed by the present invention.
Fig. 2 is transport assembling device side structure schematic diagram.
Fig. 3 is transport assembling device and vision inspection apparatus structural representation.
Fig. 4 is transport assembling device and vision inspection apparatus top view.
Fig. 5 is material drying device structural representation.
Numeral and the corresponding component title represented by letter in figure:
1st, frame 2, workbench 3, pallet 4, feeder 5, vibration feeding disc 6, transport assembling device 7, vision
Detection means 8, material drying device 9, lift cylinder fixed mount 10, substandard products box 11, air feeder 41, feeding machine support
42nd, feeding funnel 43, feeding guide 44, square plate 45, frame 51, discharge guide 52, straight-line oscillation feeder 61, driving electricity
Machine 62, conveyer belt 63, drive gear 64, driven gear 65, chain 66, rotating shaft 67, gear fixed plate 68, casting are led
Bin 69, guide baffle plate 71, First look detector 72, the second visual detector 711, camera 1, camera
2 713, camera 3 721, camera 4 722, camera 5 723, camera 6 81, lift cylinder 82, servo electricity
Machine support 83, light launcher 84, fastening frame 85, fixed support 86, servomotor 831, bearing 832, drying are shone
Bright lamp
Embodiment
In order that the technical means, the inventive features, the objects and the advantages of the present invention are easy to understand, tie below
Diagram and specific embodiment are closed, the present invention is expanded on further.
As shown in Figures 1 to 5, a kind of material detection device proposed by the present invention, including frame 1, the frame 1 includes work
Make platform 2 and pallet 3, the material visual detection equipment also includes feeder 4 and the vibration for being arranged at the upper end of workbench 2
Feed table 5, the transport assembling device 6 for being arranged at the upper end of pallet 3 and the vision inspection for being arranged at the top of pallet 3
Survey device 7;
The vision inspection apparatus 7 includes the visual detector 72 of First look detector 71 and second;
The feeder 4 includes feeding machine support 41, feeding funnel 42 and feeding guide 43, and the feeding machine support 41 includes
The upper end of workbench 2 is fixed in two pieces of square plates 44, the bottom of square plate 44 by some ground frame 45, and two pieces of tops of square plate 44 are consolidated
Surely there is the feeding funnel 42, the upper end of feeding funnel 42 offers feeding mouth, and the bottom of feeding funnel 42 offers discharging opening, institute
State the bottom of feeding funnel 42 oblique, the bottom discharge of the feeding funnel 42 mouthful end is connected with the feeding guide 43, described to send
Material guide rail 43 is set diagonally downward;
The front end of feeder 4 is provided with the vibration feeding disc 5, and the discharge end of vibration feeding disc 5 has been extended laterally out
Expect guide rail 51, the end of discharge guide 51 is provided with rotating disk 6, the rotating disk 6 and the tangent connection of the discharge guide 51;
Provided with the transport assembling device 6 on the right side of the end of discharge guide 51, the transport assembling device 6 includes driving
Motor 61, conveyer belt 62, drive gear 63, driven gear 64 and chain 65, the drive gear 63 and the driven gear 64
It is arranged at by rotating shaft 66 at gear fixed plate 66, the gear fixed plate 66 is fixed on the pallet 3 by fastener
End, the rotating shaft middle part of drive gear 63 is additionally provided with a band moving gear, and the band moving gear and the drive gear 63 are same
Axle is rotated, and the output shaft end of motor 61 is connected with drive gear, and the drive gear is engaged with the band moving gear, institute
State chain 65 to be connected the drive gear 63 with the driven gear 64, the chain 65 is externally connected to the conveyer belt
62, the gear fixed plate 66 that the drive gear 63 is located at the right side of driven gear 64, the driven gear 63 is fixed
There is material material-pouring device, the material guide device includes material guide rack 68 and guide baffle plate 69, the transport assembling device 6
Upper end is provided with First look detector 71, three points from left to right of transport assembling device 6 upper end at 1/3rd from left to right
Two at be provided with the second visual detector 72;
The First look detector 71 includes the camera 1 for being arranged at transport assembling device 7 upper end, the shooting
First 711 are fixed on transport assembling device 7 upper end by the frame of camera one, and the First look detector 71 also includes being arranged at
Two cameras of the transport assembling rear side of device 7 are respectively camera 2 712 and camera 3 713, the camera 2 712 with
The camera 3 713 is set with the conveyer belt 72 in 45 degree of angles;
Second visual detector 72 includes camera 4 721, the camera five for being arranged at the front side of transport assembling device 7
722 and camera 6 723, the camera 4 721 and the camera 6 723 are set with the conveyer belt 72 in 45 degree of angles
Put, the camera 5 722 is set with the conveyer belt 72 in an angle of 90 degrees.
Further, the upper end of pallet 3, which is located on rear side of conveyer belt 62, further respectively has two substandard products boxes 10, described
The upper end of pallet 3 is located at the front side of conveyer belt 62 and is symmetrically arranged with two air feeders 11 with substandard products box 10.
Further, the lower end of discharge guide 51 is connected with outside straight-line oscillation feeder 52, the discharge guide 51
It is coated with polyethylene glycol oxide-styrene block copolymer shock absorption layer.
Further, the upper end of discharge guide 51 is additionally provided with material drying device 8, and the material drying device 8 includes
One lift cylinder 81, the servomotor support 82 and light launcher 83 being connected with the piston rod of lift cylinder 81, it is described
The piston-rod end of lift cylinder 81 offers shape of threads through hole, and the top of servomotor support 82 is welded with square fastening frame
84, the side of fastening frame 84 also offers shape of threads through hole, between the piston rod of lift cylinder 81 and the fastening frame 84
It is bolted, the bolt other end has screwed nut and consolidated, the bottom of servomotor support 82 is also welded with two pieces of L
Rubber shock-absorbing pad is coated with outside shape fixed support 85, the fixed support 85, the servomotor 86 is set up in two pieces of L-shaped and consolidated
Between fixed rack, the output shaft end of servomotor 86 is connected with light launcher 83, and the light launcher 83 falls including one
Trapezoidal bearing 831, the left and right sides of bearing 831 and bottom are equipped with drying illuminating lamp 832, and the lift cylinder 81 is by rising
Drop air cylinder supporting structure 9 is fixed on the top of workbench 2.
First look detector of the present invention is used to detect the diameter and material side table at the top of material
The smooth degree in face;Second visual detector of the present invention is used for the smooth degree for detecting material opposite side surface.
The present invention is coated with polyethylene glycol oxide-styrene block copolymer shock absorption layer and gone out outside discharge guide
The straight-line oscillation feeder that material guide rail lower end is set can cause material feeding more steady effective, meanwhile, largely
Vibration is reduced, production efficiency, extension fixture service life is improved.
The present invention improves detection quality and efficiency using twice road vision-based detection process.
The present invention can carry out comprehensive detection by the design of some cameras to material, reduce defect rate, pass through
It is actually detected can reach 99.8% yields.
The present invention can be recycled to substandard products quickly using air feeder and substandard products box.
The present invention is additionally provided with system controller, system controller and First look detector, the second visual detector with
And air feeder connection;System control is just transmitted signals to when First look detector is detected when deviation occurs in material top diameter
At device processed, system controller controls air feeder that material is blown at substandard products box and carries out unified collection according to material translational speed;When
After first is detected process, material is moved at the second visual detector and detected, when the second visual detector detects thing
When error occur in material top or the side surface of material one, the second visual detector is transmitted signals at system controller, system
Controller controls air feeder that material is blown into substandard products box and carries out unified collection according to material translational speed;Process is detected by twice
Work yield rate is greatly promoted.
The vibration feeding disc and the straight-line oscillation feeder are prior art device, relevant technical staff in the field
It can select according to the actual requirements.
General principle, principal character and the advantages of the present invention of the present invention has been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the simply explanation described in above-described embodiment and specification is originally
The principle of invention, various changes and modifications of the present invention are possible without departing from the spirit and scope of the present invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent is defined.
Claims (4)
1. a kind of material detection device, including frame (1), it is characterised in that:The frame (1) includes workbench (2) and transport
Frame (3), the material visual detection equipment also includes the feeder (4) and vibration feeding for being arranged at the workbench (2) upper end
Disk (5), the transport assembling device for being arranged at the pallet (3) upper end and are arranged at regarding above the pallet (3) at (6)
Feel detection means (7);
The vision inspection apparatus (7) includes First look detector (71) and the second visual detector (72);
The feeder (4) includes feeding machine support (41), feeding funnel (42) and feeding guide (43), the feeding machine support
(41) two pieces of square plates (44) are included, the workbench (2) upper end is fixed in square plate (44) bottom by some ground frame (45),
Two pieces of square plate (44) tops are fixed with the feeding funnel (42), and feeding funnel (42) upper end offers feeding mouth, the feeding
Bucket (42) bottom offers discharging opening, and feeding funnel (42) bottom is oblique, feeding funnel (42) the bottom discharge mouthful end
End is connected with the feeding guide (43), and the feeding guide (43) is set diagonally downward;
Feeder (4) front end is provided with the vibration feeding disc (5), and vibration feeding disc (5) discharge end has been extended laterally
Discharge guide (51), discharge guide (51) end is provided with rotating disk (6), the rotating disk (6) and the discharge guide (51) phase
Cut connection;
Provided with the transport assembling device (6) on the right side of discharge guide (51) end, the transport assembling device (6) includes driving
Dynamic motor (61), conveyer belt (62), drive gear (63), driven gear (64) and chain (65), the drive gear (63) and
The driven gear (64) is arranged at gear fixed plate (66) place by rotating shaft (66), and the gear fixed plate (66) passes through fastening
Part is fixed on the pallet (3) upper end, and drive gear (63) the rotating shaft middle part is additionally provided with a band moving gear, the band
Moving gear is rotated coaxially with the drive gear (63), and motor (61) output shaft end is connected with drive gear, described
Drive gear is engaged with the band moving gear, and the chain (65) connects the drive gear (63) and the driven gear (64)
Connect, the chain (65) is externally connected to the conveyer belt (62), the drive gear (63) is located at the driven gear (64)
Right side, the gear fixed plate (66) at driven gear (63) place is respectively and fixedly provided with material material-pouring device, the material guide device
Including material guide rack (68) and guide baffle plate (69), described transport assembling device (6) upper end is set at 1/3rd from left to right
There is a First look detector (71), described transport assembling device (6) upper end is from left to right at 2/3rds provided with the inspection of the second vision
Survey device (72);
The First look detector (71) includes being arranged at the camera one (711) of transport assembling device (7) upper end, described to take the photograph
Transport is fixed on by the frame of camera one as first (711) and assembles device (7) upper end, the First look detector (71) is also wrapped
It is respectively camera two (712) and camera three (713), institute to include two cameras being arranged on rear side of transport assembling device (7)
Camera two (712) is stated to set in 45 degree of angles with the conveyer belt (72) with the camera three (713);
Second visual detector (72) includes being arranged at camera four (721), the camera on front side of transport assembling device (7)
Five (722) and camera six (723), the camera four (721) and the camera six (723) with the conveyer belt (72)
Set in 45 degree of angles, the camera five (722) is set with the conveyer belt (72) in an angle of 90 degrees.
2. a kind of material detection device according to claim 1, it is characterised in that:Pallet (3) upper end is located at defeated
Send and further respectively have two substandard products boxes (10) on rear side of band (62), pallet (3) upper end be located on front side of conveyer belt (62) with
Substandard products box (10) is symmetrically arranged with two air feeders (11).
3. a kind of material detection device according to claim 1, it is characterised in that:Discharge guide (51) the lower end connection
Have and polyethylene glycol oxide-styrene block copolymer suction is coated with outside straight-line oscillation feeder (52), the discharge guide (51)
Shake layer.
4. a kind of material detection device according to claim 1, it is characterised in that:Discharge guide (51) upper end is also set
There is material drying device (8), the material drying device (8) includes a lift cylinder (81), lived with the lift cylinder (81)
The servomotor support (82) and light launcher (83) of stopper rod connection, lift cylinder (81) piston-rod end are offered
Square fastening frame (84), fastening frame (84) side are welded with the top of shape of threads through hole, the servomotor support (82)
Shape of threads through hole is offered, is bolted between lift cylinder (81) piston rod and the fastening frame (84), bolt
The other end has screwed nut and consolidated, and servomotor support (82) bottom is also welded with two pieces of L-shaped fixed supports (85),
Be coated with Rubber shock-absorbing pad outside the fixed support (85), the servomotor (86) be set up in two pieces of L-shaped fixed supports it
Between, servomotor (86) output shaft end is connected with light launcher (83), and it is terraced that the light launcher (83) includes one
Shape bearing (831), bearing (831) left and right sides and bottom are equipped with drying illuminating lamp (832), the lift cylinder (81)
It is fixed on by lift cylinder fixed mount (9) above workbench (2).
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CN201710197672.XA CN107063106A (en) | 2017-03-29 | 2017-03-29 | A kind of material detection device |
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CN201710197672.XA CN107063106A (en) | 2017-03-29 | 2017-03-29 | A kind of material detection device |
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CN107414453A (en) * | 2017-09-12 | 2017-12-01 | 浙江屹纬精密技术有限公司 | A kind of feeding device for headlight for vehicles lamp holder canning machine |
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CN107414453B (en) * | 2017-09-12 | 2023-09-19 | 浙江屹纬精密技术有限公司 | Shell mounting machine for lamp cap of automobile headlight |
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Application publication date: 20170818 |