CN207217316U - A kind of Full-automatic capacitor draws line shearing welder - Google Patents
A kind of Full-automatic capacitor draws line shearing welder Download PDFInfo
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- CN207217316U CN207217316U CN201721207682.9U CN201721207682U CN207217316U CN 207217316 U CN207217316 U CN 207217316U CN 201721207682 U CN201721207682 U CN 201721207682U CN 207217316 U CN207217316 U CN 207217316U
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- fixedly installed
- slide
- line
- welder
- wire clamp
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Abstract
The utility model discloses a kind of Full-automatic capacitor and draws line shearing welder, including line sending shear, welder and double aligning mechanism, the line shearing device includes slide, the slide is that upper and lower translation is flexibly connected with working top, two base of the carrier head that can be horizontally slipped are symmetrical arranged above the slide, line sending chuck is fixedly installed on the base of the carrier head respectively, tensioning member is fixedly installed in the upper and lower ends of the base of the carrier head respectively, the tensioning member is fixedly connected with two longitudinally disposed transmission arms respectively, drive bearing A is fixedly installed on the transmission arm, three layers of eccentric wheel are fixedly installed in the left side of the transmission arm.The utility model is rational in infrastructure, easy to operate, the utility model can realize the full-automatic shearing and welding to capacitor lead-out wire, can not only improve operating efficiency, and can meet welding requirements, product quality is improved, while cost of labor and intensity of workers can be reduced.
Description
Technical field
It the utility model is related to capacitor special equipment technical field, and in particular to a kind of Full-automatic capacitor lead-out wire is cut
Cut welder.
Background technology
Solid-state capacitor is the new electronic component of industrialization in recent years, is progressively applied in electronic information neighborhood at present, and
The technical problem that solid-state capacitor perplexs manufactory always in industrialization process is special extraction guide pin, and the guide pin size is small,
Precision is high, and the requirement of butt welding point and tension intensity have special requirement.
It is not high, it is necessary to manually be sheared or welded, no that existing capacitor draws line shearing welder automaticity
The labor intensity of staff is increase only, and causes production efficiency relatively low, while welding quality does not reach requirement.
The content of the invention
The defects of the purpose of this utility model is to be directed to prior art and deficiency, there is provided a kind of Full-automatic capacitor is drawn
Line shearing welder.
To achieve the above object, the technical solution adopted in the utility model is：A kind of Full-automatic capacitor draws line shearing
Welder, its innovative point are：Including line sending shear, welder and double aligning mechanism, the line shearing device
Including slide, the slide is that upper and lower translation is flexibly connected with working top, and two are symmetrical arranged above the slide can be left
The base of the carrier head of right slip, line sending chuck is fixedly installed respectively on the base of the carrier head, the upper and lower ends of the base of the carrier head are fixed respectively
Tensioning member is set, and the tensioning member is fixedly connected with two longitudinally disposed transmission arms respectively, and fixation is set on the transmission arm
Put drive bearing A, the left side of the transmission arm is fixedly installed three layers of eccentric wheel, three layers of eccentric wheel respectively with drive bearing A
Drive connection, the lower section of three layers of eccentric wheel set a stretching arm, and one end of the stretching arm equally sets drive bearing A,
And be connected with three layers of eccentric wheel, the longitudinally disposed aluminum steel shear knife of the other end of the stretching arm, the center of the stretching arm
Fixed setting resets bearing, and back-moving spring, the top of the slide are fixedly installed between the slide and one of transmission arm
Also a L-type stretching arm is fixedly installed, drive bearing a B, the drive bearing B and an inclined-plane is fixedly installed in the slide upper surface
Eccentric group is connected, the side of inclined-plane eccentric group fixed setting pedestal, on the pedestal fixed setting one with tiltedly
The drive bearing C that face eccentric group is engaged, is fixedly installed back-moving spring, the inclined-plane between the pedestal and L-type stretching arm
Opposite side fixed setting L-type the driving member A, the L-type driving member A of eccentric group one end are set to match with inclined-plane eccentric group
The vertically CP line shearing knives to cutting are fixedly installed in the roller of conjunction, the other end.
Preferably, the welder includes CP wire clamp heads and aluminum steel chuck, and L-type, which is fixedly installed, in the CP wire clamp heads passes
Moving part B, the L-type driving member B are fixedly connected with slide, and the end of the L-type driving member B is set to match with inclined-plane eccentric group
The roller of conjunction, the aluminum steel chuck is located in same horizontal line with CP wire clamp heads, and is set between aluminum steel chuck and CP wire clamp heads
There are two air-guide branch pipes, two air-guide branch pipes are converged on an air-guide main tube, the external air accumulator of air-guide main tube, institute
CP wire clamp heads and aluminum steel chuck are stated between aluminum steel shear knife and slide.
Preferably, the double aligning mechanism is located at the right side of line sending shear, and the double aligning mechanism includes school
Straight device seat, if being movably set with dry bearing movement sliding block arranged in parallel on the swage seat, on the bearing movement sliding block
Alignment bearing is installed with, alternate two alignment bearings are on the same line.
Preferably, the left side of the CP line shearings knife sets a feeding chuck, and cylinder is fixedly installed in the feeding chuck, and
Moved back and forth by cylinder, the feeding chuck is in same horizontal line with CP line shearings knife.
After said structure, the utility model has the beneficial effect that：
The utility model is rational in infrastructure, easy to operate, and the utility model can be realized to the full-automatic of capacitor lead-out wire
Shearing and welding, can not only improve operating efficiency, and can meet welding requirements, improve product quality, while can drop
Low cost of labor and intensity of workers.
Brief description of the drawings
Fig. 1 is overlooking the structure diagram of the present utility model.
Description of reference numerals：
1 slide, 2 base of the carrier head, 3 line sending chucks, 4 tensioning members, 5 transmission arms, 6 drive bearing A, 7 three layers of eccentric wheel, 8 stretchings
Arm, 9 aluminum steel shear knives, 10 reset bearings, 11 back-moving springs, 12 L-type stretching arms, 13 drive bearing B, 14 inclined-plane eccentric groups,
15 pedestals, 16 drive bearing C, 17 L-type driving member A, 18 rollers, 19 CP line shearings knives, the aluminum wire clamp of 20 CP wire clamp heads 21
Head, 22 L-type driving member B, 23 air-guide branch pipes, 24 swage seats, 25 bearings movement sliding block, 26 alignment bearings, 27 feeding chucks.
Embodiment
The utility model is further described below in conjunction with the accompanying drawings.
In order that the purpose of this utility model, technical scheme and advantage are more clearly understood, below in conjunction with accompanying drawing and specifically
Embodiment, the utility model is further elaborated.It should be appreciated that embodiment described herein is only used
To explain the utility model, it is not used to limit the utility model.
Referring to Fig. 1, a kind of Full-automatic capacitor draws line shearing welder, including line sending shear, welder
And double aligning mechanism, line shearing device include slide 1, slide 1 is that upper and lower translation is flexibly connected with working top, slide 1
Top is symmetrical arranged two base of the carrier head that can be horizontally slipped 2, and line sending chuck 3 is fixedly installed on base of the carrier head 2 respectively, base of the carrier head 3
Tensioning member 4 is fixedly installed in upper and lower ends respectively, and tensioning member 4 is fixedly connected with two longitudinally disposed transmission arms 5 respectively, transmission arm
Be fixedly installed drive bearing A 6 on 5, the left side of transmission arm 5 is fixedly installed three layers of eccentric wheel 7, three layers of eccentric wheel 7 respectively with biography
Dynamic bearing A 6 is connected, and the lower section of three layers of eccentric wheel 7 sets a stretching arm 8, and one end of stretching arm 8 equally sets power transmission shaft
A 6 is held, and is connected with three layers of eccentric wheel 7, the longitudinally disposed aluminum steel shear knife 9 of the other end of stretching arm 8, in stretching arm 8
Heart fixed setting resets bearing 10, and back-moving spring 11, the top of slide 1 are fixedly installed between slide 1 and one of transmission arm 5
Also a L-type stretching arm 12 is fixedly installed, a drive bearing B 13 is fixedly installed in the upper surface of slide 1, and drive bearing B 13 and one is oblique
Face eccentric group 14 is connected, the side of inclined-plane eccentric group 14 fixed setting pedestal 15, on pedestal 15 fixed setting one with
The drive bearing C 16 that inclined-plane eccentric group 14 is engaged, back-moving spring 11 is fixedly installed between pedestal 15 and L-type stretching arm 12,
The opposite side fixed setting L-type driving member A 17 of inclined-plane eccentric group 14, L-type driving member A 17 one end set eccentric with inclined-plane
The vertically CP line shearings knife 19 to cutting is fixedly installed in the roller 18 that wheel group 14 is engaged, the other end.Specifically, three layers of eccentric wheel 7
One drive bearing A of each layer of correspondence, and transmission arm 5 and stretching arm 8 is moved back and forth；In inclined-plane eccentric group 14
Eccentric wheel makes slide 1 is overall to move downward by drive bearing C 16, and the bevel wheel in inclined-plane eccentric group 14 makes CP lines
Shear knife 19 is done vertically to cutting motion, and CP lines are cut off.
In the present embodiment, welder includes CP wire clamp heads 20 and aluminum steel chuck 21, and L-type is fixedly installed in CP wire clamp heads 21
Driving member B 22, L-type driving member B 22 are fixedly connected with slide 1, and L-type driving member B 22 end is set and inclined-plane eccentric group
14 rollers 18 being engaged, aluminum steel chuck 21 are located in same horizontal line with CP wire clamp heads 20, and in aluminum steel chuck 21 and CP lines
Two air-guide branch pipes 23 are provided between chuck 20, two air-guide branch pipes 23 are converged on an air-guide main tube, and air-guide main tube is external
Air accumulator, CP wire clamp heads 20 and aluminum steel chuck 21 are between aluminum steel shear knife 9 and slide 1.In order to facilitate circuit and gas circuit
Control, this welder can external electric control box, is provided with power supply and air pressure monitor in electric control box, power supply includes direct current
Power supply and AC power, air pressure monitor device electrically connect with pressure contact control table, form closed-loop path, power supply and signaling switch electricity
Connection, so as to realize automatic welding.
In the present embodiment, double aligning mechanism is located at the right side of line sending shear, and double aligning mechanism includes swage
Seat 24, it is fixed on bearing movement sliding block 25 if being movably set with dry bearing movement sliding block 24 arranged in parallel on swage seat 24
There is alignment bearing 26, alternate two alignment bearings 26 are on the same line.Specifically, the line to be straightened through alignment bearing 26
Synchronous pull out delivers to line sending shear, and the alignment regulation of two kinds of materials is slided by the band dynamic bearing movement of displacer set screw
Block 25 moves forward and backward in swage seat 24, realizes single alignment, and every group has 12 alignment bearings to move forward and backward, so as to
Complete the final alignment of two kinds of materials.
In the present embodiment, the left side of CP line shearings knife 19 sets a feeding chuck 27, and cylinder is fixedly installed in feeding chuck 27,
And moved back and forth by cylinder, feeding chuck 27 is in same horizontal line with CP line shearings knife 19.Specifically, work as CP lines
When shear knife 19 is cut to CP lines, feeding chuck 27 clamps CP lines position, prevents CP lines from shifting, then CP line shearings knife 19
CP lines are sheared, next station is sent into after the completion of shearing.
Full-automatic capacitor draws the method for work of line shearing welder, comprises the following steps：
The first step：CP lines and aluminum steel are fixed in double aligning mechanism, and after double aligning mechanism stretches respectively according to
It is secondary to be fixed on line sending chuck, CP wire clamp heads and aluminum steel chuck；
Second step：Start three layers of eccentric wheel and inclined-plane eccentric group simultaneously, three layers of eccentric wheel are driven before and after transmission arm progress
Move back and forth, transmission arm makes base of the carrier head carry out front-rear reciprocation movement by tensioning member, finally makes line sending chuck reciprocal before and after carrying out
Motion, reach the effect of line sending, while aluminum steel shear knife is sheared to aluminum steel；Inclined-plane eccentric group forces slide to aluminum wire clamp
The motion of head direction, makes CP wire clamp heads be located at aluminum steel chuck in same horizontal line；
3rd step：When the cross section of aluminum steel and the cross section of CP lines are close together, outside electric appliance control box is sent
Electrically conductive signal, aluminum steel are powered with CP lines, and current density is 30~40A/m2, while gas switch is opened, the indifferent gas of air accumulator
Body discharges gas by air-guide main tube and two air-guide branch pipes, and the amount for discharging gas is 0.05Nm 3/ time, and holding 0.3~
0.5s, at this moment slide move down 0.5~0.8mm, at this moment high-purity aluminum steel cross section and CP lines cross section produce point discharge, wink
Between produce high temperature, melt and weld at CP ends and rafifinal end 2mm~3mm, sliding block continues to be moved to the left 3.0~
4.0mm, while gas switch signaling switch is closed, CP wire clamp heads are opened, and high-purity aluminum steel is completed once to weld with CP lines；Work as in addition
During reservoir pressure≤0.5~1.0kg, pressure contact control table sends signal and transmits electric control box, shearing device power supply, protects
Demonstrate,prove high-purity aluminum steel and discharge inert gas in welding with CP lines.The purpose is to high-purity aluminum steel and CP ends to produce point discharge
When, in the environment of inert gas, reduce oxygen atom gasification in air and produce micro-bubble inside welding position and form weldering
The point irregular form in part, further, since the presence of air entrapment, two kinds of different materials welding contacts area are reduced, and influence to resist
Draw and bending intensity declines, or even solder joint occurs and comes off.
4th step：After completing to weld, CP wire clamp heads reset, while feeding chuck clamps CP lines position, CP line shearing knives
CP lines are carried out vertically to cutting；
5th step：After completing to cutting, the semi-finished product for welding completion are delivered to next station by feeding chuck.
It is described above, only to illustrate the technical solution of the utility model and unrestricted, those of ordinary skill in the art couple
The other modifications or equivalent substitution that the technical solution of the utility model is made, without departing from technical solutions of the utility model
Spirit and scope, it all should cover among right of the present utility model.
Claims (4)
1. a kind of Full-automatic capacitor draws line shearing welder, it is characterised in that：Including line sending shear, welder
And double aligning mechanism, the line shearing device include slide, the slide is that upper and lower translation is flexibly connected with working top, institute
State and two base of the carrier head that can be horizontally slipped be symmetrical arranged above slide, line sending chuck is fixedly installed respectively on the base of the carrier head,
Tensioning member is fixedly installed in the upper and lower ends of the base of the carrier head respectively, and the tensioning member is consolidated with two longitudinally disposed transmission arms respectively
It is fixed to connect, drive bearing A is fixedly installed on the transmission arm, three layers of eccentric wheel, institute is fixedly installed in the left side of the transmission arm
State three layers of eccentric wheel to be connected with drive bearing A respectively, the lower section of three layers of eccentric wheel sets a stretching arm, the stretching
One end of arm equally sets drive bearing A, and is connected with three layers of eccentric wheel, the longitudinally disposed aluminium of the other end of the stretching arm
Line shearing knife, the center fixed setting of the stretching arm resets bearing, fixed between the slide and one of transmission arm to set
Back-moving spring is put, a L-type stretching arm is also fixedly installed in the top of the slide, and a power transmission shaft is fixedly installed in the slide upper surface
B is held, the drive bearing B and an inclined-plane eccentric group are connected, the side fixed setting pedestal of the inclined-plane eccentric group,
The drive bearing C that fixed setting one is engaged with inclined-plane eccentric group on the pedestal, it is solid between the pedestal and L-type stretching arm
Back-moving spring is set surely, the opposite side fixed setting L-type driving member A of the inclined-plane eccentric group, the one of the L-type driving member A
End sets the roller being engaged with inclined-plane eccentric group, and the vertically CP line shearing knives to cutting are fixedly installed in the other end.
2. a kind of Full-automatic capacitor according to claim 1 draws line shearing welder, it is characterised in that：The weldering
Connection device includes CP wire clamp heads and aluminum steel chuck, and L-type driving member B, the L-type driving member B is fixedly installed in the CP wire clamp heads
It is fixedly connected with slide, the end of the L-type driving member B sets the roller being engaged with inclined-plane eccentric group, the aluminum wire clamp
Head is located in same horizontal line with CP wire clamp heads, and two air-guide branch pipes are provided between aluminum steel chuck and CP wire clamp heads, two
The air-guide branch pipe is converged on an air-guide main tube, the external air accumulator of air-guide main tube, the CP wire clamp heads and aluminum wire clamp
Head is between aluminum steel shear knife and slide.
3. a kind of Full-automatic capacitor according to claim 1 draws line shearing welder, it is characterised in that：It is described double
Row's aligning mechanism is located at the right side of line sending shear, and the double aligning mechanism includes swage seat, on the swage seat
If being movably set with dry bearing movement sliding block arranged in parallel, alignment bearing is installed with the bearing movement sliding block, it is alternate
Two alignment bearings are on the same line.
4. a kind of Full-automatic capacitor according to claim 1 draws line shearing welder, it is characterised in that：The CP
The left side of line shearing knife sets a feeding chuck, and cylinder is fixedly installed in the feeding chuck, and is moved back and forth by cylinder,
The feeding chuck is in same horizontal line with CP line shearings knife.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721207682.9U CN207217316U (en) | 2017-09-20 | 2017-09-20 | A kind of Full-automatic capacitor draws line shearing welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721207682.9U CN207217316U (en) | 2017-09-20 | 2017-09-20 | A kind of Full-automatic capacitor draws line shearing welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207217316U true CN207217316U (en) | 2018-04-10 |
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ID=61821815
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721207682.9U Active CN207217316U (en) | 2017-09-20 | 2017-09-20 | A kind of Full-automatic capacitor draws line shearing welder |
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| CN (1) | CN207217316U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107731571A (en) * | 2017-09-20 | 2018-02-23 | 南通南铭电子有限公司 | A kind of Full-automatic capacitor draws line shearing welder and method of work |
-
2017
- 2017-09-20 CN CN201721207682.9U patent/CN207217316U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107731571A (en) * | 2017-09-20 | 2018-02-23 | 南通南铭电子有限公司 | A kind of Full-automatic capacitor draws line shearing welder and method of work |
| CN107731571B (en) * | 2017-09-20 | 2024-02-20 | 南通南铭电子有限公司 | Full-automatic capacitor outgoing line shearing and welding device and working method |
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