CN106978838A - The preparation method of Non-ceramic closestool base - Google Patents
The preparation method of Non-ceramic closestool base Download PDFInfo
- Publication number
- CN106978838A CN106978838A CN201710168639.4A CN201710168639A CN106978838A CN 106978838 A CN106978838 A CN 106978838A CN 201710168639 A CN201710168639 A CN 201710168639A CN 106978838 A CN106978838 A CN 106978838A
- Authority
- CN
- China
- Prior art keywords
- shell
- inner bag
- base
- preparation
- rinses
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 16
- 238000002360 preparation method Methods 0.000 title claims abstract description 12
- 239000002131 composite material Substances 0.000 claims abstract description 6
- 239000002994 raw material Substances 0.000 claims abstract description 6
- 238000010304 firing Methods 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims abstract description 5
- 210000003298 dental enamel Anatomy 0.000 claims abstract description 4
- 238000011010 flushing procedure Methods 0.000 claims abstract description 4
- 238000005507 spraying Methods 0.000 claims abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 6
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 241000256135 Chironomus thummi Species 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000015895 biscuits Nutrition 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000007569 slipcasting Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03D—WATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
- E03D11/00—Other component parts of water-closets, e.g. noise-reducing means in the flushing system, flushing pipes mounted in the bowl, seals for the bowl outlet, devices preventing overflow of the bowl contents; devices forming a water seal in the bowl after flushing, devices eliminating obstructions in the bowl outlet or preventing backflow of water and excrements from the waterpipe
- E03D11/02—Water-closet bowls ; Bowls with a double odour seal optionally with provisions for a good siphonic action; siphons as part of the bowl
- E03D11/06—Bowls with downwardly-extending flanges for the sake of flushing
Landscapes
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Hydrology & Water Resources (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Producing Shaped Articles From Materials (AREA)
- Sanitary Device For Flush Toilet (AREA)
Abstract
The invention discloses a kind of preparation method of Non-ceramic closestool base, the base includes shell and rinses inner bag, rinses the inner chamber that inner bag is fixedly installed on shell；The preparation method comprises the following steps：The first step, makes shell and rinses inner bag respectively；Using SMC composites as shell raw material, by mould one-shot forming, shell is formed；By metallic plate punch forming, then in the surface glaze spraying of metallic plate, high-temperature firing is finally carried out, the flushing inner bag of enamel material is formed；Second step, assembles base；Inner bag will be rinsed to be assembled with shell, the base of toilet seat is formed.The present invention can improve product qualified rate to more than 98%.
Description
Technical field
The present invention relates to a kind of preparation method of toilet seat, and in particular to a kind of making side of Non-ceramic closestool base
Method.
Background technology
Existing sanitary ware closestool all uses ceramic material, and its Making programme is as follows：
Grind mud → slip casting midge → shaping repaired biscuit → dry body → firing finished product.
This ceramic bowl has several inevitable shortcomings：
Firstth, raw material use non-renewable resources-clay, and clay resource is very limited amount of, can be gathered within decades
It is complete, and finished product scrap after can not be recycled, cause secondary pollution；
Secondth, ceramic forming process is complicated, it is necessary to mud water suction shaping first be made into moulded pottery not yet put in a kiln to bake, a mould can only do one in one day
Moulded pottery not yet put in a kiln to bake；Moulded pottery not yet put in a kiln to bake is fired with high temperature to moulded pottery not yet put in a kiln to bake again after drying, and the production cycle of a product needs 7 to 10 days, is unfavorable for criticizing
Amount production, and die life is short, generally does more than 100 product, and mould is eliminated；
3rd, size can not be precisely controlled, because shrinking big during ceramic sintering, product is easily deformed, and dimensional discrepancy is larger,
Tolerance is often beyond 10mm；
4th, product qualified rate is low, and the general qualification rate of producing line is 80% or so.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of preparation method of Non-ceramic closestool base, and it can keep away
Exempt to use ceramic material.
In order to solve the above technical problems, the technical solution of the preparation method of Non-ceramic closestool base of the present invention is：
The base includes shell and rinses inner bag, rinses the inner chamber that inner bag is fixedly installed on shell；The preparation method includes
Following steps：
The first step, makes shell and rinses inner bag respectively；
Make shell：
Using SMC composites as shell raw material, by mould one-shot forming, shell is formed；
Make and rinse inner bag：
By metallic plate punch forming, then in the surface glaze spraying of metallic plate, high-temperature firing is finally carried out, rushing for enamel material is formed
Wash inner bag；
Second step, assembles base；
Inner bag will be rinsed to be assembled with shell, the base of toilet seat is formed.
What the present invention can reach has the technical effect that：
Production material of the present invention is easy to get, and can realize recycling；
The present invention's is with short production cycle, beneficial to large-scale production；
The flushing case hardness of toilet base made by the present invention is slightly above ceramics, resistance to hang function admirable；
The developing result of toilet base made by the present invention is preferable；
The dimensional accuracy of toilet base made by the present invention is high, and product size tolerance is can be controlled within 2mm.
The present invention can improve product qualified rate to more than 98%.
Brief description of the drawings
The present invention is further detailed explanation with reference to the accompanying drawings and detailed description：
Fig. 1 is the schematic diagram of the toilet base made by the present invention.
Embodiment
The preparation method of Non-ceramic closestool base of the present invention, can make the base of toilet seat as shown in Figure 1, described
Base includes shell and rinses inner bag, rinses the inner chamber that inner bag is fixedly installed on shell；The preparation method comprises the following steps：
The first step, makes shell and rinses inner bag respectively；
Make shell：
Using SMC composites as shell raw material, by mould one-shot forming, shell is formed；
Make and rinse inner bag：
By metallic plate punch forming, then in the surface glaze spraying of metallic plate, high-temperature firing is finally carried out, rushing for enamel material is formed
Wash inner bag；
Second step, assembles base；
Inner bag will be rinsed to be assembled with shell, the base of toilet seat is formed.
The present invention is using SMC composites as shell raw material, and SMC composite densities are high, and texture is closely made pottery
Porcelain sense；Made case surface is hale and hearty.
The present invention makes shell and uses one-shot forming technique, can realize quick production, a mould can produce nearly 300 in one day
Individual product, and die life is long, and hundreds of thousands part product can be produced in cycle die life.
Case hardness, finish and the detergency ability of flushing inner bag made by the present invention are equal to or omited ultra pottery porcelain products,
Product strength is good, frangible unlike ceramics, is more convenient transport, and short molding cycle, easily forms batch production, same mould longevity
Life is in hundreds of thousands part, nearly 500 products of one day production capacity of a mould.
The manufacture craft of the present invention is simple, is more suitable for industrial mass manufacture；
The present invention's is with short production cycle, and a set of product whole flow process is only with 10 minutes, and nearly 10 days of Production of Ceramics requirements of process；
Base precision made by the present invention is far above ceramic process；
There was only 80% or so compared to the product qualified rate of ceramic bowl base, the base made by the present invention is up to more than 98%.
Claims (1)
1. a kind of preparation method of Non-ceramic closestool base, can make the base of toilet seat, it is characterised in that the base
Including shell and flushing inner bag, the inner chamber that inner bag is fixedly installed on shell is rinsed；The preparation method comprises the following steps：
The first step, makes shell and rinses inner bag respectively；
Make shell：
Using SMC composites as shell raw material, by mould one-shot forming, shell is formed；
Make and rinse inner bag：
By metallic plate punch forming, then in the surface glaze spraying of metallic plate, high-temperature firing is finally carried out, rushing for enamel material is formed
Wash inner bag；
Second step, assembles base；
Inner bag will be rinsed to be assembled with shell, the base of toilet seat is formed.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710168639.4A CN106978838A (en) | 2017-03-21 | 2017-03-21 | The preparation method of Non-ceramic closestool base |
| PCT/CN2017/097995 WO2018171113A1 (en) | 2017-03-21 | 2017-08-18 | Method for manufacturing non-ceramic toilet base |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710168639.4A CN106978838A (en) | 2017-03-21 | 2017-03-21 | The preparation method of Non-ceramic closestool base |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106978838A true CN106978838A (en) | 2017-07-25 |
Family
ID=59339505
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710168639.4A Pending CN106978838A (en) | 2017-03-21 | 2017-03-21 | The preparation method of Non-ceramic closestool base |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN106978838A (en) |
| WO (1) | WO2018171113A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018171113A1 (en) * | 2017-03-21 | 2018-09-27 | 欧路莎股份有限公司 | Method for manufacturing non-ceramic toilet base |
| CN109747312A (en) * | 2019-01-18 | 2019-05-14 | 深圳市中宝盈珠宝科技有限公司 | The component for applying enamel of decoration |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2186538Y (en) * | 1994-02-18 | 1995-01-04 | 王银生 | Seat toilet |
| KR20050099292A (en) * | 2004-04-09 | 2005-10-13 | 김승일 | Making method of diffuse aroma with living ceramic |
| JP2005307622A (en) * | 2004-04-23 | 2005-11-04 | Matsushita Electric Works Ltd | Flush toilet device and manufacturing method thereof |
| CN101361640A (en) * | 2008-09-22 | 2009-02-11 | 童晔波 | Lid or seat-ring of toilet bowl and production technique thereof |
| CN202718223U (en) * | 2012-08-21 | 2013-02-06 | 汤忠礼 | Sewage draining self-closing valve of closet pan |
| CN204252576U (en) * | 2014-09-30 | 2015-04-08 | 刘宝华 | Concealed type integral bathroom system |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA1315491C (en) * | 1989-06-28 | 1993-04-06 | Desmond Maurice Kendall | Sanitary fixtures |
| CN2170978Y (en) * | 1993-11-04 | 1994-07-06 | 王来义 | Non-mounting toilet bowl |
| CN1654751A (en) * | 2004-02-14 | 2005-08-17 | 裘建明 | Double closing closet |
| CN201254755Y (en) * | 2008-08-01 | 2009-06-10 | 株洲南车时代电气股份有限公司 | Wall hanging toilet |
| AU2014262369A1 (en) * | 2013-05-06 | 2015-11-12 | Advanced Global Innovations Pty. Ltd. | Concealed wall-mounted folding urinal |
| CN104863232A (en) * | 2015-05-08 | 2015-08-26 | 阮孟定 | Closestool with metal inner container |
| CN106978838A (en) * | 2017-03-21 | 2017-07-25 | 欧路莎智能卫浴有限公司 | The preparation method of Non-ceramic closestool base |
-
2017
- 2017-03-21 CN CN201710168639.4A patent/CN106978838A/en active Pending
- 2017-08-18 WO PCT/CN2017/097995 patent/WO2018171113A1/en active Application Filing
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2186538Y (en) * | 1994-02-18 | 1995-01-04 | 王银生 | Seat toilet |
| KR20050099292A (en) * | 2004-04-09 | 2005-10-13 | 김승일 | Making method of diffuse aroma with living ceramic |
| JP2005307622A (en) * | 2004-04-23 | 2005-11-04 | Matsushita Electric Works Ltd | Flush toilet device and manufacturing method thereof |
| CN101361640A (en) * | 2008-09-22 | 2009-02-11 | 童晔波 | Lid or seat-ring of toilet bowl and production technique thereof |
| CN202718223U (en) * | 2012-08-21 | 2013-02-06 | 汤忠礼 | Sewage draining self-closing valve of closet pan |
| CN204252576U (en) * | 2014-09-30 | 2015-04-08 | 刘宝华 | Concealed type integral bathroom system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018171113A1 (en) * | 2017-03-21 | 2018-09-27 | 欧路莎股份有限公司 | Method for manufacturing non-ceramic toilet base |
| CN109747312A (en) * | 2019-01-18 | 2019-05-14 | 深圳市中宝盈珠宝科技有限公司 | The component for applying enamel of decoration |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2018171113A1 (en) | 2018-09-27 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20170731 Address after: 318056, Taizhou District, Zhejiang City, Luqiao Province Town Industrial Zone Applicant after: ORANS Co.,Ltd. Address before: 318056, Taizhou District, Zhejiang City, Luqiao Province side streets Tan Village Applicant before: ORANS INTELLIGENT SANITARY WARE CO.,LTD. |
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| TA01 | Transfer of patent application right | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170725 |
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| RJ01 | Rejection of invention patent application after publication |