CN106982593A - Multirow sugarcane vertical type harvester - Google Patents

Abstract

The present invention relates to a kind of multirow sugarcane vertical type harvester, above carry prop up branch's device for it is multiple, be respectively distributed in different walking rows, the disleave device is two sets, is separately mounted to fuselage both sides, it is left entrainment device and right entrainment device that the entrainment device, which is arranged on multiple harvesting mouth ends, converged after cutter device, and left entrainment device and right entrainment device extend through the disleave device of fuselage both sides, be connected on binding apparatus.Branch's device and cutter device are propped up due to using to put to carry more, and the follow-up workpiece of cutter device is installed to fuselage both sides, alleviate front fuselage weight, and left and right weight is symmetrical so that and harvester balance is good, operating efficiency is improved into multiple.

Description

Multirow sugarcane vertical type harvester

Technical field

The present invention relates to a kind of united reaper, more particularly to multirow sugarcane vertical type harvester.

Background technology

Inventor has submitted Application No. 201610155938X patent of invention and other series on March 18th, 2016 Patents, on this basis, inventor find that sugarcane vertical type harvester works compared to other existing sugar-cane cutting machines Speech, failure is few, efficiency high, harvesting quality are good, however it is contemplated that further improving operating efficiency.

The content of the invention

It is an object of the invention to provide the multirow sugarcane vertical type harvester that a kind of balance is good, operating efficiency is high, it is intended to Further lift the harvesting effect of sugarcane vertical type harvester.

The technical solution adopted by the present invention is：A kind of multirow sugarcane vertical type harvester, including above carry and prop up branch's device, institute State carry be provided with behind the harvesting for propping up branch's device mouthful cutter device, be provided with behind the cutter device disleave device, Binding apparatus, disleave device lower section are installed behind the disleave device broken cutting apparatus, in addition to entrainment device are installed, The entrainment device includes left side chain and the right chain, and the chain is arranged in key way, the left side chain and the right chain The direction of rotation of bar is identical with rotating speed, it is described above carry prop up branch's device for it is multiple, be respectively distributed in different walking rows, institute State disleave device to be two sets, be separately mounted to fuselage both sides, the entrainment device is arranged on multiple harvesting mouth ends, by cutting Convergence is left entrainment device and right entrainment device after device, and left entrainment device and right entrainment device extend through the de- of fuselage both sides Leaf device, it is connected on binding apparatus.

Further technical scheme is the present invention：The bottom of the key way is provided with elastic material.

Further technical scheme is the present invention：Pacify in left side chain described in the disleave device active section and the right chain Mounted in sugarcane bottom position；Respectively there are 2 groups, 2 groups of chains in the active section left side chain and the right chain in addition to disleave device Install side by side one on the other.

Further technical scheme is the present invention：Entrainment device in addition to cutter device active section also includes backing chain Bar, the backing chain is laid in the bottom position between left side chain and the right chain.

Further technical scheme is the present invention：The use crawler-type traveling structure.

Further technical scheme is the present invention：The disleave device includes left disleave device and right disleave device, the two Include transmission device, mounting rod and band, the transmission device can be chain or belt, and transmission device drives multiple transmissions Have on wheel, drive and band is installed on mounting rod, mounting rod, the band on adjacent two mounting rods is installed in interworking pattern.

Further technical scheme is the present invention：Comb leaf is installed below the nethermost mounting rod of the disleave device Plate, the comb impeller is rectangular toothed structure, its rectangular teeth and band matches mutually, and the tooth root of fixed plate is strip.

Further technical scheme is the present invention：The broken cutting apparatus includes right angle workbench, pinch roller and break bar, the pressure Take turns as cylindrical-shaped structure, the break bar is with the edge of a knife or is provided with the cylindrical-shaped structure of the edge of a knife, and the edge of a knife is in cylindric side Face is linearly distributed vertically, and the horizontal plane of the pinch roller and right angle workbench is pressed close to, installed in the horizontal plane of right angle workbench Close edge top, the break bar is arranged on below pinch roller, presses close to the vertical plane of right angle workbench, the pinch roller and break bar Direction of rotation is consistent, is escorted in pinch roller rotary course after thing to be cut works edge of table to right angle, break bar, which rotates, to be cut.

Further technical scheme is the present invention：The binding apparatus, including counter, the counter are connected to rack Band carry-over bar is walked about when upper, counter is walked about；The rack is connected on clutch, the clutch when rack is walked about to setpoint distance Device operation drive is tried to make a match device, and rope is preinstalled with the device of trying to make a match, and the rope is tied up to after passing through knotter Try to make a match on device, rope is retracted into knotter when device of trying to make a match is driven by clutch, it is follow-up that knotter completes knotting Continuous tie up to rope is tried to make a match on device；Device of trying to make a match is reached behind knotter position, clutch reset, dress of trying to make a match Put and original position is returned in the presence of back-moving spring.

The beneficial effects of the invention are as follows：Branch's device and cutter device are propped up due to using to put to carry more, and cutting is filled Postpone continuous workpiece and be installed to fuselage both sides, alleviate front fuselage weight, and left and right weight is symmetrical so that harvester Balance is good, operating efficiency is improved into multiple.

Brief description of the drawings

Fig. 1 is the structural representation of multirow sugarcane vertical type harvester of the present invention.

Embodiment

The present invention is described further with reference to the accompanying drawings and detailed description.

A kind of multirow sugarcane vertical type harvester as shown in Figure 1, including above carry and prop up branch's device 1, described above carry is propped up Be provided with behind the harvesting of branch's device 1 mouthful cutter device 2, the cutter device 2 disleave device 6 is installed below, it is described de- Leaf device 6 is provided with binding apparatus 4, the lower section of the disleave device 6 and is provided with broken cutting apparatus 3, in addition to entrainment device 5 below, The entrainment device 5 includes left side chain and the right chain, and the chain is arranged in key way, the left side chain and the right chain The direction of rotation of bar is identical with rotating speed, it is characterised in that：It is described above carry prop up branch's device 1 for it is multiple, be respectively distributed to difference Walking row in, the disleave device 6 is two sets, is separately mounted to fuselage both sides, and the entrainment device 5 is installed in multiple harvestings Mouthful end, after cutter device 2 convergence be left entrainment device and right entrainment device, left entrainment device and right entrainment device difference Disleave device 6 through fuselage both sides, it is connected on binding apparatus 4.

Entrainment device includes left side chain and the right chain, and the chain is arranged in key way, the left side chain and the right side The direction of rotation of side chain bar is identical with rotating speed.The present invention is effectively utilized the characteristics of sugarcane is planted and grown up line by line, on Carry prop up branch's device will lodge or long oblique sugarcane righting it is vertical it is straight after, sugarcane enters harvesting mouth, left side chain and the right chain Translocation is formed while forming clamping action to sugarcane, can be good at being connected each operation of sugarcane harvesting, harvester is only To enter along sugarcane every trade, sugarcane just can keep vertical state to be sequentially completed felling, disleave and tie up, whole process is neat, high Effect, continuous operation ability are strong, and broken cutting apparatus can also shred leaf, and arable land is not influenceed, and finally return to the ancestral home in real time, play The effect of organic fertilizer and cold-proof moisturizing, it also avoid burning sugarcane top pollution air.The fixation of key way causes chain It is steady in the process of running, especially significantly reduce and teetertotter, improve clamping stability, it is therefore prevented that sugarcane moves past in place It is crooked or come off in journey；Elastic material, such as spring, elastic blob of viscose, elastic foam, elastic memory metal are installed in chain trench bottom Can be according to the size of cut substrate Deng so that the distance between multirow sugarcane vertical type harvester left side chain and the right chain size Automatically adjust so that the device can clamp the distinguishing sugarcane of size.

Entrainment device >=1 group, preferably respectively installs an entrainment dress in the top and the bottom of sugarcane or upper, middle and lower portion respectively Put, can so improve stability, effectively prevent sugarcane crooked in displacement process or come off.It is preferred that, in disleave dress Put left side chain described in active section and the right chain is arranged on sugarcane bottom position；It is left in the active section in addition to disleave device Side chain bar and the right chain respectively have 2 groups, and 2 groups of chains are installed side by side one on the other, entrainment device be 0 or 1 group when, stress point compared with It is small, easily lodge, clamping effect is not obvious, entrainment device, which is more than 2 groups, can effectively solve the problem, but carry secretly Device quantity is more, and energy consumption is bigger, and idle work loss is bigger, therefore, and it is optimal selection that entrainment device, which is 2 groups,；And receive Sugarcane top is all long in more than 0.5m positions when cutting sugarcane, and below 0.5m has a little rotted leaf also above to be carried to prop up branch's device removal Fall, therefore disleave device active section does not cause " to accidentally injure " in order that obtaining disleave device to entrainment device, the entrainment of the active section Device is installed only at below 0.5m positions.

The entrainment device also includes backing chain, and the backing chain is laid between left side chain and the right chain Bottom position；There is backing chain, transport more steady, the traffic direction and rotating speed and left side chain and the right chain of backing chain Bar is identical；The backing chain is arranged on the back lower place of cutter device, and so design causes backing chain will not interfere with not cut The sugarcane cut down, and after sugarcane felling is finished, backing chain bears the support works of sugar cane transport immediately.Left side chain and the right Chain forms translocation while forming clamping action to sugarcane, can be good at being connected each operation of sugarcane harvesting, not only Each operation and workplace neatly and orderly are enabled to, and is effectively reduced taking and placing, movement, the number of times arranged, it is to avoid Gather in or shell leaf or tie up the phenomenon of process sugarcane lodging, harvesting efficiency is high, effect is good.

When cutting down sugarcane, either righting action or felling action can all produce drawing effect to sugarcane, can lose sweet Sugarcane root, influence coming year growth；The felling action of formula is cut for knife, the damage of sugarcane skin can be also caused, be far from sawing felling side Formula is steady, but sugarcane production is intensive, and the viscosity such as sucrose is big, and the debris such as workplace dust and rotted leaf is again a lot, can be tight Ghost image rings the continuation of sawing, and the invention provides a kind of cutter device for overcoming debris to influence.

Shown, the cutter device includes saw disc and lower saw disc on same model, and the upper saw disc and lower saw disc are mounted side by side Respectively along counterclockwise and being rotated clockwise, the two cut direction and cut substrate direction of advance one are to reducing running resistance； The upper saw disc is arranged on above lower saw disc, and the two has part ghost image working region, is avoided in the case where ensureing cutting area The situation that two saw discs collide with, in the case where completing identical cutting area, single saw disc structure is replaced using double saw disc structures, More small size saw disc can be used, saw disc torque is reduced, the cutting power and service life of saw disc is improved, while double saw discs Clamping effect can be produced to cut substrate, be conducive to the completion of cutting action.

Shown, the saw disc is shell-type saw disc, and the shell-type saw disc includes saw disc and housing, and the housing is by saw disc sawtooth The vertical direction at surface to saw disc center extends to form hollow sealing structure near root, the table Plane Installation at the center of housing There is bearing, the housing can be italic shape or stepped, the shell-type saw disc can be according to working environment difference One side shell structure can also be two-sided shell structure, and the saw disc can no longer open up axis hole, and shell-type saw disc can make bearing remote Saw disc operating position, when can prevent from working in sugarcane harvesting etc. more severe working environment, causes the debris such as leaf to roll up Enter the phenomenon of saw disc axle；The bearing is sealed bearing, can further reduce the influence that debris is operated to saw disc.Harvesting Clamping device is also conveyed by sugarcane to sugarcane to the direction of harvester reaction force while machine drives into forward, is also equivalent to Sugarcane is voluntarily advanced by gripping apparatus grips, and clamping effect is very good, under good clamping effect, the work of cutter device Efficiency is significantly improved, and substantially reduces sugarcane damage, and harvesting effect is very good.

Shown, disleave device includes left disleave device and right disleave device, and the two includes transmission device, mounting rod and bar Band, the transmission device can be chain or belt, and transmission device, which is driven on multiple drives, drive, mounting rod, installs Band is installed, when transmission device drives drive rotation, drive drives the belt rotation on mounting rod, forms brush leaf on bar Mode of operation, when selection direction of rotation is against foliage development direction, defoliation effect is especially apparent, the higher brush leaf frequency of rotating speed and power Degree is bigger, and defoliation effect is better.Both sides between the two neighboring drive are provided with one group of tensioning wheel, it is ensured that each transmission Wheel is all without occurring skidding and take off chain situation.

The band of adjacent two mounting rods is installed in interworking pattern, in the rotary course of disleave, adjacent two mounting rods On band can pass through mutually, and to can by the leaf under the leather strap brush keep off under, it is to avoid leaf splashes.

The disleave device be divided into above and below two groups, one group of top is liftable structure, that is, is readily transported and is easy to tackle not With the disleave object of length.

The band is strong along direction of rotation pliability, so ensures that band can touch sugarcane blade root, it is to avoid The situation of sky brush or clamping stagnation；High with the vertical hardness in direction of rotation, so both convenient brush leaf is avoided that band double swerve or curved again Bent amplitude is excessive, and two neighboring band generation is overlapping, and defoliation effect is more preferable.The band is the toughness band of steel wire, works as bar It when band encounters sugarcane, can curve through, so ensure that band can touch sugarcane blade root, it is to avoid empty brush or clamping stagnation Situation.

It is provided with mounting rod on multiple installing ports that correspond to beam shapes, installing port and is provided with screwed hole, the bar takes Screwed hole is provided with, bar, which takes, is also equipped with fixed plate, the fixed plate is rectangular toothed structure, its rectangular teeth correspond to be covered in Bar takes, and the tooth root of fixed plate is the list structure that screwed hole is provided with the mounting rod screw thread hole site that correspond to, the installation Bar, band and fixed plate are connected by screw rod.Band is clipped in the middle by fixed plate and mounting rod, firmly installs；Band is rapid wear Part is, it is necessary to often change, each is all installed separately through screw, and replacing is convenient, and can be saved with wall scroll replacing a large amount of Resource.

Broken cutting apparatus include right angle workbench, pinch roller and break bar, the pinch roller be cylindrical-shaped structure, the break bar be with The edge of a knife or the cylindrical-shaped structure for being provided with the edge of a knife, the edge of a knife are linearly distributed vertically in cylindric side, the pinch roller with The horizontal plane of right angle workbench presses close to, installed in right angle workbench horizontal plane close edge top, the break bar installs Below pinch roller, press close to the vertical plane of right angle workbench, the pinch roller is consistent with the direction of rotation of break bar, given as security in pinch roller rotary course Send after thing to be cut works edge of table to right angle, break bar rotation is cut.

The pinch roller is identical with the external diameter of break bar, and rotating speed is identical, and the edge of a knife quantity of the break bar is according to required cut lengths Depending on break bar external diameter, it is ensured that the edge of a knife arc length of adjacent cutting twice is equal to required cut lengths, the external diameter of pinch roller and break bar and Rotating speed is identical, the work of the two can be caused to coordinate more preferably, it is to avoid the idle work consumption of alternative one, also improves cutting Efficiency, also reduces the difficulty of installation speed governing, such as using same chain or belt drive, according to required cut lengths adapted phase Answer diameter and the pinch roller and break bar of edge of a knife quantity, it is to avoid pinch roller feeding is too fast to waste pinch roller energy consumption, solid accumulation to knife Wheel top, cut lengths are partially long（For partially soft object such as leaf, pinch roller is too fast to cause leaf to be squeezed between pinch roller and break bar Backfin is folded, and is occurred a large amount of broken leaf length after cutting and is more than required size, size needed for even up to twice）The problem of, also avoid Break bar cutting is too fast to cause size to be less than the problem of required cut lengths, break bar idle running waste break bar energy consumption.

Depending on distance cut lengths needed for that root is arrived at the top of the edge of a knife, in cutting process, occur unavoidably The problem of cut substrate falls on break bar, these fall-outs are possible to that edge of a knife root, the so process in break bar circumgyration incision can be fallen on In the size that cuts out be the distance of edge of a knife root to top, this design will be prevented effectively from problems, and improve cutting Size uniform degree is greatly improved after precision, cutting, and cutting effect is obviously improved.Cut lengths needed for sugarcane top are usually small In 5cm, oversize to influence arable land, long broken leaf is often floated on soil during arable land.

The pinch roller is consistent with the length of break bar so that pinch roller is consistent with effective active length of break bar, material and the energy Reach peak use rate.

The length of the pinch roller is consistent with the horizontal plane width of right angle workbench, and baffle plate is provided with the both sides of horizontal plane, So avoid just to run the situation for expecting to cause material chaotic without pinch roller.

The edge of a knife is flower knife structure, and depending on the width of each flower knife is according to required cut lengths, material is horizontal during charging Perpendicular charging is likely to, the long broken leaf than if desired for 3cm is cut into, when the long wide 3cm of 10cm leaf is fed sidewards, if do not had The broken leaf that cuts out of flower knife structure has reformed into the broken leaf that a width of cutting ruler modest ability is still 10cm, the size of flower knife just in order to Control lateral dimension.

Adjusting rod is installed, described adjusting rod one end is fixed on pinch roller, and the other end is connected by spring on the pinch roller Onto right angle workbench.When cut substrate is thicker, spring is elongated, and adjusting rod drives pinch roller jack-up so that cut substrate is smoothly led to Cross, meanwhile, adjusting rod also can provide downward pulling force to pinch roller so that extruding cut substrate is more strong.

During stabilization of speed, break bar do not stall it is dynamic during, each edge of a knife each time with workbench it is tangent when just complete one Secondary cutting, operating efficiency is very high, and the tangent rotary arc of stabilization, the adjacent edge of a knife twice and workbench of the rotating speed of pinch roller Length is also fixed, so that cut lengths are fixed.

Binding apparatus includes counter, and band carry-over bar is walked about when the counter is connected on rack, counter is walked about；Institute State rack to be connected on clutch, when rack is walked about to setpoint distance, clutch operation drive is tried to make a match device, described to wear Rope is preinstalled with pin thread guide devices, the rope is passed through to tie up to after knotter and tried to make a match on device, device quilt of trying to make a match Rope is retracted into knotter when clutch drives, knotter completes to continue to tie up in rope after knotting to try to make a match on device；Wear Pin thread guide devices are reached behind knotter position, and clutch reset, device of trying to make a match returns to original position in the presence of back-moving spring. Rope group is arranged at knotter.Treat that bundle passes through counter, while rolling counters forward, treat that bundle is close to pre- be mounted in and threaded a needle Rope on thread guide devices and knotter, makes rope be bent to arc, when counter counts count to setting value, device of trying to make a match Drive the rope that rope is retracted into knotter front curve camber therewith to surround tension by clutch and complete a circle, knotter knots After cut off rope, new fag end is tied up to and tried to make a match on device.The counter includes gear, treats bundle by entrainment device Entrainment moves ahead, and the gear parts expose on entrainment device, and another part is ratcheting with rack, and the gear relies on and waits to tie The extruding for pricking thing is rotated.This is a kind of gear type mechanical counter, it is not necessary to be equipped with motor, when bundle touches gear teeth Gear could be rotated.

The tooth root opening angle α of the gear is right angle, and adjacent both sides flank length is identical, flank length and treats bundle Consistency of thickness；The design of length, which ensure that each gear between cog energy and can only accommodate one, treats bundle, counts accurate；And right angle Design cause whne bundle from touching gear teeth to when falling completely within gear between cog, it is next to treat that bundle be touched down One gear teeth, such gear does not have one lattice of rotation to be exactly to count 1, and it is more convenient and accurate to count.

The device of trying to make a match includes bow, and the bow is arranged on the opposite of knotter, the bow Head is preinstalled with rope, and the other end of rope is connected on knotter, and back-moving spring, the arc are provided with the bow Club head can be rotated around root, and limiter is provided with the bow.When bundle is sent into next, rope is by crowded Swaging is into winding arc, and clutch drives limiter dislocation when counter counts count to setting value, and bow is driven rope On the knotter that one is moved to rope other end, knotter can just knot two fag ends, and knotting, which is finished, cuts off rope, will be new Fag end be tied on bow, at this time clutch is closed, and bow runs out of steam, and bow is retracted original position by back-moving spring.

The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention Any modifications, equivalent substitutions and improvements made within refreshing and principle etc., should be included in the scope of the protection.

Claims (9)

1. a kind of multirow sugarcane vertical type harvester, including above carry and prop up branch's device, it is described above to propose the harvesting for propping up branch's device Cutter device is installed behind mouthful, disleave device is installed behind the cutter device, bundle is installed behind the disleave device Broken cutting apparatus, in addition to entrainment device are installed, the entrainment device includes left side chain below bundling device, the disleave device With the right chain, the chain is arranged in key way, and the left side chain is identical with rotating speed with the direction of rotation of the right chain, its It is characterised by：It is described above carry prop up branch's device for it is multiple, be respectively distributed in different walking rows, the disleave device be two Cover, be separately mounted to fuselage both sides, the entrainment device is arranged on multiple harvesting mouth ends, converged after cutter device as a left side Entrainment device and right entrainment device, left entrainment device and right entrainment device extend through the disleave device of fuselage both sides, are connected to On binding apparatus.

2. multirow sugarcane vertical type harvester according to claim 1, it is characterised in that：The bottom of the key way is provided with bullet Property thing.

3. multirow sugarcane vertical type harvester according to claim 1 or 2, it is characterised in that：In disleave device work Duan Suoshu left sides chain and the right chain are arranged on sugarcane bottom position；In the active section left side chain in addition to disleave device Respectively there are 2 groups with the right chain, 2 groups of chains are installed side by side one on the other.

4. multirow sugarcane vertical type harvester according to claim 1, it is characterised in that：In addition to cutter device active section Entrainment device also includes backing chain, and the backing chain is laid in the bottom position between left side chain and the right chain.

5. multirow sugarcane vertical type harvester according to claim 1, it is characterised in that：The use crawler-type traveling knot Structure.

6. multirow sugarcane vertical type harvester according to claim 1, it is characterised in that：The disleave device includes left disleave Device and right disleave device, the two includes transmission device, mounting rod and band, and the transmission device can be chain or skin Band, transmission device, which drives to have on multiple drives, drive, is provided with band on mounting rod, mounting rod, adjacent two mounting rods On band in interworking pattern install.

7. multirow sugarcane vertical type harvester according to claim 6, it is characterised in that：The disleave device it is nethermost Comb impeller is installed, the comb impeller is rectangular toothed structure, its rectangular teeth and band matches mutually, fixed plate below mounting rod Tooth root be strip.

8. multirow sugarcane vertical type harvester according to claim 1, it is characterised in that：The broken cutting apparatus includes right angle work Make platform, pinch roller and break bar, the pinch roller is cylindrical-shaped structure, the break bar is with the edge of a knife or is provided with the cylindric knot of the edge of a knife Structure, the edge of a knife is linearly distributed vertically in cylindric side, and the horizontal plane of the pinch roller and right angle workbench is pressed close to, installed The top at the close edge of the horizontal plane of workbench at right angle, the break bar is arranged on below pinch roller, presses close to right angle workbench Vertical plane, the pinch roller is consistent with the direction of rotation of break bar, and thing to be cut is escorted in pinch roller rotary course and is worked edge of table to right angle Afterwards, break bar rotation is cut.

9. multirow sugarcane vertical type harvester according to claim 1, it is characterised in that：The binding apparatus, including count Device, band carry-over bar is walked about when the counter is connected on rack, counter is walked about；The rack is connected on clutch, when Rack is walked about to clutch operation drive during setpoint distance and tried to make a match device, and rope is preinstalled with the device of trying to make a match, The rope is passed through to tie up to after knotter and tried to make a match on device, is retracted rope when device of trying to make a match is driven by clutch and is beaten Device is tied, knotter completes to continue to tie up in rope after knotting to try to make a match on device；Device of trying to make a match reaches knotter position Afterwards, clutch reset, device of trying to make a match returns to original position in the presence of back-moving spring.