CN107060589A - 耐用隔音杉木实木门 - Google Patents

耐用隔音杉木实木门 Download PDF

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CN107060589A
CN107060589A CN201710443596.6A CN201710443596A CN107060589A CN 107060589 A CN107060589 A CN 107060589A CN 201710443596 A CN201710443596 A CN 201710443596A CN 107060589 A CN107060589 A CN 107060589A
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china fir
solid door
undercoating
sound insulation
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郭世防
盛学松
郭徽
李建军
冯雷洋
程保傲
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Anhui shubaiyang door & Window Manufacturing Co.,Ltd.
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Abstract

一种耐用隔音杉木实木门，包括门芯，所述杉木实木门还包括涂覆在所述门芯外表面的内涂层，涂覆在所述内涂层上的中间层，涂覆在所述中间层上的外涂层。本发明提供的杉木实木门通过在门芯外表面涂覆内涂层、中间层、外涂层，在保证杉木木质纹理清晰可见的前提下，使其兼具防撞、隔音、隔热、防火等功能，杉木实木门表面光泽度高，中间层有效的解决了内涂层和外涂层界面不兼容问题，同时具有隔音效果；本发明杉木实木门长期使用坚固不变形，寿命长。

Description

耐用隔音杉木实木门
技术领域
本发明涉及门业技术领域，具体涉及一种耐用隔音杉木实木门。
背景技术
实木门是指制作木门的材料是取自森林的天然原木或者实木集成材(也称实木指接材或实木齿接材)，经过烘干、下料、刨光、开榫、打眼、高速铣形、组装、打磨、上油漆等工序科学加工而成。实木门自古以来就透着一种温情，不仅外观华丽，雕刻精美，而且款式多样；且实木门天然的木纹纹理和色泽，对崇尚回归自然的装修风格的家庭来说，无疑是最佳选择。
实木门依据门芯材质的不同，分为杉木实木门、松木实木门、核桃木实木门、楸木实木门、桃木实木门、沙比利实木门、红翅木实木门、花梨木实木门、红木实木门，而在各种实木门中以杉木实木门、松木实木门、红木实木门最为常见。
杉木具有天然的原木香味，对人体有多种有益的作用，而且杉木制成的实木门以及各种家具中所含的香杉木醇能杀死空气中的细菌、可抑制人体病原菌，对各种皮肤炎症有抑制作用，对人体有消除疲劳，舒解压力的保健作用，比较环保，而且还带有一种特殊香气。
杉木实木门相对于其他的实木门来说是比较轻的，抗冲击形差，不适宜放置在高温的环境中，不然的话容易造成杉木家具干裂以及变形。
同时，随着生活水平的提高，人们对实木门不仅要求外观美观，更要求牢固耐用，不易开裂，传统的实木门虽然在外观上不断的更新、美化，但是在耐用性特别是防蛀、防潮、防污、耐热、抗裂、坚固不变形、隔音隔热效果上还有待进一步改进。
发明内容
本发明为解决上述问题，提供一种耐用性好、光泽度高、使用寿命长的杉木实木门。
本发明所要解决的技术问题采用以下的技术方案来实现：
一种耐用隔音杉木实木门，所述实木门包括门芯，涂覆在门芯外表面的内涂层，涂覆在内涂层上的中间层，涂覆在中间层上的外涂层。
所述内涂层包括以下重量份的原料：
酪蛋白3-5份，丙烯腈-苯乙烯树脂10-12份，珠光粉0.5-0.8份，纳米二氧化硅0.3-0.8份，表面活性剂0.8-1.2份，液晶聚合物0.2-0.8份，中密聚乙烯1.3-1.5份，二氧化钛0.5-0.8份，氧化锌0.2-0.5份。
内涂层配料专门针对杉木实木门设计，通过在内涂层添加表面活性剂，其分子中的一部分基团可与珠光粉、纳米二氧化硅、二氧化钛、氧化锌等无机材料形成强有力的化学键，另一部分基团则可与酪蛋白、丙烯腈-苯乙烯树脂、液晶聚合物等有机材料或高分子材料发生某些化学反应或物理缠结，从而将两种性质差异很大的材料牢固地结合起来，使两种材料之间产生具有特殊功能的“分子桥”；光线摄入内涂层，内涂层中的液晶聚合物、纳米二氧化硅、二氧化钛、氧化锌对光线产生折射和反射，避免光线直接穿透内涂层入射至杉木上，延长杉木的使用寿命；丙烯腈-苯乙烯树脂与酪蛋白、珠光粉等组分结合形成的内涂层具有高光泽、高透明、高冲击、良好的耐热性和机械性能，在保证杉木的木质纹理清晰可见的前提下，弥补杉木质轻、冲击性能差、不适宜高温环境下使用等不足。
所述表面活性剂为偶联剂型表面活性剂。
所述偶联剂型表面活性剂为硅烷类、钛酸酯类、锆铝酸盐类中的一种或几种。
所述中间层包括以下重量份的原料：
吸音棉纤维0.7-1.2份，聚甲基丙烯酸甲酯5-10份，琥珀0.1-0.4份，草酸钙石粉0.5-0.8份，黄血盐0.2-0.4份，蜜蜡石粉0.5-0.8份，硫氰钠钴0.1-0.3份，柱晶松脂0.6-0.8份，粘接剂1-3份。
聚甲基丙烯酸甲酯与吸音棉纤维、琥珀等其他组分按照一定比例精制而成，为透明状，环保而且无异味，对低频和高频声音均有良好的隔音效果，能有效地抑制各种振动的传播，使杉木实木门具有较好的隔音、防振性能；同时中间层兼具内涂层与外涂层的缓冲层功能，克服本发明提供的内涂层与外涂层材质不兼容问题，减少接触面应力过大，易于产生翘曲、脱落等问题。
所述粘接剂为活性树脂粘接剂。
所述外涂层包括以下重量份的原料：
刚玉粉0.8-1.0份，有机硅树脂8-10份，石英粉2-3份，石棉纤维0.3-0.5份，聚硅氧烷0.2-0.8份，酚醛树脂0.3-0.7份，聚异丁烯0.5-0.8份。
有机硅树脂本身是一种很好的耐热、防火材料，但是其网状结构不适宜作为外涂层使用，通过添加聚硅氧烷、酚醛树脂等对其进行改性，刚玉粉、石英粉进一步增加其致密性，使得外涂层在具有很好的耐热、防火性能的同时具有抗沾污、防潮、耐油功能。
所述内涂层、中间层、外涂层厚度比为1:1：2～3。
所述内涂层、中间层、外涂层厚度分别为0.3mm、0.3mm、0.6mm。
本发明的有益效果为：本发明提供的杉木实木门通过在门芯外表面涂覆内涂层、中间层、外涂层，在保证杉木木质纹理清晰可见的前提下，使其兼具防撞、隔音、隔热、防火等功能，杉木实木门表面光泽度高，中间层有效的解决了内涂层和外涂层界面不兼容问题，同时具有隔音效果；本发明杉木实木门长期使用坚固不变形，寿命长。
具体实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合实施例，进一步阐述本发明。
实施例1
一种耐用隔音杉木实木门，所述实木门包括门芯，涂覆在门芯外表面的内涂层，涂覆在内涂层上的中间层，涂覆在中间层上的外涂层。
所述内涂层包括以下重量份的原料：
酪蛋白3份，丙烯腈-苯乙烯树脂10份，珠光粉0.5份，纳米二氧化硅0.3份，表面活性剂0.8份，液晶聚合物0.2份，中密聚乙烯1.3份，二氧化钛0.5份，氧化锌0.2份。
所述表面活性剂为偶联剂型表面活性剂。
所述偶联剂型表面活性剂为硅烷类、钛酸酯类、锆铝酸盐类中的一种或几种。
所述中间层包括以下重量份的原料：
吸音棉纤维0.7份，聚甲基丙烯酸甲酯5份，琥珀0.1份，草酸钙石粉0.5份，黄血盐0.2份，蜜蜡石粉0.5份，硫氰钠钴0.1份，柱晶松脂0.6份，粘接剂1份。
所述粘接剂为活性树脂粘接剂。
所述外涂层包括以下重量份的原料：
刚玉粉0.8份，有机硅树脂8份，石英粉2份，石棉纤维0.3份，聚硅氧烷0.2份，酚醛树脂0.3份，聚异丁烯0.5份。
所述内涂层、中间层、外涂层厚度比为1:1：2～3。
所述内涂层、中间层、外涂层厚度分别为0.3mm、0.3mm、0.6mm。
实施例2
一种耐用隔音杉木实木门，所述实木门包括门芯，涂覆在门芯外表面的内涂层，涂覆在内涂层上的中间层，涂覆在中间层上的外涂层。
所述内涂层包括以下重量份的原料：
酪蛋白4份，丙烯腈-苯乙烯树脂11份，珠光粉0.6份，纳米二氧化硅0.5份，表面活性剂1.0份，液晶聚合物0.5份，中密聚乙烯1.4份，二氧化钛0.6份，氧化锌0.3份。
所述表面活性剂为偶联剂型表面活性剂。
所述偶联剂型表面活性剂为硅烷类、钛酸酯类、锆铝酸盐类中的一种或几种。
所述中间层包括以下重量份的原料：
吸音棉纤维0.7份，聚甲基丙烯酸甲酯5份，琥珀0.1份，草酸钙石粉0.5份，黄血盐0.2份，蜜蜡石粉0.5份，硫氰钠钴0.1份，柱晶松脂0.6份，粘接剂1份。
所述粘接剂为活性树脂粘接剂。
所述外涂层包括以下重量份的原料：
刚玉粉0.8份，有机硅树脂8份，石英粉2份，石棉纤维0.3份，聚硅氧烷0.2份，酚醛树脂0.3份，聚异丁烯0.5份。
所述内涂层、中间层、外涂层厚度比为1:1：2～3。
所述内涂层、中间层、外涂层厚度分别为0.3mm、0.3mm、0.6mm。
实施例3
一种耐用隔音杉木实木门，所述实木门包括门芯，涂覆在门芯外表面的内涂层，涂覆在内涂层上的中间层，涂覆在中间层上的外涂层。
所述内涂层包括以下重量份的原料：
酪蛋白5份，丙烯腈-苯乙烯树脂12份，珠光粉0.8份，纳米二氧化硅0.8份，表面活性剂1.2份，液晶聚合物0.8份，中密聚乙烯1.5份，二氧化钛0.8份，氧化锌0.5份。
所述表面活性剂为偶联剂型表面活性剂。
所述偶联剂型表面活性剂为硅烷类、钛酸酯类、锆铝酸盐类中的一种或几种。
所述中间层包括以下重量份的原料：
吸音棉纤维0.7份，聚甲基丙烯酸甲酯5份，琥珀0.1份，草酸钙石粉0.5份，黄血盐0.2份，蜜蜡石粉0.5份，硫氰钠钴0.1份，柱晶松脂0.6份，粘接剂1份。
所述粘接剂为活性树脂粘接剂。
所述外涂层包括以下重量份的原料：
刚玉粉0.8份，有机硅树脂8份，石英粉2份，石棉纤维0.3份，聚硅氧烷0.2份，酚醛树脂0.3份，聚异丁烯0.5份。
所述内涂层、中间层、外涂层厚度比为1:1：2～3。
所述内涂层、中间层、外涂层厚度分别为0.3mm、0.3mm、0.6mm。
实施例4
一种耐用隔音杉木实木门，所述实木门包括门芯，涂覆在门芯外表面的内涂层，涂覆在内涂层上的中间层，涂覆在中间层上的外涂层。
所述内涂层包括以下重量份的原料：
酪蛋白4份，丙烯腈-苯乙烯树脂11份，珠光粉0.6份，纳米二氧化硅0.5份，表面活性剂1.0份，液晶聚合物0.5份，中密聚乙烯1.4份，二氧化钛0.6份，氧化锌0.3份。
所述表面活性剂为偶联剂型表面活性剂。
所述偶联剂型表面活性剂为硅烷类、钛酸酯类、锆铝酸盐类中的一种或几种。
所述中间层包括以下重量份的原料：
吸音棉纤维1.2份，聚甲基丙烯酸甲酯10份，琥珀0.4份，草酸钙石粉0.8份，黄血盐0.4份，蜜蜡石粉0.8份，硫氰钠钴0.3份，柱晶松脂0.8份，粘接剂3份。
所述粘接剂为活性树脂粘接剂。
所述外涂层包括以下重量份的原料：
刚玉粉0.8份，有机硅树脂8份，石英粉2份，石棉纤维0.3份，聚硅氧烷0.2份，酚醛树脂0.3份，聚异丁烯0.5份。
所述内涂层、中间层、外涂层厚度比为1:1：2～3。
所述内涂层、中间层、外涂层厚度分别为0.3mm、0.3mm、0.6mm。
实施例5
一种耐用隔音杉木实木门，所述实木门包括门芯，涂覆在门芯外表面的内涂层，涂覆在内涂层上的中间层，涂覆在中间层上的外涂层。
所述内涂层包括以下重量份的原料：
酪蛋白4份，丙烯腈-苯乙烯树脂11份，珠光粉0.6份，纳米二氧化硅0.5份，表面活性剂1.0份，液晶聚合物0.5份，中密聚乙烯1.4份，二氧化钛0.6份，氧化锌0.3份。
所述表面活性剂为偶联剂型表面活性剂。
所述偶联剂型表面活性剂为硅烷类、钛酸酯类、锆铝酸盐类中的一种或几种。
所述中间层包括以下重量份的原料：
吸音棉纤维0.7份，聚甲基丙烯酸甲酯5份，琥珀0.1份，草酸钙石粉0.5份，黄血盐0.2份，蜜蜡石粉0.5份，硫氰钠钴0.1份，柱晶松脂0.6份，粘接剂1份。
所述粘接剂为活性树脂粘接剂。
所述外涂层包括以下重量份的原料：
刚玉粉1.0份，有机硅树脂10份，石英粉3份，石棉纤维0.5份，聚硅氧烷0.8份，酚醛树脂0.7份，聚异丁烯0.8份。
所述内涂层、中间层、外涂层厚度比为1:1：2～3。
所述内涂层、中间层、外涂层厚度分别为0.3mm、0.3mm、0.6mm。
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的仅为本发明的优选例，并不用来限制本发明，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (9)

1.一种耐用隔音杉木实木门，包括门芯，其特征在于，所述杉木实木门还包括涂覆在所述门芯外表面的内涂层，涂覆在所述内涂层上的中间层，涂覆在所述中间层上的外涂层。
2.如权利要求1所述的耐用隔音杉木实木门，其特征在于，所述内涂层包括以下重量份的原料：
酪蛋白3-5份，丙烯腈-苯乙烯树脂10-12份，珠光粉0.5-0.8份，纳米二氧化硅0.3-0.8份，表面活性剂0.8-1.2份，液晶聚合物0.2-0.8份，中密聚乙烯1.3-1.5份，二氧化钛0.5-0.8份，氧化锌0.2-0.5份。
3.如权利要求2所述的耐用隔音杉木实木门，其特征在于，所述表面活性剂为偶联剂型表面活性剂。
4.如权利要求3所述的耐用隔音杉木实木门，其特征在于，所述偶联剂型表面活性剂为硅烷类、钛酸酯类、锆铝酸盐类中的一种或几种。
5.如权利要求1所述的耐用隔音杉木实木门，其特征在于，所述中间层包括以下重量份的原料：
吸音棉纤维0.7-1.2份，聚甲基丙烯酸甲酯5-10份，琥珀0.1-0.4份，草酸钙石粉0.5-0.8份，黄血盐0.2-0.4份，蜜蜡石粉0.5-0.8份，硫氰钠钴0.1-0.3份，柱晶松脂0.6-0.8份，粘接剂1-3份。
6.如权利要求5所述的耐用隔音杉木实木门，其特征在于，所述粘接剂为活性树脂粘接剂。
7.如权利要求1所述的耐用隔音杉木实木门，其特征在于，所述外涂层包括以下重量份的原料：
刚玉粉0.8-1.0份，有机硅树脂8-10份，石英粉2-3份，石棉纤维0.3-0.5份，聚硅氧烷0.2-0.8份，酚醛树脂0.3-0.7份，聚异丁烯0.5-0.8份。
8.如权利要求1至7任一所述的耐用隔音杉木实木门，其特征在于，所述内涂层、中间层、外涂层厚度比为1:1：2～3。
9.如权利要求8所述的耐用隔音杉木实木门，其特征在于，所述内涂层、中间层、外涂层厚度分别为0.3mm、0.3mm、0.6mm。
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CN107762366A (zh) * 2017-11-07 2018-03-06 刘晓东 隔音防火门

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Publication number Priority date Publication date Assignee Title
CN200940407Y (zh) * 2006-08-29 2007-08-29 重庆美心(集团)有限公司 具有表面喷绘涂层的门窗板材
CN205100828U (zh) * 2015-11-16 2016-03-23 张勇 耐用型防火隔音门

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Publication number Priority date Publication date Assignee Title
CN200940407Y (zh) * 2006-08-29 2007-08-29 重庆美心(集团)有限公司 具有表面喷绘涂层的门窗板材
CN205100828U (zh) * 2015-11-16 2016-03-23 张勇 耐用型防火隔音门

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107762366A (zh) * 2017-11-07 2018-03-06 刘晓东 隔音防火门

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