CN107052525A - A kind of welding equipment of the constant welding method of bonding power and application this method - Google Patents
A kind of welding equipment of the constant welding method of bonding power and application this method Download PDFInfo
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- CN107052525A CN107052525A CN201710268323.2A CN201710268323A CN107052525A CN 107052525 A CN107052525 A CN 107052525A CN 201710268323 A CN201710268323 A CN 201710268323A CN 107052525 A CN107052525 A CN 107052525A
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- welding
- welding machine
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- welding gun
- electric welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
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Abstract
The invention discloses the welding equipment of a kind of constant welding method of bonding power and application this method.The wire length between electric welding machine and welding gun in this method is constant all the time, occurs the power loss on electric wire and remains constant, and then realizes that bonding power is constant.The welding equipment includes electric welding machine fixed mount, welding gun fixing mount, welding gun closed slide, welding gun rack, welding gun gear, welding gun sliding block, welding gun motor, electric welding machine motor, electric welding machine sliding block, electric welding machine closed slide, electric welding machine rack, electric welding machine gear and welding gun fixed seat；Electric welding machine is moved on electric welding machine closed slide, and electric welding machine closed slide can extend as needed, adds the welding machine radius of clean-up.Electric welding machine is arranged on electric welding machine fixed mount, can be changed electric welding machine type according to different materials are welded, expand the application of invariable power welding manner.The welding method is without compensation, and bonding power is constant, and smooth welded seam can work long hours.
Description
Technical field
The present invention relates to welding technology field, the constant welding method of specifically a kind of bonding power and using this method
Welding equipment.
Background technology
With the development of various steel frame constructions and aluminum alloy materials, connecting into order to which one is very important between material
Problem, welding is one of indispensable process of many industry.It is even more to have a wide range of applications to be welded in machinery manufacturing industry, particularly
Shipbuilding industry, vehicle manufacturing enterprise.The height of welding quality, determines the height of enterprise product quality.The quality of welding quality is not only
Depending on the quality of welding machine, the welding technique of workman, the method for additionally depending on welding, good welding method can be with welding quality
Play a multiplier effect.Electric welding machine is fixed in general welding process and welding gun is movable, in order to increase electric welding machine equipment
Operating radius, the reserved electric wire between electric welding machine and welding gun will increase, and weld the welding machine of large scale equipment, and this phenomenon is just special
It is unobvious.By conductor resistance formula：R=ρ L/S, horse-power formula：P=I2R, by electric energy formula：Q=Pt, draws：Power loss
Occur in the reserved electric wire of electric welding machine and welding gun, reserved electric wire is longer, cause power and electric loss of energy more.These electricity
The loss of energy not only have lost the energy, but also welding quality has very big influence.The electric welding equipment of factory application is at present
Increase the electronic devices such as voltage-stablizer, pressure regulator and booster in electric welding machine and using the advanced method compensation loss such as arc voltage tracking
Power.External this technology relative maturity, but the electric welding equipment of import is expensive, and no small economy is added to enterprise
Burden, and this technology is not mature enough in China, and compensation effect is poor, causes welder performance poor, and it is long to easily cause the striking time, welds
Spread of voltage is connect, welding current beating scope is big, electric arc is unstable and splash big, high noise, the working environment of workers are severe, weld seam
Shape out-of-flatness, tensile strength is low, volume weight is big, heaviness and the shortcomings of unreasonable structure.Therefore, invent a kind of without compensation
Power, energy-conserving and environment-protective, do not limited by welding material, the welding method that bonding power is constant has the meaning of very big application.
The content of the invention
In view of the shortcomings of the prior art, the technical problem that the present invention is intended to solve is to provide a kind of constant weldering of bonding power
Connect the welding equipment of method and application this method.The welding method can effectively stablize weldingvoltage, welding electricity without compensation
Stream beating scope is small, and bonding power is constant, smooth welded seam, it is ensured that welding uniformity, welding quality is high.It can work long hours, have
The cost of effect reduction production, increases the performance of enterprises, and the radius of clean-up is big, is not limited by welding material.
The technical scheme that the present invention solves the welding method technical problem is to provide a kind of constant welding of bonding power
Method, it is characterised in that the wire length between electric welding machine and welding gun in the welding equipment that this method is used is constant all the time, hair
The raw power loss on electric wire remains constant, and then realizes that bonding power is constant.
The technical scheme that the present invention solves the welding equipment technical problem is to provide a kind of weldering of the application welding method
Connect equipment, including base, lower support beam, support block, upper support beam, electric welding machine, wire-feed motor, air pump, welding alignment plate, feeding are put down
Platform, mobile controller, welding gun, cooler, input cable, wire harness support frame, the integrated, air gauge of control, welding pressure strip, gas circuit
Magnetic valve and tracheae；It is characterized in that the welding equipment also include electric welding machine fixed mount, welding gun fixing mount, welding gun closed slide,
Welding gun rack, welding gun gear, welding gun sliding block, welding gun motor, electric welding machine motor, electric welding machine sliding block, electric welding machine closed slide, electric welding
Machine rack, electric welding machine gear and welding gun fixed seat；The electric welding machine fixed mount is fixedly connected with welding gun fixing mount；The electric welding machine
Motor is fixed on electric welding machine fixed mount, and electric welding machine gear is provided with its output end；The electric welding machine rack is fixed on branch
Support on beam, electric welding machine rack and electric welding machine meshed transmission gear；The electric welding machine closed slide is fixed in support beam；It is described
Electric welding machine sliding block is arranged on electric welding machine fixed mount lower end, and electric welding machine sliding block coordinates with electric welding machine closed slide so that electric welding machine is solid
Determine frame level can slide on electric welding machine closed slide；The welding gun motor is fixed in welding gun fixed seat, in its output end
Welding gun gear is installed；The welding gun rack is fixed in welding gun fixing mount, welding gun gear and welding gun rack engaged transmission；It is described
Welding gun closed slide is fixed in welding gun fixing mount；The welding gun sliding block is arranged in welding gun fixed seat, welding gun sliding block and welding gun
Closed slide coordinates so that welding gun fixed seat can vertically be slided on welding gun closed slide；The electric welding machine and cooler are equal
On electric welding machine fixed mount；The wire-feed motor and welding gun are installed in welding gun fixed seat；Connect between electric welding machine and welding gun
Electric wire is connected to, the consistent length of electric wire is constant.
Compared with prior art, beneficial effect of the present invention is：
(1) welding method keeps the wire length between electric welding machine and welding gun constant all the time, occurs the work(on electric wire
Rate loss remains constant, can thus be not used in the electronic device of arrangement compensation power in electric welding machine, realizes and then realizes weldering
Connect the purpose of power invariability.
(2) moved using the electric welding machine in the welding equipment of the welding method on electric welding machine closed slide, electric welding machine is put down
Row guide rail can extend as needed, greatly add the welding machine radius of clean-up.Electric welding machine is arranged on electric welding machine fixed mount, can
According to different materials are welded, to change electric welding machine type, expand the application of invariable power welding manner.
(3) welding method can effectively stablize weldingvoltage, welding current beating scope is small without compensation, weld
Power invariability, smooth welded seam, it is ensured that welding uniformity, welding quality is high.It can work long hours, effectively the cost of reduction production,
Increase the performance of enterprises, the radius of clean-up is big, is not limited by welding material.
Brief description of the drawings
Fig. 1 is a kind of weldering of embodiment of welding equipment of the constant welding method of bonding power of the present invention and application this method
Connect the overall structure schematic front view of equipment；
Fig. 2 is a kind of weldering of embodiment of welding equipment of the constant welding method of bonding power of the present invention and application this method
The overall structure right side for connecing equipment regards schematic diagram；(in figure：1st, base；2nd, lower support beam；3rd, support fast；4th, upper support beam；5 electric welding
Machine fixed mount；6th, electric welding machine；7th, wire-feed motor；8th, welding gun fixing mount；9th, welding gun closed slide；10th, welding gun rack；11st, welding gun tooth
Wheel；12nd, welding gun sliding block；13rd, welding gun motor；14th, air pump；15th, alignment plate is welded；16th, material conveying platform；17th, mobile controller；
18th, welding gun；19th, cooler；20th, electric welding machine motor；21st, electric welding machine sliding block；22nd, electric welding machine closed slide；23rd, input cable；
24th, wire harness support frame；25th, electric welding machine rack；26th, electric welding machine gear；27th, control integrated；28th, air gauge；29th, welding is compressed
Plate；30th, electromagnetic valve of gas circuit；31st, tracheae；32nd, welding gun fixed seat)
Embodiment
The specific embodiment of the present invention is given below.Specific embodiment is only used for that the present invention is further described, and does not limit
The application scope of the claims processed.
The invention provides the welding method that a kind of bonding power is constant, it is characterised in that the welding equipment that this method is used
In electric welding machine and welding gun between wire length it is constant all the time, occur power loss on electric wire and maintain constant, Jin Ershi
Existing bonding power is constant.
Invention also provides a kind of welding equipment of the application welding method (referring to Fig. 1-2, abbreviation welding equipment),
Including base 1, lower support beam 2, support block 3, upper support beam 4, electric welding machine 6, wire-feed motor 7, air pump 14, welding alignment plate 15, give
Expect platform 16, mobile controller 17, welding gun 18, cooler 19, input cable 23, wire harness support frame 24, control integrated 27, air pressure
Table 28, welding pressure strip 29, electromagnetic valve of gas circuit 30 and tracheae 31；
The lower support beam 2 is welded on base 1；The upper support beam 4 is welded on by support block 3 with lower support beam 2
Together；The material conveying platform 16 and welding alignment plate 15 are welded in lower support beam 2；The wire harness support frame 24 is welded on branch
The upper end of beam 4 is supportted, input cable 23 is placed on wire harness support frame 24；Cut with scissors with lower support beam 2 one end of the welding pressure strip 29
Connect, can be rotated in the presence of air pump 14 around the one end being hinged, the other end compresses weldment；Input cable 23 connects with electric welding machine 6
Connect, input cable 23 is drag chain cable wire harness, can automatic roll up and not wind in the welding process of electric welding machine 6；The gas
Pump 14 is connected by bolt with lower support beam 2；The connection air pump 14 is connected with electromagnetic valve of gas circuit 30 by tracheae 31；Air pump 14
Air pressure is provided, welding pressure strip 29 is compressed weldment；The pressure size that the detection air pump 14 of air gauge 28 is produced；Electromagnetic valve of gas circuit 30
Control whole air-channel system；The control integrated 27 is obtained by PLC programmings, for receiving and sending the instruction of mobile controller 17
Device, is control core；
It is characterized in that the welding equipment also includes electric welding machine fixed mount 5, welding gun fixing mount 8, welding gun closed slide 9, weldering
Rifle rack 10, welding gun gear 11, welding gun sliding block 12, welding gun motor 13, electric welding machine motor 20, electric welding machine sliding block 21, electric welding machine are put down
Row guide rail 22, electric welding machine rack 25, electric welding machine gear 26 and welding gun fixed seat 32；The electric welding machine fixed mount 5 is fixed with welding gun
Frame 8 is fixedly connected；The electric welding machine motor 20 is fixed on electric welding machine fixed mount 5, and electric welding machine gear is provided with its output end
26；The electric welding machine rack 25 is fixed in support beam 4, electric welding machine rack 25 and the engaged transmission of electric welding machine gear 26；It is described
Electric welding machine closed slide 22 is fixed in support beam 4；The electric welding machine sliding block 21 is arranged on the lower end of electric welding machine fixed mount 5, electricity
Welding machine sliding block 21 coordinates with electric welding machine closed slide 22 so that electric welding machine fixed mount 5 can on electric welding machine closed slide 22 water
Smooth dynamic, power is provided by electric welding machine motor 20；The welding gun motor 13 is fixed in welding gun fixed seat 32, is pacified in its output end
Equipped with welding gun gear 11；The welding gun rack 10 is fixed in welding gun fixing mount 8, and welding gun gear 11 engages biography with welding gun rack 10
It is dynamic；The welding gun closed slide 9 is fixed in welding gun fixing mount 8；The welding gun sliding block 12 is arranged in welding gun fixed seat 32, weldering
Rifle sliding block 12 coordinates with welding gun closed slide 9 so that welding gun fixed seat 32 can vertically be slided on welding gun closed slide 9, moves
Power is provided by welding gun motor 13；The electric welding machine 6 and cooler 19 are installed on electric welding machine fixed mount 5, can be according to welding
Different materials, changes the type of electric welding machine 6 on welding machine fixed mount 5, expands the application of invariable power welding manner；Cooler
19 pairs of electric welding machines 6 play cooling effect, control the operating temperature of electric welding machine 6 in suitable scope；The wire-feed motor 7 and welding gun
18 are installed in welding gun fixed seat 32, and wire-feed motor 7 conveys welding wire, lasting welding for welding gun 18 incessantly；Electric welding machine 6 and weldering
Output cable is connected between rifle 18, the consistent length of output cable is constant.
The operation principle and workflow of welding equipment of the present invention be：Before welding, weldment to be welded is placed on and sent
Expect on platform 16, then the edge at the position for needing to weld is alignd with welding alignment plate 15.Switch on power, artificial operation movement
Controller 17 sends instruction, controls integrated 27 to receive instruction, and send instruction control air pump 14 to start working.In the work of air pump 14
Under, welding pressure strip 29 starts rotation, contacts weldment to be welded, and air pump 14 works on, until welding pressure strip 29 is pressed
Tight weldment to be welded, air pump 14 is automatically stopped work.Then artificial operation mobile controller 17 sends instruction, control integrated 27
Reception processing instructs the instruction for the work of welding gun motor 13 of concurrently sening as an envoy to.Now welding gun motor 13 starts to drive welding gun gear 11 to revolve
Turn, welding gun gear 11 is engaged with welding gun rack 10 so that welding gun fixed seat 32 can vertically be slided on welding gun closed slide 9,
Realize moving downward for welding gun 18.The motion of welding gun 18 is moved downwardly to suitable position, and welding gun motor 13 is automatically stopped work.This
When welding early-stage preparations it is ready, artificial operation mobile controller 17 sends welding instruction, controls integrated 27 reception processing instruction simultaneously
The instruction of striking is sent, is prepared for welding.After striking, welding formally starts, and electric welding machine motor 20 starts to drive electric welding machine
Gear 26 is rotated, and electric welding machine gear 26 is engaged with electric welding machine rack 25 so that electric welding machine fixed mount 5 can be in electric welding machine parallel conductive
Level is slided on rail 22, realizes electric welding machine 6, cooler 19, wire-feed motor 7 and the side-to-side movement together of welding gun 18.While welding,
Wire-feed motor 7 works, and constantly conveys welding wire to welding gun 18.Cooler 19 cools to electric welding machine 6.When welding gun 18 to the left or
During the edge welded the need for moving right weldment, artificial operation mobile controller 17 sends welding END instruction, domination set
Instructed into 27 reception processings and control electric welding machine 6, cooler 19, wire-feed motor 7, welding gun 18 are stopped, welding terminates.According to weldering
The material connect is different, changes the type of electric welding machine 6, can equally realize the constant welding manner of bonding power.
The present invention does not address part and is applied to prior art.
Claims (2)
1. the constant welding method of a kind of bonding power, it is characterised in that electric welding machine and weldering in the welding equipment that this method is used
Wire length between rifle is constant all the time, occurs the power loss on electric wire and remains constant, and then realizes that bonding power is constant.
2. a kind of welding equipment of the welding method described in application claim 1, including base, lower support beam, support block, upper branch
Support beam, electric welding machine, wire-feed motor, air pump, welding alignment plate, material conveying platform, mobile controller, welding gun, cooler, input cable,
Wire harness support frame, the integrated, air gauge of control, welding pressure strip, electromagnetic valve of gas circuit and tracheae；It is characterized in that the welding equipment is also
Including electric welding machine fixed mount, welding gun fixing mount, welding gun closed slide, welding gun rack, welding gun gear, welding gun sliding block, welding gun motor,
Electric welding machine motor, electric welding machine sliding block, electric welding machine closed slide, electric welding machine rack, electric welding machine gear and welding gun fixed seat；The electricity
Welding machine fixed mount is fixedly connected with welding gun fixing mount；The electric welding machine motor is fixed on electric welding machine fixed mount, in its output end
Electric welding machine gear is installed；The electric welding machine rack is fixed in support beam, and electric welding machine rack engages biography with electric welding machine gear
It is dynamic；The electric welding machine closed slide is fixed in support beam；The electric welding machine sliding block is arranged on electric welding machine fixed mount lower end, electricity
Welding machine sliding block coordinates with electric welding machine closed slide so that electric welding machine fixed mount level can be slided on electric welding machine closed slide；
The welding gun motor is fixed in welding gun fixed seat, and welding gun gear is provided with its output end；The welding gun rack is fixed on weldering
On rifle fixed mount, welding gun gear and welding gun rack engaged transmission；The welding gun closed slide is fixed in welding gun fixing mount；It is described
Welding gun sliding block is arranged in welding gun fixed seat, and welding gun sliding block coordinates with welding gun closed slide so that welding gun fixed seat can be in weldering
Slided vertically on rifle closed slide；The electric welding machine and cooler are installed on electric welding machine fixed mount；The wire-feed motor and weldering
Rifle is installed in welding gun fixed seat；Live wire is connected between electric welding machine and welding gun, the consistent length of electric wire is constant.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710268323.2A CN107052525B (en) | 2017-04-22 | 2017-04-22 | A kind of welding method that bonding power is constant and the welding equipment using this method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710268323.2A CN107052525B (en) | 2017-04-22 | 2017-04-22 | A kind of welding method that bonding power is constant and the welding equipment using this method |
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| Publication Number | Publication Date |
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| CN107052525A true CN107052525A (en) | 2017-08-18 |
| CN107052525B CN107052525B (en) | 2018-12-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710268323.2A Active CN107052525B (en) | 2017-04-22 | 2017-04-22 | A kind of welding method that bonding power is constant and the welding equipment using this method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108262585A (en) * | 2018-02-13 | 2018-07-10 | 哈尔滨光锡科技有限公司 | A kind of automatic welding device and method |
| CN108296604A (en) * | 2018-03-12 | 2018-07-20 | 上海威特力焊接设备制造股份有限公司 | Constant power control device for welding machine |
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| CN1035974A (en) * | 1988-11-28 | 1989-10-04 | 王永军 | Outer monitoring automatic welding machine for inner ring seam welding of container |
| JPH08290298A (en) * | 1995-04-20 | 1996-11-05 | Takeshi Ito | Automatic linear welding torch |
| CN2366212Y (en) * | 1998-11-19 | 2000-03-01 | 永济电机厂 | Machine for arc welding of copper parts |
| CN202344102U (en) * | 2011-10-14 | 2012-07-25 | 北京华电泰锐科技有限公司 | Novel welding machine |
| CN204413362U (en) * | 2015-01-16 | 2015-06-24 | 宁夏吴忠市好运电焊机有限公司 | Gas-electricity one formula connects carbon dioxide gas shielded welding machine |
| CN205057270U (en) * | 2015-10-26 | 2016-03-02 | 河北飞顺焊接设备有限公司 | Sealed removes wire drive feed unit |
| CN206662491U (en) * | 2017-04-22 | 2017-11-24 | 河北亚峰专用汽车制造有限公司 | A kind of constant welding equipment of bonding power |
-
2017
- 2017-04-22 CN CN201710268323.2A patent/CN107052525B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1035974A (en) * | 1988-11-28 | 1989-10-04 | 王永军 | Outer monitoring automatic welding machine for inner ring seam welding of container |
| JPH08290298A (en) * | 1995-04-20 | 1996-11-05 | Takeshi Ito | Automatic linear welding torch |
| CN2366212Y (en) * | 1998-11-19 | 2000-03-01 | 永济电机厂 | Machine for arc welding of copper parts |
| CN202344102U (en) * | 2011-10-14 | 2012-07-25 | 北京华电泰锐科技有限公司 | Novel welding machine |
| CN204413362U (en) * | 2015-01-16 | 2015-06-24 | 宁夏吴忠市好运电焊机有限公司 | Gas-electricity one formula connects carbon dioxide gas shielded welding machine |
| CN205057270U (en) * | 2015-10-26 | 2016-03-02 | 河北飞顺焊接设备有限公司 | Sealed removes wire drive feed unit |
| CN206662491U (en) * | 2017-04-22 | 2017-11-24 | 河北亚峰专用汽车制造有限公司 | A kind of constant welding equipment of bonding power |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108262585A (en) * | 2018-02-13 | 2018-07-10 | 哈尔滨光锡科技有限公司 | A kind of automatic welding device and method |
| CN108296604A (en) * | 2018-03-12 | 2018-07-20 | 上海威特力焊接设备制造股份有限公司 | Constant power control device for welding machine |
| CN108296604B (en) * | 2018-03-12 | 2023-12-12 | 上海威特力焊接设备制造股份有限公司 | Constant power control device for welding machine |
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| Publication number | Publication date |
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| CN107052525B (en) | 2018-12-18 |
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