CN205255225U - Domestic ceramic's of jumbo size automatic processing device - Google Patents
Domestic ceramic's of jumbo size automatic processing device Download PDFInfo
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- CN205255225U CN205255225U CN201521053000.4U CN201521053000U CN205255225U CN 205255225 U CN205255225 U CN 205255225U CN 201521053000 U CN201521053000 U CN 201521053000U CN 205255225 U CN205255225 U CN 205255225U
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- large scale
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- household purpose
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- 239000000919 ceramic Substances 0.000 title claims abstract description 97
- 230000007246 mechanism Effects 0.000 claims abstract description 77
- 230000009471 action Effects 0.000 claims abstract description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 32
- 238000003754 machining Methods 0.000 claims description 29
- 229910052751 metal Inorganic materials 0.000 claims description 27
- 239000002184 metal Substances 0.000 claims description 27
- 239000002994 raw material Substances 0.000 claims description 27
- 238000005406 washing Methods 0.000 claims description 18
- 238000000465 moulding Methods 0.000 claims description 14
- 238000005520 cutting process Methods 0.000 claims description 11
- 238000009966 trimming Methods 0.000 claims description 8
- 230000003139 buffering effect Effects 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 9
- 238000007493 shaping process Methods 0.000 abstract 2
- 239000011265 semifinished product Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
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- Compositions Of Oxide Ceramics (AREA)
Abstract
The utility model discloses a domestic ceramic's of jumbo size automatic processing device includes ceramic mold machine structure, roller shaping machine structure, automatic demoulding mechanism and controller, roller shaping machine constructs and automatic demoulding mechanism is connected with the controller, by the controller control action. The utility model discloses a set up the automatic demoulding mechanism of the domestic ceramic of jumbo size, machinery is automatic realizes the drawing of patterns, and labour saving and time saving improves drawing of patterns efficiency, reduction in production cost greatly, and after utilizing this automatic demoulding mechanism, whole drawing of patterns process is simplified greatly, further reduction in production cost, the domestic ceramic's of whole jumbo size production and drawing of patterns process all are automatic completions, need not artifical the participation, and degree of automation is high, satisfies the operation requirement.
Description
Technical field
The utility model relates to a kind of processing unit (plant) of ceramics for household purpose, in particular a kind of automatic machining device of large scale ceramics for household purpose.
Background technology
As shown in Figure 1, be the work flow of existing large scale ceramics for household purpose (as purple casserole). existing large scale ceramics for household purpose (as purple casserole) needs by the artificial demoulding after roll forming, after aluminium alloy mould and formed ceramic article are taken out from metal bucket, a stripper plate in the open end cap of aluminium alloy mould, again aluminium alloy mould, formed ceramic article and stripper plate upset, aluminium alloy mould and formed ceramic article are placed in above stripper plate, again aluminium alloy mould is separated with formed ceramic article, formed ceramic article is placed in above stripper plate, formed ceramic article and stripper plate upset, take stripper plate away, finally obtain formed ceramic article, whole knockout course operation is numerous and diverse, operate complicated, and manually the demoulding is wasted time and energy, inefficiency, cost is large, and the volume and weight of large scale ceramics for household purpose itself is all larger, and the aluminium alloy mould coordinating with it and volume and the quality of metal bucket also can correspondingly increase, and cause the labour intensity of the artificial demoulding very large, are unfavorable for the raising of production efficiency.
Therefore, prior art has yet to be improved and developed.
Utility model content
The purpose of this utility model is to provide a kind of automatic machining device of large scale ceramics for household purpose, and being intended to solve the existing artificial demoulding wastes time and energy, and intensity is large, and efficiency is low, the problem that cost is high.
The technical solution of the utility model is as follows:
An automatic machining device for large scale ceramics for household purpose, wherein, comprising:
For obtaining the ceramic mold mechanism of required ceramics for household purpose;
For making the roll forming mechanism of raw material roll forming in ceramic mold mechanism;
For the ceramics for household purpose after moulding being departed to the automatic demoulding mechanism of ceramic mold mechanism;
The controller moving for controlling the automatic machining device of whole large scale ceramics for household purpose;
Described ceramic mold mechanism is connected with roll forming mechanism, and roll forming mechanism is all connected with controller with automatic demoulding mechanism, by controller control action.
The automatic machining device of described large scale ceramics for household purpose, wherein, described automatic demoulding mechanism comprises vacuum cup and the vacuum device being connected with vacuum cup, described vacuum device is connected with controller.
The automatic machining device of described large scale ceramics for household purpose, wherein, described ceramic mold mechanism comprises metal bucket, is arranged on aluminium alloy mould and moulding roller-head in metal bucket, described metal bucket, to be arranged between aluminium alloy mould in metal bucket and moulding roller-head be all disconnected from each other, and metal bucket, the shape being arranged between aluminium alloy mould and the moulding roller-head in metal bucket are worked in coordination.
The automatic machining device of described large scale ceramics for household purpose, wherein, the position contacting with aluminium alloy mould in metal bucket is provided with the cushion for the protection of aluminium alloy mould.
The automatic machining device of described large scale ceramics for household purpose, wherein, described cushion adopts polyurethane buffering layer.
The automatic machining device of described large scale ceramics for household purpose, wherein, also comprises that described raw material cutting mechanism is connected with controller for cutting on demand raw-material raw material cutting mechanism.
The automatic machining device of described large scale ceramics for household purpose, wherein, also comprises the side washing mechanism that the ceramic of roll forming is carried out to side washing, and described side washing mechanism is connected with controller.
The automatic machining device of described large scale ceramics for household purpose, wherein, also comprises the trimming mechanism that the ceramic after side washing is carried out to deburring, and described trimming mechanism is connected with controller.
The beneficial effects of the utility model: the utility model is by providing a kind of automatic machining device of large scale ceramics for household purpose, by large scale ceramics for household purpose automatic demoulding mechanism is set, machine automatization is realized the demoulding, time saving and energy saving, greatly improve demoulding efficiency, reduce production costs; And utilize after this automatic demoulding mechanism, whole stripping process is simplified greatly, further reduces production costs; The production of whole large scale ceramics for household purpose and knockout course are all automatically to complete, and without artificial participation, automaticity is high, meets instructions for use.
Brief description of the drawings
Fig. 1 is the flow process chart of large scale ceramics for household purpose in prior art.
Fig. 2 is the structural representation of the automatic machining device of large scale ceramics for household purpose in the utility model.
Fig. 3 is the structural representation of ceramic mold mechanism in the utility model.
Fig. 4 is the flow chart of steps of the process of the automatic machining device of large scale ceramics for household purpose in the utility model.
Detailed description of the invention
For making the purpose of this utility model, technical scheme and advantage clearer, clear and definite, referring to the accompanying drawing embodiment that develops simultaneously, the utility model is further described.
As Figure 2-3, a kind of automatic machining device of large scale ceramics for household purpose, comprising:
For obtaining the ceramic mold mechanism 100 of required ceramics for household purpose;
For making the roll forming mechanism 200 of raw material roll forming in ceramic mold mechanism;
For the ceramics for household purpose after moulding being departed to the automatic demoulding mechanism 300 of ceramic mold mechanism;
The controller 400 moving for controlling the automatic machining device of whole large scale ceramics for household purpose;
Described ceramic mold mechanism 100 is connected with roll forming mechanism 200, and roll forming mechanism 200 is all connected with controller 400 with automatic demoulding mechanism 300, by controller 400 control actions. By large scale ceramics for household purpose automatic demoulding mechanism 300 is set, machine automatization is realized the demoulding, time saving and energy saving, greatly improves demoulding efficiency, reduces production costs.
Particularly; described automatic demoulding mechanism 300 comprises vacuum cup and the vacuum device being connected with vacuum cup; described vacuum device is connected with controller 400: by vacuum cup, the ceramics for household purpose through roll forming is directly sucked out from ceramic mold mechanism; replace the artificial demoulding, time saving and energy saving.
Particularly, described ceramic mold mechanism 100 comprises metal bucket 110, be arranged on aluminium alloy mould 120 and moulding roller-head 130 in metal bucket 110, described metal bucket 110, it is all disconnected from each other being arranged between aluminium alloy mould 120 in metal bucket 110 and moulding roller-head 130, metal bucket 110, the shape being arranged between aluminium alloy mould 120 and the moulding roller-head 130 in metal bucket 110 is worked in coordination: aluminium alloy mould 120 is placed in metal bucket 110, raw material are placed in aluminium alloy mould 120, roll forming mechanism 200 drives moulding roller-head 130 to the raw material roll forming in aluminium alloy mould 120, obtain required ceramics for household purpose.
Because the hardness of aluminium alloy mould 120 is less than the hardness of metal bucket 110; for fear of in roll forming process; metal bucket 110 causes damage to aluminium alloy mould 120, and the position contacting with aluminium alloy mould 120 in metal bucket 110 is provided with the cushion 140 for the protection of aluminium alloy mould 120. In the present embodiment, described cushion 140 adopts polyurethane buffering layer.
In order to save raw material, the automatic machining device of described large scale ceramics for household purpose also comprises for cutting on demand raw-material raw material cutting mechanism, described raw material cutting mechanism is connected with controller: the raw-material weight demand of the ceramics for household purpose of producing as required, raw material cutting mechanism cuts out the raw-material weight needing, then the raw material that cut is put into aluminium alloy mould 120 and carry out roll forming.
In order to ensure the quality of the ceramic of producing; the automatic machining device of described large scale ceramics for household purpose also comprises the ceramic of roll forming is carried out to the side washing mechanism of side washing and the trimming mechanism that the ceramic after side washing is carried out to deburring; described side washing mechanism is all connected with controller with trimming mechanism: raw material are after the interior roll forming of aluminium alloy mould 120; after the automatic demoulding mechanism demoulding, delivered to side washing mechanism and carried out side washing operation, after side washing, deliver to again trimming mechanism place and carry out deburring.
As shown in Figure 4, a kind of process of automatic machining device of large scale ceramics for household purpose as described above, specifically comprises the following steps:
Steps A 00: raw material are placed in ceramic mold mechanism 100;
Step B00: roll forming mechanism 200 carries out roll forming to the raw material in ceramic mold mechanism 100, obtains ceramic;
Step C00: automatic demoulding mechanism 300 spins off ceramic in ceramic mold mechanism, obtains finished product.
In the time that automatic demoulding mechanism 300 adopts vacuum cup to carry out the demoulding to ceramic, process specifically comprises the following steps:
Step a00: the raw-material weight demand of the ceramics for household purpose of producing as required, raw material cutting mechanism cuts out the raw-material weight needing, then the raw material that cut are put into aluminium alloy mould 120;
Step b00: roll forming mechanism 200 drives moulding roller-head 130 to the raw material roll forming in aluminium alloy mould 120, obtains ceramic semi-finished product;
Step c00: ceramic semi-finished product and aluminium alloy mould 120 are departed to metal bucket 110;
Steps d 00: by vacuum cup, ceramic semi-finished product are directly sucked out from aluminium alloy mould 120, realize the demoulding;
Step e00: the ceramic semi-finished product after the demoulding are delivered to side washing mechanism and carry out side washing operation;
Step f00: the ceramic semi-finished product after side washing are delivered to trimming mechanism place and carry out deburring, obtain ceramic finished product.
The utility model is by arranging large scale ceramics for household purpose automatic demoulding mechanism, and machine automatization is realized the demoulding, time saving and energy saving, greatly improves demoulding efficiency, reduces production costs; And utilize after this automatic demoulding mechanism, whole stripping process is simplified greatly, further reduces production costs; The production of whole large scale ceramics for household purpose and knockout course are all automatically to complete, and without artificial participation, automaticity is high, meets instructions for use.
Should be understood that; application of the present utility model is not limited to above-mentioned giving an example; for those of ordinary skills, can be improved according to the above description or convert, all these improvement and conversion all should belong to the protection domain of the utility model claims.
Claims (8)
1. an automatic machining device for large scale ceramics for household purpose, is characterized in that, comprising:
For obtaining the ceramic mold mechanism of required ceramics for household purpose;
For making the roll forming mechanism of raw material roll forming in ceramic mold mechanism;
For the ceramics for household purpose after moulding being departed to the automatic demoulding mechanism of ceramic mold mechanism;
The controller moving for controlling the automatic machining device of whole large scale ceramics for household purpose;
Described ceramic mold mechanism is connected with roll forming mechanism, and roll forming mechanism is all connected with controller with automatic demoulding mechanism, by controller control action.
2. the automatic machining device of large scale ceramics for household purpose according to claim 1, is characterized in that, described automatic demoulding mechanism comprises vacuum cup and the vacuum device being connected with vacuum cup, and described vacuum device is connected with controller.
3. the automatic machining device of large scale ceramics for household purpose according to claim 2, it is characterized in that, described ceramic mold mechanism comprises metal bucket, is arranged on aluminium alloy mould and moulding roller-head in metal bucket, described metal bucket, to be arranged between aluminium alloy mould in metal bucket and moulding roller-head be all disconnected from each other, and metal bucket, the shape being arranged between aluminium alloy mould and the moulding roller-head in metal bucket are worked in coordination.
4. the automatic machining device of large scale ceramics for household purpose according to claim 3, is characterized in that, the position contacting with aluminium alloy mould in metal bucket is provided with the cushion for the protection of aluminium alloy mould.
5. the automatic machining device of large scale ceramics for household purpose according to claim 4, is characterized in that, described cushion adopts polyurethane buffering layer.
6. the automatic machining device of large scale ceramics for household purpose according to claim 5, is characterized in that, also comprises that described raw material cutting mechanism is connected with controller for cutting on demand raw-material raw material cutting mechanism.
7. the automatic machining device of large scale ceramics for household purpose according to claim 6, is characterized in that, also comprises the side washing mechanism that the ceramic of roll forming is carried out to side washing, and described side washing mechanism is connected with controller.
8. the automatic machining device of large scale ceramics for household purpose according to claim 7, is characterized in that, also comprises the trimming mechanism that the ceramic after side washing is carried out to deburring, and described trimming mechanism is connected with controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521053000.4U CN205255225U (en) | 2015-12-16 | 2015-12-16 | Domestic ceramic's of jumbo size automatic processing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521053000.4U CN205255225U (en) | 2015-12-16 | 2015-12-16 | Domestic ceramic's of jumbo size automatic processing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205255225U true CN205255225U (en) | 2016-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201521053000.4U Expired - Fee Related CN205255225U (en) | 2015-12-16 | 2015-12-16 | Domestic ceramic's of jumbo size automatic processing device |
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| CN (1) | CN205255225U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105415486A (en) * | 2015-12-16 | 2016-03-23 | 佛山市南海鑫隆机工机械有限公司 | Automatic processing device for large-size domestic ceramic product and technique of automatic processing device |
-
2015
- 2015-12-16 CN CN201521053000.4U patent/CN205255225U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105415486A (en) * | 2015-12-16 | 2016-03-23 | 佛山市南海鑫隆机工机械有限公司 | Automatic processing device for large-size domestic ceramic product and technique of automatic processing device |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160525 |