CN112060305A - Swift evaporate and press aerated concrete block shedder - Google Patents

Abstract

The invention discloses a quick demoulding device for autoclaved aerated concrete blocks. The plate is composed of two dovetail slide rails. The front of the lift plate is provided with a traverse mechanism, which consists of two support blocks, a first step motor, a support rod, a first threaded rod and a transmission block. In the present invention, the mold support plate is pushed between the two pull plates, the mold body can be driven to rise by the mutual cooperation of the two second hydraulic cylinders, the two pull plates and the two pull blocks, and the mold body can be lifted by a plurality of support blocks. The autoclaved aerated concrete blocks inside are pressed tightly, so that the mold body is separated from the autoclaved aerated concrete blocks, that is, the demoulding of the autoclaved aerated concrete blocks is completed. The demoulding process is simple and fast, and it is easy for the staff Operation can improve the production efficiency of autoclaved aerated concrete blocks.

Description

A fast and fast demoulding device for autoclaved aerated concrete blocks

technical field

The invention relates to a moulding device, in particular to a quick and quick demoulding device for autoclaved aerated concrete blocks.

Background technique

The autoclaved aerated concrete block is made of fly ash, lime, cement, gypsum, slag, etc. as the main raw materials, adding appropriate amount of gas generating agent, regulator, bubble stabilizer, mixing, pouring, static stop, cutting and high pressure It is a porous concrete product made by steam curing and other processes. The construction characteristics of autoclaved aerated concrete blocks are also very good. It can not only produce various specifications in the factory, but also can be sawed and planed like wood. , drill, nail, and because of its relatively large volume, the construction speed is also relatively fast, and it can be used as a filling material for general buildings.

Autoclaved aerated concrete blocks need to be demolded in the production process, and the demoulding of autoclaved aerated concrete blocks in the prior art is not fast enough, thereby affecting the production efficiency of autoclaved aerated concrete blocks. Therefore, we have improved this, and proposed a fast autoclaved aerated concrete block demoulding device.

SUMMARY OF THE INVENTION

In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:

The present invention is a quick demoulding device for autoclaved aerated concrete blocks, including a lifting mechanism, the lifting mechanism is composed of a vertical plate, a reinforcing block, two first support seats, two first hydraulic cylinders, and a lifting mechanism. Plate and two dovetail slide rails, the front of the lift plate is provided with a traverse mechanism, the traverse mechanism consists of two support blocks, a first step motor, a support rod, a first threaded rod and a It is composed of a transmission block, and a demoulding mechanism is arranged on the transmission block. It consists of two limit rods, a connecting block, two second hydraulic cylinders and two pulling plates. A mold mechanism is arranged below the connecting plate. The mold mechanism consists of a mold support plate, four wheels, and a mold. It consists of the body and two pull blocks.

Wherein, the reinforcing block is fixedly installed on the back of the vertical plate, the two first support bases are fixedly installed on the top of the vertical plate away from the reinforcing block, and the two first hydraulic cylinders are fixedly installed on the two On the top of the first support base, the piston rods of the two first hydraulic cylinders respectively penetrate the two first support bases and are fixedly connected with the top of the lift plate.

As a preferred technical solution of the present invention, the two dovetail slide rails are fixedly installed on the side of the vertical plate away from the reinforcement block, the inner wall of the lift plate is slidably connected with the outer surfaces of the two dovetail slide rails, and the The lift plate is slidably connected with the side of the vertical plate away from the reinforcement block.

As a preferred technical solution of the present invention, the two support blocks are respectively fixedly installed on both sides of the front of the lift plate, the first step motor is installed on one of the support blocks, and the first step motor is mounted on one of the support blocks. The output shaft is fixedly connected with one end of the first threaded rod, and the other end of the first threaded rod is connected with another support block through a bearing.

As a preferred technical solution of the present invention, the support rod is fixedly installed between two support blocks, the transmission block is threadedly connected to the outer surface of the first threaded rod, and the inner wall of the transmission block is connected to the outer surface of the support rod. Surface interspersed connection.

As a preferred technical solution of the present invention, the connecting plate is fixedly installed on the side of the transmission block away from the lifting plate, a plurality of the supporting blocks are fixedly installed at the bottom of the connecting plate, and the two second support seats are respectively Fixed installation on both sides of the top of the bracket.

As a preferred technical solution of the present invention, the second stepper motor is fixedly installed on one side of one of the second support bases, and the output shaft of the second stepper motor is fixedly connected to one end of the second threaded rod, The other end of the second threaded rod is connected with another second support seat through a bearing.

As a preferred technical solution of the present invention, the connecting block is threadedly connected to the outer surface of the second threaded rod, the two second hydraulic cylinders are fixedly installed on both sides of the top of the connecting block, and the two second hydraulic cylinders are respectively fixed on both sides of the top of the connecting block. The piston rods of the hydraulic cylinder all pass through the connecting block and are respectively fixedly connected with the two pulling plates.

As a preferred technical solution of the present invention, the two limit rods are fixedly installed between the two second support bases, the two limit rods are respectively located on both sides of the second threaded rod, and the two limit rods are The outer surfaces of the limiting rods are all interpenetratingly connected with the inner walls of the connecting blocks.

As a preferred technical solution of the present invention, the four wheels are respectively fixed and installed on the four sides of the bottom of the mold support plate, the mold body is placed on the top of the mold support plate, and the two pull blocks are respectively arranged on the mold body on both sides.

The beneficial effects of the present invention are:

1. This kind of fast autoclaved aerated concrete block demoulding device pushes the mold support plate between the two pull plates, and the two second hydraulic cylinders, the two pull plates and the two pull blocks cooperate with each other. It can drive the mold body to rise, and the autoclaved aerated concrete blocks in the mold body can be pressed tightly through several support blocks, so that the mold body and the autoclaved aerated concrete blocks can be separated, that is, the autoclaved aerated concrete block is completed. The demoulding of the block is simple and quick in the demoulding process, easy for staff to operate, and can improve the production efficiency of autoclaved aerated concrete blocks;

2. This kind of fast autoclaved aerated concrete block demoulding device can drive the lifting plate to rise or fall by setting two first hydraulic cylinders, so that the position of the lifting plate can be adjusted, that is, the height of the support block can be adjusted. Adjustment is made to facilitate the entry of the mold body under the support block, which improves the practicability of the demoulding device, and makes the position of the lifting plate limited by the two dovetail slide rails during the ascending or descending process of the lifting plate. Smoother ascent or descent;

3. This kind of fast autoclaved aerated concrete block demoulding device can drive the transmission block to move by driving the first threaded rod to rotate through the first step motor, so that the mold body can be moved from the top of the mold support plate after the demoulding is completed. remove, and then it is convenient to take out the autoclaved aerated concrete block after demoulding;

4. This kind of fast autoclaved aerated concrete block demoulding device, the autoclaved aerated concrete blocks will stay on the mold support plate during the demoulding process and after the demoulding is completed, on the one hand, it can reduce the autoclaved aerated concrete On the other hand, after the demoulding is completed, the autoclaved aerated concrete blocks can be transported to the subsequent processing equipment directly through the mold support plate, which further improves the practicability of the demoulding device.

Description of drawings

The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:

Fig. 1 is the structural representation of a kind of quick autoclaved aerated concrete block demoulding device of the present invention;

2 is a schematic structural diagram of a lifting mechanism of a fast autoclaved aerated concrete block demoulding device of the present invention;

Fig. 3 is the structural representation of the demoulding mechanism of a kind of quick autoclaved aerated concrete block demoulding device of the present invention;

4 is a schematic structural diagram of a connecting plate and a support block of a fast autoclaved aerated concrete block demoulding device of the present invention;

5 is a schematic structural diagram of a mold mechanism of a fast autoclaved aerated concrete block demoulding device of the present invention;

6 is a schematic diagram of the separation structure of the mold mechanism of a fast autoclaved aerated concrete block demoulding device of the present invention;

Fig. 7 is an enlarged schematic view of the structure at A in Fig. 1 of a fast autoclaved aerated concrete block demoulding device of the present invention.

In the picture: 1. Vertical plate; 2. Reinforcing block; 3. The first support seat; 4. The first hydraulic cylinder; 5. Lifting plate; 6. Dovetail slide rail; 7. Support block; ; 9, support rod; 10, the first threaded rod; 11, the transmission block; 12, the connecting plate; 13, the support block; 14, the second support seat; 15, the second stepper motor; 16, the second threaded rod; 17, limit rod; 18, connecting block; 19, second hydraulic cylinder; 20, pull plate; 21, mold support plate; 22, wheel; 23, mold body; 24, pull block.

Detailed ways

The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, but not to limit the present invention.

Example: As shown in Figures 1-7, a fast autoclaved aerated concrete block demoulding device of the present invention includes a lifting mechanism, and the lifting mechanism is supported by a vertical plate 1, a reinforcing block 2, and two first Seat 3, two first hydraulic cylinders 4, one lifting plate 5 and two dovetail slide rails 6, the front of the lifting plate 5 is provided with a traverse mechanism, and the traverse mechanism consists of two support blocks 7, a first step The motor 8, a support rod 9, a first threaded rod 10 and a transmission block 11 are composed. The transmission block 11 is provided with a demoulding mechanism. The support base 14, a second stepper motor 15, a second threaded rod 16, two limit rods 17, a connecting block 18, two second hydraulic cylinders 19 and two pulling plates 20 are composed of the connecting plate 12. A mold mechanism is arranged below, and the mold mechanism is composed of a mold support plate 21 , four wheels 22 , a mold body 23 and two pull blocks 24 .

The reinforcing block 2 is fixedly installed on the back of the vertical plate 1, the two first support bases 3 are fixedly installed on the top of the vertical plate 1 away from the reinforcing block 2, and the two first hydraulic cylinders 4 are fixedly installed on the two On the top of the first support base 3, the piston rods of the two first hydraulic cylinders 4 respectively penetrate the two first support bases 3 and are fixedly connected to the top of the lifting plate 5. The first hydraulic cylinder 4 and the second hydraulic cylinder 19 are both It is connected to the external hydraulic station, and by setting two first hydraulic cylinders 4, the lifting plate 5 can be driven to rise or fall, so that the position of the lifting plate 5 can be adjusted, that is, the height of the support block 13 can be adjusted, which is convenient for the mold body 23 Entering under the support block 13 improves the practicability of the demolding device.

Among them, the two dovetail slide rails 6 are fixedly installed on the side of the vertical plate 1 away from the reinforcement block 2, the inner wall of the lifting plate 5 is slidably connected with the outer surfaces of the two dovetail sliding rails 6, and the lifting plate 5 and the vertical plate 1 are far away from the reinforcement. One side of the block 2 is slidably connected, and the position of the lifting plate 5 can be restricted by the two dovetail slide rails 6 during the process of ascending or descending, so that the ascending or descending of the lifting plate 5 is more stable.

Wherein, two support blocks 7 are fixedly installed on both sides of the front of the lift plate 5, the first step motor 8 is installed on one of the support blocks 7, and the output shaft of the first step motor 8 is connected to the first threaded rod 10. One end is fixedly connected, and the other end of the first threaded rod 10 is connected to another support block 7 through a bearing. The applicable models of the first stepper motor 8 and the second stepper motor 15 are both 110HCY160AL3S stepper motors. The first step Both the advance motor 8 and the second stepper motor 15 are externally connected with a controller and a driver. The driver is electrically connected to the controller, and the controller is electrically connected to an external power supply. The applicable model of the controller is the TPC8-8TD controller, the driver The applicable model is the 8594 drive.

Among them, the support rod 9 is fixedly installed between the two support blocks 7, the transmission block 11 is threadedly connected to the outer surface of the first threaded rod 10, and the inner wall of the transmission block 11 is connected with the outer surface of the support rod 9 through the first step. The motor 8 drives the first threaded rod 10 to rotate to drive the transmission block 11 to move, so as to remove the mold body 23 from the mold support plate 21 after demoulding is completed, thereby facilitating the demoulding completed autoclaved aerated concrete block take out.

Wherein, the connecting plate 12 is fixedly installed on the side of the transmission block 11 away from the lifting plate 5 , a plurality of supporting blocks 13 are fixedly installed on the bottom of the connecting plate 12 , and two second supporting bases 14 are respectively fixedly installed on the top of the supporting block 13 . On both sides, the autoclaved aerated concrete blocks in the mold body 23 can be restrained by several support blocks 13 .

The second stepper motor 15 is fixedly installed on one side of one of the second support bases 14 , the output shaft of the second stepper motor 15 is fixedly connected with one end of the second threaded rod 16 , and the other end of the second threaded rod 16 is fixedly connected. The bearing is connected with another second support base 14 , and the second threaded rod 16 is driven to rotate by the second stepping motor 15 to adjust the position of the connecting block 18 , so that the pulling plate 20 can enter under the pulling block 24 easily.

The connecting block 18 is threadedly connected to the outer surface of the second threaded rod 16, the two second hydraulic cylinders 19 are fixedly installed on both sides of the top of the connecting block 18, and the piston rods of the two second hydraulic cylinders 19 pass through the connection The block 18 is fixedly connected with the two pulling plates 20 respectively, and the mold support plate 21 is pushed into the two pulling plates 20. The cooperation can drive the mold body 23 to rise, and the autoclaved aerated concrete blocks in the mold body 23 can be pressed tightly through a plurality of support blocks 13, so that the mold body 23 and the autoclaved aerated concrete blocks can be separated, that is, the steaming is completed. The demoulding of the autoclaved aerated concrete blocks is simple and quick in the demoulding process, easy for the staff to operate, and can improve the production efficiency of the autoclaved aerated concrete blocks.

Wherein, the two limit rods 17 are fixedly installed between the two second support bases 14 , the two limit rods 17 are located on both sides of the second threaded rod 16 respectively, and the outer surfaces of the two limit rods 17 are connected to the The inner wall of the connecting block 18 is interspersed and connected, and the position of the connecting block 18 can be supported and limited by arranging two limit rods 17 , thereby making the connecting block 18 more stable when moving.

Among them, the four wheels 22 are fixedly installed on the four sides of the bottom of the mold support plate 21, the mold body 23 is placed on the top of the mold support plate 21, and the two pull blocks 24 are respectively arranged on both sides of the mold body 23. During the demoulding process And after the demoulding is completed, the autoclaved aerated concrete blocks will stay on the mold support plate 21, on the one hand, it can reduce the falling and broken situation of the autoclaved aerated concrete blocks, and on the other hand, after the demoulding is completed, the blocks directly pass through the mold support plate 21. 21, the autoclaved aerated concrete blocks can be transported to the subsequent processing equipment, which further improves the practicability of the demoulding device.

When working, first prepare multiple mold mechanisms according to production requirements, and then pour autoclaved aerated concrete block raw materials in multiple mold mechanisms. When the autoclaved aerated concrete block solidifies and needs to be demoulded, first start the first hydraulic cylinder. 4. Drive the lift plate 5 to rise or fall through the first hydraulic cylinder 4, and then adjust the height of the lift plate 5 and the support block 13 according to the actual situation, so as to facilitate the mold body 23 to enter under the support block 13, and then start the second hydraulic cylinder 19 The second hydraulic cylinder 19 drives the pulling plate 20 to descend, pushes the die support plate 21 between the two pulling plates 20, and makes the two pulling blocks 24 respectively located above the two pulling plates 20, and then starts the second hydraulic cylinder 19. The second hydraulic cylinder 19 drives the pulling plate 20 to rise, and the autoclaved aerated concrete blocks in the mold body 23 can be pressed tightly through a number of support blocks 13, so that the mold body 23 and the autoclaved aerated concrete blocks can be pressed tightly. Separation, that is, to complete the demoulding of the autoclaved aerated concrete blocks, the demoulding process is simple and quick, easy for the staff to operate, and can improve the production efficiency of the autoclaved aerated concrete blocks, and then start the first step motor 8, through the The first step motor 8 drives the first threaded rod 10 to rotate and can drive the transmission block 11 to move, so as to remove the mold body 23 from the mold support plate 21 after the demoulding is completed, thereby facilitating the autoclaved aeration after the demoulding is completed. The concrete blocks are taken out, and then the mold support plate 21 is pulled to the outside, and the autoclaved aerated concrete blocks are directly transported to the subsequent processing equipment through the mold support plate 21, and the autoclaved aerated concrete blocks on the mold support plate 21 are taken out. Then, remove the mold body 23 between the two pull plates 20 and put it back on the mold support plate 21 and then send it to the pouring area to continue pouring. After resetting the transmission block 11, push the mold mechanism that needs to be demolded into the support plate. Below the block 13, the upward movement can be repeated.

Finally, it should be noted that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the The technical solutions described in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1. A fast autoclaved aerated concrete block demoulding device, characterized in that it comprises a lifting mechanism, the lifting mechanism is composed of a vertical plate (1), a reinforcing block (2), two first support seats (3), two first hydraulic cylinders (4), one lift plate (5) and two dovetail slide rails (6), the front of the lift plate (5) is provided with a traverse mechanism, the traverse The mechanism consists of two support blocks (7), a first step motor (8), a support rod (9), a first threaded rod (10) and a transmission block (11), the transmission block (11) ) is provided with a demolding mechanism, the demolding mechanism consists of a connecting plate (12), several support blocks (13), two second support seats (14), a second stepper motor (15), a A second threaded rod (16), two limit rods (17), a connecting block (18), two second hydraulic cylinders (19) and two pulling plates (20) are composed of the connecting plates (12) A mold mechanism is arranged below the mold, and the mold mechanism is composed of a mold support plate (21), four wheels (22), a mold body (23) and two pull blocks (24). 2. A kind of fast autoclaved aerated concrete block demoulding device according to claim 1, characterized in that, the reinforcing block (2) is fixedly installed on the back of the vertical plate (1), and the two The first support seats (3) are fixedly installed on the top of the side of the vertical plate (1) away from the reinforcement block (2), and the two first hydraulic cylinders (4) are respectively fixedly installed on the two first support seats (3). ), the piston rods of the two first hydraulic cylinders (4) respectively penetrate through the two first support seats (3) and are both fixedly connected to the top of the lifting plate (5). 3. A kind of fast autoclaved aerated concrete block demoulding device according to claim 1, characterized in that, the two dovetail slide rails (6) are fixedly installed on the vertical plate (1) away from the reinforcement block On one side of (2), the inner wall of the lift plate (5) is slidably connected to the outer surfaces of the two dovetail slide rails (6), and the lift plate (5) and the vertical plate (1) are far away from the reinforcement block (2) side sliding connection. 4. A fast autoclaved aerated concrete block demoulding device according to claim 1, characterized in that, the two support blocks (7) are fixedly installed on both sides of the front of the lift plate (5) respectively , the first stepping motor (8) is installed on one of the support blocks (7), the output shaft of the first stepping motor (8) is fixedly connected with one end of the first threaded rod (10), the The other end of the first threaded rod (10) is connected with another support block (7) through a bearing. 5. A kind of fast autoclaved aerated concrete block demoulding device according to claim 1, characterized in that, the support rod (9) is fixedly installed between two support blocks (7), the The transmission block (11) is threadedly connected to the outer surface of the first threaded rod (10), and the inner wall of the transmission block (11) is inserted and connected with the outer surface of the support rod (9). 6. A fast autoclaved aerated concrete block demoulding device according to claim 1, wherein the connecting plate (12) is fixedly installed on the transmission block (11) away from the lifting plate (5) On one side, a plurality of the support blocks (13) are fixedly installed on the bottom of the connecting plate (12), and the two second support bases (14) are fixedly installed on both sides of the top of the support block (13). 7. A fast autoclaved aerated concrete block demoulding device according to claim 1, wherein the second stepper motor (15) is fixedly installed on one of the second support seats (14) The output shaft of the second stepping motor (15) is fixedly connected with one end of the second threaded rod (16), and the other end of the second threaded rod (16) is supported with another second support through a bearing The seat (14) is connected. 8. A fast autoclaved aerated concrete block demoulding device according to claim 1, wherein the connecting block (18) is threadedly connected to the outer surface of the second threaded rod (16), and the two The two second hydraulic cylinders (19) are fixedly installed on both sides of the top of the connecting block (18), respectively, and the piston rods of the two second hydraulic cylinders (19) pass through the connecting block (18) and are respectively connected with the two second hydraulic cylinders (19). A pull plate (20) is fixedly connected. 9. A kind of fast autoclaved aerated concrete block demoulding device according to claim 1, characterized in that, the two limit rods (17) are fixedly installed on the two second support seats (14) ), the two limit rods (17) are respectively located on both sides of the second threaded rod (16), and the outer surfaces of the two limit rods (17) are inserted into the inner wall of the connecting block (18). connect. 10. A fast autoclaved aerated concrete block demoulding device according to claim 1, characterized in that, the four wheels (22) are respectively fixed and installed on the four sides of the bottom of the mold support plate (21) , the mold body (23) is placed on the top of the mold support plate (21), and the two pulling blocks (24) are respectively arranged on both sides of the mold body (23).

Images