CN201863291U - Automatic injection-solidification forming unit of ceramic product - Google Patents

Automatic injection-solidification forming unit of ceramic product Download PDF

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Publication number
CN201863291U
CN201863291U CN 201020604785 CN201020604785U CN201863291U CN 201863291 U CN201863291 U CN 201863291U CN 201020604785 CN201020604785 CN 201020604785 CN 201020604785 U CN201020604785 U CN 201020604785U CN 201863291 U CN201863291 U CN 201863291U
Authority
CN
China
Prior art keywords
mould
water
ceramic
machine
bath
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN 201020604785
Other languages
Chinese (zh)
Inventor
王德方
白守金
孔令建
李宪景
刘克动
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sinoma Advanced Materials Co Ltd
Shandong Industrial Ceramics Research and Design Institute Co Ltd
Original Assignee
Sinoma Advanced Materials Co Ltd
Shandong Industrial Ceramics Research and Design Institute Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sinoma Advanced Materials Co Ltd, Shandong Industrial Ceramics Research and Design Institute Co Ltd filed Critical Sinoma Advanced Materials Co Ltd
Priority to CN 201020604785 priority Critical patent/CN201863291U/en
Application granted granted Critical
Publication of CN201863291U publication Critical patent/CN201863291U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to an automatic injection-solidification forming unit of a ceramic product, which is characterized by comprising an injection-solidification device, a mold solidifying and forming device, a demolding machine, a blank taking machine and a mold assembling platform which are arranged in sequence, wherein the demolding machine, the blank taking machine, the mold assembling platform and the injection-solidification device are communicated by conveying lines; the mold solidifying and forming device is arranged between the injection-solidification device and the demolding machine; a lifting device is arranged above the injection-solidification device; the demolding machine, the blank taking machine and the mold assembling platform are connected by conveying lines to form a continuous transporting production line, the automatic degree is high, the productivity is large, the quality is high, and the safety performance is good; the demolding machine and the blank taking machine are matched for working, mold components and products with large weight do not need to be transported manually, the labor intensity is low, and the working efficiency is high; and the position of a mold is detected by a photoelectric switch, the speed of the conveying lines is controlled by adopting variable frequency type, so that the quality of the products is ensured in demolding.

Description

Ceramic is annotated the type unit that congeals into automatically
Technical field
The utility model relates to a kind of ceramic and annotates the type unit that congeals into automatically, belongs to mechanical field.
Background technology
In the present production, the ceramic of complex appearance is made the following flow process productions of adopting more: first injection forming, be transported to demoulding zone by driving then, and knockout course adopts driving demoulding core, manually removes external mold.Existing technology exists that labor strength is big, the comparatively low inferior problem of production efficiency of products, is embodied in the following aspects:
1, injection forming: (1) labour intensity is big, and operational sequence is many, and production efficiency is low; (2) production cycle long, plaster mold occupied ground area is big; (3) annotate part water content height, density is little, shrinks greatly easy deformation when burning till; (4) be not suitable for serialization, automation, mechanization production.
2, the base process is got in the demoulding, generally adopt driving to reach the mode that manually combines to the lifting of mould, because the lifting speed and the lifting method of driving cause the mould unbalance stress, and the attitude of malleable mould, cause base substrate impaired, simultaneously because the weight of mould is very big, labour intensity height when manually taking off external mold, productivity ratio is low, and the mould loss is big.
3, transport process, the transhipment of mould generally come handling by driving, not only easily cause the damage of base substrate, and spatial extent are big, with operating personnel's space interference are arranged, and have labor safety hidden danger.
Summary of the invention
According to above deficiency of the prior art, the technical problems to be solved in the utility model is: provide a kind of automaticity height, labour intensity is little, production efficiency is high, the formed product quality is good and security performance is good ceramic to annotate the type unit that congeals into automatically.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of ceramic is annotated the type unit that congeals into automatically; it is characterized in that: comprise that the notes that are provided with in turn coagulate device, mould coagulation forming device, ingot stripper, get base machine and group mould platform; ingot stripper, get base machine, group mould platform and annotate to coagulate between the device and interlink by pipeline; mould coagulation forming device is arranged on to annotate and coagulates between device and the ingot stripper, and mould coagulation forming device top is provided with handling apparatus.
Described notes coagulate device and comprise many group notes workbench with fixed attention, and notes coagulate on the workbench and have actuating unit, and actuating unit links to each other with pipeline, annotates with fixed attention and is provided with oil cylinder below the workbench, and notes coagulate workbench and connect pumping plant by pipeline.By actuating unit mould is put into notes and coagulate workbench, begin slip casting then, after slip casting is finished, send pipeline back to by the actuating unit mould of slip casting.
Described mould coagulation forming device comprises that water-bath solidifies tank, handling apparatus is the handling robot, promptly above solidifying tank, water-bath is provided with the handling robot, artificial known technology of handling machine or the device that can realize, can finish the action of upset and handling simultaneously, water-bath is solidified tank and is connected with the high temperature water pump by circulating water pipe, and water-bath is solidified and also is provided with timer and temperature-detecting device in the tank, and temperature-detecting device is controlled by automatic instrument.Take off and put into the corresponding room that tank is solidified in water-bath by the mould of handling robot after from the slip casting workbench with slip casting, for guaranteeing that goods fully are set in water-bath and solidify timer is set in the tank, put into from mould and to pick up counting when tank is solidified in water-bath, the mould that follow-up notes finish is with fixed attention also put into the room that tank is solidified in water-bath successively, treat that timer is then after the alarm sounded, by the handling robot with die flip, be placed on the pipeline after the hot water evacuation of dies cavity, for next step demoulding is prepared.Water-bath is solidified tank and is adopted the high temperature water pump to finish hot water circuit, and water temperature is detected by temperature-detecting device (can adopt temperature sensor), and controls by automatic instrument.
Wherein, handling robot, ingot stripper all are known technology or the device that can realize; but in ingot stripper, set up optoelectronic switch; and adopt the fast jogging speed of VFC pipeline, thereby core rod unbalance stress or the core rod crucible base substrate of damaging when preventing because of the inaccurate demoulding core that causes in ingot stripper location.The base machine of getting that is provided with behind the ingot stripper also is known technology or attainable device; but cooperate ingot stripper to use; and the exchange (known or attainable circuit design) by the two control signal has realized the demoulding and the seamless link of getting each action of base; realized automatic control; need not big die assembly of man-handling of materials weight and goods; alleviate working strength of workers, improved operating efficiency.
Operation principle and process:
The metal die that assembles on the group mould platform is transported to the injection forming workspace by pipeline (same prior art), there is the special messenger mould to be put into each and annotates workbench with fixed attention by actuating unit, begin slip casting then, after slip casting is finished, by oil cylinder work top is set level, again by actuating unit will be the mould of slip casting send pipeline back to, the mould of slip casting is transported to before water-bath solidifies tank.The mould of the handling robot that tank top is solidified in water-bath after with slip casting takes off and puts into the corresponding room that tank (hot water circuit is arranged) is solidified in water-bath from the slip casting workbench; for guaranteeing that goods fully are set in water-bath and solidify timer is set in the tank; put into from mould and to pick up counting when tank is solidified in water-bath; the mould that follow-up notes finish is with fixed attention also put into the room that tank is solidified in water-bath successively; treat that timer is then after the alarm sounded; by the handling robot with die flip; be placed on after the hot water evacuation of dies cavity on the pipeline of ingot stripper place, for next step demoulding is prepared.Ingot stripper detects the position of mould earlier by optoelectronic switch; determine that then mould enters the accurate position of ingot stripper; adopt the fast jogging speed of frequency conversion type control pipeline simultaneously, thus core rod unbalance stress or the core rod crucible base substrate of damaging when preventing because of the inaccurate demoulding core that causes in ingot stripper location.In the knockout course; get the base machine and realize the demoulding and the seamless link of getting each action of base by exchange (known or attainable circuit design) with the control signal of ingot stripper; the core rod, trim ring, the goods that unload from mould take off by getting the base machine; goods are placed on the goods platform and by automatic transporter send into fog room; simultaneously core rod, trim ring are delivered to group mould platform by pipeline; finish the wiping and the group mould of mould; wherein; group mould platform can be provided with many groups; the mould of having assembled is sent into pipeline; be transported to annotate and coagulate shaping area, beginning circulation next time.
The beneficial effect that the utility model had is: provide a kind of ceramic to annotate the type unit that congeals into automatically, ingot stripper, get base machine, group mould platform and annotate to coagulate between the device to link to each other by pipeline and form continuous transhipment production line, the automaticity height, production capacity is big, quality is high and security performance is good; In the knockout course, ingot stripper with get base machine cooperating, automatically goods are sent into fog room, simultaneously core rod, trim ring are delivered to group mould platform by pipeline, need not die assembly that weight is big and goods and carry out man-handling of materials, alleviated working strength of workers, improved operating efficiency; Ingot stripper detects die location by optoelectronic switch, and adopts the fast jogging speed of frequency conversion type control pipeline, and core rod unbalance stress or the core rod crucible base substrate of damaging has been guaranteed product quality in the time of can preventing because of the inaccurate demoulding core that causes in ingot stripper location.
Description of drawings
Fig. 1 is a structural representation of the present utility model.
Among the figure: 1, tank is solidified in water-bath; 2, circulating water pipe; 3, high temperature water pump; 4, pipeline; 5, annotate workbench with fixed attention; 6, group mould platform; 7, get the base machine; 8, ingot stripper
The specific embodiment
Below in conjunction with accompanying drawing embodiment of the present utility model is described further:
As shown in Figure 1; ceramic is annotated the type unit that congeals into automatically; comprise that the notes that are provided with in turn coagulate device, mould coagulation forming device, ingot stripper 8, get base machine 7 and group mould platform 6; ingot stripper 8, get base machine 7, group mould platform 6 and annotate to coagulate between the device and interlink by pipeline 4 (prior art), mould coagulation forming device is arranged on to be annotated with fixed attention between the device and ingot stripper 8.
Notes coagulate device and comprise the notes workbench 5 with fixed attention of organizing more, annotate to coagulate on the workbench 5 to have actuating unit, and actuating unit links to each other with pipeline 4, and notes are provided with oil cylinder in workbench 5 belows with fixed attention, and notes coagulate workbench 5 and connect pumping plant by pipeline.By actuating unit mould is put into notes and coagulate workbench 5, begin slip casting then, after slip casting is finished, be transported to pipeline 4 by the actuating unit mould of slip casting.
Mould coagulation forming device comprises that water-bath solidifies tank 1, water-bath is solidified tank 1 top and is provided with the handling robot, artificial known technology of handling machine or the device that can realize, can finish the action of upset and handling simultaneously, water-bath is solidified tank 1 and is connected with high temperature water pump 3 by circulating water pipe 2, water-bath is solidified and is provided with timer and temperature-detecting device in the tank 1, and temperature-detecting device is controlled by automatic instrument.Take off and put into the corresponding room that tank 1 (hot water circuit is arranged) is solidified in water-bath by the mould of handling robot after from the slip casting workbench with slip casting, pick up counting, the mould that follow-up notes finish is with fixed attention also put into the room that tank 1 is solidified in water-bath successively, treat that timer is then after the alarm sounded, adopt the handling robot with die flip, be placed on the pipeline 4 after the hot water evacuation of dies cavity, for next step demoulding is prepared.Water-bath is solidified tank 5 and is adopted high temperature water pump 3 to finish hot water circuit, and water temperature is detected by temperature-detecting device (can adopt temperature sensor), and controls by automatic instrument.
Wherein, handling robot, ingot stripper 8 all are known technology or the device that can realize; but in ingot stripper 8, set up optoelectronic switch; and adopt the fast jogging speed of frequency conversion type control pipeline, thereby core rod unbalance stress or the core rod crucible base substrate of damaging when preventing because of the inaccurate demoulding core that causes in ingot stripper location.The base machine 7 of getting that ingot stripper 8 backs are provided with also is also to be known technology or attainable device; but cooperate ingot stripper 8 to use; and the exchange (known or attainable circuit design) by the two control signal has realized the demoulding and the seamless link of getting each action of base; realized automatic control; need not big die assembly of man-handling of materials weight and goods; alleviate working strength of workers, improved operating efficiency.
Operation principle and process:
The metal die that assembles on the group mould platform 6 is transported to the injection forming workspace by pipeline 4 (same prior art), there is the special messenger mould to be put into each and annotates workbench 5 with fixed attention by actuating unit, begin slip casting then, after slip casting is finished, again by actuating unit will be the mould of slip casting send pipeline 4 back to, the mould of slip casting is transported to before water-bath solidifies tank 1.The mould of the handling robot that tank 1 one sides are solidified in water-bath after with slip casting coagulates workbench 5 and takes off and put into the corresponding room that tank 1 is solidified in water-bath from annotating, for guaranteeing that goods fully are set in water-bath and solidify in the tank 1 timer is set, put into from mould and to pick up counting when tank 1 is solidified in water-bath, the mould that follow-up notes finish is with fixed attention also put into the room that tank 1 is solidified in water-bath successively, treat that timer is then after the alarm sounded, by the handling robot with die flip, be placed on the pipeline 4 after the hot water evacuation of dies cavity, for next step demoulding is prepared.Ingot stripper 8 detects the position of mould earlier by optoelectronic switch, determine that then mould enters the accurate position of ingot stripper, thus core rod unbalance stress or the core rod crucible base substrate of damaging when preventing because of the inaccurate demoulding core that causes in ingot stripper location.In the knockout course; get base machine 7 and realize the demoulding and the seamless link of getting each action of base by exchange (known or attainable circuit design) with the control signal of ingot stripper 8; the core rod that unloads from mould; trim ring; goods take off by getting base machine 7; goods are placed on the goods platform and by automatic transporter send into fog room; simultaneously with core rod; trim ring is delivered to group mould platform 6 by pipeline 4; finish the wiping releasing agent (containing butter) and the group mould of mould; wherein; group mould platform 6 can be provided with many groups; the mould of having assembled is sent into pipeline 4; be transported to annotate and coagulate shaping area, beginning circulation next time.

Claims (5)

1. a ceramic is annotated the type unit that congeals into automatically; it is characterized in that: comprise that the notes that are provided with in turn coagulate device, mould coagulation forming device, ingot stripper, get base machine and group mould platform; ingot stripper, get base machine, group mould platform and annotate to coagulate between the device and interlink by pipeline; mould coagulation forming device is arranged on to annotate and coagulates between device and the ingot stripper, and mould coagulation forming device top is provided with handling apparatus.
2. ceramic according to claim 1 is annotated the type unit that congeals into automatically, it is characterized in that: described notes coagulate device and comprise that many group notes coagulate workbench, notes coagulate on the workbench and have actuating unit, and actuating unit links to each other with pipeline, and annotating with fixed attention, the workbench below is provided with oil cylinder.
3. ceramic according to claim 1 is annotated the type unit that congeals into automatically, it is characterized in that: described mould coagulation forming device comprises that water-bath solidifies tank, water-bath is solidified tank and is connected with the high temperature water pump by circulating water pipe, water-bath is solidified and also is provided with timer and temperature-detecting device in the tank, and temperature-detecting device is controlled by automatic instrument.
4. ceramic according to claim 1 is annotated the type unit that congeals into automatically, and it is characterized in that: described handling apparatus is the handling robot.
5. ceramic according to claim 1 is annotated the type unit that congeals into automatically, it is characterized in that: be provided with optoelectronic switch in the described ingot stripper.
CN 201020604785 2010-11-12 2010-11-12 Automatic injection-solidification forming unit of ceramic product Expired - Lifetime CN201863291U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201020604785 CN201863291U (en) 2010-11-12 2010-11-12 Automatic injection-solidification forming unit of ceramic product

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102873752A (en) * 2012-09-17 2013-01-16 山东工业陶瓷研究设计院有限公司 Automatic moulding and demoulding equipment for tubular products
CN103481360A (en) * 2012-06-11 2014-01-01 醴陵市城区精瓷机械厂 Fully automatic ceramic production system
CN104002373A (en) * 2013-02-26 2014-08-27 上海康尼建材科技有限公司 Molding forming continuous production device
CN105014784A (en) * 2015-08-04 2015-11-04 广东恒洁卫浴有限公司 Ceramic bathroom accessory grouting molding system and molding process performed through ceramic bathroom accessory grouting molding system
CN104608237B (en) * 2014-12-20 2016-09-07 佛山市南海鑫隆机工机械有限公司 A kind of porcelain tool automatic moulding production line and control method thereof

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103481360A (en) * 2012-06-11 2014-01-01 醴陵市城区精瓷机械厂 Fully automatic ceramic production system
CN102873752A (en) * 2012-09-17 2013-01-16 山东工业陶瓷研究设计院有限公司 Automatic moulding and demoulding equipment for tubular products
CN104002373A (en) * 2013-02-26 2014-08-27 上海康尼建材科技有限公司 Molding forming continuous production device
CN104002373B (en) * 2013-02-26 2018-11-13 上海康尼建材科技有限公司 Compression molding continuous production device
CN104608237B (en) * 2014-12-20 2016-09-07 佛山市南海鑫隆机工机械有限公司 A kind of porcelain tool automatic moulding production line and control method thereof
CN105014784A (en) * 2015-08-04 2015-11-04 广东恒洁卫浴有限公司 Ceramic bathroom accessory grouting molding system and molding process performed through ceramic bathroom accessory grouting molding system

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Jiangxi Sinoma New Solar Materials Co., Ltd.

Assignor: Sinoma hi tech material Limited by Share Ltd |Shandong Industrial Ceramic Research & Design Institute Co Ltd

Contract record no.: 2011370000284

Denomination of utility model: Automatic injection-solidification forming unit of ceramic product

Granted publication date: 20110615

License type: Exclusive License

Record date: 20110627

Assignee: Jiangxi Sinoma New Solar Materials Co., Ltd.

Assignor: Sinoma hi tech material Limited by Share Ltd|Shandong Industrial Ceramic Research & Design Institute Co Ltd

Contract record no.: 2011370000284

Denomination of utility model: Automatic injection-solidification forming unit of ceramic product

Granted publication date: 20110615

License type: Exclusive License

Record date: 20110627

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20110615