CN105014784B - A kind of moulding process of ceramic sanitary ware injection forming system and the application system - Google Patents

A kind of moulding process of ceramic sanitary ware injection forming system and the application system Download PDF

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Publication number
CN105014784B
CN105014784B CN201510484164.0A CN201510484164A CN105014784B CN 105014784 B CN105014784 B CN 105014784B CN 201510484164 A CN201510484164 A CN 201510484164A CN 105014784 B CN105014784 B CN 105014784B
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Prior art keywords
mould
station
slip casting
line
turn
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CN105014784A (en
Inventor
谢培全
谢伟藩
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GUANGDONG HEGLL SANITARY WARES CO Ltd
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GUANGDONG HEGLL SANITARY WARES CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations

Abstract

The invention discloses a kind of ceramic sanitary ware injection forming system and moulding process, formation system includes:Some molds, often cover the mould including sole mould, abutment wall, panel mould and mend slurry bucket, the mould is provided with fastening accessory;Slip casting line, the slip casting line is provided with slip casting station, several midge stations and desizing station;Turn-around, the turn-around is provided with device for lifting provided with die sinking station and matched moulds station, the die sinking station top;Dryer, the dryer is used to dry base substrate;Ejection line, the dryer rear end is provided with blank turning machine, and the ejection line is used to export base substrate;On the slip casting line, on the turn-around, the ejection line is provided with is used to make workpiece be moved to the drive mechanism of next station, and the transfer device for being used for shifting workpiece thread-changing is provided between the slip casting line and the turn-around.The ceramic sanitary ware injection forming system and moulding process of the present invention, can realize that continuous and automatic, production efficiency are high.

Description

A kind of moulding process of ceramic sanitary ware injection forming system and the application system
Technical field
The present invention relates to ceramic sanitary ware production technical field, specifically, it is related to a kind of ceramic sanitary ware injection forming system And using the moulding process of the system.
Background technology
Shaping is an essential pilot process during bathroom Production of Ceramics, and the shaping of bathroom ceramics is to prepare Good blank, the operation of the base substrate with definite shape and specification is made of a variety of processing methods.Wherein, slip casting Shaping is that mud is injected in pre-manufactured porous mould, by the effect of the water absorbing capacity or impressed pressure of model, will The method that slurry dewatering is hardened and is molded.
Since filling forming method is applied to bathroom Production of Ceramics, people are directed to improving bathroom ceramics shaping production always Efficiency, reduces the labor intensity of operating personnel, reduces energy consumption.Casting technology in recent years and the development of equipment are made a general survey of, from tradition The formula slip casting of gypsum mold stall with goods spread out on the ground for sale to desk-top slip casting to vertical casting line slip casting, from minute-pressure slip casting to middle pressure grouting, high-pressure slip-casting, from stone Nature or heat drying, the low-pressure quick drainage to high-pressure slip-casting pressure drainage of cream mould are dried.We are not difficult to find out bathroom ceramics Casting technology achieves sizable progress with equipment.But at present, high-pressure slip-casting forming method is adapted to simple moulding and defended Ceramic product is bathed, complicated conjoined toilet moulding process difficulty is very big, and high-pressure slip-casting method equipment manufacturing cost is high;Other notes Forming method is starched also based on manual manufacture and simple equipment assistant formation is relied in the ceramic forming process of traditional bathroom, work is strong Degree is big, and multi-process handling, low production efficiency.Further, since various forming methods are basic at present completes shaping institute in fixed position There is action, and mould floor space is big, the various factors such as production cycle length, quality stability difference, it is difficult reality to cause injection forming Existing serialization, automation, machinery production.
The content of the invention
First technical problem to be solved by this invention be:Continuous and automatic, production efficiency can be realized by providing one kind High ceramic sanitary ware injection forming system.
Second technical problem to be solved by this invention be:Continuous and automatic, production efficiency can be realized by providing one kind High ceramic sanitary ware slip-casting shaping process.
To solve above-mentioned first technical problem, the technical scheme is that:
Ceramic sanitary ware injection forming system, including:
Some molds, often covering the mould includes sole mould, abutment wall and panel mould,
The mould is provided with fastening accessory;
Slip casting line, the slip casting line is provided with slip casting station, several midge stations and desizing station, the Cementer Top at position is provided with grouting equipment;
Turn-around, the turn-around is set provided with station, die sinking station and matched moulds station, the die sinking station top is consolidated There is device for lifting;
Dryer, the dryer is used to dry base substrate;
Ejection line, the dryer rear end is provided with blank turning machine, and the ejection line is used to export base substrate;
On the slip casting line, on the turn-around, the ejection line be provided be used for workpiece is moved to next station Drive mechanism, between the slip casting line and the turn-around be provided be used for make workpiece thread-changing shift transfer device.
It is preferred that, in addition to by-pass, the dryer on the by-pass, between the turn-around and the by-pass, And the transfer device for being used for shifting workpiece thread-changing is provided between the by-pass and the blank turning machine.
It is preferred that, the fastening accessory includes batten and screw rod.
It is preferred that, in addition to controller.
It is preferred that, the controller is PLC.
To solve above-mentioned second technical problem, the technical scheme is that:
Ceramic sanitary ware slip-casting shaping process, comprises the following steps:
A, matched moulds, by the abutment wall in disassembled form, sole mould and panel module synthetic mould;
B, ferry-boat:The mould combined is transferred on slip casting line;
C, promotion:The mould combined is pushed to the note on the slip casting line by the drive mechanism on the slip casting line automatically Starch station;
D, slip casting:Slip casting station on the slip casting line injects the desired amount of slurry to the mould combined;
E, midge:Drive mechanism promotes midge station follow-up on mould to the slip casting line after the completion of slip casting automatically, Midge station of the mould on the slip casting line completes midge process;
F, desizing:Drive mechanism is promoted automatically completes the mould after midge to desizing station, carries out desizing;
G, ferry-boat:Pass through the transfer for being used to shift workpiece thread-changing put between the slip casting line and the turn-around Structure, the mould for completing midge is transferred on turn-around;
H, consolidation:The station of consolidating passed sequentially through on turn-around is consolidated;
I, die sinking:Promote mould to station is molded by the drive mechanism on turn-around, mould is opened, sole is split as Mould, abutment wall, panel mould;
J, hang liter:Sole mould is sling to hanging on liter line by device for lifting, and is sent to matched moulds station;
K, ferry-boat:Base substrate is shifted at dryer together with panel mould, base substrate is dried;
L, turn over base:Promote base substrate together with panel mould to blank turning machine at, progress turn over base, base substrate is transferred on ejection line;
M, draining:Tracheae manually is plugged, by low-pressure quick drainage technology opposite template die and abutment wall Quick drainage, is carried out simultaneously Clear mould;
N, ferry-boat:Panel mould is transferred on turn-around;
O, the now abutment wall of same mold, sole mould, panel mould, which are concentrated, returns to matched moulds station station, repeats matched moulds mistake Journey.
It is preferred that, the dryer is on the by-pass, and the blank turning machine is dried on the by-pass, and positioned at described Dry machine rear end, towards the ejection line set.
It is preferred that, in the step d, slurry is flowed into mould by mending slurry bucket during slip casting.
Employ after above-mentioned technical proposal, the beneficial effects of the invention are as follows:
The ceramic sanitary ware injection forming system and moulding process of the present invention, the grouting mode of script is noted by traditional vertical casting line Slurry, is changed to independent slurry bucket slip casting;Again by setting the production line and drive mechanism and transfer of the circulations such as slip casting line, turn-around Structure, makes the mould of batch mobile on a production line, the progress slip casting of the fixed position on slip casting line is moved to, after the completion of slip casting It is moved to midge station and carries out midge, mends and starch during midge, be moved to desizing station desizing after the completion of midge, be transferred to back Molded after consolidating on fare, mould is separated with base substrate, base substrate is transferred on ejection line output, and the mould for making to split Each component, which is transferred to, to be gone successively to slip casting line after matched moulds station is reconfigured and is circulated.So repeatedly, mould is made in production Line, which is moved up, to be moved up, and walks the series of process such as matched moulds, slip casting, midge, desizing, consolidation, die sinking, the ejection of slip-casting shaping process Suddenly continous way, mechanical automation are realized, realizes pipeline system operation, artificial participation is reduced as far as possible;Pass through security control system System, has not only largely ensured the stability of product quality, and ensure that employee's operational security, while also being set to machinery It is standby to shield.By the present invention, workman can easily complete the requirement of work, and the technology for reducing operative contains Amount, makes each process operations simplification, high efficiency, substantially increases production efficiency and product quality.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the structural representation of the ceramic sanitary ware injection forming system in the present invention;
Fig. 2 is the structural representation of slip casting line in Fig. 1 and turn-around;
Fig. 3 is the structural representation of the mould in Fig. 1;
Fig. 4 is the flow chart of the ceramic sanitary ware slip-casting shaping process in the present invention;
In figure:1st, turn-around;11st, matched moulds station;12nd, station is molded;13rd, device for lifting;14th, station is consolidated;2nd, slip casting Line;21st, slip casting station;22nd, midge station;23rd, desizing station;3rd, by-pass;31st, dryer;32nd, blank turning machine;4th, ejection line;5、 Mould;51st, sole mould;52nd, abutment wall;53rd, panel mould;54th, slurry bucket is mended;6th, screw rod;7th, batten;8th, transfer device;9th, base substrate; 10th, remaining slurry collection port;15th, drive mechanism;16th, tracheae;17th, control device;18th, pulp-expelling valve;19th, grouting equipment;20th, liter is hung Line.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
It is jointly shown with Fig. 3 as shown in Figure 1, Figure 2, the ceramic sanitary ware injection forming system of the present embodiment, including control device 13, Some molds 5, slip casting line 2, turn-around 1, dryer 31 and ejection line 4.
Wherein, sole mould 51, abutment wall 52 and panel mould 53 are included per mold 5, mould 5 is provided with fastening accessory, tightly Gu accessory includes batten 7 and screw rod 6.Slip casting line 2 is provided with slip casting station 21, several midge stations 22 and desizing station 23, the top at slip casting station 21, which is provided with grouting equipment 19, desizing station 23, is provided with pulp-expelling valve 18 and remaining slurry collection port 10; Turn-around 1 is provided with device for lifting 13 provided with station 14, die sinking station 12 and matched moulds station 11, the top of die sinking station 12 is consolidated; Dryer 31 is used to dry base substrate;The front end of ejection line 4 is provided with blank turning machine 32, and ejection line 4 is used to export base substrate 9;Slip casting line 2 On upper, turn-around 1, ejection line 4 be provided with the drive mechanism 15 for being used for making workpiece be moved to next station, slip casting line 2 is with returning The transfer device 8 for being used for shifting workpiece thread-changing is provided between fare 1.Wherein, drive mechanism 15 can use hydraulic cylinder or biography Dynamic motor, to realize the movement by mould from a upper station to next station.
By-pass 3 can also be set, by dryer 31 on the by-pass 3, between turn-around 1 and by-pass 3 and by-pass 3 with The transfer device 8 for being used for shifting workpiece thread-changing is provided between blank turning machine 32.
Control device 17 is set including controller, some limit switches, some infrared ray safe inductive switch and some auxiliary It is standby, wherein, controller can use PLC.
Reference picture 1, Fig. 2, Fig. 3 and Fig. 4, the ceramic sanitary ware slip-casting shaping process of the present embodiment, comprise the following steps:
A, matched moulds, mould is combined into by the abutment wall 52 in disassembled form, sole mould 51 and panel mould 53, benefit slurry bucket 54 Tool 5;
B, ferry-boat:The mould 5 combined is transferred on slip casting line 2;
C, promotion:The mould combined is pushed to the Cementer on slip casting line 2 by the drive mechanism 15 on slip casting line 2 automatically Position 21;
D, slip casting:Slip casting station 21 on slip casting line 2, the slip casting of the mould 5 combined by 19 pairs of grouting equipment The desired amount of slurry of bucket injection, drive mechanism promotes midge station follow-up on mould to slip casting line 2 after the completion of slip casting automatically 22;
E, midge:Midge station 22 of the mould on slip casting line 2 completes midge process;
F, desizing:Drive mechanism 15 is promoted automatically completes the mould after midge to desizing station 23, opens pulp-expelling valve 18, remaining Slurry flows to the recovery of remaining slurry collection port 10 by thick liquid discharge mouth and used;
G, ferry-boat:, will by the transfer device 8 for being used to shift workpiece thread-changing set between slip casting line 2 and turn-around 1 The mould for completing midge is transferred on turn-around 1;
H, consolidation:The station 14 of consolidating passed sequentially through on turn-around 1 is consolidated;
I, die sinking:Promote mould to station 12 is molded by the drive mechanism on turn-around 1, mould is opened, is split as Sole mould 51, abutment wall 52, panel mould 53;
J, hang liter:Sole mould 51 is sling to hanging on liter line 20 by device for lifting 13, and is sent to matched moulds station 11;
K, ferry-boat:Base substrate 9 is shifted at dryer 31 together with panel mould 53, base substrate 9 is dried;
L, turn over base:Promote base substrate 9 together with panel mould 53 to blank turning machine 32 at, progress turn over base, base substrate 9 is transferred to ejection line On 4;
M, draining:Tracheae 16 manually is plugged, by low-pressure quick drainage technology opposite template die 53 and the Quick drainage of abutment wall 52, together The clear moulds of Shi Jinhang;
N, ferry-boat:Panel mould 53 is transferred on turn-around 1;
Abutment wall 52, sole mould 51, the panel mould 53 of o, now same mold, which are concentrated, returns to matched moulds station 11, repeats matched moulds Process.
Wherein, dryer 31 is on by-pass 3, and blank turning machine 32 is located at the rear end of dryer 31, court on by-pass 3 Set to ejection line 4.
In step d, slip casting process uses the slip casting by the top position of benefit slurry bucket 54, and mud is flowed by benefit slurry bucket 54 during slip casting Enter in mould 5, so as to be that mould is independently molded and pipelining creates conditions.
If using 80 molds, mould is a unit with two, and mould is under the drive of drive mechanism, every five minutes Mould one unit of advance, the mode of advance is beat type, that is, each mould be able to can stop when being transferred to corresponding unit when working Stay five minutes, and each mould must complete corresponding work within five minutes.Next list is being moved to when front mold During position, the mould of a upper unit replaces current location, forms pipeline system automatic continuous production.Per one circulation of mold Need the time 40 minutes about 6 hours, if can realize work in shifts in 24 hours with one group of line, one group of line can produce 288 bases in one day, It is more high than existing one day more than ten to 20 base substrate of combined type slip casting.In the quantity of mould and each production line Each station quantity can need residence time according to mould on each station, specifically to set the quantity of each station. For example, on slip casting line the time of slip casting be T1, time of follow-up midge is T2, when unit slip casting station carries out slip casting, midge The quantity of station is:Y=T2/T1.In this way, make mould be completed on slip casting station after slip casting, station is moved to suction one by one When starching last station of station, midge process is just completed, other station quantity can principle be set accordingly.To sum up, The ceramic sanitary ware injection forming system and moulding process of the present invention, by the grouting mode of script by traditional vertical casting line slip casting, is changed to Independent benefit slurry bucket slip casting;Again by setting the production line and drive mechanism and transfer device of the circulations such as slip casting line, turn-around, allow The mould of batch on a production line get up by movement, and the fixed position being moved on slip casting line carries out slip casting, is moved after the completion of slip casting Midge is carried out to midge station, mends and starches during midge, be moved to desizing station desizing after the completion of midge, be transferred to turn-around Molded after upper consolidation, mould separated with base substrate, base substrate is transferred on ejection line output, and the mould for making to split each Component, which is transferred to, to be gone successively to slip casting line after matched moulds station is reconfigured and is circulated.So repeatedly, mould is made on a production line Movement is got up, and makes the series of process such as matched moulds, slip casting, midge, desizing, consolidation, die sinking, ejection of slip-casting shaping process step real Existing continous way, mechanical automation, realize pipeline system operation, artificial participation are reduced as far as possible;By safety control system, no The stability of product quality has only largely been ensured, and ensure that employee's operational security, while also being risen to plant equipment Protective effect.By the present invention, workman can easily complete the requirement of work, reduce the technology content of operative, make Each process operations are simplified, high efficiency, substantially increase production efficiency and product quality.
Citing described above for best mode for carrying out the invention, wherein the part do not addressed in detail is that this area is common The common knowledge of technical staff.Protection scope of the present invention is defined by the content of claim, any technology based on the present invention The equivalent transformation for enlightening and carrying out, also within protection scope of the present invention.

Claims (7)

1. a kind of ceramic sanitary ware injection forming system, it is characterised in that including:
Some molds, often covering the mould includes sole mould, abutment wall and panel mould, and the mould is provided with fastening accessory;
Slip casting line, the slip casting line is provided with the top at slip casting station, midge station and desizing station, the slip casting station Provided with grouting equipment, the time of slip casting on slip casting line is set as T1, and the time of follow-up midge is T2, and the quantity of midge station is:Y =T2/T1;
Turn-around, the turn-around is provided with station, die sinking station and matched moulds station is consolidated, and the die sinking station top, which is provided with, hangs Rise device;
Dryer, the dryer is used to dry base substrate;
Ejection line, the dryer rear end is provided with blank turning machine, and the ejection line is used to export base substrate;
On the slip casting line, on the turn-around, the ejection line is provided with is used to make workpiece be moved to the drive of next station Motivation structure, is provided with the transfer device for being used for shifting workpiece thread-changing between the slip casting line and the turn-around;
Also include by-pass, the dryer is on the by-pass, between the turn-around and the by-pass and the by-pass The transfer device for being used for shifting workpiece thread-changing is provided between the blank turning machine.
2. ceramic sanitary ware injection forming system as claimed in claim 1, it is characterised in that:Also include controller.
3. ceramic sanitary ware injection forming system as claimed in claim 2, it is characterised in that:The controller is PLC.
4. ceramic sanitary ware injection forming system as claimed in claim 3, it is characterised in that:The fastening accessory include batten and Screw rod.
5. a kind of ceramic sanitary ware slip-casting shaping process of the ceramic sanitary ware injection forming system described in application claim 1, it is special Levy and be, comprise the following steps:
A, matched moulds, by the abutment wall in disassembled form, sole mould and panel module synthetic mould;
B, ferry-boat:The mould combined is transferred on slip casting line;
C, promotion:The mould combined is pushed to the Cementer on the slip casting line by the drive mechanism on the slip casting line automatically Position;
D, slip casting:Slip casting station on the slip casting line injects the desired amount of slurry to the mould combined;
E, midge:Drive mechanism promotes midge station follow-up on mould to the slip casting line after the completion of slip casting, mould automatically Midge station on the slip casting line completes midge process;
F, desizing:Drive mechanism is promoted automatically completes the mould after midge to desizing station, carries out desizing;
G, ferry-boat:By the transfer device for being used to shift workpiece thread-changing set between the slip casting line and the turn-around, The mould for completing midge is transferred on turn-around;
H, consolidation:The station of consolidating passed sequentially through on turn-around is consolidated;
I, die sinking:Promote mould to station is molded by drive mechanism on turn-around, mould opened, be split as sole mould, Abutment wall, panel mould;
J, hang liter:Sole mould is sling to hanging on liter line by device for lifting, and is sent to matched moulds station;
K, ferry-boat:Base substrate is shifted at dryer together with panel mould, base substrate is dried;
L, turn over base:Promote base substrate together with panel mould to blank turning machine at, progress turn over base, base substrate is transferred on ejection line;
M, draining:Tracheae manually is plugged, by low-pressure quick drainage technology opposite template die and abutment wall Quick drainage, while carrying out clear Mould;
N, ferry-boat:Panel mould is transferred on turn-around;
O, the now abutment wall of same mold, sole mould, panel mould, which are concentrated, returns to matched moulds station, repeats matched moulds process.
6. ceramic sanitary ware slip-casting shaping process as claimed in claim 5, it is characterised in that:The dryer is located at the by-pass On, the blank turning machine is set on the by-pass, and positioned at the dryer rear end, towards the ejection line.
7. ceramic sanitary ware slip-casting shaping process as claimed in claim 6, it is characterised in that:In the step d, slurry during slip casting Flowed into by mending slurry bucket in mould.
CN201510484164.0A 2015-08-04 2015-08-04 A kind of moulding process of ceramic sanitary ware injection forming system and the application system Active CN105014784B (en)

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CN106142325B (en) * 2016-07-12 2018-08-31 广东丽柏特科技有限公司 A kind of sanitary ceramics injection forming production system and its production method
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CN107639717B (en) * 2017-09-26 2020-01-14 佛山市品柏智能科技有限公司 Basin production method
CN109702861A (en) * 2019-02-26 2019-05-03 泉州市德化县丰弘机械有限公司 A kind of ceramic body formation system
CN110385768A (en) * 2019-07-25 2019-10-29 福建省德化县豪鹏机械有限公司 A kind of conveying type automatic mortar injection forming machine
CN110385769A (en) * 2019-08-29 2019-10-29 广西职业技术学院 Mortar injection forming equipment and processing method in a kind of Nixing pottery technique
CN110450267A (en) * 2019-09-12 2019-11-15 广东金马领科智能科技有限公司 Formation system, demoulding production line, demoulding equipment and release method, pipeline
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Denomination of invention: The invention relates to a ceramic sanitary ware grouting forming system and a forming process using the system

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