CN103465364B - A kind of former and manufacture craft thereof producing sanitary equipment goods in batches - Google Patents
A kind of former and manufacture craft thereof producing sanitary equipment goods in batches Download PDFInfo
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- CN103465364B CN103465364B CN201310318914.8A CN201310318914A CN103465364B CN 103465364 B CN103465364 B CN 103465364B CN 201310318914 A CN201310318914 A CN 201310318914A CN 103465364 B CN103465364 B CN 103465364B
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Abstract
The present invention relates to the production of sanitary equipment goods, particularly a kind of former and manufacture craft thereof producing sanitary equipment goods in batches.Produce a former for sanitary equipment goods in batches, comprise more than 2 production lines walked abreast, described production line forms primarily of the mould be placed on track support, slurry pipe and tracheae; Mould can move along pipeline on track support; Slurry pipe is arranged on below track support, and is provided with by-pass valve control, is provided with hose and is communicated with by-pass valve control below mould; Tracheae is arranged on above mould, and is provided with interface, is provided with hose and is communicated with tracheae above mould; Slurry pipe one end blocks, and the other end leads to recovery pond, and is provided with plasma discharge valve; Slurry pipe is communicated with mud jacking tank by pulp-inlet pipe; Described being positioned at below mould is provided with warm-air pipe, and warm-air pipe is provided with aperture.The present invention can realize production line balance, reduces hand labor intensity, enhances productivity.
Description
Technical field
The present invention relates to the production of sanitary equipment goods, particularly a kind of former and manufacture craft thereof producing sanitary equipment goods in batches.
Background technology
The production process of bathroom pottery generally comprises following step, is first preparation slurry, then uses slurry preparing blank, carry out glazing afterwards, complete production finally by sintering step to blank.
The main bench type that adopts is poured into a mould at present, and it is on the basis of stall with goods spread out on the ground for sale pendulum mould, artificial end bucket method, through improving the method for formation.Owing to adopting pipeline pressure slip casting, pipe negative pressure overfall, model rocker is also equipped with simple and mechanical, alleviates the manual labor of slip casting.But be still plaster mold naturally for slurry for slurry mode, the dehydration of model nature midge, consolidates in mould, natural drying naturally.Cast material still adopts common gypsum.Toilet seat split is shaped bonding combination.Slip casting efficiency: once a day.
Above-mentioned technique way needs manually to move each mould, and staff labor intensity is large, and owing to manually moving too much, easily causes yields to reduce, slip casting inefficiency.Grouting and empty slurry comparatively complicated, bad operation and discontinuous.Whole technique can not form a good production equipment, although work unification lacks reasonably unification arrange scheduling.
Summary of the invention
In order to overcome the above-mentioned shortcoming of prior art, the invention provides complete ceramic form production equipment and preparation method thereof, can production line balance be realized, reduce hand labor intensity, enhance productivity.
The technical solution adopted for the present invention to solve the technical problems is: a kind of forming production device producing sanitary equipment goods in batches, and comprise more than 2 production lines walked abreast, described production line forms primarily of the mould be placed on track support, slurry pipe and tracheae; Mould can along rail moving on track support; Slurry pipe is arranged on below track support, and is provided with by-pass valve control, is provided with hose and is communicated with by-pass valve control below mould.
Tracheae is arranged on above mould, and is provided with interface, is provided with hose and is communicated with tracheae above mould; Slurry pipe one end blocks, and the other end leads to recovery pond, and is provided with plasma discharge valve; Slurry pipe is communicated with mud jacking tank by pulp-inlet pipe.
Be provided with warm-air pipe below mould, and warm-air pipe is provided with aperture.Described serum pot higher than track support, and higher than recovery pond.Described pulp-inlet pipe is provided with one-way cock.
The manufacture craft of the former of a kind of ceramic form described in employing, adopts following steps:
1. matched moulds connects: the mould on moving track support is merged together, and is communicated with respectively by mould with slurry pipe with tracheae, closes plasma discharge valve;
2. slip casting: be circulated into by the slurries that proportioning is good after in mud jacking tank, is 0.3-0.6 MPa for slurry pressure, is pressed in mould by slurry pipe, slurries are entered by mould in the hose that is connected with tracheae and stop being in the milk;
3. slurry is eaten: keep allowing mould eat slurry in 1-2 hour, start warm-air pipe and mould is heated, hot air temperature 20-33 DEG C, improve and eat slurry speed;
4. empty slurry: mould is eaten slurry and terminated, and opens plasma discharge valve, tracheal strips blasts air and blows slurry in mould simultaneously, and atmospheric pressure is 2-3 standard atmospheric pressure, discharges unnecessary slurries, and slurries are directly discharged in recovery pond;
5. consolidate: improve air themperature in warm-air pipe and, to 40-60 DEG C, consolidate 30-60 minute, accelerate blank forming;
6. base is got in die sinking: after consolidation, the mould one by one on moving track support, takes out blank;
7. clear mould: carry out cleaning after taking out blank and just can carry out technological process next time.
The present invention has following beneficial effect: single slip casting die layout is changed into tens moulds on stand and be one group, is installed in and a stand is formed a complete forming operation line.Many parallel production lines are set simultaneously, realize unified ventilating for slurry, multiple production line can be realized like this and run production simultaneously, greatly enhance productivity.
Mould can be moved freely by direction along ng a path by track support, reduces and manually moves, and reduces staff labor intensity.
Multiple mould is produced after merging simultaneously, substantially increases production efficiency.And grouting starches shared same pipeline with empty, cost-saving.Blank deformation is little, and biscuit intensity is high, good product quality.
Working area 30% can be saved, enhance productivity 300%, significantly reduce the labour intensity of workman simultaneously, and yield rate is high, steady quality, energy-saving and cost-reducing, remarkable in economical benefits.High to the performance requirement of mud and model, the product of complicated structure is not too applicable, and conversion description is also more difficult.Slip casting efficiency can reach per tour 5 times, every day 3 classes.Good product quality, mould and production equipment take up an area few.
Accompanying drawing explanation
Fig. 1 is the structural representation of forming production device of the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is further described.
embodiment 1
As shown in Figure 1, a kind of forming production device producing sanitary equipment goods in batches, comprise more than 4 production lines walked abreast, described production line is primarily of the mould 2 be placed on track support 1, slurry pipe 3 and tracheae 4; Mould 2 can along rail moving on track support 1; Slurry pipe 3 is arranged on below track support 1, and is provided with by-pass valve control 5, is provided with hose and is communicated with by-pass valve control 5 below mould 2.
Tracheae 4 is arranged on above mould 2, and is provided with interface 6, is provided with hose and is communicated with tracheae 4 above mould 2; Slurry pipe 3 one end blocks, and the other end leads to recovery pond, and is provided with plasma discharge valve 7; Slurry pipe 3 is communicated with mud jacking tank 9 by pulp-inlet pipe 8.
Be provided with warm-air pipe 10 below mould 2, and warm-air pipe 10 is provided with aperture 11.Described serum pot 9 higher than track support 1, and higher than recovery pond.Described pulp-inlet pipe 8 is provided with one-way cock 12.
The manufacture craft of the former of a kind of ceramic form described in employing, adopts following steps:
1. matched moulds connects: the mould on moving track support is merged together, and is communicated with respectively by mould with slurry pipe with tracheae, closes plasma discharge valve;
2. slip casting: be circulated into by the slurries that proportioning is good after in mud jacking tank, is 0.4 MPa for slurry pressure, is pressed in mould by slurry pipe, slurries are entered by mould in the hose that is connected with tracheae and stop being in the milk;
3. eat slurry: keep within 1.5 hours, allowing mould eat slurry, start warm-air pipe and mould is heated, hot air temperature 27 DEG C, improve and eat slurry speed;
4. empty slurry: mould is eaten slurry and terminated, and opens plasma discharge valve, tracheal strips blasts air and blows slurry in mould simultaneously, and atmospheric pressure is 2.5 standard atmospheric pressures, discharges unnecessary slurries, and slurries are directly discharged in recovery pond;
5. consolidate: improve air themperature in warm-air pipe and, to 40 DEG C, consolidate 55 minutes, accelerate blank forming;
6. base is got in die sinking: after consolidation, the mould one by one on moving track support, takes out blank;
7. clear mould: carry out cleaning after taking out blank and just can carry out technological process next time.
embodiment 2
Produce a forming production device for sanitary equipment goods in batches, comprise more than 3 production lines walked abreast, described production line is primarily of the mould be placed on track support, slurry pipe and tracheae; Mould can along rail moving on track support; Slurry pipe is arranged on below track support, and is provided with by-pass valve control, is provided with hose and is communicated with by-pass valve control below mould.
Tracheae is arranged on above mould, and is provided with interface, is provided with hose and is communicated with tracheae above mould; Slurry pipe one end blocks, and the other end leads to recovery pond, and is provided with plasma discharge valve; Slurry pipe is communicated with mud jacking tank by pulp-inlet pipe.
Be provided with warm-air pipe below mould, and warm-air pipe is provided with aperture.Described serum pot higher than track support, and higher than recovery pond.Described pulp-inlet pipe is provided with one-way cock.
The manufacture craft of the former of a kind of ceramic form described in employing, adopts following steps:
1. matched moulds connects: the mould on moving track support is merged together, and is communicated with respectively by mould with slurry pipe with tracheae, closes plasma discharge valve;
2. slip casting: be circulated into by the slurries that proportioning is good after in mud jacking tank, is 0.5 MPa for slurry pressure, is pressed in mould by slurry pipe, slurries are entered by mould in the hose that is connected with tracheae and stop being in the milk;
3. eat slurry: keep within 2 hours, allowing mould eat slurry, start warm-air pipe and mould is heated, hot air temperature 23 DEG C, improve and eat slurry speed;
4. empty slurry: mould is eaten slurry and terminated, and opens plasma discharge valve, tracheal strips blasts air and blows slurry in mould simultaneously, and atmospheric pressure is 2 standard atmospheric pressures, discharges unnecessary slurries, and slurries are directly discharged in recovery pond;
5. consolidate: improve air themperature in warm-air pipe and, to 55 DEG C, consolidate 35 minutes, accelerate blank forming;
6. base is got in die sinking: after consolidation, the mould one by one on moving track support, takes out blank;
7. clear mould: carry out cleaning after taking out blank and just can carry out technological process next time.
Single slip casting die layout is changed into tens moulds on stand and be one group, be installed in and a stand formed a complete forming operation line.Mould can be moved freely in a certain direction by track support, reduces and manually moves, and reduces staff labor intensity.
Multiple mould is produced after merging simultaneously, substantially increases production efficiency.And grouting starches shared same pipeline with empty, cost-saving.Blank deformation is little, and biscuit intensity is high, good product quality.
Working area 30% can be saved, enhance productivity 300%, significantly reduce the labour intensity of workman simultaneously, and survival rate is high, steady quality, energy-saving and cost-reducing, remarkable in economical benefits.High to the performance requirement of mud and model, the product of complicated structure is not too applicable, and conversion description is also more difficult.Slip casting efficiency can reach per tour 5 times, every day 3 classes.Good product quality, mould and production equipment take up an area few.
embodiment 3
Detailed description of the invention is with embodiment 1, and difference is: a kind of forming production device producing sanitary equipment goods in batches, comprises more than 7 production lines walked abreast.
The manufacture craft of the former of a kind of ceramic form described in employing, adopts following steps:
1. matched moulds connects: the mould on moving track support is merged together, and is communicated with respectively by mould with slurry pipe with tracheae, closes plasma discharge valve;
2. slip casting: be circulated into by the slurries that proportioning is good after in mud jacking tank, is 0.4 MPa for slurry pressure, is pressed in mould by slurry pipe, slurries are entered by mould in the hose that is connected with tracheae and stop being in the milk;
3. eat slurry: keep within 2 hours, allowing mould eat slurry, start warm-air pipe and mould is heated, hot air temperature 20 DEG C, improve and eat slurry speed;
4. empty slurry: mould is eaten slurry and terminated, and opens plasma discharge valve, tracheal strips blasts air and blows slurry in mould simultaneously, and atmospheric pressure is 2 standard atmospheric pressures, discharges unnecessary slurries, and slurries are directly discharged in recovery pond;
5. consolidate: improve air themperature in warm-air pipe and, to 50 DEG C, consolidate 45 minutes, accelerate blank forming;
6. base is got in die sinking: after consolidation, the mould one by one on moving track support, takes out blank;
7. clear mould: carry out cleaning after taking out blank and just can carry out technological process next time.
Claims (5)
1. produce a former for sanitary equipment goods in batches, it is characterized in that: comprise more than 2 production lines walked abreast, described production line forms primarily of the mould be placed on track support, slurry pipe and tracheae; Mould can along rail moving on track support; Slurry pipe is arranged on below track support, and is provided with by-pass valve control, is provided with hose and is communicated with by-pass valve control below mould; Tracheae is arranged on above mould, and is provided with interface, is provided with hose and is communicated with tracheae above mould; Slurry pipe one end blocks, and the other end leads to recovery pond, and is provided with plasma discharge valve; Slurry pipe is communicated with mud jacking tank by pulp-inlet pipe; Be provided with warm-air pipe below mould, and warm-air pipe is provided with aperture.
2. a kind of former producing sanitary equipment goods in batches as claimed in claim 1, is characterized in that: described serum pot higher than track support, and higher than recovery pond.
3. a kind of former producing sanitary equipment goods in batches as claimed in claim 1, is characterized in that: described pulp-inlet pipe is provided with one-way cock.
4. a kind of former producing sanitary equipment goods in batches as claimed in claim 2, is characterized in that: described pulp-inlet pipe is provided with one-way cock.
5. adopt a kind of manufacture craft producing the former of sanitary equipment goods in batches as described in any one of claim 1-4, adopt following steps:
1. matched moulds connects: the mould on moving track support is merged together, and is communicated with respectively by mould with slurry pipe with tracheae, closes plasma discharge valve;
2. slip casting: be circulated into by the slurries that proportioning is good after in mud jacking tank, is 0.3-0.6 MPa for slurry pressure, is pressed in mould by slurry pipe, slurries are entered by mould in the hose that is connected with tracheae and stop being in the milk;
3. slurry is eaten: keep allowing mould eat slurry in 1-2 hour, start warm-air pipe and mould is heated, hot air temperature 20-33 DEG C, improve and eat slurry speed;
4. empty slurry: mould is eaten slurry and terminated, and opens plasma discharge valve, tracheal strips blasts air and blows slurry in mould simultaneously, and atmospheric pressure is 2-3 standard atmospheric pressure, discharges unnecessary slurries, and slurries are directly discharged in recovery pond;
5. consolidate: improve air themperature in warm-air pipe and, to 40-60 DEG C, consolidate 30-60 minute;
6. base is got in die sinking: after consolidation, the mould one by one on moving track support, takes out blank;
7. clear mould: carry out cleaning after taking out blank and just can carry out technological process next time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201310318914.8A CN103465364B (en) | 2013-07-27 | 2013-07-27 | A kind of former and manufacture craft thereof producing sanitary equipment goods in batches |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310318914.8A CN103465364B (en) | 2013-07-27 | 2013-07-27 | A kind of former and manufacture craft thereof producing sanitary equipment goods in batches |
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| CN103465364A CN103465364A (en) | 2013-12-25 |
| CN103465364B true CN103465364B (en) | 2015-08-19 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014784B (en) * | 2015-08-04 | 2017-08-15 | 广东恒洁卫浴有限公司 | A kind of moulding process of ceramic sanitary ware injection forming system and the application system |
| CN106272895A (en) * | 2016-11-10 | 2017-01-04 | 唐山奇隆洁具有限公司 | Mortar injection forming equipment and finished product take out technique |
| CN106378856A (en) * | 2016-11-10 | 2017-02-08 | 唐山奇隆洁具有限公司 | Grouting forming device and technology |
| CN109049276A (en) * | 2018-07-16 | 2018-12-21 | 苏州洛特兰新材料科技有限公司 | A kind of slurry-discharging equipment of new ceramic material production |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE740817A (en) * | 1968-10-29 | 1970-04-01 | ||
| US3957407A (en) * | 1974-03-26 | 1976-05-18 | Aci Technical Centre Pty. Ltd. | Apparatus for manufacturing plaster sheets |
| CN1118729A (en) * | 1994-06-08 | 1996-03-20 | 东陶机器株式会社 | Apparatus and method for slip casting |
| CN202357265U (en) * | 2011-12-06 | 2012-08-01 | 惠达卫浴股份有限公司 | Improved ceramic micro-pressure molding upright-casting line |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001047415A (en) * | 1999-08-11 | 2001-02-20 | Toto Ltd | Sanitary ware, manufacture thereof and cast-molding device |
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2013
- 2013-07-27 CN CN201310318914.8A patent/CN103465364B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE740817A (en) * | 1968-10-29 | 1970-04-01 | ||
| US3957407A (en) * | 1974-03-26 | 1976-05-18 | Aci Technical Centre Pty. Ltd. | Apparatus for manufacturing plaster sheets |
| CN1118729A (en) * | 1994-06-08 | 1996-03-20 | 东陶机器株式会社 | Apparatus and method for slip casting |
| CN202357265U (en) * | 2011-12-06 | 2012-08-01 | 惠达卫浴股份有限公司 | Improved ceramic micro-pressure molding upright-casting line |
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| CN103465364A (en) | 2013-12-25 |
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