CN107052962A - Carbon brush Multi-position processing machine - Google Patents
Carbon brush Multi-position processing machine Download PDFInfo
- Publication number
- CN107052962A CN107052962A CN201710332343.1A CN201710332343A CN107052962A CN 107052962 A CN107052962 A CN 107052962A CN 201710332343 A CN201710332343 A CN 201710332343A CN 107052962 A CN107052962 A CN 107052962A
- Authority
- CN
- China
- Prior art keywords
- workbench
- flour milling
- mill
- carbon brush
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B25/00—Grinding machines of universal type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/26—Single-purpose machines or devices for particular grinding operations not covered by any other main group for grinding workpieces with arcuate surfaces, e.g. parts of car bodies, bumpers or magnetic recording heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The present invention provides carbon brush Multi-position processing machine, including a workbench, the middle part of workbench is provided with dial portion, dial portion excircle is laid with 8 groups of pneumatic pneumatic clamps, and workbench is sequentially provided with pan feeding part, flour milling part, chamfered part, mill arc portion point, measurement part, defective products separate section and output section around what rotating disk was engaged with pneumatic clamps.The beneficial effects of the invention are as follows the technique of optimization product, the floor space and quantity of equipment are reduced；Labor intensity is low, workman only needs to take product to be put into vibrating disk, by vibrating disk auto-sequencing pan feeding, so big working strength need not can just complete operation very much, and a pan feeding can add the task of procedure；Quality stability is good, and contact type measurement sensor is housed in equipment, the measurement of the carbon brush machined one by one makes a distinction qualified and underproof product, it is ensured that the stability of product.
Description
Technical field
The invention belongs to machinery equipment field, more particularly, to a kind of carbon brush Multi-position processing machine.
Background technology
Carbon brush (Carbon brush) be also brush, as a kind of slide contact member, obtains wide in many electrical equipments
General application.Carbon brush mainly has graphite in products application material, soaks fat graphite, metal (cupric, silver) graphite.Carbon brush is motor
Or the device of energy or signal is transmitted between generator or the fixed part and rotating part of other rotating machineries, it is usually pure
Carbon adds coagulator to be made, and external form is usually square, is stuck on metallic support, and there is spring handle the inside, and it is pressed in rotating shaft, motor
When rotation, electric energy is conveyed to coil by phase changer, because its main component is carbon, referred to as carbon brush, it is easy to wear
's.Answer periodic maintenance to change, and clear up carbon distribution.
The rubber bar that the appearance of carbon brush is somewhat like wiping pencil is such, there is wire extraction on top.Volume varies.Carbon brush is made
For a kind of slide contact member, it is widely used in many electrical equipments.Product material mainly has electrographite, soaks fat stone
Ink, metal (cupric, silver) graphite.
Carbon brush is applied to various motor, generator, wheel shaft machine.With preferable commutation ability, service life is long.Carbon brush
It is the commutator or slip ring for motor, the sliding contact body of electric current, its conduction, heat conduction and lubrication is imported as export
It is functional, and the instinct with certain mechanical strength and commutation property spark.Almost all of motor all uses carbon brush, and it is
The important composition part of motor.It is widely used in various double current generators, synchronous motor, storage battery dc motor, crane
Motor collecting ring, various electric welding machine etc..
Procedure of processing at present with line compacting carbon brush is single-station, and either simplex sequence is processed, and an equipment portion is only responsible for one
The processing of procedure, this process causes processing place usable floor area big, and excessively, production cost is high by labour, production week
The shortcomings of phase is long.The competitiveness of limit product is weak, the problems such as cost of investment is big.
Traditional handicraft quality stability is poor, and size fluctuation scope is big, and the processing for batch often occur is bad.
The content of the invention
It is an object of the invention to provide a kind of high carbon brush Multi-position processing machine of simple in construction, production efficiency.
The technical scheme is that：
Carbon brush Multi-position processing machine, including a workbench, the middle part of workbench are provided with outside dial portion, dial portion
Edge circumference uniform distribution provided with 8 groups of pneumatic clamps, workbench around rotating disk be engaged with pneumatic clamps be sequentially provided with pan feeding part,
Flour milling part, chamfered part, mill arc portion point, measurement part, defective products separate section and output section,
Pan feeding part includes pan feeding assembly, vibrating disk and straight line feeder, and pan feeding assembly includes pusher cylinder, material ejection cylinder
And lower air cylinder, vibrating disk is parallel with workbench, and straight line feeder is bar shaped, one end and the vibrating disk phase of straight line feeder
Even, the other end and the pusher cylinders of straight line feeder are connect, and material ejection cylinder is located at pusher cylinder upper end, and lower air cylinder, which is located at, to be pushed away
Expect cylinder lower end；
Flour milling part includes flour milling servomotor and flour milling high-speed electric expreess locomotive；Flour milling servo motor shaft workbench is perpendicular,
Flour milling high-speed electric expreess locomotive is arranged on flour milling servo motor shaft, and flour milling high-speed electric expreess locomotive axle is parallel with workbench, and flour milling is electric at a high speed
The end of machine is provided with flour milling wheel；
Chamfered part includes chamfering motor and chamfering cylinder, and the chamfering motor is threephase asynchronous machine, chamfering motor shaft
Parallel with processing platform, chamfering wheel is arranged on chamfering cylinder the tip of the axis；
Mill arc portion be divided to including two mill arc servomotors and mill camber speed motor, one grind arc servomotor provided with parallel to
The X-axis part and Z axis part of workbench, another mill arc servomotor are provided with perpendicular to the Y-axis part of workbench, grind arc
High-speed electric expreess locomotive is arranged on Y-axis part, and mill camber speed motor axle is set perpendicular to workbench；
Measurement portion point includes contact type measurement sensor and support, and the support is rectangular frame, and the lower end of support is set
Put on workbench, contact type measurement sensor is arranged on the upper end of support；
Dial portion includes rotating disk, rotary tray motor, clutch, reduction box and dispenser, clutch shaft and phase in the middle part of rotating disk
Even；
Defective products separate section is provided with defective products inflatable mouth, and defective products inflatable mouth is provided with magnetic valve, magnetic valve and contact
Measurement sensor signal output part is connected；
Output section is provided with magnetic valve provided with discharging inflatable mouth, discharging inflatable mouth.
Product is sent into straight line feeder by vibrating disk, and straight line feeder is sent into product at electric contact, and electric contact sends letter
Number pusher cylinder shifts material onto charging aperture, the anteposition signal triggering of pusher cylinder when reaching right charging aperture, while having at electric contact
Pusher cylinder is retracted during signal, and position signal after being triggered when pusher cylinder is retracted, material ejection cylinder moves forward and carbon brush is shifted onto gas
Lower air cylinder signal is given in dynamic clip position, in place postero-anterior position signal triggering, and lower air cylinder is compressed, and lower air cylinder is given afterwards in place to be turned
Disk pneumatic clamps signal pneumatic clamps are clamped, and material ejection cylinder and lower air cylinder are retracted after clamping, and rotating disk movement, pan feeding has been acted
Into.
The pneumatic clamps with product go to flour milling part, flour milling high-speed electric expreess locomotive operating, it is desirable to can accurately adjust after powering
The brake of flour milling servomotor is held tightly after whole position, adjustment, and measurement partial association, can voluntarily adjusting position.
Pneumatic clamps with product are gone to after chamfered part, and chamfering cylinder is by the chamfering wheel of chamfering motor to rotating disk direction
Promote, carry out chamfer machining, in place after retract automatically.
One mill arc servomotor is respectively X-axis part and Z axis part, and when X-axis part is moved, Z axis is partially in locking
State, when Z axis part is moved, X-axis is partially in locking state, it is desirable to arc servo electricity can be ground after accurately adjustment position is adjusted
Machine brake is held tightly.
Contact measurement sensor starts measurement behind pneumatic clamps traverse measurement part with product, is surveyed in contact
Rotating disk is locked when quantity sensor works, and does not allow any movement occur to prevent damaging contact formula measurement sensor.
Rotating disk is rotated after dial portion clutch is engaged, and rotating disk goes to dispenser after certain angle and obtains signal, clutch
Device disconnects, and rotating disk stops.
After the pneumatic clamps with product are transferred to defective products separate section, if any bad products, contact type measurement sensing
Signal is passed to magnetic valve by device, and solenoid valves defective products inflatable mouth blows out product, is such as failure to actuate herein without bad.
Pneumatic clamps with product go to output section, and solenoid valves, discharging gas outlet blows out product.
Every group of pneumatic clamps are provided with two pneumatic clamps, and the mill arc portion is arranged with two mill camber speed motors；It is described to survey
Amount part is provided with two contact type measurement sensors；The defective products separate section is provided with two defective products inflatable mouths, and two are not
Non-defective unit gas hole is respectively equipped with a magnetic valve, the signal output part phase of magnetic valve respectively with corresponding contact type measurement sensor
Even.
The carbon brush Multi-position processing machine also includes PLC control system and can touch screen, the data of contact type measurement sensor
Output end is connected with PLC control system, PLC control system with can touch screen be connected, can touch screen and contact type measurement sensor,
Rotary tray motor, clutch, dispenser are connected with the parameter input end of reduction box, can touch screen be connected with magnetic valve.
Contact type measurement sensor sends measured data to PLC control system, and PLC control system judges that product is
It is no qualified.PLC control system records measurement data and achieved.PLC control system is continuously monitored to the data of measurement, as connected
Continuous size fluctuation is judged by PLC control system, takes out the average value of deviation, flour milling part is adjusted
Can touch screen and flour milling servomotor, flour milling high-speed electric expreess locomotive, chamfering motor, chamfering cylinder, mill arc servomotor, mill arc
The parameter input end of high-speed electric expreess locomotive is connected.
It is described can touch screen shown provided with fault alarm inform, stopping function, finished product counting, defective work counting, qualification rate,
Work efficiency counts display function.
Any monomer action in present device can separate manual operation.Such as the manual positioning of servomotor；Electromagnetism
The hand switch of valve；Independent start and stop of rotary tray motor etc..
The start and stop of rotating disk, frequency setting, operating current are completed by contact action.
The control parameter input of measurement part, display output are completed by touch screen.
Need the parameter of adjustment can touch screen setting.
The present invention has the advantages and positive effects of：1. optimizing the technique of product, the floor space sum of equipment is reduced
Amount.
2. labor intensity is low, workman only needs to take product to be put into vibrating disk, by vibrating disk auto-sequencing pan feeding, so not
Too big working strength is needed just to complete operation, and a pan feeding can add the task of procedure.
3. quality stability is good, contact type measurement sensor is housed in equipment, by the measurement of the carbon brush machined one by one,
Qualified and underproof product is made a distinction, it is ensured that the stability of product.
Brief description of the drawings
Fig. 1 is the carbon brush Multi-position processing machine top view of the present invention
Fig. 2 is the carbon brush Multi-position processing machine structural representation of the present invention
Fig. 3 is the carbon brush Multi-position processing machine pan feeding assembly structure schematic diagram of the present invention
Fig. 4 is the carbon brush Multi-position processing machine flour milling part-structure schematic diagram of the present invention
Fig. 5 is the carbon brush Multi-position processing machine chamfered part structural representation of the present invention
Fig. 6 is the carbon brush Multi-position processing machine mill arc part-structure schematic diagram of the present invention
Fig. 7 is the carbon brush Multi-position processing machine measurement part-structure schematic diagram of the present invention
Fig. 8 is the carbon brush Multi-position processing machine dial portion structural representation of the present invention
In figure：
1st, pan feeding part 2, flour milling part 3, chamfered part 4, mill arc portion point
5th, measurement part 6, dial portion 7, bad output section 8, output section
11st, pan feeding assembly 12, vibrating disk 13, straight line feeder 111, material ejection cylinder
112nd, pusher cylinder 113, lower air cylinder 21, flour milling servomotor 22, flour milling high-speed electric expreess locomotive
31st, chamfering motor 32, chamfering cylinder 41, mill arc servomotor 42, Y-axis part
43rd, X-axis part 44, Z axis part 45, mill camber speed motor 51, support
52nd, contact type measurement sensor 61, pneumatic clamps 62, clutch 63, rotary tray motor
64th, dispenser 65, reduction box 66, rotating disk
Embodiment
As shown in figures 1-8, carbon brush Multi-position processing machine of the present invention, an including workbench, the middle part of workbench is provided with
Rotating disk 66, the outer marginal circumference of rotating disk 66 is laid with 8 groups of pneumatic clamps 61, and workbench matches around rotating disk 66 with pneumatic clamps 61
That closes is sequentially provided with pan feeding part 1, flour milling part 2, chamfered part 3, mill arc portion point 4, measurement part 5, defective products separate section 7
With output section 8,
Pan feeding part 1 includes pan feeding assembly 11, vibrating disk 12 and straight line feeder 13, and pan feeding assembly 11 includes pusher cylinder
112nd, material ejection cylinder 111 and lower air cylinder 113, vibrating disk 12 are parallel with workbench, and straight line feeder 13 is bar shaped, straight line
One end of feed appliance 13 is connected with vibrating disk 12, and the other end of straight line feeder 13 is connected with pusher cylinder 112, material ejection cylinder
111 are located at the upper end of pusher cylinder 112, and lower air cylinder 113 is located at the lower end of pusher cylinder 112；
Flour milling part 2 includes flour milling servomotor 21 and flour milling high-speed electric expreess locomotive 22；The axle workbench of flour milling servomotor 21
Perpendicular, flour milling high-speed electric expreess locomotive 22 is arranged on the axle of flour milling servomotor 21, and the axle of flour milling high-speed electric expreess locomotive 22 is equal with workbench
OK, the end of the axle of flour milling high-speed electric expreess locomotive 22 is provided with flour milling wheel；
Chamfered part 3 includes chamfering motor 31, chamfering cylinder 32, drive coordination band and synchronizing wheel, the chamfering motor 31
For threephase asynchronous machine, the axle of chamfering motor 31 is parallel with processing platform, and chamfering wheel is arranged on the front rotating shaft of chamfering motor 32
Two ends, the synchronizing wheel at two ends is linked by transfer motion power by timing belt；
Mill arc portion is divided to 4 to include two mill arc servomotors 41 and mill camber speed motor 45, and a mill arc servomotor 41 is set
The X-axis part 43 and Z axis part 44 of workbench are parallel to, another mill arc servomotor 41 is provided with perpendicular to workbench
Y-axis part 42, mill camber speed motor 41 is arranged on Y-axis part 42, and the axle of mill camber speed motor 45 is set perpendicular to workbench；
Measuring part 5 includes contact type measurement sensor 52 and support 51, and support 51 is rectangular frame, under support 51
End is arranged on workbench, and contact type measurement sensor 52 is arranged on the upper end of support 51；
Dial portion 6 includes rotating disk 66, rotary tray motor 63, clutch 62, reduction box 65 and dispenser 64, clutch shaft 62
It is connected with the middle part of rotating disk 66；
Defective products separate section 7 is provided with defective products inflatable mouth, and defective products inflatable mouth is provided with magnetic valve, magnetic valve and contact
The signal output part of measurement sensor 52 is connected；
Output section 8 is provided with magnetic valve provided with discharging inflatable mouth, discharging inflatable mouth.
Every group of pneumatic clamps 66 are provided with two pneumatic clamps 66, and the mill arc portion is divided to 4 provided with two mill camber speed motors 45；
Part 5 is measured provided with two contact type measurement sensors 52；Defective products separate section 7 is provided with two defective products inflatable mouths, two
Defective products gas hole is respectively equipped with a magnetic valve, the signal output of magnetic valve respectively with corresponding contact type measurement sensor 52
End is connected.
Carbon brush Multi-position processing machine also include PLC control system and can touch screen, the data of contact type measurement sensor 52 are defeated
Go out end with PLC control system to be connected, PLC control system with can touch screen be connected, can touch screen and contact type measurement sensor 52,
Rotary tray motor 63, clutch 62, dispenser 64 are connected with the parameter input end of reduction box 65, can touch screen be connected with magnetic valve
Connect.
Can touch screen and flour milling servomotor 21, flour milling high-speed electric expreess locomotive 45, chamfering motor 31, chamfering cylinder 32, mill arc servo
Motor 41, the parameter input end of mill camber speed motor 45 are connected.
It is described can touch screen shown provided with fault alarm inform, stopping function, finished product counting, defective work counting, qualification rate,
Work efficiency counts display function.
Any monomer action in present device can separate manual operation.Such as the manual positioning of servomotor；Electromagnetism
The hand switch of valve；Independent start and stop of rotary tray motor 63 etc..
The start and stop of rotating disk 66, frequency setting, operating current are completed by contact action.
The control parameter input of measurement part 5, display output are completed by touch screen.
Need adjustment parameter by can touch screen set.
The course of work of this example：Product is sent into straight line feeder 13 by vibrating disk 12, and straight line feeder 13 send product
Enter at electric contact, electric contact sends signal pusher cylinder 112 and shifts material onto charging aperture, pusher cylinder 112 when reaching right charging aperture
The triggering of anteposition signal, while pusher cylinder 112 is retracted when having signal at electric contact, after being triggered when pusher cylinder 112 is retracted
Position signal, material ejection cylinder 111 is moved forward shifts the position of pneumatic clamps 61 onto carbon brush, and postero-anterior position signal is triggered in place, to pushing
The signal of cylinder 113, lower air cylinder 113 is compressed, and lower air cylinder 113 is pressed from both sides to the signal pneumatic clamps 61 of rotating disk pneumatic clamps 61 afterwards in place
Tightly, material ejection cylinder 111 and lower air cylinder 113 are retracted after clamping, and rotating disk 66 is moved, and pan feeding action is completed.
Rotated in start rotating disk 66, the pneumatic clamps 61 with product go to flour milling high-speed electric expreess locomotive 22 behind flour milling part 2 and transported
Turn, it is desirable to can accurate adjustment position, the brake of flour milling servomotor 21 is held tightly after adjustment, is associated, can voluntarily be adjusted with measuring part 5
Save position.
Pneumatic clamps 61 with product are gone to after chamfered part 3, chamfering cylinder 32 by the chamfering wheel of chamfering motor 31 to
The direction of rotating disk 66 promote, carry out chamfer machining, in place after retract automatically.
One of mill arc servomotor 41 is respectively X-axis part 43 and Z axis part 44, the Z axis when X-axis part 43 is moved
Part 44 is in locking state, and when Z axis part 44 is moved, X-axis part 43 is in locking state, it is desirable to can accurately adjust position
The brake of mill arc servomotor 41 after adjustment is put to hold tightly.
Pneumatic clamps 61 with product turn to measurement part be followed by touch measurement sensor start measurement, in contact
Rotating disk is locked when measurement sensor works, and does not allow any movement occur to prevent damaging contact formula measurement sensor.
Rotating disk 66 is rotated after the clutch 26 of dial portion 6 is engaged, and rotating disk 66 goes to dispenser 64 after certain angle and obtained
Signal, clutch 26 disconnects, and rotating disk 66 stops.
Pneumatic clamps 61 with product are transferred to after defective products separate section 7, if any bad products, contact type measurement sensing
Signal is passed to magnetic valve by device 52, and solenoid valves defective products inflatable mouth blows out product, is such as failure to actuate herein without bad.
Pneumatic clamps 61 with product go to output section 8, and solenoid valves, discharging gas outlet blows out product.
Contact type measurement sensor 52 sends measured data to PLC control system, and PLC control system judges product
It is whether qualified.PLC control system records measurement data and achieved.PLC control system is continuously monitored to the data of measurement, is such as occurred
Continuous size fluctuation is judged by PLC control system, takes out the average value of deviation, flour milling part 2 is adjusted.
One embodiment of the present of invention is described in detail above, but the content is only the preferable implementation of the present invention
Example, it is impossible to be considered as the practical range for limiting the present invention.All equivalent changes made according to the present patent application scope and improvement
Deng within the patent covering scope that all should still belong to the present invention.
Claims (5)
1. carbon brush Multi-position processing machine, it is characterised in that：Including a workbench, the middle part of workbench is provided with dial portion,
Dial portion excircle is laid with 8 groups of pneumatic clamps, and workbench is around being sequentially provided with that rotating disk is engaged with pneumatic clamps
Pan feeding part, flour milling part, chamfered part, mill arc portion point, measurement part, defective products separate section and output section.
Pan feeding part include pan feeding assembly, vibrating disk and straight line feeder 13, pan feeding assembly include pusher cylinder, material ejection cylinder and
Lower air cylinder, vibrating disk is parallel with workbench, and straight line feeder 13 is bar shaped, one end of straight line feeder 13 and vibrating disk
It is connected, the other end and the pusher cylinders of straight line feeder 13 connect, material ejection cylinder is located at pusher cylinder upper end, lower air cylinder position
In pusher cylinder lower end；
Flour milling part includes flour milling servomotor and flour milling high-speed electric expreess locomotive；Flour milling servo motor shaft workbench is perpendicular, flour milling
High-speed electric expreess locomotive is arranged on flour milling servo motor shaft, and flour milling high-speed electric expreess locomotive axle is parallel with workbench, flour milling high-speed electric expreess locomotive
End is provided with flour milling wheel；
Chamfered part includes chamfering motor, chamfering cylinder, drive coordination band and synchronizing wheel, and the chamfering motor is phase asynchronous electricity
Machine, the axle of chamfering motor 31 is parallel with processing platform, and chamfering wheel is arranged on the two ends of rotating shaft immediately ahead of chamfering motor, passes through synchronization
The synchronizing wheel at two ends is linked transfer motion power by band；
Mill arc portion is divided to including two mill arc servomotors and mill camber speed motor, and a mill arc servomotor is provided with parallel to work
The X-axis part and Z axis part of platform, another mill arc servomotor are provided with perpendicular to the Y-axis part of workbench, mill camber speed
Motor is arranged on Y-axis part, and mill camber speed motor axle is set perpendicular to workbench；
Measurement portion point includes contact type measurement sensor and support, and the support is rectangular frame, and the lower end of support is arranged on
On workbench, contact type measurement sensor is arranged on the upper end of support；
Dial portion includes rotating disk, rotary tray motor, clutch, reduction box and dispenser, and clutch shaft in the middle part of rotating disk with being connected；
Defective products separate section is provided with defective products inflatable mouth, and defective products inflatable mouth is provided with magnetic valve, magnetic valve and contact type measurement
Sensor signal output end is connected；
Output section is provided with magnetic valve provided with discharging inflatable mouth, discharging inflatable mouth.
2. carbon brush Multi-position processing machine according to claim 1, it is characterised in that：Every group of pneumatic clamps are pneumatic provided with two
Clip, the mill arc portion is arranged with two mill camber speed motors；The measurement portion is arranged with two contact type measurement sensors；Institute
Defective products separate section is stated provided with two defective products inflatable mouths, two defective products gas holes are respectively equipped with a magnetic valve, electromagnetism
Valve is connected with the signal output part of corresponding contact type measurement sensor respectively.
3. carbon brush Multi-position processing machine according to claim 1 or 2, it is characterised in that：The carbon brush Multi-position processing machine
Also include PLC control system and can touch screen, the data output end of contact type measurement sensor is connected with PLC control system, PLC
Control system with can touch screen be connected, can touch screen and contact type measurement sensor, rotary tray motor, clutch, dispenser and deceleration
The parameter input end of case is connected, can touch screen be connected with magnetic valve.
4. carbon brush Multi-position processing machine according to claim 3, it is characterised in that：Can touch screen and flour milling servomotor, mill
Face high-speed electric expreess locomotive, chamfering motor, chamfering cylinder, mill arc servomotor, the parameter input end of mill camber speed motor are connected.
5. carbon brush Multi-position processing machine according to claim 4, it is characterised in that：It is described can touch screen it is aobvious provided with fault alarm
Show inform, stopping function, finished product counting, defective work counting, qualification rate, work efficiency statistics display function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710332343.1A CN107052962B (en) | 2017-05-12 | 2017-05-12 | Carbon brush Multi-position processing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710332343.1A CN107052962B (en) | 2017-05-12 | 2017-05-12 | Carbon brush Multi-position processing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107052962A true CN107052962A (en) | 2017-08-18 |
| CN107052962B CN107052962B (en) | 2018-11-30 |
Family
ID=59596605
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710332343.1A Active CN107052962B (en) | 2017-05-12 | 2017-05-12 | Carbon brush Multi-position processing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107052962B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107782743A (en) * | 2017-11-15 | 2018-03-09 | 江苏富邦电子科技有限公司 | A kind of lithium battery inner ring automatic detecting machine |
| CN107914210A (en) * | 2017-12-21 | 2018-04-17 | 武汉华海通用电气有限公司 | A kind of carbon brush curved surface grinds numerically-controlled machine tool |
| CN109015333A (en) * | 2018-09-06 | 2018-12-18 | 国家电网有限公司 | A kind of generator carbon brush cambered surface grinding device |
| CN109397866A (en) * | 2018-12-18 | 2019-03-01 | 广州市申发机电有限公司 | A kind of complex-curved digital ink-jet silk-screen all-in-one machine of automatic color multistation |
| CN110171097A (en) * | 2019-05-16 | 2019-08-27 | 苏州谷乡智能科技有限公司 | A kind of processing of plastic part surface and detection all-in-one machine |
| CN110883623A (en) * | 2019-11-21 | 2020-03-17 | 安徽枫慧金属股份有限公司 | Surface treatment device is used in aluminum plate production |
| CN115284135A (en) * | 2022-06-20 | 2022-11-04 | 华能山东发电有限公司烟台发电厂 | Device for accurately polishing contact surface between carbon brush of generator and collecting ring |
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| CN104836096A (en) * | 2015-05-11 | 2015-08-12 | 于知民 | Automatic production line for electric brushes |
| CN204954621U (en) * | 2015-08-21 | 2016-01-13 | 苏州瑞本智能科技有限公司 | Intelligence carbon brush revolves anchor clamps that arc machine was made to head |
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| JPH1083876A (en) * | 1996-09-10 | 1998-03-31 | Toshiba Ceramics Co Ltd | Device for polishing sliding brush |
| CN203579355U (en) * | 2013-10-30 | 2014-05-07 | 苏州东南碳制品有限公司 | Carbon brush grinding and chamfering machine |
| CN104836096A (en) * | 2015-05-11 | 2015-08-12 | 于知民 | Automatic production line for electric brushes |
| CN204954621U (en) * | 2015-08-21 | 2016-01-13 | 苏州瑞本智能科技有限公司 | Intelligence carbon brush revolves anchor clamps that arc machine was made to head |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107782743A (en) * | 2017-11-15 | 2018-03-09 | 江苏富邦电子科技有限公司 | A kind of lithium battery inner ring automatic detecting machine |
| CN107914210A (en) * | 2017-12-21 | 2018-04-17 | 武汉华海通用电气有限公司 | A kind of carbon brush curved surface grinds numerically-controlled machine tool |
| CN109015333A (en) * | 2018-09-06 | 2018-12-18 | 国家电网有限公司 | A kind of generator carbon brush cambered surface grinding device |
| CN109397866A (en) * | 2018-12-18 | 2019-03-01 | 广州市申发机电有限公司 | A kind of complex-curved digital ink-jet silk-screen all-in-one machine of automatic color multistation |
| CN110171097A (en) * | 2019-05-16 | 2019-08-27 | 苏州谷乡智能科技有限公司 | A kind of processing of plastic part surface and detection all-in-one machine |
| CN110171097B (en) * | 2019-05-16 | 2021-04-23 | 苏州谷乡智能科技有限公司 | Plastic part surface treatment and detection all-in-one machine |
| CN110883623A (en) * | 2019-11-21 | 2020-03-17 | 安徽枫慧金属股份有限公司 | Surface treatment device is used in aluminum plate production |
| CN115284135A (en) * | 2022-06-20 | 2022-11-04 | 华能山东发电有限公司烟台发电厂 | Device for accurately polishing contact surface between carbon brush of generator and collecting ring |
| CN115284135B (en) * | 2022-06-20 | 2024-04-30 | 华能山东发电有限公司烟台发电厂 | Device for accurately polishing contact surface of carbon brush and collecting ring of generator |
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| Publication number | Publication date |
|---|---|
| CN107052962B (en) | 2018-11-30 |
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Denomination of invention: Multi position machining machine for carbon brush Effective date of registration: 20201231 Granted publication date: 20181130 Pledgee: Bank of China Limited Weihai Branch Pledgor: WEIHAI XINGUANG CARBON PRODUCTS Co.,Ltd. Registration number: Y2020980010445 |