CN205057728U - Intelligence carbon brush revolves head makes arc machine - Google Patents
Intelligence carbon brush revolves head makes arc machine Download PDFInfo
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- CN205057728U CN205057728U CN201520633222.7U CN201520633222U CN205057728U CN 205057728 U CN205057728 U CN 205057728U CN 201520633222 U CN201520633222 U CN 201520633222U CN 205057728 U CN205057728 U CN 205057728U
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Abstract
The utility model discloses an intelligence carbon brush revolves head makes arc machine, it includes: install in the anchor clamps that are used for the clamping carbon brush of leading -in station department, install in the first device that revolves that revolves first station department, install in what beat arc station department and beat the arc device, install in the diverting device who derives station department, wherein, have when the centre gripping the anchor clamps of carbon brush are rotatory when revolving on the first station, through revolve first device before to the carbon brush terminal surface revolve first processing, the rethread is beaten arc device pairing rotation and is played the arc processing to the carbon brush rear end face of beating on the arc station, rethread diverting device discharges the rotatory carbon brush of deriving the station of transferring in being used for the anchor clamps to its clamping. The utility model discloses an intelligence carbon brush revolves head makes arc machine, collection grinding, chamfer, revolve the head, beating the arc, to handle the collection integrative, the process is few, required manual work and the time when reducing the carbon brush transfer, improve production efficiency, reduce the recruitment cost, processed product quality is stable, the uniformity is good, and the economize on electricity reduction of discharging, does benefit to the environmental protection.
Description
Technical field
The utility model relates to carbon brush processing technique field, particularly relates to a kind of intelligent carbon brush and revolves head and make arc machine.
Background technology
In prior art, to carbon brush revolve head play arc process time, all adopt many complete equipments to complete, namely, grinding chamfering device is first adopted to carry out grinding, chamfered to carbon brush, employing is revolved head apparatus and is revolved head process to the carbon brush after grinding chamfering again, and finally employing is beaten arc equipment and carried out playing arc process to the carbon brush revolved after head process.Adopt above-mentioned processing method, there is following shortcoming: 1, equipment is various, improve the purchase cost of enterprise to equipment, and multiple equipment power consumption is large, is unfavorable for environmental protection; 2, need to pass on carbon brush at multiple equipment room, the operator therefore needed is more, has both improve the recruitment cost of enterprise, also easily causes cut to carbon brush passing in the process of carbon brush, makes carbon brush Quality Down, increases production cost; 3, multiple equipment is processed respectively, and operation is many, and need clamping repeatedly, production efficiency is low, and the quality processing product is unstable.
Summary of the invention
The purpose of this utility model is exactly to solve above-mentioned Problems existing, there is provided a kind of intelligent carbon brush to revolve head and make arc machine, its collection grinding, chamfering, revolve head, to play arc process integrated, carbon brush only need be put into vibrating tray structure by operator, automatically above-mentioned process can be completed to carbon brush, reduce operation, reduce the artificial and time required during carbon brush transfer, enhance productivity, reduce recruitment cost, the constant product quality processed, uniformity are good, and economize on electricity reduces discharging, and is beneficial to environmental protection.
For realizing above-mentioned purpose of the present utility model, the utility model provides a kind of intelligent carbon brush to revolve head and makes arc machine, and it comprises: be installed on the fixture for clamping carbon brush importing station place; Be installed on revolve a station place revolve head unit for what revolve head process to carbon brush front end face; Be installed on beat arc station place for carbon brush rear end face is carried out beat arc process beat arc device; Be installed on the let-off gear(stand) for being discharged in the fixture be used for its clamping by carbon brush of deriving station place.
Further, also comprise: for multiple carbon brush orientation is sorted and the vibrating tray structure outputted to successively on inclined guide rails; Be installed on the wire-packing mechanism for carrying out stretching process to the brush line of the carbon brush that it transports below inclined guide rails; For accepting and being fed forward the linear feeding device of carbon brush exported from inclined guide rails end; Be installed on the grinding attachment carrying out top end face grinding process for the carbon brush carried linear feeding device at grinding station place; Be installed on the facing attachment for carrying out chamfered to the seamed edge of carbon brush at chamfering station place; Wherein, the carbon brush after chamfered is by described fixture clamping.
Wherein, described linear feeding device comprises: the first line slideway be communicated with described inclined guide rails ending vertical and with it; Be arranged on the first line slideway be communicated with inclined guide rails hold near and its piston rod aims at the pusher cylinder of the first line slideway, the carbon brush for being exported by inclined guide rails end pushes in the first line slideway; Be arranged on the roller delivery mechanism at the close described grinding station place of the first line slideway, for the carbon brush on the first line slideway is at the uniform velocity delivered to grinding station place.
Wherein, described importing station, revolve a station, beat arc station, derive station and be arranged at respectively on rotatable rotating disk.
Wherein, described fixture comprises: to be installed on described rotating disk and to be positioned at the fixed clamping arm of described importing station side; To be installed on described rotating disk and to be positioned at described importing station opposite side and its one end and the hinged active grasping arm of fixed clamping arm; With active grasping arm connect for driving it to move so that the linked component clamping carbon brush or unclamp carbon brush relative to fixed clamping arm.
Preferably, described linked component comprises: be connected with described rotating disk under external force along the movable dop of rotating disk diametrically rotating disk movement; Its one end is connected with movable dop and is vertically fed through the vertical axes of described rotating disk from the bottom to top, and along with the movement of movable dop, relatively described rotating disk horizontally rotates; The turning arm be fixedly connected with the other end of vertical axes; Be arranged at pivot arm ends and the rolling element be rotationally connected with it; The elastic component that its two ends are connected with rolling element and described active grasping arm respectively.
Further, described linked component also comprises: the Connection Block being installed on described rotating disk bottom face; Its one end is flexibly connected with Connection Block and the connecting axle extended outwardly along rotating disk radial level; Wherein, described movable dop is connected with the other end of described connecting axle; Wherein, the connecting axle between described movable dop and described Connection Block is arranged with spring.
Wherein, described in revolve head unit and comprise: install on the table revolve a binder assembly, revolve near a station described in being installed on, for the top end face and the rear end face location that are positioned at the carbon brush revolved on a station; Install on the table and be positioned at and revolve head group part outside rotating disk, have its end aim at be positioned at described in revolve the front end face of the carbon brush on a station revolve a milling cutter, for revolving head process to the front end face being positioned at the carbon brush revolved on a station, to process cylindrical end tangs at the front end face of carbon brush.
Wherein, described arc device of beating comprises: install on the table play arc voltage material assembly, be installed on and described beat near arc station, for locating the top end face of the carbon brush be positioned on dozen arc station and front end face; Install on the table play arc assembly, have its outer rim aim at be positioned at described beat the rear end face of the carbon brush on arc station make arc emery wheel, for carrying out dozen arc process, the rear end face of carbon brush is worn into cambered surface to the rear end face of the carbon brush be positioned on dozen arc station.
Preferably, revolve a binder assembly described in comprise: to be installed on workbench and the support bracket be positioned at above described rotating disk; Be installed on the fixed support platform on support bracket; To be installed on fixed support platform and its piston rod revolves a cylinder towards what revolve a station horizontal extension activity; Be installed on the rear end face backstay be connected on fixed support platform and with the piston rod revolving a cylinder, for locating the rear end face being positioned at the carbon brush revolved on a station; The top end face backstay that its one end connects with fixed support table-hinges, its other end is connected with rear end face backstay, for locating the top end face being positioned at the carbon brush revolved on a station.
Compared with prior art, intelligent carbon brush of the present utility model revolves head and plays arc facility and have the following advantages:
1) intelligent carbon brush of the present utility model revolves head and makes arc machine, integrate grinding, chamfering, revolve head, play arc process, carbon brush only need be put into vibrating tray structure by operator can complete above-mentioned process to carbon brush automatically, reduce operation, reduce the artificial and time required during carbon brush transfer, enhance productivity, reduce recruitment cost, the constant product quality processed, uniformity are good, and economize on electricity reduces discharging, and is beneficial to environmental protection;
2) intelligent carbon brush of the present utility model revolves head and makes arc machine, by rotary turnplate, the carbon brush after grinding chamfering is transplanted on successively each station place be arranged on rotating disk, and utilize and corresponding be arranged at revolving head unit, making arc device, let-off gear(stand) etc. carbon brush is processed accordingly of each station place, thus can continual charging, continue the manufacturing procedure repeating each station place, and each manufacturing procedure is synchronously carried out, and greatly enhances productivity;
3) intelligent carbon brush of the present utility model revolves the fixture for clamping carbon brush that head plays the employing of arc machine, and structure is simple, and clamping carbon brush is convenient, firmly, clamping reliably, can improve stability during clamping carbon brush following process, improve carbon brush crudy;
4) intelligent carbon brush of the present utility model revolves head and makes arc machine, adopt roller delivery mechanism that the carbon brush that the first line slideway transports is transported to grinding station, the speed of transporting is even, reliable transmission, make grinding carbon brush steady quality out, non-ripple, and fault is few, be convenient to safeguard, improve utilization rate of equipment and installations and production efficiency;
5) intelligent carbon brush of the present utility model revolves head and makes arc machine, employing is revolved head unit and is revolved head process to the carbon brush after grinding chamfering, its structure is simple, easy to use, automatically carbon brush positioned and revolve head process, make the uniformity of the carbon brush processed good, improve quality and the production efficiency of carbon brush;
6) intelligent carbon brush of the present utility model revolves head and makes arc machine, employing is beaten arc device and is carried out playing arc process to the carbon brush revolved after head process, its structure is simple, easy to use, automatically each end face of carbon brush is positioned and beats arc process, make the uniformity of the carbon brush processed good, quality and the production efficiency of carbon brush are high.
Below in conjunction with accompanying drawing, the utility model is described in detail.
Accompanying drawing explanation
Fig. 1 is the three-dimensional perspective that intelligent carbon brush of the present utility model revolves that head makes arc machine;
Fig. 2 a is the perspective view of carbon brush to be processed;
Fig. 2 b is the perspective view of the carbon brush after grinding chamfered;
Fig. 2 c be through revolve head play arc process after the perspective view of carbon brush;
Fig. 3 is the perspective view of a roller delivery mechanism of the present utility model angle;
Fig. 4 is the perspective view of another angle of roller delivery mechanism of the present utility model;
Fig. 5 is the installation site schematic diagram of fixture of the present utility model;
Fig. 6 is the perspective view of the depression angle of the rotating disk with fixture of the present utility model;
Fig. 7 is the perspective view looking up angle of the rotating disk with fixture of the present utility model;
Fig. 8 is the installation site schematic diagram revolving the relative rotating disk of head unit of the present utility model;
Fig. 9 of the present utility modelly revolves a perspective view for binder assembly;
Figure 10 revolves a front view for binder assembly shown in Fig. 9;
Figure 11 is the structural representation of top end face backstay of the present utility model;
Figure 12 of the present utility modelly plays the installation site schematic diagram of arc device on rotating disk;
Figure 13 is the perspective view playing arc voltage material assembly of the present utility model;
Figure 14 is the front view playing arc voltage material assembly shown in Figure 13;
Figure 15 is the structural representation of top end face backstay of the present utility model;
Figure 16 is the gas blow pipe part-structure schematic diagram of let-off gear(stand) of the present utility model.
Detailed description of the invention
As shown in Figure 1, the intelligent carbon brush provided for the utility model revolves the structural representation that head makes arc machine, and as seen from the figure, it comprises: be installed on the fixture for clamping carbon brush importing station place; Be installed on revolve a station place revolve head unit 8; What be installed on dozen arc station place beats arc device 9; Be installed on the let-off gear(stand) 2 of deriving station place; Wherein, when the fixture being clamped with carbon brush rotates on a station, by revolving head unit, head process is revolved to carbon brush front end face; After revolving head process, then there is by clamping the fixture of carbon brush to rotate on dozen arc station, carrying out playing arc process to carbon brush rear end face by beating arc device; After playing arc process, there is by clamping the fixture of carbon brush to rotate to derivation station, by let-off gear(stand) 2, carbon brush is discharged in the fixture be used for its clamping.
Further, intelligent carbon brush of the present utility model revolves head and makes arc machine and also comprise: for by the sequence of multiple carbon brush orientation and the vibrating tray structure 11 outputted to successively on inclined guide rails; Be installed on the wire-packing mechanism 4 for carrying out stretching process to the brush line of the carbon brush 12a that it transports below inclined guide rails 31; For accepting and being fed forward the linear feeding device of carbon brush exported from inclined guide rails 31 end; Be installed on the grinding attachment 6 carrying out top end face grinding process for the carbon brush carried linear feeding device at grinding station place; Be installed on the facing attachment 7 for carrying out chamfered to the seamed edge of carbon brush at chamfering station place; Wherein, the carbon brush after chamfered is by described fixture clamping.
Wherein, described linear feeding device comprises: the first line slideway 33 be communicated with described inclined guide rails 31 ending vertical and with it; Be arranged on the first line slideway 33 be communicated with inclined guide rails 31 hold near and its piston rod aims at the pusher cylinder of the first line slideway 33, the carbon brush for being exported by inclined guide rails 31 end pushes in the first line slideway 33; Be arranged on the roller delivery mechanism 5 at the close described grinding station place of the first line slideway 33, for the carbon brush on the first line slideway 33 is at the uniform velocity delivered to grinding station place.
Wherein, grinding station of the present utility model, chamfering station set gradually along the length bearing of trend of the first line slideway 33, and import station, revolve a station, beat arc station, derive that station is uniform to be arranged on rotatable rotating disk 1a.Along with the rotation of rotating disk 1a, each station place is transplanted on successively by entering the carbon brush 12b through grinding chamfered importing station, and adopt the device being arranged on each station place to revolve head accordingly to carbon brush, play arc process, until through revolve head play arc process after carbon brush 12c from the discharge of derivation station.
Concrete, as shown in Figure 1, for intelligent carbon brush of the present utility model revolves the three-dimensional perspective that head makes arc machine, as shown in Figure 1, this intelligent carbon brush revolve head beat arc machine comprise workbench 1 and be arranged on workbench 1 as lower member: for carbon brush 12a (as shown in Figure 2 a) to be processed being sorted successively and the directed vibrating tray structure 11 exporting inclined guide rails 31 to; Be positioned at the wire-packing mechanism 4 for vertically stretching under the brush alignment of carbon brush 12a that transported below inclined guide rails 31; The first line slideway 33 that its one end is connected with the ending vertical of inclined guide rails 31, the carbon brush 12a entering the first line slideway 33 is fed forward by it under the effect of vibration of the first horizontal tremble mechanism 32; Have and be positioned at the first roller 55 of first line slideway 33 left and right sides and the roller delivery mechanism 5 of the second roller 56, carbon brush 12a for being transported by the first line slideway 33 is at the uniform velocity delivered to grinding station place, and this grinding station is arranged on the front of roller delivery mechanism 5 along carbon brush 12a direction of feed; Be arranged on the grinding attachment 6 at grinding station place, it carries out grinding process to the top end face of carbon brush 12a to be processed; Be arranged on the facing attachment 7 at the chamfering station place in grinding attachment 6 front along carbon brush 12a direction of feed, it carries out edge chamfering process (the carbon brush 12b after grinding chamfered as shown in Figure 2 b) to the carbon brush having ground top end face; The second line slideway 34 that its one end communicates with the end of the first line slideway 33, under the effect of vibration of the second horizontal tremble mechanism 35, the carbon brush 12b after the grinding chamfering entering the second line slideway 34 is fed forward, to enter from the end of the second line slideway 34 the importing station be positioned at rotating disk 1a, and revolve head by revolving head unit 8 and beating arc device 9 couples of carbon brush 12b and play arc process successively, final formation carbon brush 12c as shown in Figure 2 c, and by let-off gear(stand) 2, carbon brush 12c is discharged.
Below, revolve in conjunction with intelligent carbon brush of the present utility model the accompanying drawing that head beats each structure of arc machine, its structure is described in detail.
After vibrating tray structure 11 orientation exports carbon brush 12a, carbon brush 12a is delivered to the first line slideway 33 by inclined guide rails 31, and the carbon brush 12a on the first line slideway 33 is fed forward under the effect of vibration of the first horizontal tremble mechanism 32, until arrive grinding station.
In order to the carbon brush 12a making the first line slideway 33 transport at the uniform velocity is delivered to grinding station place, so that when grinding attachment 6 couples of carbon brush 12a carry out grinding, grinding corrugated ripple can not be gone out on to be ground of carbon brush 12a, thus improve the grinding quality of carbon brush, reduce production cost, the utility model is arranging the roller delivery mechanism 5 being used for carbon brush 12a being at the uniform velocity delivered to grinding station near grinding station place.
As shown in Figure 3, Figure 4, the perspective view watching roller delivery mechanism gained of the present utility model from two different angles respectively, from Fig. 3, Fig. 4, roller delivery mechanism 5 of the present utility model comprises: be arranged on the rolling wheel support frame 50 on workbench 1, it is positioned at the below of the first line slideway 33, for the support platform of each component as roller delivery mechanism; Vertically be installed on the power input shaft 51 on rolling wheel support frame 50, it rotates under the driving of connected power transfer assembly, and preferably, power transfer assembly adopts the structure of motor-driven drive sprockets chain drive part (not shown); To be connected with rolling wheel support frame 50 and top stretches out in the first roller shaft 522 and the second roller shaft 533 of rolling wheel support frame 50, to lay respectively at the both sides of the first line slideway 33, and be parallel to power input shaft 51 respectively; The first transmission component be connected with power input shaft 51, for passing to the first roller shaft 522 by the rotary power of power input shaft 51; The second transmission component be connected with power input shaft 51, for the rotary power of power input shaft 51 is passed to the second roller shaft 533, and the direction of rotation of the second roller shaft 533 is contrary with the direction of rotation of the first roller shaft 522; Be installed on the first roller 55 and the second roller 56 on the first roller shaft 522 and the second roller shaft 533 respectively, for contacting with the left and right both ends of the surface of the carbon brush 12a that the first line slideway 33 transports and by active force during relative rotation, carbon brush 12a being delivered to grinding station place.
Wherein, as shown in Figure 3, Figure 4, the first transmission component of the present utility model comprises: be installed on the input gear 523 on power input shaft 51; Be arranged on the first self adaptation power transmission shaft 521 on rolling wheel support frame 50, with power input shaft 51 and the first roller shaft 522 parallel respectively and be placed between diaxon, the first self adaptation power transmission shaft 521 can regulate self-position accordingly according to the position of the first roller shaft 522; To be arranged on the first self adaptation power transmission shaft 521 and the first self adaptation gear 524 be connected with a joggle with input gear 523; To be arranged on the first roller shaft 522 and the first gear 525 be connected with a joggle with the first self adaptation gear 524.
When power input shaft 51 rotates, drive the input gear 523 on it to rotate, thus drive rotate with the first self adaptation gear 524 that input gear 523 is connected by gear teeth meshing; When first self adaptation gear 524 rotates, drive the first self adaptation power transmission shaft 521 be fixedly connected with it to rotate, drive simultaneously and rotated by the first gear 525 of gear teeth meshing with it; When first gear 525 rotates, drive the first roller shaft 522 be fixedly connected with it to rotate, thus drive the first roller 55 be fixedly installed on the first roller shaft 522 to rotate.
And as shown in Figure 3, Figure 4, the second transmission component of the present utility model comprises: to be installed on rolling wheel support frame 50 and to be parallel to reversing shaft 531 and the second self adaptation power transmission shaft 532 of power input shaft 51 respectively; Be arranged on the tumbler gear 534 on reversing shaft 531, be connected by gear teeth meshing with the input gear 523 on power input shaft 51; To be arranged on the second self adaptation power transmission shaft 532 and the second self adaptation gear 535 be connected with a joggle with tumbler gear 534; And to be arranged on the second roller shaft 533 and the second gear 536 be connected with a joggle with the second self adaptation gear 535.Wherein, the second self adaptation power transmission shaft 532 can regulate self-position accordingly according to the position of the second roller shaft 533.
When power input shaft 51 rotates, drive the input gear 523 on it to rotate, thus drive rotate with the tumbler gear 534 that input gear 523 is connected by gear teeth meshing; When tumbler gear 534 rotates, be make System of Rotating about Fixed Axis around the reversing shaft 531 be fixedly connected with rolling wheel support frame 50, meanwhile, drive the second self adaptation gear 535 be connected with a joggle with tumbler gear 534 to rotate; When second self adaptation gear 535 rotates, drive the second self adaptation power transmission shaft 532 be fixedly connected with it to rotate, drive simultaneously and rotated by the second gear 536 of gear teeth meshing with it; When second gear 536 rotates, drive the second roller shaft 533 be fixedly connected with it to rotate, thus drive the second roller 56 be fixedly installed on the second roller shaft 533 to rotate.
Preferably, spacing between first roller 55 of the present utility model and the second roller 56 is adjustable, that is, the spacing between the first roller shaft 522 and the second roller shaft 533 can regulate, thus making roller delivery mechanism of the present utility model can carry the carbon brush of different size, adaptability is wider.Accordingly, roller delivery mechanism of the present utility model, except above-mentioned each component, also comprises the spacing adjusting part for regulating spacing between the first roller shaft 522 and the second roller shaft 533.
Wherein, spacing adjusting part of the present utility model comprises: be arranged on the first turning rolls 542 for support first roller shaft 522 on rolling wheel support frame 50 and the second turning rolls 549 for support second roller shaft 533 respectively; The adjusting rod 541 be installed on two side frames of rolling wheel support frame 50 is rotated at its two ends, adjusting rod 541 adopts contrary being threaded of rotation direction to be integrated with the first turning rolls 542, second turning rolls 549 respectively, and the axis of adjusting rod 541 carries the direction of carbon brush 12a vertical with the first line slideway 33; Connect first connecting plate 544 for guaranteeing spacing between diaxon of the first roller shaft 522 and the first self adaptation power transmission shaft 521; Connect second connecting plate 543 for guaranteeing spacing between diaxon of the first self adaptation power transmission shaft 521 and power input shaft 51; Connect the 3rd connecting plate 546 for guaranteeing spacing between diaxon of the second roller shaft 533 and the second self adaptation power transmission shaft 532; Connect the 4th connecting plate 545 for guaranteeing spacing between diaxon of the second self adaptation power transmission shaft 532 and reversing shaft 531; Wherein, by rotation adjusting lever 541, make the spacing between the first turning rolls 542 and the second turning rolls 549 increase or reduce, thus make the spacing between two roller shafts increase or reduce.In addition, the adjusting handle 547 of the convenient operation adjusting rod 541 be arranged in the part stretching out in outside rolling wheel support frame 50 of adjusting rod 541 is also comprised.
Such as, when needing the spacing between adjustment first roller 55 and the second roller 56, clockwise (or counterclockwise) rotate adjusting handle 547, make two side frames of adjusting rod 541 precession rolling wheel support frame 50, because adjusting rod 541 and the first turning rolls 542 and the second turning rolls 549 are respectively by contrary being threaded of rotation direction, thus along with the rotation of adjusting rod 541, make the first turning rolls 542 and the second turning rolls 549 along adjusting rod 541 axial relative near or away from, thus to drive and spacing between the first roller shaft 522 that the first turning rolls 542 and the second turning rolls 549 are rotationally connected respectively and the second roller shaft 533 reduces or increases, and then drive the spacing between the first roller 55 and the second roller 56 reduce or increase.
When between the first roller shaft 522 and the second roller shaft 533, spacing changes, in order to adapt to the change of spacing between diaxon, make power input shaft 51 and the first roller shaft 522, power transmission between second roller shaft 533 keeps stable, the first connecting plate 544 be connected with the first roller shaft 522 and the first self adaptation power transmission shaft 521 respectively by its two ends on the one hand guarantees the spacing between the first roller shaft 522 and the first self adaptation power transmission shaft 521, and guarantee the spacing between the first self adaptation power transmission shaft 521 and power input shaft 51 by the second connecting plate 543, make the first self adaptation power transmission shaft 521 can along with the corresponding adjustment self-position of the first roller shaft 522, to guarantee the reliable of the first transmission component power transmission and stability, on the other hand, the 3rd connecting plate 546 be connected with the second roller shaft 533 and the second self adaptation power transmission shaft 532 respectively by its two ends guarantees the spacing between the second roller shaft 533 and the second self adaptation power transmission shaft 532, and guarantee the spacing between the second self adaptation power transmission shaft 532 of being connected with its two ends and reversing shaft 531 by the 4th connecting plate 545, make the second self adaptation power transmission shaft 532 can along with the corresponding adjustment self-position of the second roller shaft 533, to guarantee the reliable of the second transmission component power transmission and stability.
Further, conveniently adjusting rod 541 is arranged on rolling wheel support frame 50, and guarantee the installation stability of adjusting rod 541 on rolling wheel support frame 50 is longitudinal (longitudinally referring to the direction perpendicular to adjusting rod axis), described two side frames of rolling wheel support frame 50 offer a pair installing hole extended longitudinally respectively, adjusting rod 541 is placed on rolling wheel support frame 50 by installing hole, accordingly, the a pair adjusting rod briquetting 548 removably connected respectively with described two side frames of rolling wheel support frame 50 is installed in a pair installing hole, adjusting rod 541 is fixed on rolling wheel support frame 50.
Roller delivery mechanism of the present utility model adopts gear drive to drive a pair roller to rotate carbon brush is delivered to grinding station, stable drive, reliable, carbon brush transporting velocity is even, and avoiding the carbon brush that prior art is uneven to transporting velocity when adopting worm-drive driving rolls to rotate during carbon brush grinding, grinding goes out is generation that is corrugated, poor quality situation.
And after carbon brush 12a is at the uniform velocity transported to grinding station by roller delivery mechanism 5, face grinding process is carried out by grinding attachment 6 pairs of carbon brush, by facing attachment 7, chamfered is carried out to the carbon brush having ground end face again, then the carbon brush 12b as shown in Figure 2 b after chamfered is transported to the importing station be positioned on rotating disk 1a by the second line slideway 34.
Wherein, the carbon brush 12b after grinding and chamfered that second line slideway 34 transports is positioned at the importing station place on rotating disk 1a by the utility model employing fixture be installed on rotating disk, so that along with the rotation of rotating disk 1a, carbon brush 12b is transferred to by rotation successively from importing station revolve a station and beat arc station, thus revolves head respectively by revolving head unit 8 and beating arc device 9 couples of carbon brush 12b and play arc process.
Concrete, as shown in Fig. 5, Fig. 6, Fig. 7, the utility model settles six fixtures on rotating disk 1a, and each fixture comprises: to be installed on rotating disk 1a and to be positioned at the fixed clamping arm 101 of importing station side; To be installed on rotating disk 1a and to be positioned at the active grasping arm 102 importing station opposite side, its one end and fixed clamping arm 101 hinged; With active grasping arm 102 connect for driving it to move so that the linked component clamping carbon brush 12b or unclamp carbon brush 12b relative to fixed clamping arm 101.
Fixture of the present utility model, easy for installation, the importing station for clamping carbon brush 12b is surrounded by fixed clamping arm 101 and active grasping arm 102, active grasping arm 102 is made to move to clamp carbon brush 12b or to unclamp carbon brush 12b relative to fixed clamping arm 101 by linked component, 12b is convenient, firm for clamping carbon brush, is convenient to carry out following process to carbon brush.
Wherein, as shown in Figure 6, Figure 7, linked component of the present utility model comprises: be arranged on bottom rotating disk 1a under external force along the movable dop 107 of rotating disk 1a diametrically rotating disk 1a movement; Its one end is connected with movable dop 107 and is vertically fed through the vertical axes 105 of rotating disk 1a from the bottom to top, and along with the movement of movable dop 107, relative rotating disk 1a horizontally rotates; The turning arm 104 be fixedly connected with the other end of vertical axes 105; Be arranged at turning arm 104 end and the rolling element 103 be rotationally connected with it, near active grasping arm 102, preferably, rolling element 103 is bearing; The elastic component that its one end is connected with rolling element 103, its other end and active grasping arm 102 connect, preferably, elastic component adopts spring.
When the detecting element being positioned at the second line slideway end detects that carbon brush 12b arrives its end, movable dop 107 meeting (is moved towards center of turntable direction when under the impetus of external force, along rotating disk 1a, diametrically rotating disk 1a moves inwardly, stress point A on movable dop 107 and direction are as shown in Figure 6), the vertical axes 105 be fixedly connected with it can be driven to do counterclockwise to rotate (namely rotating in the counterclockwise direction in horizontal plane, as shown in Figure 6 the rightabout of arrow) around the axis of vertical axes 105, and vertical axes 105 is when rotating, the turning arm 104 be fixedly connected with its other end can be driven to rotate, because turning arm 104 has the end stretched out in the outer rim direction towards rotating disk 1a, therefore, when turning arm 104 rotates, its end can be made to move towards the direction away from active grasping arm 102, thus drive and be arranged on its end and the rolling element 103 that can rotate in horizontal plane moves towards the direction away from active grasping arm 102, now, the spring be connected with rolling element 103 is in the state of being stretched, under the pulling force effect of spring, active grasping arm 102 is moved towards the direction away from fixed clamping arm 101, namely, the carbon brush 12b carried from the second line slideway 34 is positioned in the space between fixed clamping arm 101 and active grasping arm 102.
And after in the space that carbon brush 12b enters between fixed clamping arm 101 and active grasping arm 102, during for making movable dop 107 to be no longer subject to External Force Acting, can be fixed clamping limb 101 and active grasping arm 102 of carbon brush 12b clamps, and linked component of the present utility model also comprises as lower member: the Connection Block 106 being installed on rotating disk 1a bottom face; Its one end is flexibly connected with Connection Block 106 and the connecting axle 109 extended outwardly along rotating disk 1a radial level; Wherein, movable dop 107 is connected with the other end of connecting axle 109; Wherein, the connecting axle 109 between movable dop 107 and Connection Block 106 is arranged with spring 108.
Namely, when along rotating disk 1a, diametrically rotating disk 1a moves movable dop 107 inwardly under external force, spring 108 is made to be in by the state compressed, thus when movable dop 107 no longer by External Force Acting time, movable dop 107 gets back to initial position under the effect of spring 108 restoring force, namely, movable dop 107 under the effect of spring 108 along rotating disk 1a diametrically rotating disk 1a move outwardly, and drive vertical axes 105 to do to rotate clockwise (to be namely rotated in a clockwise direction in horizontal plane, direction as shown by the arrows in Figure 6), thus driven rotary arm 104 rotates, turning arm 104 end is moved towards the direction near active grasping arm 102, rolling element 103 is driven to move towards the direction near active grasping arm 102, and drive active grasping arm 102 near fixed clamping arm 101, thus under the acting in conjunction of active grasping arm 102 and fixed clamping arm 101, carbon brush 12b is clamped, and get back to original state due to the spring be now connected with rolling element 103, therefore, under the effect of this spring, make active grasping arm 102 can remain at this position motionless, namely, along with the rotation of rotating disk 1a, carbon brush can clamp by active grasping arm 102 and fixed clamping arm 101 all the time.
Preferably, in fixture of the present utility model, to derive from along the active force of rotating disk 1a diametrically rotating disk 1a movement inwardly and be arranged on intelligent carbon brush for promoting movable dop 107 and revolve head and beat boosting cylinder 110 (as shown in Figure 5) on the workbench 1 of arc machine, the piston rod level of this boosting cylinder is stretched out and alignment activity dop 107, when receiving action command, piston rod stretches out to promote movable dop 107 and moves inwardly relative to rotating disk 1a, and in the space that carbon brush 12b is placed between fixed clamping arm 101 and active grasping arm 102 after, boosting cylinder 110 backhaul, piston rod level is bounced back, thus make movable dop 107 under the effect of spring 108 along rotating disk 1a diametrically rotating disk 1a move to initial position outwardly.
Fixture of the present utility model, the carbon brush 12b that second line slideway 34 transports firmly can be fixed on the importing station place on rotating disk 1a, carbon brush 12b can not be come off along with the rotation of rotating disk 1a, thus be convenient to carry out follow-up revolving head and play arc process to carbon brush 12b.
And after carbon brush 12b clamps by employing fixture, 60 ° are rotated by making rotating disk 1a, carbon brush 12b is transferred to and revolves a station place, the head unit 8 couples of carbon brush 12b that revolve being arranged on this place are adopted to revolve head process, to process the boss (as shown in Figure 2 c) of cylindricality at the front end face of carbon brush 12b.
Concrete, as shown in Fig. 8, Fig. 9, Figure 10, the head unit 8 that revolves of the present utility model comprises: be arranged on and workbench 1 revolves a binder assembly 86, be installed on and revolve near a station, for the top end face and the rear end face location that are transplanted on the carbon brush 12b revolved on a station through rotating disk 1a; To be arranged on workbench 1 and be positioned at rotating disk 1a periphery revolve head group part, have its end aim at be positioned at the front end face of the carbon brush 12b revolved on a station revolve a milling cutter 85, for revolving head process to the front end face being positioned at the carbon brush 12b revolved on a station, to process cylindrical end tangs (as shown in Figure 2 c) at the front end face of carbon brush.
Wherein, revolve a binder assembly 86 to comprise: be installed on the support bracket 860 on workbench 1; Be installed on the fixed support platform 861 on support bracket 860; To be installed on fixed support platform 861 and its piston rod revolves a cylinder 868 towards what revolve a station horizontal extension activity; Be installed on the rear end face backstay 863 be connected on fixed support platform 861 and with the piston rod revolving a cylinder 868, for locating being positioned at the carbon brush rear end face revolved on a station; The top end face backstay 864 that its one end is hinged with fixed support platform 861, its other end is connected with rear end face backstay 863, be positioned at above rear end face backstay 863, and its one end stretches out in rear end face backstay 863, for locating the top end face being positioned at the carbon brush revolved on a station.
Wherein, rear end face backstay 863 comprises: along the horizon bar revolving the setting of a cylinder 868 piston rod bearing of trend; Be connected with horizon bar and perpendicular vertical bar; Wherein, vertical bar is connected with the piston rod revolving a cylinder 868.
In order to make rear end face backstay 863 and top end face backstay 864 can under the driving effect of revolving a cylinder 868 together with interlock, a binder assembly 86 that revolves of the present utility model also comprises linked component, and this linked component comprises: be arranged at the top of vertical bar and its bearing of trend perpendicular to the gear shaft 869 of the bearing of trend of piston rod; Be arranged at the ladder platform (as shown in figure 11) of the inclination on the upper surface of the close other end of top end face backstay 864; Wherein, top end face backstay 864 is placed between gear shaft 869 and horizon bar, and the inclined plane of ladder platform contacts with gear shaft 869.Preferably, be provided with the downward-sloping compressed part for compressing carbon brush top end face of stretching out in described one end of top end face backstay, and described one end of top end face backstay is hinged by jointed shaft 862 and described fixed support platform 861.
Preferably, linked component also comprises: be installed on the vertical support bar 865 on support bracket 860; Be installed on vertical support bar 865 top and be parallel to the fixed axis of gear shaft 869; Be installed on the other end of top end face backstay 864 and the connecting axle 867 parallel with fixed axis; Its two ends are connected and fixed the elastic component 866 of axle and connecting axle 867 respectively.Preferably, elastic component of the present utility model adopts extension spring, and when being set in original state when not operating (revolve a cylinder), extension spring is in extended state.
When revolving a cylinder 868 action, when making its piston rod stretch out forward (in as Figure 10 horizontal arrow shown in) left, promote rear end face backstay 863 and stretch out forward and prop up to be positioned at and revolve a front end face for the carbon brush at station place; And when rear end face backstay 863 stretches out forward, its vertical bar moves forward, thus the gear shaft 869 be installed on vertical bar also can be moved forward, now, gear shaft 869 no longer contacts with the inclined plane of ladder platform, then under the effect of extension spring restoring force, the other end of top end face backstay is moved upward; Due to one end of top end face backstay and fixed support platform 861 hinged, thus the compressed part of top end face backstay one end is stretched out down, thus compresses to be positioned at downwards and revolve a top end face for the carbon brush at station place.
Wherein, of the present utility modelly revolve head group part except revolving a milling cutter 85, also comprise: be installed on and workbench 1 revolves a brace table 81; With the motor supporting table 82 revolving a brace table 81 and be slidably connected; Its piston rod and motor supporting table 82 connect for driving its relative brace table boosting cylinder 83 revolving a brace table 81 and slide; Be installed on motor supporting table 82 for drive revolve a milling cutter 85 rotate revolve a motor 84.The output shaft revolving a motor 84 stretches out towards the direction of revolving a station, and the end revolving a milling cutter 85 is just in time concordant with the front end face being positioned at the carbon brush revolved on a station, thus mills out required cylindrical end tangs (as shown in Figure 2 c) at carbon brush front end face.
What adopt utility model revolves head unit, it is simple, easy when head process revolved to carbon brush, it revolves a binder assembly 86 automatically to being in the carbon brush location of revolving on a station, whole revolving in a process does not need artificial participation, thus reduce the incidence of dangerous accident, further, the uniformity of revolving the product after head process is good, improves the quality of products.
And when revolving after head is disposed to carbon brush, rotation 60 ° is continued by making rotating disk 1a, carbon brush is transferred to and beats arc station place, adopt the arc device 9 pairs of carbon brush of beating being arranged on this place to carry out playing arc process, to process cambered surface (as shown in Figure 2 c) at the rear end face of carbon brush.
Concrete, as shown in Figure 12, Figure 13, Figure 14, arc device 9 of beating of the present utility model comprises: be arranged on and workbench 1 plays arc voltage material assembly 96, be installed on and beat near arc station, for locating the top end face and front end face that are positioned at the carbon brush beaten on arc station; Be arranged on and workbench 1 plays arc assembly, what have that its outer rim aims at the rear end face being positioned at the carbon brush beaten on arc station makes arc emery wheel 95, for carrying out dozen arc process to the rear end face being positioned at the carbon brush beaten on arc station, the rear end face of carbon brush is worn into cambered surface.
Wherein, play arc voltage material assembly 96 to comprise: be installed on workbench 1 upper supporting frame 960; Be installed on the fixed support platform 961 on support bracket 960; To be installed on fixed support platform 961 and its piston rod beats arc cylinder 968 towards what play the activity of arc station horizontal extension; Be installed on the front end face backstay 963 be connected on fixed support platform 961 and with the piston rod beating arc cylinder 968, for locating being positioned at the carbon brush front end face beaten on arc station; The top end face backstay 964 that its one end is hinged with fixed support platform 961, its other end is connected with front end face backstay 963, be positioned at above front end face backstay 963, and its one end stretches out in front end face backstay 963, for locating the top end face being positioned at the carbon brush beaten on arc station.
Wherein, front end face backstay 963 comprises: along the horizon bar playing the setting of arc cylinder 968 piston rod bearing of trend; Be connected with horizon bar and perpendicular vertical bar; Wherein, vertical bar is connected with the piston rod beating arc cylinder 968.
In order to make front end face backstay 963 and top end face backstay 964 can under the driving effect of beating arc cylinder 968 together with interlock, arc voltage material assembly 96 of beating of the present utility model also comprises linked component, and this linked component comprises: be arranged at the top of vertical bar and its bearing of trend perpendicular to the gear shaft 969 of the bearing of trend of piston rod; Be arranged at the ladder platform (as shown in figure 15) of the inclination on the upper surface of the close other end of top end face backstay 964; Wherein, top end face backstay 964 is placed between gear shaft 969 and horizon bar, and the inclined plane of ladder platform contacts with gear shaft 969.Preferably, be provided with the downward-sloping compressed part for compressing carbon brush top end face of stretching out in described one end of top end face backstay, and described one end of top end face backstay is hinged by jointed shaft 962 and described fixed support platform 961.
Preferably, linked component also comprises: be installed on the vertical support bar 965 on support bracket 960; Be installed on vertical support bar 965 top and be parallel to the fixed axis of gear shaft 969; Be installed on the other end of top end face backstay 964 and the connecting axle 967 parallel with fixed axis; Its two ends are connected and fixed the elastic component 966 of axle and connecting axle 967 respectively.Preferably, elastic component of the present utility model adopts extension spring, and when being set in original state when not operating (beat arc cylinder), extension spring is in extended state.
When playing arc cylinder 968 action, when making its piston rod stretch out forward (in as Figure 14 horizontal arrow shown in) left, promote front end face backstay 963 and stretch out forward and prop up the front end face being positioned at the carbon brush beating arc station place; And when front end face backstay 963 stretches out forward, its vertical bar moves forward, thus the gear shaft 969 be installed on vertical bar also can be moved forward, now, gear shaft 969 no longer contacts with the inclined plane of ladder platform, then under the effect of extension spring restoring force, the other end of top end face backstay is moved upward; Due to one end of top end face backstay and fixed support platform 961 hinged, thus the compressed part of top end face backstay one end is stretched out down, thus compresses the top end face being positioned at the carbon brush beating arc station place downwards.
Wherein, of the present utility modelly play arc assembly except making arc emery wheel 95, also comprise: be installed on and workbench 1 beats arc brace table 91; With the motor supporting table 92 beaten arc brace table 91 and be slidably connected; Its piston rod be connected with motor supporting table 92 for drive its phase to fight each other brace table boosting cylinder 93 that arc brace table 91 slides; Be installed on motor supporting table 92 for drive beat arc emery wheel 95 rotate make arc motor 94.The output shaft making arc motor 94 stretches out towards the direction beating arc station, and the outer rim of making arc emery wheel 95 is just in time concordant with the rear end face being positioned at the carbon brush beaten on arc station, thus gets required radian (as shown in Figure 2 c) at carbon brush rear end face.
What adopt utility model beats arc device, it is simple, easy when arc process beaten to carbon brush, its dozen of arc voltage material assemblies are automatically to being in the carbon brush location beaten on arc station, whole beating in arc process does not need artificial participation, thus reduce the incidence of dangerous accident, further, the uniformity of beating the product after arc process is good, improves the quality of products.
Carbon brush beaten after arc is disposed when beating arc device 9, rotating disk 1a is made to continue rotation 60 °, carbon brush 12c is transferred to and derives station place, adopt the let-off gear(stand) 2 couples of carbon brush 12c being arranged on this place to carry out discharge process, so that carbon brush 12c falls from the discharge groove of let-off gear(stand) 2.
Concrete, as shown in Figure 12, Figure 16, let-off gear(stand) 2 of the present utility model comprises: be installed on the derivation bracing frame on workbench 1; Be installed on and derive on bracing frame and rolling element 22 below the derivation station being positioned at rotating disk 1a, this rolling element 22 can horizontally rotate in horizontal plane, preferably, rolling element 22 adopts bearing, during assembling, rolling element 22 should be made to face the stress point place of the movable dop of deriving station place, the height of rolling element 22 is consistent with the height of movable dop, and the position at rolling element 22 outer rim place, should with under the promotion of boosting cylinder 110, movable dop move to ultimate range along rotating disk radial inward time place position consistent; And the end being installed on its gas blow pipe 21 of deriving on bracing frame aims at the blowning installation of the carbon brush 12c rear end face of deriving station place, for blowing off the carbon brush unclamped by fixture 12c in discharge groove.
When the carbon brush 12c after completion of processing is transferred to derivation station place by rotation, the movable dop of fixture can encounter rolling element 22, and under the effect of rolling element 22, movable dop is moved along rotating disk 1a radial inward, thus make the active grasping arm of fixture away from fixed clamping arm, to be unclamped by carbon brush 12c; After fixture unclamps carbon brush 12c, blowning installation work, the gas blown out by gas blow pipe 21, is fallen carbon brush 12c from derivation station.
Let-off gear(stand) of the present utility model, structure is simple, and easily by the discharging from derivation station of carbon brush 12c of processed mistake, and it adopts gas to blow off the method for carbon brush 12c, make carbon brush 12c any surface finish, without colliding with, thus improve quality and the fineness of product.
It should be noted that, the structure that vibrating tray structure 11 of the present utility model, horizontal tremble mechanism 35 of wire-packing mechanism 4, first horizontal tremble mechanism 32, second, grinding attachment 6, facing attachment 7, driving rotating disk 1a rotate all can adopt the structure of prior art, therefore, above-mentioned each structure is not described at this.
Below, revolve head to employing intelligent carbon brush of the present utility model to make arc machine and be described the process that carbon brush processes.
By vibrating tray structure 11 by the sequence of several carbon brush 12a orientation, and output on inclined guide rails 31 successively;
After carbon brush 12a enters inclined guide rails 31, use the brush line of wire-packing mechanism 4 to the carbon brush 12a that it transports be positioned at below inclined guide rails 31 to carry out stretching process, the brush line of carbon brush 12a is stretched out straight down;
The carbon brush 12a that its brush line is straightened moves to inclined guide rails 31 end from top to bottom along inclined guide rails 31, and enter in the first line slideway 33 that its arrival end is communicated with inclined guide rails ending vertical, now, by be arranged on the first line slideway 33 to be communicated with inclined guide rails 31 hold near and the carbon brush 12a exported from inclined guide rails 31 end pushes in the first line slideway 33 by the pusher cylinder that its piston rod aims at the first line slideway 33 arrival end;
Enter carbon brush 12a in the first line slideway 33 under the effect of vibration being positioned at the first horizontal tremble mechanism 32 below the first line slideway 33, be fed forward along the first line slideway 33, to enter grinding station;
Before carbon brush 12a does not enter grinding station, adopt the roller delivery mechanism 5 being arranged on the close grinding station place of the first line slideway 33, carbon brush 12a on first line slideway 33 is at the uniform velocity delivered to grinding station place, to carry out grinding process by the top end face of the grinding attachment 6 couples of carbon brush 12a being arranged on grinding station place;
Carbon brush after grinding process along the first line slideway 33 continue to march forward to, arrive chamfering station, carry out chamfered by the seamed edge of the carbon brush after facing attachment 7 pairs of grindings of being arranged on chamfering station place;
Carbon brush 12b after grinding and chamfered enters the second line slideway 34, and under the effect of vibration being positioned at the second horizontal tremble mechanism 35 below the second line slideway 34, is fed forward along the second line slideway 34, to enter importing station;
Wherein, the utility model arranges it at the end of the second line slideway and imports the rotating disk 1a that accepts mutually with the end of the second line slideway of station, a fixture is installed at importing station place on this rotating disk 1a, for the carbon brush 12b exported from the second line slideway end is clamped, and by the method for rotary turnplate 1a, the carbon brush 12b lived clamped by fixture is transferred to each processing stations place.Wherein, along rotating disk 1a circumference uniform distribution six stations, each station installs a fixture, and be disposed with importing station along the direction of rotation of rotating disk 1a, revolve a station, beat arc station, derive station.
When first carbon brush 12b that the second line slideway 34 is carried moves to importing station place, by the fixture importing station place, this carbon brush 12b is clamped, then, 60 ° are rotated by making rotating disk 1a, the fixture being clamped with this carbon brush 12b is rotated to revolving a station, by be arranged on revolve a station place revolve head unit 8 revolve a rear end face of binder assembly 86 couples of carbon brush 12b and top end face location, and utilize and revolve the front end face of a milling cutter to carbon brush 12b and revolve head process, to mill out cylindrical end tangs at the front end face of carbon brush 12b; Meanwhile, second carbon brush 12b that the second line slideway 34 is carried enters to arrive and imports station place by the holder of second on rotating disk;
First carbon brush 12b revolved after head process completes when revolving head unit 8, rotation 60 ° is continued by making rotating disk 1a, described first carbon brush is transplanted on and beats arc station place, (now, described second carbon brush 12b is transferred to and revolves a station place, the 3rd the carbon brush 12b that described second line slideway 34 is carried is transferred to and imports station place), by being arranged on the arc voltage materials device 96 of beating beating arc device 9 beating arc station place, the front end face of first carbon brush and top end face are located, and utilize and make arc emery wheel 95 dozen arc process is carried out to the rear end face of this carbon brush, to get radian at the rear end face of this carbon brush, and meanwhile, revolving head process by revolving head unit 8 to second carbon brush, by the 3rd fixture, the 3rd carbon brush being clamped,
First carbon brush beaten after arc process completes when beating arc device 9, rotation 60 ° is continued by making rotating disk 1a, described first carbon brush being transplanted on and deriving station place, by being arranged on the let-off gear(stand) 2 of deriving station place, first carbon brush 12c after processing process being discharged; Meanwhile, beat arc device 9 to carry out playing arc process to second carbon brush, revolve head unit 8 and head process is revolved to the 3rd carbon brush, the 4th the carbon brush 12b that second line slideway 34 is carried enters and imports station and lived by the 4th holder, so move in circles, continual stretching, grinding, chamfering are carried out successively to carbon brush 12a, import, revolve head, beat arc, derive process.
Intelligent carbon brush of the present utility model revolves head makes arc machine, integrate grinding, chamfering, revolve head, play arc process, carbon brush only need be put into vibrating tray structure by operator can complete above-mentioned process to carbon brush automatically, reduce operation, reduce the artificial and time required during carbon brush transfer, enhance productivity, reduce recruitment cost, the constant product quality processed, uniformity are good, and economize on electricity reduces discharging, and is beneficial to environmental protection.
Although be explained in detail the utility model above; but the utility model is not limited thereto; those skilled in the art can modify according to principle of the present utility model; therefore, all various amendments carried out according to principle of the present utility model all should be understood to fall into protection domain of the present utility model.
Claims (10)
1. intelligent carbon brush revolves head and makes an arc machine, it is characterized in that, comprising:
Be installed on the fixture for clamping carbon brush importing station place;
Be installed on revolve a station place revolve head unit for what revolve head process to carbon brush front end face;
Be installed on beat arc station place for carbon brush rear end face is carried out beat arc process beat arc device;
Be installed on the let-off gear(stand) for being discharged in the fixture be used for its clamping by carbon brush of deriving station place.
2. intelligent carbon brush according to claim 1 revolves head and makes arc machine, it is characterized in that, also comprises:
For multiple carbon brush orientation is sorted and the vibrating tray structure outputted to successively on inclined guide rails;
Be installed on the wire-packing mechanism for carrying out stretching process to the brush line of the carbon brush that it transports below inclined guide rails;
For accepting and being fed forward the linear feeding device of carbon brush exported from inclined guide rails end;
Be installed on the grinding attachment carrying out top end face grinding process for the carbon brush carried linear feeding device at grinding station place;
Be installed on the facing attachment for carrying out chamfered to the seamed edge of carbon brush at chamfering station place;
Wherein, the carbon brush after chamfered is by described fixture clamping.
3. intelligent carbon brush according to claim 2 revolves head and makes arc machine, and it is characterized in that, described linear feeding device comprises:
The first line slideway be communicated with described inclined guide rails ending vertical and with it;
Be arranged on the first line slideway be communicated with inclined guide rails hold near and its piston rod aims at the pusher cylinder of the first line slideway, the carbon brush for being exported by inclined guide rails end pushes in the first line slideway;
Be arranged on the roller delivery mechanism at the close described grinding station place of the first line slideway, for the carbon brush on the first line slideway is at the uniform velocity delivered to grinding station place.
4. intelligent carbon brush according to claim 1 revolves head and makes arc machine, it is characterized in that, described importing station, revolves a station, beats arc station, derives station and be arranged at respectively on rotatable rotating disk.
5. intelligent carbon brush according to claim 4 revolves head and makes arc machine, and it is characterized in that, described fixture comprises:
To be installed on described rotating disk and to be positioned at the fixed clamping arm of described importing station side;
To be installed on described rotating disk and to be positioned at described importing station opposite side and its one end and the hinged active grasping arm of fixed clamping arm;
With active grasping arm connect for driving it to move so that the linked component clamping carbon brush or unclamp carbon brush relative to fixed clamping arm.
6. intelligent carbon brush according to claim 5 revolves head and makes arc machine, and it is characterized in that, described linked component comprises:
Be connected with described rotating disk under external force along the movable dop of rotating disk diametrically rotating disk movement;
Its one end is connected with movable dop and is vertically fed through the vertical axes of described rotating disk from the bottom to top, and along with the movement of movable dop, relatively described rotating disk horizontally rotates;
The turning arm be fixedly connected with the other end of vertical axes;
Be arranged at pivot arm ends and the rolling element be rotationally connected with it;
The elastic component that its two ends are connected with rolling element and described active grasping arm respectively.
7. intelligent carbon brush according to claim 6 revolves head and makes arc machine, and it is characterized in that, described linked component also comprises:
Be installed on the Connection Block of described rotating disk bottom face;
Its one end is flexibly connected with Connection Block and the connecting axle extended outwardly along rotating disk radial level;
Wherein, described movable dop is connected with the other end of described connecting axle;
Wherein, the connecting axle between described movable dop and described Connection Block is arranged with spring.
8. intelligent carbon brush according to claim 1 revolves head and makes arc machine, it is characterized in that, described in revolve head unit and comprise:
Install on the table revolve a binder assembly, revolve near a station described in being installed on, for being positioned at the top end face of the carbon brush revolved on a station and rear end face location;
Install on the table and be positioned at and revolve head group part outside rotating disk, have its end aim at be positioned at described in revolve the front end face of the carbon brush on a station revolve a milling cutter, for revolving head process to the front end face being positioned at the carbon brush revolved on a station, to process cylindrical end tangs at the front end face of carbon brush.
9. intelligent carbon brush according to claim 1 revolves head and makes arc machine, and it is characterized in that, described arc device of beating comprises:
Install on the table play arc voltage material assembly, be installed on and described beat near arc station, for locating the top end face of the carbon brush be positioned on dozen arc station and front end face;
Install on the table play arc assembly, have its outer rim aim at be positioned at described beat the rear end face of the carbon brush on arc station make arc emery wheel, for carrying out dozen arc process, the rear end face of carbon brush is worn into cambered surface to the rear end face of the carbon brush be positioned on dozen arc station.
10. intelligent carbon brush according to claim 4 revolves head and makes arc machine, it is characterized in that, described in revolve a binder assembly and comprise:
To be installed on workbench and the support bracket be positioned at above described rotating disk;
Be installed on the fixed support platform on support bracket;
To be installed on fixed support platform and its piston rod revolves a cylinder towards what revolve a station horizontal extension activity;
Be installed on the rear end face backstay be connected on fixed support platform and with the piston rod revolving a cylinder, for locating the rear end face being positioned at the carbon brush revolved on a station;
The top end face backstay that its one end connects with fixed support table-hinges, its other end is connected with rear end face backstay, for locating the top end face being positioned at the carbon brush revolved on a station.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520633222.7U CN205057728U (en) | 2015-08-21 | 2015-08-21 | Intelligence carbon brush revolves head makes arc machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520633222.7U CN205057728U (en) | 2015-08-21 | 2015-08-21 | Intelligence carbon brush revolves head makes arc machine |
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| CN205057728U true CN205057728U (en) | 2016-03-02 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106466799A (en) * | 2015-08-21 | 2017-03-01 | 苏州瑞本智能科技有限公司 | Method for carrying out to carbon brush revolving head and playing arc process |
| CN106475876A (en) * | 2015-08-21 | 2017-03-08 | 苏州瑞本智能科技有限公司 | Intelligent carbon brush rotation head makes arc machine |
| CN107052962A (en) * | 2017-05-12 | 2017-08-18 | 威海新光电碳制品有限公司 | Carbon brush Multi-position processing machine |
-
2015
- 2015-08-21 CN CN201520633222.7U patent/CN205057728U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106466799A (en) * | 2015-08-21 | 2017-03-01 | 苏州瑞本智能科技有限公司 | Method for carrying out to carbon brush revolving head and playing arc process |
| CN106475876A (en) * | 2015-08-21 | 2017-03-08 | 苏州瑞本智能科技有限公司 | Intelligent carbon brush rotation head makes arc machine |
| CN107052962A (en) * | 2017-05-12 | 2017-08-18 | 威海新光电碳制品有限公司 | Carbon brush Multi-position processing machine |
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