CN104152225B - Special-purpose aqueous releasing agent of a kind of environment-friendly type concrete and preparation method thereof - Google Patents
Special-purpose aqueous releasing agent of a kind of environment-friendly type concrete and preparation method thereof Download PDFInfo
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- CN104152225B CN104152225B CN201410414375.2A CN201410414375A CN104152225B CN 104152225 B CN104152225 B CN 104152225B CN 201410414375 A CN201410414375 A CN 201410414375A CN 104152225 B CN104152225 B CN 104152225B
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- 239000004567 concrete Substances 0.000 title claims abstract description 68
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 55
- 239000002253 acid Substances 0.000 claims abstract description 22
- 239000004721 Polyphenylene oxide Substances 0.000 claims abstract description 16
- 150000002632 lipids Chemical class 0.000 claims abstract description 16
- 239000012466 permeate Substances 0.000 claims abstract description 16
- 229920000570 polyether Polymers 0.000 claims abstract description 16
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 10
- 239000003112 inhibitor Substances 0.000 claims abstract description 9
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims abstract description 9
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 5
- 239000000194 fatty acid Substances 0.000 claims abstract description 5
- 229930195729 fatty acid Natural products 0.000 claims abstract description 5
- 238000003756 stirring Methods 0.000 claims description 18
- -1 Tween-40 Polymers 0.000 claims description 15
- 239000007864 aqueous solution Substances 0.000 claims description 14
- 239000000839 emulsion Substances 0.000 claims description 13
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 8
- 125000005233 alkylalcohol group Chemical group 0.000 claims description 8
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 claims description 8
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- 239000013543 active substance Substances 0.000 claims description 7
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- 230000001804 emulsifying effect Effects 0.000 claims description 6
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 claims description 6
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- CUXYLFPMQMFGPL-UHFFFAOYSA-N (9Z,11E,13E)-9,11,13-Octadecatrienoic acid Natural products CCCCC=CC=CC=CCCCCCCCC(O)=O CUXYLFPMQMFGPL-UHFFFAOYSA-N 0.000 claims description 5
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 claims description 5
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 claims description 5
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 claims description 5
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 claims description 5
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- 150000001414 amino alcohols Chemical class 0.000 claims description 5
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 claims description 5
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 claims description 5
- 229960003656 ricinoleic acid Drugs 0.000 claims description 5
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- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical group [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 claims description 5
- 235000010234 sodium benzoate Nutrition 0.000 claims description 5
- 239000004299 sodium benzoate Substances 0.000 claims description 5
- WJFKNYWRSNBZNX-UHFFFAOYSA-N 10H-phenothiazine Chemical compound C1=CC=C2NC3=CC=CC=C3SC2=C1 WJFKNYWRSNBZNX-UHFFFAOYSA-N 0.000 claims description 4
- DPUOLQHDNGRHBS-UHFFFAOYSA-N Brassidinsaeure Natural products CCCCCCCCC=CCCCCCCCCCCCC(O)=O DPUOLQHDNGRHBS-UHFFFAOYSA-N 0.000 claims description 4
- URXZXNYJPAJJOQ-UHFFFAOYSA-N Erucic acid Natural products CCCCCCC=CCCCCCCCCCCCC(O)=O URXZXNYJPAJJOQ-UHFFFAOYSA-N 0.000 claims description 4
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical class CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 4
- 229920001213 Polysorbate 20 Polymers 0.000 claims description 4
- 229920001214 Polysorbate 60 Polymers 0.000 claims description 4
- 235000021355 Stearic acid Nutrition 0.000 claims description 4
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 claims description 4
- XQBCVRSTVUHIGH-UHFFFAOYSA-L [dodecanoyloxy(dioctyl)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCCCCCC)(CCCCCCCC)OC(=O)CCCCCCCCCCC XQBCVRSTVUHIGH-UHFFFAOYSA-L 0.000 claims description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 4
- 239000003054 catalyst Substances 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims description 4
- DPUOLQHDNGRHBS-KTKRTIGZSA-N erucic acid Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(O)=O DPUOLQHDNGRHBS-KTKRTIGZSA-N 0.000 claims description 4
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 claims description 4
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 claims description 4
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N pentanoic acid group Chemical group C(CCCC)(=O)O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 claims description 4
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 claims description 4
- 229920000053 polysorbate 80 Polymers 0.000 claims description 4
- WBHHMMIMDMUBKC-QJWNTBNXSA-N ricinoleic acid Chemical compound CCCCCC[C@@H](O)C\C=C/CCCCCCCC(O)=O WBHHMMIMDMUBKC-QJWNTBNXSA-N 0.000 claims description 4
- 239000011973 solid acid Substances 0.000 claims description 4
- 239000008117 stearic acid Substances 0.000 claims description 4
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 claims description 4
- MHNNAWXXUZQSNM-UHFFFAOYSA-N 2-methylbut-1-ene Chemical compound CCC(C)=C MHNNAWXXUZQSNM-UHFFFAOYSA-N 0.000 claims description 3
- MSXVEPNJUHWQHW-UHFFFAOYSA-N 2-methylbutan-2-ol Chemical class CCC(C)(C)O MSXVEPNJUHWQHW-UHFFFAOYSA-N 0.000 claims description 3
- 235000021314 Palmitic acid Nutrition 0.000 claims description 3
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 claims description 3
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 claims description 3
- 235000021313 oleic acid Nutrition 0.000 claims description 3
- 229940098695 palmitic acid Drugs 0.000 claims description 3
- 235000010486 polyoxyethylene sorbitan monolaurate Nutrition 0.000 claims description 3
- 239000000256 polyoxyethylene sorbitan monolaurate Substances 0.000 claims description 3
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- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
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- 229910000831 Steel Inorganic materials 0.000 description 2
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- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
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- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
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- 230000002411 adverse Effects 0.000 description 1
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- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
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- SELIRUAKCBWGGE-UHFFFAOYSA-N hexadecanoic acid;octadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O.CCCCCCCCCCCCCCCCCC(O)=O SELIRUAKCBWGGE-UHFFFAOYSA-N 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
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- TZBAVQKIEKDGFH-UHFFFAOYSA-N n-[2-(diethylamino)ethyl]-1-benzothiophene-2-carboxamide;hydrochloride Chemical compound [Cl-].C1=CC=C2SC(C(=O)NCC[NH+](CC)CC)=CC2=C1 TZBAVQKIEKDGFH-UHFFFAOYSA-N 0.000 description 1
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Landscapes
- Emulsifying, Dispersing, Foam-Producing Or Wetting Agents (AREA)
- Polyethers (AREA)
Abstract
The invention discloses special-purpose aqueous releasing agent of a kind of environment-friendly type concrete and preparation method thereof, first by lipid acid and C
3-C
5alkyl alcohol carries out reaction obtain fatty acid alkyl ester, subsequently fatty acid alkyl ester is mixed with modified polyether, emulsifying agent, separant and react, carry out emulsify at a high speed again and add permeate agent, rust inhibitor and stablizer, after mixing, namely obtaining the special-purpose aqueous releasing agent of environment-friendly type concrete.Present method technique is simple, the obtained special-purpose aqueous releasing agent of environment-friendly type concrete has good demolding performace, the smooth zero defect of concrete surface after the demoulding, and mould concrete adhesive capacity is few, and to template non-corroding, there is environmental protection, economic harmless advantage.
Description
Technical field
The invention belongs to the technical field of material of construction, particularly relate to special-purpose aqueous releasing agent of a kind of environment-friendly type concrete and preparation method thereof.
Background technology
Concrete parting agent, also referred to as concrete isolation agent or demoulding lubricant, a kind of material or material of applying or being sprayed at template internal surface, it can produce one deck barrier film, play lubrication and buffer action, bonding strength between effective minimizing concrete and template, impels concrete can depart from template smoothly when form removal, keeps concrete shape complete bright and clean.As the supplementary material of concrete construction, concrete parting agent and concrete almost have identical history, as far back as the twenties in last century, various countries utilize aqueous soup solution, waste diesel, used oil, lime, talcum powder etc. to make releasing agent in concrete works, but its stripping result is general, and aqueous soup solution is basic solution, affect concrete build shaping after surface quality.Along with the application of concrete placement novel process, the appearance of the new type formworks such as Sheet Steel Form, glass steel formwork, wooden form, glued mould, steel concrete shuttering and plastic inside lining follow board, and the raising of concrete surface quality and decoration grade, renewal, higher requirement are proposed to concrete parting agent.
From twentieth century beginning of the sixties, after external commodity releasing agent comes out, concrete formation releasing agent makes great progress in research, and releasing agent development is very swift and violent, so far defined a series of product, and progressively matched with modern construction, mould plate technique.The early stage concrete works major part of China is also use machine oil or used oil as release materials.Although this type of releasing agent demoulding is better, but the time of drying after coating is longer, very easily stain the clothing of constructing operation personnel and pollute reinforcing bar, and after concrete hardening form removal, also usually there is oil mark on the surface of structures, have impact on the attractive in appearance of concrete surface, and decorates the later stage of concrete surface, for example swabbing, paint, the bonding of the ornament layer such as to plaster brings very adverse influence, not too welcome by engineering circles.
Make a general survey of concrete parting agent product in domestic and international market, the starting material of most product all derive from machine oil, diesel oil, lubricating oil, paraffin, the materials such as paint, and these materials almost all belong to petroleum industry product, be all produce refinement in the oil being subordinated to Nonrenewable resources.And the development of human society causes the market requirement of concrete parting agent increasing, thus, the development research of environmental type releasing agent just seems even more important and urgent.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art part, provide special-purpose aqueous releasing agent of a kind of environment-friendly type concrete and preparation method thereof, there is good stripping result, the smooth zero defect of concrete surface after the demoulding, mould concrete adhesive capacity is few, to template non-corroding, and green, environmental protection, economy, to human body fanout free region.
One of the technical solution adopted for the present invention to solve the technical problems is:
A preparation method for the special-purpose aqueous releasing agent of environment-friendly type concrete, comprising:
1) according to the mass fraction, by the lipid acid of 50 ~ 100 parts, the C of 10 ~ 50 parts
3-C
5alkyl alcohol, the stopper accounting for lipid acid and alkyl alcohol total mass 1 ~ 3%, the catalyzer accounting for lipid acid and alkyl alcohol total mass 2 ~ 4% join in reactor, temperature of reaction is 75 ~ 95 DEG C, and the reaction times is 2 ~ 4h, and reaction terminates rear cooling, generate fatty acid alkyl ester, be filmogen;
2) according to the mass fraction, the above-mentioned filmogen of 80 ~ 99 parts and the modified polyether of 1 ~ 20 part are added in reactor, at 30 ~ 50 DEG C, add the emulsifying agent of 0.5 ~ 4 part and the separant of 1 ~ 4 part, stir 20 ~ 40min; Add the emulsified water of 1 ~ 10 part, then stir 20 ~ 40min, namely obtain pre-emulsion;
3) above-mentioned pre-emulsion is carried out emulsify at a high speed in the high-speed emulsifying machine of 1000 ~ 2000r/min, again according to the mass fraction, add the permeate agent of 0.05 ~ 1 part, the rust inhibitor of 0.1 ~ 1 part, the stablizer of 0.1 ~ 5 part, continue stirring 10 ~ 30min, namely obtain the special-purpose aqueous releasing agent of environment-friendly type concrete.
In one embodiment: described lipid acid is at least one in Palmiticacid, stearic acid, oleic acid, erucic acid, eleostearic acid, ricinolic acid.
In one embodiment: described C
3-C
5alkyl alcohol is at least one in propyl alcohol, Virahol, butanols, isopropylcarbinol, 2-amylalcohol, 2-methyl-1-butene alcohol, 2-methyl-2-butanols, 2,2-dimethyl-1-propyl alcohol.
In one embodiment: described stopper is at least one in Resorcinol, pentanoic, thiodiphenylamine, quinhydrones; Described catalyzer is at least one in tosic acid, the vitriol oil, phosphoric acid, Witco 1298 Soft Acid, composite solid-acid catalyst.
In one embodiment: described modified polyether a kind of massfraction that to be molecular weight be in the Amino End Group polyoxyethylene ether of 230 or 400 is the aqueous solution of 45 ~ 55%.
In one embodiment: described emulsifying agent is at least one in oil emulsifier S-20, S-40, S-60, S-80, S-85, Tween-20, Tween-40, Tween-60, Tween-80, Tween-85, TX-4, TX-5, TX-7, TX-9; The described separant one that to be molecular weight be in the amido polyether silicones tensio-active agent of 4000 or 6000.
In one embodiment: described emulsified water is a kind of massfraction in water emulsifier OP-4, OP-7, OP-9, OP-10, PEG600MO, PEG600DO, PEG4000MO, PEG6000MO is the aqueous solution of 0.5 ~ 2%.
In one embodiment: described permeate agent is low bubble permeate agent SF; Described rust inhibitor is Sodium Benzoate or JK-H
2one in O (A) compounded amino alcohol; Described stablizer is the one in di-n-butyltin dilaurate, Bis(lauroyloxy)dioctyltin or dimethyl dimercapto 2-ethyl hexyl ethanoate tin.
Two of the technical solution adopted for the present invention to solve the technical problems is:
The special-purpose aqueous releasing agent of environment-friendly type concrete prepared by the preparation method of the special-purpose aqueous releasing agent of environment-friendly type concrete, the raw material of the special-purpose aqueous releasing agent of described environment-friendly type concrete according to the mass fraction, comprises: the lipid acid of 50 ~ 100 parts, the C of 10 ~ 50 parts
3-C
5alkyl alcohol, the stopper accounting for lipid acid and alkyl alcohol total mass 1 ~ 3%, the catalyzer accounting for lipid acid and alkyl alcohol total mass 2 ~ 4%, the modified polyether of 1 ~ 20 part, the emulsifying agent of 0.5 ~ 4 part, the separant of 1 ~ 4 part, the emulsified water of 1 ~ 10 part, the permeate agent of 0.05 ~ 1 part, the rust inhibitor of 0.1 ~ 1 part, the stablizer of 0.1 ~ 5 part.
Reagent involved in the present invention, material and instrument unless otherwise indicated, are commercially available product.
The technical program is compared with background technology, and its tool has the following advantages:
1. the present invention is mainly by adopting fatty acid alkyl ester as main film forming substance, and introduce modified polyether jointly as filmogen, both coordinate the film-forming properties that improve emulsion, make product performance more stable, spray or be coated in after in template and can form the uniform film of one deck, concrete and template are fully kept apart, is conducive to improving concrete stripping result; Introduce separant, can better be separated after making concrete formation with template, the smooth zero defect of concrete surface after the demoulding, mould concrete adhesive capacity is few; The employing of low bubble permeate agent makes concrete apparent bubble reduce to minimum, apparent more smooth; Rust inhibitor it also avoid aqueous release agent to the issuable corrosion of template.
2. what the preparation method of the special-purpose aqueous releasing agent of environment-friendly type concrete of the present invention adopted is three-step approach, and technique is simple, and condition easily controls, stable performance, not containing the organic solvent of contaminate environment in production, what obtain is a kind of aqueous release agent of environmental protection, is easy to suitability for industrialized production.
Embodiment
Content of the present invention is illustrated below by embodiment:
Embodiment 1
1) according to the mass fraction, by the oleic acid of 60 parts, the Virahol of 40 parts, the tosic acid of the Resorcinol of 2 parts and 3 parts joins in reactor, temperature of reaction is 90 DEG C, reaction times is 3h, be down to room temperature (25 ~ 35 DEG C) after reaction terminates, generate acid isopropyl, be filmogen;
2) according to the mass fraction, by the above-mentioned filmogen of 90 parts and the massfraction of 10 parts be 50% Amino End Group polyoxyethylene ether (molecular weight the is 230) aqueous solution add in reactor, at 35 DEG C, add the amido polyether silicones tensio-active agent (molecular weight is 4000) of the S (sapn)-20 and 3 parts of 1.5 parts, 1000r/min stirs 30min; The mass concentration adding 5 parts is OP (polyoxyethylene octylphenol ether)-10 aqueous solution of 1%, then 1000r/min stirs 30min, namely obtains pre-emulsion;
3) above-mentioned pre-emulsion is carried out emulsify at a high speed in the high-speed emulsifying machine of 1200r/min, more according to the mass fraction, add the low bubble permeate agent SF (fatty alcohol polyoxyalkyl ether) of 0.1 part, the JK-H of 0.5 part
2o (A) compounded amino alcohol, the di-n-butyltin dilaurate of 0.5 part, continue to stir 20min under 1000r/min, namely obtain the special-purpose aqueous releasing agent of environment-friendly type concrete.
Embodiment 2
1) according to the mass fraction, by the eleostearic acid of 75 parts, the butanols of 25 parts, the vitriol oil of the thiodiphenylamine of 2 parts and 3 parts joins in reactor, temperature of reaction is 85 DEG C, reaction times is 2.5h, be down to room temperature (25 ~ 35 DEG C) after reaction terminates, generate eleostearic acid butyl ester, be filmogen;
2) according to the mass fraction, by the above-mentioned filmogen of 85 parts and the massfraction of 15 parts be 50% Amino End Group polyoxyethylene ether (molecular weight the is 400) aqueous solution add in reactor, at 40 DEG C, add the amido polyether silicones tensio-active agent (molecular weight is 6000) of 1 part S-60 and 2 part, 1000r/min stirs 30min; The mass concentration adding 3 parts is the OP-7 aqueous solution of 1%, then 1000r/min stirs 30min, namely obtains pre-emulsion;
3) above-mentioned pre-emulsion is carried out emulsify at a high speed in the high-speed emulsifying machine of 1500r/min, again according to the mass fraction, add the low bubble permeate agent SF of 0.4 part, the Sodium Benzoate of 0.7 part, the Bis(lauroyloxy)dioctyltin of 2 parts, continue to stir 20min under 1000r/min, namely obtain the special-purpose aqueous releasing agent of environment-friendly type concrete.
Embodiment 3
1) according to the mass fraction, by the ricinolic acid of 80 parts, the 2-amylalcohol of 20 parts, the Witco 1298 Soft Acid of the pentanoic of 2 parts and 3 parts joins in reactor, temperature of reaction is 80 DEG C, reaction times is 3h, be down to room temperature (25 ~ 35 DEG C) after reaction terminates, generate ricinolic acid pentyl ester, be filmogen;
2) according to the mass fraction, by the above-mentioned filmogen of 95 parts and the massfraction of 5 parts be 50% Amino End Group polyoxyethylene ether (molecular weight the is 230) aqueous solution add in reactor, at 40 DEG C, add the amido polyether silicones tensio-active agent (molecular weight is 6000) of 3 parts S-80 and 2 part, 1000r/min stirs 30min; The mass concentration adding 7 parts is the OP-4 aqueous solution of 1%, then 1000r/min stirs 30min, namely obtains pre-emulsion;
3) above-mentioned pre-emulsion is carried out emulsify at a high speed in the high-speed emulsifying machine of 1800r/min, more according to the mass fraction, add the low bubble permeate agent SF of 0.7 part, the JK-H of 0.2 part
2o (A) compounded amino alcohol, the dimethyl dimercapto 2-ethyl hexyl ethanoate tin of 4 parts, continue to stir 20min under 1000r/min, namely obtain the special-purpose aqueous releasing agent of environment-friendly type concrete.
Embodiment 4
1) according to the mass fraction, by the stearic acid of 80 parts, the 2-methyl-2-butanols of 20 parts, (that adopt in the present embodiment is rare-earth solid superacid SO4 to the composite solid-acid catalyst of the quinhydrones of 2 parts and 3 parts
2-/ TiO
2/ Mo
6+, but not as limit) join in reactor, temperature of reaction is 80 DEG C, and the reaction times is 3h, is down to room temperature (25 ~ 35 DEG C), namely obtains filmogen after reaction terminates;
2) according to the mass fraction, by the above-mentioned filmogen of 97 parts and the massfraction of 3 parts be 50% Amino End Group polyoxyethylene ether (molecular weight the is 400) aqueous solution add in reactor, at 40 DEG C, add the amido polyether silicones tensio-active agent (molecular weight is 4000) of the TX (alkylphenol polyoxyethylene)-7 and 2 parts of 3 parts, 1000r/min stirs 30min; The mass concentration adding 9 parts is PEG600DO (Polyethylene Glycol-600 dioleic acid ester) aqueous solution of 1%, then 1000r/min stirs 30min, namely obtains pre-emulsion;
3) above-mentioned pre-emulsion is carried out emulsify at a high speed in the high-speed emulsifying machine of 1800r/min, again according to the mass fraction, add the low bubble permeate agent SF of 0.8 part, the Sodium Benzoate of 0.4 part, the dimethyl dimercapto 2-ethyl hexyl ethanoate tin of 1 part, continue to stir 20min under 1000r/min, namely obtain the special-purpose aqueous releasing agent of environment-friendly type concrete.
Embodiment 5
The present embodiment and embodiment 1 difference are, by embodiment 1 step 1) in oleic acid erucic acid replace, Virahol propyl alcohol replaces; Step 2) in S-20 S-40 replace, OP-10 PEG4000MO (Macrogol 4000 monoleate) replaces; All the other concrete steps are with embodiment 1.
Embodiment 6
The present embodiment and embodiment 1 difference are, by embodiment 1 step 2) in S-20 Tween (tween)-20 replace, OP-10 PEG6000MO replaces; All the other concrete steps are with embodiment 1.
Embodiment 7
The present embodiment and embodiment 1 difference are, by embodiment 1 step 2) in S-20 Tween-40 replace; All the other concrete steps are with embodiment 1.
Embodiment 8
The present embodiment and embodiment 1 difference are, by embodiment 1 step 2) in S-20 TX-4 replace; All the other concrete steps are with embodiment 1.
Embodiment 9
The present embodiment and embodiment 2 differences are, by embodiment 2 step 1) in butanols isopropylcarbinol replace, vitriol oil phosphoric acid replaces; Step 2) in S-60 Tween-60 replace, OP-7 PEG600MO replaces; All the other concrete steps are with embodiment 2.
Embodiment 10
The present embodiment and embodiment 2 differences are, by embodiment 2 step 2) in S-60 Tween-80 replace; All the other concrete steps are with embodiment 2.
Embodiment 11
The present embodiment and embodiment 2 differences are, by embodiment 2 step 2) in S-60 TX-5 replace; All the other concrete steps are with embodiment 2.
Embodiment 12
The present embodiment and embodiment 3 differences are, by embodiment 3 step 1) in 2-amylalcohol replace with 2-methyl-1-butene alcohol; Step 2) in S-80 S-85 replace; All the other concrete steps are with embodiment 3.
Embodiment 13
The present embodiment and embodiment 3 differences are, by embodiment 3 step 2) in S-80 Tween-85 replace; All the other concrete steps are with embodiment 3.
Embodiment 14
The present embodiment and embodiment 4 differences are, by embodiment 4 step 1) in stearic acid Palmiticacid replace, 2-methyl-2-butanols 2,2-dimethyl-1-propyl alcohol replaces; Step 2) in TX-7 TX-9 replace; All the other concrete steps are with embodiment 4.
By the special-purpose aqueous releasing agent of environment-friendly type concrete obtained in embodiment 1-14, measure by JC/T949-2005 " concrete product releasing agent " standard, test its stability, drying and forming-film time and demolding performace, result all meets JC/T949-2005 standard-required, and concrete test result is as shown in table 1:
The special-purpose aqueous releasing agent test result of the environment-friendly type concrete obtained in table 1 embodiment 1-14
Embodiment | Stability (24h) | Drying and forming-film time/min | Demolding performace (g/m 2) |
1 | Evenly, non-layering | 31 | 2.3 |
2 | Evenly, non-layering | 35 | 2.1 |
3 | Evenly, non-layering | 27 | 3.2 |
4 | Evenly, non-layering | 40 | 1.7 |
5 | Evenly, non-layering | 34 | 2.5 |
6 | Evenly, non-layering | 25 | 3.3 |
7 | Evenly, non-layering | 27 | 3.6 |
8 | Evenly, non-layering | 30 | 4.2 |
9 | Evenly, non-layering | 41 | 3.8 |
10 | Evenly, non-layering | 45 | 1.5 |
11 | Evenly, non-layering | 36 | 1.3 |
12 | Evenly, non-layering | 19 | 1.8 |
13 | Evenly, non-layering | 17 | 2.5 |
14 | Evenly, non-layering | 42 | 2.8 |
The above, be only present pre-ferred embodiments, therefore can not limit scope of the invention process according to this, the equivalence change namely done according to the scope of the claims of the present invention and description with modify, all should still belong in scope that the present invention contains.
Claims (3)
1. a preparation method for the special-purpose aqueous releasing agent of environment-friendly type concrete, is characterized in that: comprising:
1) according to the mass fraction, by the lipid acid of 50 ~ 100 parts, the C of 10 ~ 50 parts
3-C
5alkyl alcohol, the stopper accounting for lipid acid and alkyl alcohol total mass 1 ~ 3%, the catalyzer accounting for lipid acid and alkyl alcohol total mass 2 ~ 4% join in reactor, temperature of reaction is 75 ~ 95 DEG C, and the reaction times is 2 ~ 4h, and reaction terminates rear cooling, generate fatty acid alkyl ester, be filmogen;
2) according to the mass fraction, the above-mentioned filmogen of 80 ~ 99 parts and the modified polyether of 1 ~ 20 part are added in reactor, at 30 ~ 50 DEG C, add the emulsifying agent of 0.5 ~ 4 part and the separant of 1 ~ 4 part, stir 20 ~ 40min; Add the emulsified water of 1 ~ 10 part, then stir 20 ~ 40min, namely obtain pre-emulsion;
3) above-mentioned pre-emulsion is carried out emulsify at a high speed in the high-speed emulsifying machine of 1000 ~ 2000r/min, again according to the mass fraction, add the permeate agent of 0.05 ~ 1 part, the rust inhibitor of 0.1 ~ 1 part, the stablizer of 0.1 ~ 5 part, continue stirring 10 ~ 30min, namely obtain the special-purpose aqueous releasing agent of environment-friendly type concrete;
Described lipid acid is at least one in Palmiticacid, stearic acid, oleic acid, erucic acid, eleostearic acid, ricinolic acid;
Described stopper is at least one in Resorcinol, pentanoic, thiodiphenylamine;
Described catalyzer is at least one in tosic acid, the vitriol oil, phosphoric acid, Witco 1298 Soft Acid, composite solid-acid catalyst;
Described modified polyether a kind of massfraction that to be molecular weight be in the Amino End Group polyoxyethylene ether of 230 or 400 is the aqueous solution of 45 ~ 55%;
Described emulsifying agent is at least one in S-20, S-40, S-60, S-80, S-85, Tween-20, Tween-40, Tween-60, Tween-80, Tween-85, TX-4, TX-5, TX-7, TX-9;
The described separant one that to be molecular weight be in the amido polyether silicones tensio-active agent of 4000 or 6000;
Described emulsified water is a kind of massfraction in OP-4, OP-7, OP-9, OP-10, PEG600MO, PEG600DO, PEG4000MO, PEG6000MO is the aqueous solution of 0.5 ~ 2%;
Described permeate agent is low bubble permeate agent SF;
Described rust inhibitor is Sodium Benzoate or JK-H
2one in O (A) compounded amino alcohol;
Described stablizer is the one in di-n-butyltin dilaurate, Bis(lauroyloxy)dioctyltin or dimethyl dimercapto 2-ethyl hexyl ethanoate tin.
2. the preparation method of the special-purpose aqueous releasing agent of a kind of environment-friendly type concrete according to claim 1, is characterized in that: described C
3-C
5alkyl alcohol is at least one in propyl alcohol, Virahol, butanols, isopropylcarbinol, 2-amylalcohol, 2-methyl-1-butene alcohol, 2-methyl-2-butanols, 2,2-dimethyl-1-propyl alcohol.
3. the special-purpose aqueous releasing agent of the environment-friendly type concrete prepared by preparation method of the special-purpose aqueous releasing agent of a kind of environment-friendly type concrete according to claim 1, it is characterized in that: the raw material of the special-purpose aqueous releasing agent of described environment-friendly type concrete according to the mass fraction, comprises: the lipid acid of 50 ~ 100 parts, the C of 10 ~ 50 parts
3-C
5alkyl alcohol, the stopper accounting for lipid acid and alkyl alcohol total mass 1 ~ 3%, the catalyzer accounting for lipid acid and alkyl alcohol total mass 2 ~ 4%, the modified polyether of 1 ~ 20 part, the emulsifying agent of 0.5 ~ 4 part, the separant of 1 ~ 4 part, the emulsified water of 1 ~ 10 part, the permeate agent of 0.05 ~ 1 part, the rust inhibitor of 0.1 ~ 1 part, the stablizer of 0.1 ~ 5 part; Described lipid acid is at least one in Palmiticacid, stearic acid, oleic acid, erucic acid, eleostearic acid, ricinolic acid; Described stopper is at least one in Resorcinol, pentanoic, thiodiphenylamine; Described catalyzer is at least one in tosic acid, the vitriol oil, phosphoric acid, Witco 1298 Soft Acid, composite solid-acid catalyst; Described modified polyether a kind of massfraction that to be molecular weight be in the Amino End Group polyoxyethylene ether of 230 or 400 is the aqueous solution of 45 ~ 55%; Described emulsifying agent is at least one in S-20, S-40, S-60, S-80, S-85, Tween-20, Tween-40, Tween-60, Tween-80, Tween-85, TX-4, TX-5, TX-7, TX-9; The described separant one that to be molecular weight be in the amido polyether silicones tensio-active agent of 4000 or 6000; Described emulsified water is a kind of massfraction in OP-4, OP-7, OP-9, OP-10, PEG600MO, PEG600DO, PEG4000MO, PEG6000MO is the aqueous solution of 0.5 ~ 2%; Described permeate agent is low bubble permeate agent SF; Described rust inhibitor is Sodium Benzoate or JK-H
2one in O (A) compounded amino alcohol; Described stablizer is the one in di-n-butyltin dilaurate, Bis(lauroyloxy)dioctyltin or dimethyl dimercapto 2-ethyl hexyl ethanoate tin.
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CN111979030A (en) * | 2020-09-16 | 2020-11-24 | 湖南加美乐素新材料股份有限公司 | Concrete release agent containing microbial polysaccharide and preparation method thereof |
CN112877122B (en) * | 2021-01-18 | 2024-04-02 | 湖南加美乐素新材料股份有限公司 | Release agent for concrete prefabricated part and preparation method thereof |
CN114181763A (en) * | 2021-12-16 | 2022-03-15 | 武汉金安顺科技有限公司 | High-adhesion prefabricated part release agent and preparation method thereof |
CN115386416B (en) * | 2022-08-11 | 2024-04-09 | 中冶武汉冶金建筑研究院有限公司 | Water-based concrete release agent and preparation method thereof |
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