CN112060305A - Swift evaporate and press aerated concrete block shedder - Google Patents
Swift evaporate and press aerated concrete block shedder Download PDFInfo
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- CN112060305A CN112060305A CN202010932213.3A CN202010932213A CN112060305A CN 112060305 A CN112060305 A CN 112060305A CN 202010932213 A CN202010932213 A CN 202010932213A CN 112060305 A CN112060305 A CN 112060305A
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- block
- aerated concrete
- plate
- autoclaved aerated
- supporting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
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- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a quick autoclaved aerated concrete block demoulding device which comprises a lifting mechanism, wherein the lifting mechanism consists of a vertical plate, a reinforcing block, two first supporting seats, two first hydraulic cylinders, a lifting plate and two dovetail slide rails, a transverse moving mechanism is arranged on the front surface of the lifting plate, and the transverse moving mechanism consists of two supporting blocks, a first stepping motor, a supporting rod, a first threaded rod and a transmission block. According to the invention, the mold supporting plate is pushed between the two pulling plates, the mold body can be driven to ascend through the mutual matching of the two second hydraulic cylinders, the two pulling plates and the two pulling blocks, and the autoclaved aerated concrete blocks in the mold body can be tightly abutted through the plurality of supporting blocks, so that the mold body is separated from the autoclaved aerated concrete blocks, namely, the demolding of the autoclaved aerated concrete blocks is completed, the demolding process is simple and rapid, the operation of workers is easy, and the production efficiency of the autoclaved aerated concrete blocks can be improved.
Description
Technical Field
The invention relates to a die device, in particular to a quick and convenient die device for autoclaved aerated concrete blocks.
Background
The autoclaved aerated concrete block is a porous concrete product which is prepared by taking fly ash, lime, cement, gypsum, slag and the like as main raw materials, adding a proper amount of a gas former, a regulator and a bubble stabilizer, and carrying out the processes of blending, stirring, pouring, standing, cutting, high-pressure steam curing and the like.
The autoclaved aerated concrete block needs to be demoulded in the production process, and the demoulding of the autoclaved aerated concrete block in the prior art is not fast enough, so that the production efficiency of the autoclaved aerated concrete block is influenced. Therefore, we improve the technology and provide a quick autoclaved aerated concrete block demoulding device.
Disclosure of Invention
In order to solve the technical problems, the invention provides the following technical scheme:
the invention relates to a quick autoclaved aerated concrete block demoulding device which comprises a lifting mechanism, wherein the lifting mechanism consists of a vertical plate, a reinforcing block, two first supporting seats, two first hydraulic cylinders, a lifting plate and two dovetail slide rails, the front surface of the lifting plate is provided with a transverse moving mechanism, the transverse moving mechanism consists of two supporting blocks, a first stepping motor, a supporting rod, a first threaded rod and a transmission block, the transmission block is provided with a demoulding mechanism, the demoulding mechanism consists of a connecting plate, a plurality of supporting blocks, two second supporting seats, a second stepping motor, a second threaded rod, two limiting rods, a connecting block, two second hydraulic cylinders and two pulling plates, a mould mechanism is arranged below the connecting plate, and the mould mechanism consists of a mould supporting plate, four wheels, a first wheel, a second wheel and a second wheel, A mould body and two pulling blocks.
The reinforcing block is fixedly mounted on the back of the vertical plate, the first supporting seats are fixedly mounted at the top, far away from one side of the reinforcing block, of the vertical plate, the first hydraulic cylinders are fixedly mounted at the tops of the two first supporting seats respectively, and piston rods of the first hydraulic cylinders penetrate through the two first supporting seats respectively and are fixedly connected with the top of the lifting plate.
According to a preferable technical scheme of the invention, the two dovetail slide rails are fixedly arranged on one surface of the vertical plate far away from the reinforcing block, the inner wall of the lifting plate is in sliding connection with the outer surfaces of the two dovetail slide rails, and the lifting plate is in sliding connection with one surface of the vertical plate far away from the reinforcing block.
As a preferred technical scheme of the present invention, the two support blocks are respectively and fixedly mounted on two sides of the front surface of the lifting plate, the first stepping motor is mounted on one of the support blocks, an output shaft of the first stepping motor is fixedly connected with one end of a first threaded rod, and the other end of the first threaded rod is connected with the other support block through a bearing.
As a preferred technical scheme of the invention, the supporting rod is fixedly arranged between the two supporting blocks, the transmission block is in threaded connection with the outer surface of the first threaded rod, and the inner wall of the transmission block is in alternate connection with the outer surface of the supporting rod.
As a preferable technical scheme of the invention, the connecting plate is fixedly arranged on one surface of the transmission block, which is far away from the lifting plate, the plurality of supporting blocks are fixedly arranged at the bottom of the connecting plate, and the two second supporting seats are respectively and fixedly arranged at two sides of the top of the supporting blocks.
As a preferable technical scheme of the present invention, the second stepping motor is fixedly installed at one side of one of the second support seats, an output shaft of the second stepping motor is fixedly connected with one end of a second threaded rod, and the other end of the second threaded rod is connected with the other second support seat through a bearing.
As a preferred technical scheme of the invention, the connecting block is in threaded connection with the outer surface of the second threaded rod, the two second hydraulic cylinders are respectively and fixedly installed on two sides of the top of the connecting block, and piston rods of the two second hydraulic cylinders respectively penetrate through the connecting block and are respectively and fixedly connected with the two pulling plates.
As a preferred technical scheme, the two limiting rods are fixedly arranged between the two second supporting seats, the two limiting rods are respectively positioned on two sides of the second threaded rod, and the outer surfaces of the two limiting rods are in penetrating connection with the inner wall of the connecting block.
As a preferred technical solution of the present invention, the four wheels are respectively and fixedly installed on four sides of the bottom of the mold supporting plate, the mold body is placed on the top of the mold supporting plate, and the two pulling blocks are respectively disposed on two sides of the mold body.
The invention has the beneficial effects that:
1. according to the rapid demoulding device for the autoclaved aerated concrete blocks, the mould supporting plate is pushed between the two pull plates, the mould body can be driven to ascend through the mutual matching of the two second hydraulic cylinders, the two pull plates and the two pull blocks, and the autoclaved aerated concrete blocks in the mould body can be tightly propped through the plurality of support blocks, so that the mould body is separated from the autoclaved aerated concrete blocks, the demoulding of the autoclaved aerated concrete blocks is completed, the demoulding process is simple and rapid, the operation of workers is easy, and the production efficiency of the autoclaved aerated concrete blocks can be improved;
2. according to the rapid demoulding device for the autoclaved aerated concrete blocks, the lifting plate can be driven to ascend or descend by arranging the two first hydraulic cylinders, so that the position of the lifting plate can be adjusted, namely the height of the supporting block can be adjusted, a mould body can conveniently enter the position below the supporting block, the practicability of the demoulding device is improved, the position of the lifting plate can be limited by the two dovetail slide rails in the ascending or descending process of the lifting plate, and the lifting plate is more stable in ascending or descending;
3. according to the rapid demoulding device for the autoclaved aerated concrete block, the first stepping motor drives the first threaded rod to rotate so as to drive the transmission block to move, so that the mould body is removed from the upper part of the mould supporting plate after demoulding is finished, and the autoclaved aerated concrete block after demoulding is convenient to take out;
4. this kind of swift evaporate and press aerated concrete block shedder, the drawing of patterns in-process and after the drawing of patterns is accomplished evaporate and press aerated concrete block all can stop in the mould backup pad, can reduce on the one hand and evaporate the broken condition that drops of pressing aerated concrete block, on the other hand drawing of patterns is accomplished after directly can carry evaporating aerated concrete block to follow-up processing equipment through the mould backup pad, has further improved this shedder's practicality.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural diagram of a rapid autoclaved aerated concrete block demoulding device provided by the invention;
FIG. 2 is a schematic structural diagram of a lifting mechanism of the rapid autoclaved aerated concrete block demoulding device;
FIG. 3 is a schematic structural diagram of a demolding mechanism of the rapid autoclaved aerated concrete block demolding device;
FIG. 4 is a schematic structural diagram of a connecting plate and a supporting block of the rapid autoclaved aerated concrete block demoulding device;
FIG. 5 is a schematic structural diagram of a mold mechanism of the rapid autoclaved aerated concrete block demolding device;
FIG. 6 is a schematic diagram of a separated structure of a mold mechanism of the rapid autoclaved aerated concrete block demolding device;
FIG. 7 is an enlarged schematic view of the position A in FIG. 1 of the quick and convenient device for demoulding autoclaved aerated concrete blocks.
In the figure: 1. a vertical plate; 2. a reinforcing block; 3. a first support base; 4. a first hydraulic cylinder; 5. a lifting plate; 6. a dovetail slide rail; 7. a support block; 8. a first stepper motor; 9. a support bar; 10. a first threaded rod; 11. a transmission block; 12. a connecting plate; 13. a support block; 14. a second support seat; 15. a second stepping motor; 16. a second threaded rod; 17. a limiting rod; 18. connecting blocks; 19. a second hydraulic cylinder; 20. pulling a plate; 21. a mold support plate; 22. a wheel; 23. a mold body; 24. and (5) pulling the block.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1-7, the invention relates to a quick and quick autoclaved aerated concrete block demoulding device, which comprises a lifting mechanism, wherein the lifting mechanism consists of a vertical plate 1, a reinforcing block 2, two first supporting seats 3, two first hydraulic cylinders 4, a lifting plate 5 and two dovetail slide rails 6, the front surface of the lifting plate 5 is provided with a transverse moving mechanism, the transverse moving mechanism consists of two supporting blocks 7, a first stepping motor 8, a supporting rod 9, a first threaded rod 10 and a transmission block 11, the transmission block 11 is provided with a demoulding mechanism, the demoulding mechanism consists of a connecting plate 12, a plurality of supporting blocks 13, two second supporting seats 14, a second stepping motor 15, a second threaded rod 16, two limiting rods 17, a connecting block 18, two second hydraulic cylinders 19 and two pulling plates 20, the lower part of the connecting plate 12 is provided with a mould mechanism, the mold mechanism is composed of a mold support plate 21, four wheels 22, a mold body 23, and two pull blocks 24.
Wherein, reinforcing block 2 fixed mounting is at the back of riser 1, the top of reinforcing block 2 one side is kept away from at riser 1 to the equal fixed mounting of two first supporting seats 3, two first pneumatic cylinders 4 fixed mounting are at the top of two first supporting seats 3 respectively, the piston rod of two first pneumatic cylinders 4 runs through two first supporting seats 3 respectively and all with lifter plate 5's top fixed connection, first pneumatic cylinder 4 and second pneumatic cylinder 19 all link to each other with external hydraulic station, can drive lifter plate 5 through setting up two first pneumatic cylinders 4 and rise or descend, thereby can adjust the position of lifter plate 5, can adjust the height of tray 13 promptly, be convenient for mould body 23 gets into tray 13 below, this shedder practicality has been improved.
Wherein, the equal fixed mounting of two forked tail slide rails 6 is in riser 1 and is kept away from the one side of reinforcing block 2, the inner wall of lifter plate 5 and the surface sliding connection of two forked tail slide rails 6, lifter plate 5 and riser 1 keep away from the one side sliding connection of reinforcing block 2, and the in-process that lifter plate 5 rises or descends can restrict the position of lifter plate 5 through two forked tail slide rails 6 to it is more steady when making lifter plate 5 rise or descend.
Wherein, two supporting shoe 7 are fixed mounting respectively in the positive both sides of lifter plate 5, first step motor 8 is installed on one of them supporting shoe 7, the output shaft of first step motor 8 and the one end fixed connection of first threaded rod 10, the other end of first threaded rod 10 passes through the bearing and links to each other with another supporting shoe 7, the model that first step motor 8 and second step motor 15 are applicable is 110HCY160AL3S type step motor, first step motor 8 and second step motor 15 are all external to have controller and driver, driver and controller electric connection, controller and external power supply electric connection, the model that the controller is applicable is TPC8-8TD type controller, the model that the driver is applicable is 8594 type drive.
Wherein, bracing piece 9 fixed mounting is between two supporting shoes 7, and 11 threaded connection of drive block are at the surface of first threaded rod 10, and the inner wall of drive block 11 alternates with the surface of bracing piece 9 to be connected, drives first threaded rod 10 through first step motor 8 and rotates and can drive block 11 and remove to remove mould body 23 from mould backup pad 21 top after accomplishing the drawing of patterns, and then be convenient for take out the autoclaved aerated concrete block that the drawing of patterns was accomplished.
Wherein, connecting plate 12 fixed mounting is kept away from the one side of lifter plate 5 at driving block 11 on, the equal fixed mounting in the bottom of connecting plate 12 of a plurality of tray 13, and two second supporting seats 14 are fixed mounting respectively in the both sides at tray 13 top, can restrict the autoclaved aerated concrete block in the mould body 23 through a plurality of tray 13.
Wherein, second step motor 15 fixed mounting is in one side of one of them second supporting seat 14, and the output shaft of second step motor 15 and the one end fixed connection of second threaded rod 16, the other end of second threaded rod 16 pass through the bearing and link to each other with another second supporting seat 14, drives second threaded rod 16 through second step motor 15 and rotates and to adjust the position of connecting block 18 to be convenient for arm-tie 20 gets into and draws piece 24 below.
Wherein, connecting block 18 threaded connection is at the surface of second threaded rod 16, two second hydraulic cylinders 19 are fixed mounting respectively in the both sides at connecting block 18 top, the piston rod of two second hydraulic cylinders 19 all passes connecting block 18 and respectively with two arm-tie 20 fixed connection, push mould backup pad 21 between two arm-tie 20, through two second hydraulic cylinders 19, two arm-tie 20 and two arm-tie 24 mutually support and can drive mould body 23 and rise, can support tightly evaporating aerated concrete block in the mould body 23 through a plurality of tray 13, thereby make mould body 23 separate with evaporating aerated concrete block, accomplish the drawing of patterns of evaporating aerated concrete block promptly, the drawing of patterns in-process is simple swift, easily staff's operation, can improve the production efficiency of evaporating aerated concrete block.
Wherein, the equal fixed mounting of two gag lever posts 17 is between two second supporting seats 14, and two gag lever posts 17 are located the both sides of second threaded rod 16 respectively, and the surface of two gag lever posts 17 all alternates with the inner wall of connecting block 18 and is connected, can support and restrict connecting block 18's position through setting up two gag lever posts 17 to it is more stable when making connecting block 18 remove.
Wherein, four wheels 22 are fixed mounting respectively in four sides of mould backup pad 21 bottom, mould body 23 is placed at mould backup pad 21's top, two draw the both sides that piece 24 set up respectively at mould body 23, evaporate to press aerated concrete block and all can stop on mould backup pad 21 after the drawing of patterns in-process and the drawing of patterns are accomplished, can reduce to evaporate to press aerated concrete block to drop broken condition on the one hand, on the other hand direct through mould backup pad 21 after the drawing of patterns is accomplished just can carry to follow-up processing equipment with evaporating to press aerated concrete block, this shedder's practicality has further been improved.
When the die is in work, firstly, a plurality of die mechanisms are prepared according to production requirements, then, autoclaved aerated concrete block raw materials are poured into the plurality of die mechanisms, when the autoclaved aerated concrete blocks are solidified and need to be demoulded, firstly, the first hydraulic cylinder 4 is started, the lifting plate 5 is driven by the first hydraulic cylinder 4 to ascend or descend, then, the heights of the lifting plate 5 and the support block 13 are adjusted according to actual conditions, so that the die body 23 can conveniently enter the lower part of the support block 13, then, the second hydraulic cylinder 19 is started to drive the second hydraulic cylinder 19 to descend the pull plate 20, the die support plate 21 is pushed between the two pull plates 20, the two pull blocks 24 are respectively positioned above the two pull plates 20, then, the second hydraulic cylinder 19 is started to drive the pull plates 20 to ascend, the autoclaved aerated concrete blocks in the die body 23 can be tightly supported by the plurality of support blocks 13, so that the die body 23 is separated from the autoclaved aerated concrete blocks, namely, the demolding of the autoclaved aerated concrete block is completed, the demolding process is simple and rapid, the operation by workers is easy, the production efficiency of the autoclaved aerated concrete block can be improved, then the first stepping motor 8 is started, the first threaded rod 10 is driven to rotate through the first stepping motor 8 so as to drive the transmission block 11 to move, so that the mold body 23 is removed from the upper part of the mold support plate 21 after the demolding is completed, the autoclaved aerated concrete block after the demolding is conveniently taken out, then the mold support plate 21 is pulled outwards and is directly conveyed to subsequent processing equipment through the mold support plate 21, the autoclaved aerated concrete block on the mold support plate 21 is taken down, then the mold body 23 between the two pull plates 20 is taken down and is put back on the mold support plate 21 to be conveyed to a pouring area for continuous pouring, the transmission block 11 is reset, and then the subsequent mold mechanism needing demolding is pushed into the lower part of the support block 13, the raising operation is repeated.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a swift evaporates pressure aerated concrete block shedder, a serial communication port, including elevating system, elevating system comprises a riser (1), a reinforcement piece (2), two first supporting seats (3), two first pneumatic cylinders (4), a lifter plate (5) and two forked tail slide rails (6), the front of lifter plate (5) is provided with sideslip mechanism, sideslip mechanism comprises two supporting shoes (7), a first step motor (8), a bracing piece (9), a first threaded rod (10) and a drive block (11), be provided with demoulding mechanism on drive block (11), demoulding mechanism is by a connecting plate (12), a plurality of tray (13), two second supporting seats (14), a second step motor (15), a second threaded rod (16), two gag lever posts (17), The device comprises a connecting block (18), two second hydraulic cylinders (19) and two pull plates (20), wherein a die mechanism is arranged below the connecting plate (12), and the die mechanism comprises a die supporting plate (21), four wheels (22), a die body (23) and two pull blocks (24).
2. The quick autoclaved aerated concrete block demoulding device according to claim 1, wherein the reinforcing block (2) is fixedly installed on the back of the vertical plate (1), the two first supporting seats (3) are both fixedly installed on the top of one side of the vertical plate (1) far away from the reinforcing block (2), the two first hydraulic cylinders (4) are respectively fixedly installed on the top of the two first supporting seats (3), and piston rods of the two first hydraulic cylinders (4) respectively penetrate through the two first supporting seats (3) and are both fixedly connected with the top of the lifting plate (5).
3. The rapid autoclaved aerated concrete block demolding device according to claim 1, wherein the two dovetail slide rails (6) are fixedly installed on one surface of the vertical plate (1) far away from the reinforcing block (2), the inner wall of the lifting plate (5) is in sliding connection with the outer surfaces of the two dovetail slide rails (6), and the lifting plate (5) is in sliding connection with one surface of the vertical plate (1) far away from the reinforcing block (2).
4. The quick autoclaved aerated concrete block demoulding device according to claim 1, wherein two support blocks (7) are respectively and fixedly installed on two sides of the front surface of the lifting plate (5), the first stepping motor (8) is installed on one support block (7), an output shaft of the first stepping motor (8) is fixedly connected with one end of the first threaded rod (10), and the other end of the first threaded rod (10) is connected with the other support block (7) through a bearing.
5. The quick autoclaved aerated concrete block demoulding device according to claim 1, wherein the support bar (9) is fixedly installed between the two support blocks (7), the transmission block (11) is in threaded connection with the outer surface of the first threaded bar (10), and the inner wall of the transmission block (11) is in penetrating connection with the outer surface of the support bar (9).
6. The quick autoclaved aerated concrete block demoulding device according to claim 1, wherein the connecting plate (12) is fixedly installed on one surface of the transmission block (11) far away from the lifting plate (5), the plurality of support blocks (13) are fixedly installed at the bottom of the connecting plate (12), and the two second support seats (14) are respectively fixedly installed at two sides of the top of the support blocks (13).
7. The quick autoclaved aerated concrete block demoulding device according to claim 1, wherein the second stepping motor (15) is fixedly installed at one side of one of the second supporting seats (14), an output shaft of the second stepping motor (15) is fixedly connected with one end of a second threaded rod (16), and the other end of the second threaded rod (16) is connected with the other second supporting seat (14) through a bearing.
8. The quick autoclaved aerated concrete block demoulding device according to claim 1, wherein the connecting block (18) is in threaded connection with the outer surface of the second threaded rod (16), the two second hydraulic cylinders (19) are respectively and fixedly installed at two sides of the top of the connecting block (18), and the piston rods of the two second hydraulic cylinders (19) both penetrate through the connecting block (18) and are respectively and fixedly connected with the two pulling plates (20).
9. The quick autoclaved aerated concrete block demoulding device according to claim 1, wherein two limiting rods (17) are fixedly installed between two second supporting seats (14), the two limiting rods (17) are respectively located at two sides of a second threaded rod (16), and the outer surfaces of the two limiting rods (17) are respectively connected with the inner wall of a connecting block (18) in an inserting manner.
10. The quick and convenient device for demolding autoclaved aerated concrete blocks as claimed in claim 1, wherein four wheels (22) are respectively and fixedly installed at four sides of the bottom of the mold supporting plate (21), the mold body (23) is placed on the top of the mold supporting plate (21), and two pulling blocks (24) are respectively arranged at two sides of the mold body (23).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010932213.3A CN112060305A (en) | 2020-09-08 | 2020-09-08 | Swift evaporate and press aerated concrete block shedder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010932213.3A CN112060305A (en) | 2020-09-08 | 2020-09-08 | Swift evaporate and press aerated concrete block shedder |
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| Publication Number | Publication Date |
|---|---|
| CN112060305A true CN112060305A (en) | 2020-12-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010932213.3A Pending CN112060305A (en) | 2020-09-08 | 2020-09-08 | Swift evaporate and press aerated concrete block shedder |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113059659A (en) * | 2021-04-14 | 2021-07-02 | 河南新时代建材有限公司 | Operation method of detachable die car device for side plate of autoclaved aerated concrete block |
| CN114833924A (en) * | 2022-04-13 | 2022-08-02 | 艾上沭阳新材料科技有限公司 | Evaporate and press aerated concrete block shedder |
-
2020
- 2020-09-08 CN CN202010932213.3A patent/CN112060305A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113059659A (en) * | 2021-04-14 | 2021-07-02 | 河南新时代建材有限公司 | Operation method of detachable die car device for side plate of autoclaved aerated concrete block |
| CN114833924A (en) * | 2022-04-13 | 2022-08-02 | 艾上沭阳新材料科技有限公司 | Evaporate and press aerated concrete block shedder |
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