CN106964913A - Air conditioner condenser weldment work station - Google Patents
Air conditioner condenser weldment work station Download PDFInfo
- Publication number
- CN106964913A CN106964913A CN201710323815.7A CN201710323815A CN106964913A CN 106964913 A CN106964913 A CN 106964913A CN 201710323815 A CN201710323815 A CN 201710323815A CN 106964913 A CN106964913 A CN 106964913A
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- Prior art keywords
- escape pipe
- workbench
- belt
- guide plate
- welding
- Prior art date
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- 238000003466 welding Methods 0.000 claims abstract description 83
- 238000004378 air conditioning Methods 0.000 claims description 15
- 238000003754 machining Methods 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 230000007306 turnover Effects 0.000 claims description 3
- 230000006872 improvement Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 230000032258 transport Effects 0.000 description 7
- 230000033001 locomotion Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000007514 turning Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/14—Heat exchangers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses an air conditioner condenser welding workstation. Through the repeated overturning of the workbench, the repeated switching of the transit area and the passage area of the guide plate, the stopping and walking of the incoming belt and the stretching of the pneumatic telescopic rod, the continuous conveying-in and processing of the air inlet and outlet pipe and the conveying-out of the air inlet and outlet pipe for completing the processing are realized, the flow of the whole work is very smooth and efficient, meanwhile, the help of an external mechanical arm is not needed, the occupied space of the workstation is greatly reduced, and the equipment cost is saved.
Description
Technical field
The present invention relates to a kind of plant equipment, more particularly to a kind of air-conditioning condenser welding workstation.
Background technology
The welding of air-conditioning condenser is completed with welding robot mostly, it is not necessary to which artificial excessive participation, is people
Reduce burden.
But there is the problem of efficiency is low in when entering escape pipe of condenser of welding in welding robot.Work station is needed in weldering
Welding robot, which is welded two and entered after escape pipe, is again transported the escape pipe that enters machined outside work station by manipulator.Together
When, after by entering of machining, escape pipe transported outside work station by manipulator, welding robot also needs to wait same
Individual or another manipulator will enter escape pipe and transport below, could be welded.
Transport and wait in the time being transported into waiting, welding robot greatly reduces and added all in idle state
The efficiency of work, meanwhile, work station also needs to be equipped with least one manipulator, and the whole work station footprint area made is big, sets simultaneously
Standby cost is also very big.
The content of the invention
In view of the deficienciess of the prior art, operating efficiency, occupation of land can be improved it is an object of the invention to provide one kind
Area is small, the small air-conditioning condenser welding workstation of equipment cost.
To achieve the above object, the invention provides following technical scheme：A kind of air-conditioning condenser welding workstation, including
On phase convertor, guiding belt, guide plate, incoming belt, feed belt, Pneumatic extension bar and welding robot, the phase convertor
Provided with workbench, the phase convertor controls worktable rotary, and the phase convertor includes base and two pillars being oppositely arranged, two
One end of the individual pillar is fixedly connected with the two ends of base respectively, and the two ends of the workbench are rotatable with two pillars respectively
Connection, the welding robot is arranged on the side of phase convertor and set close to the middle part of workbench, the workbench, guiding
Plate, incoming belt and pneumatic expansion link are sequentially arranged between two pillars from top to bottom, the guide plate dorsad welding robot
The one of people is sloped downwardly setting；The guiding belt is arranged on the side of guide plate dorsad welding robot, the guiding skin
The one of band is sloped downwardly setting, and the same side of the workbench is provided with two clamping devices being oppositely arranged, when two
When entering escape pipe on workbench, two gripping means grips two enter escape pipe and make two one end for entering escape pipe
Both offset, and both junctions of welding robot pipette tips alignment and welding；The guide plate two ends are rotating around being located at
It is driven between two pillars in two pillars and back and forth, the guide plate is divided on transfer area and channel region, the channel region
Offer and enter the groove that escape pipe is passed through for outside, the feed belt is set close to the side that guiding belt is tilted down；Institute
Pneumatic extension bar is stated to be arranged on base, the incoming belt be provided with several inline through holes, the through hole it
Between spacing it is identical, it is described enter escape pipe be placed on above through hole, it is incoming by incoming belt to enter escape pipe when outside two
Below to guide plate and when through hole is relative with Pneumatic extension bar, the working platform overturning and the side provided with clamping device and guiding
Plate is oppositely arranged, and the transfer area is rolled into pillar, and the groove on the channel region is oppositely arranged with incoming belt, described
Pneumatic extension bar, which extends and passes through through hole to enter escape pipe with two, to offset, and the Pneumatic extension bar enters escape pipe top by two two
Rise and pass through groove to be offseted with workbench, two gripping means grips two enter escape pipe, the phase convertor control work
Platform rotates, and the welding robot welds two and enters escape pipe；After the completion of two are entered escape pipe welding, the phase convertor control
Channel region on worktable rotary, the guide plate, which is rolled into any one pillar, and transfer area is relative with workbench sets
Put, the clamping device unclamps the escape pipe that enters of welding completion, the escape pipe that enters that welding is completed is dropped in transfer area and tumbled
Onto guiding belt, what welding was completed, which enter escape pipe, is directed to belt and is sent on feed belt and passes to next work station.
As a further improvement on the present invention, the clamping device includes gripping block and the first controlled motor, described first
Connecting rod is provided with controlled motor, one end of the connecting rod is fixedly connected with gripping block, the first controlled motor control connects
Extension bar is elapsed and rotated, and two gripping blocks are oppositely arranged, when two, which are entered escape pipe, is placed on workbench, described in two
First controlled motor controls two connecting rods to move towards, and makes two that two gripping blocks are moved towards and clamped between the two to enter
Escape pipe, when two, which are entered the relative one end of escape pipe, offsets, both junctions of welding robot pipette tips alignment and weldering
Both are met, meanwhile, two first controlled motors control connecting rods rotations and are entered escape pipe and revolved two gripping blocks
Turn, weld together after escape pipe swing is entered described in two.
As a further improvement on the present invention, the base is provided with several vacuum cups and vacuum generator, described
Base, Pneumatic extension bar, vacuum generator and vacuum cup are sequentially connected from bottom to up；When the Pneumatic extension bar is by incoming skin
Take when entering escape pipe and being sent on workbench, the vacuum generator control vacuum cup is attracting with entering escape pipe, described
Pneumatic extension bar promotes into escape pipe and passes through groove and inconsistent with workbench, when the gripping block is clamped into escape pipe, institute
Vacuum generator control vacuum cup is stated to unclamp into escape pipe.
As a further improvement on the present invention, opposite side of the workbench provided with clamping device also is provided with two and symmetrically set
The clamping device put, when welding robot enters escape pipe to two of workbench upper side to be welded, under the workbench
The gripping means grips of side enter escape pipe by what the push of Pneumatic extension bar came up, and two when the workbench upper side enter outlet
After the completion of pipe welding, the workbench generation degree upset, the welding robot is treated to two be reversed up on workbench
The escape pipe that enters of processing is welded.
As a further improvement on the present invention, several gas are equipped with two sides of the workbench provided with clamping device
Dynamic mechanical paw, is pushed to workbench downside and is offseted with Pneumatic manipulator when Pneumatic extension bar enters escape pipe by two
When, the Pneumatic manipulator dog collar lives in escape pipe, and two described first motor control, two gripping blocks are moved towards and vacuum
Sucker is unclamped into escape pipe；When machining when entering escape pipe and being sent out, the gripping block and Pneumatic manipulator unclamp
Enter escape pipe, it is described enter escape pipe drop in the transfer area of guide plate.
As a further improvement on the present invention, the Pneumatic manipulator of two sides is oppositely arranged above and below the workbench, and
Bearing rod is provided between the Pneumatic manipulator that two are oppositely arranged, the bearing rod crosses workbench, the length of the bearing rod
Degree is more than the length of workbench, and after workbench is overturn, the bearing rod is subjected to displacement downwards in the presence of weight, with
The Pneumatic manipulator that the guide plate is oppositely arranged is close to guide plate.
As a further improvement on the present invention, the side of the feed belt dorsad guiding belt is provided with preventing from machining
Enter escape pipe because inertia departs from its baffler.
As a further improvement on the present invention, the incoming belt is provided with two symmetrically arranged limiting plates, two institutes
Two sides that limiting plate is arranged on through hole on incoming belt are stated, when escape pipe is entered in outside to be placed on the incoming belt, institute
State limiting plate and fitted with entering the tube wall of escape pipe.
Beneficial effects of the present invention, enter escape pipe by two by clamping device and clamp, can facilitate welding robot pair
Two junctions for entering escape pipe are welded, and are prevented from misplacing in welding, are made both welding more fine.Work as weldering
After the completion of connecing, it is not necessary to the escape pipe that enters for completing processing is transferred into next work station by outside manipulator.Phase convertor
Workbench can be overturn, and after escape pipe completion welding is entered, 180 degree upset occurs for workbench, and clamping device clamps completion
That processes enters escape pipe and the downside in workbench.Because guide plate is divided into transfer area and channel region, when completion processing
Enter escape pipe it is relative with guide plate when, the state of guide plate is relative with workbench for transfer area.When two clamping devices have unclamped
Into the escape pipe that enters of processing, the escape pipe that enters for completing processing is dropped in the transfer area of guide plate, and guide plate is obliquely installed so that
The escape pipe that enters for completing processing occurs to roll or moves and be transferred on guiding belt, and entering for processing will be completed by guiding belt
Escape pipe is transported on feed belt, finally transports next work station.When that time that workbench is begun turning, pass
Enter belt setting in motion and the outside escape pipe that enters to be processed is passed between two pillars, escape pipe is entered when completion processing
That time of guide plate is transported out of out, guide plate is moved, and the groove on channel region is relative with workbench, meanwhile, incoming skin
Two taken enter escape pipe and entered between two pillars, and the through hole that enters below escape pipe of two on incoming belt with
Pneumatic extension bar on base is relative one by one, incoming belt stop motion, and Pneumatic extension bar starts to stretch, and Pneumatic extension bar is worn
Cross through hole and jack-up two enters escape pipe, Pneumatic extension bar continues to stretch so that enter escape pipe through the groove on guide plate most
Eventually close to workbench, when entering escape pipe close to workbench, two clamping devices are close to each other and clamp two turnover final
Tracheae.After two gripping means grips two enter escape pipe, Pneumatic extension bar bounces back at once, while 180 degree occurs for workbench
Upset, the escape pipe that enters for making welding robot to be processed to two is processed.In whole process, pass through the anti-of workbench
Switching, the stop-go of incoming belt and the Pneumatic extension bar repeatedly of multiple upset, the transfer area of guide plate and channel region are stretched
Contracting, realize constantly be transported into and process into escape pipe and transport complete processing enter escape pipe, make the flow entirely worked non-
Normal smoothness, without the need for the help by outside manipulator, is greatly reduced taking up space for work station with efficiently
And saved the cost of equipment.
Brief description of the drawings
Fig. 1 is a kind of air-conditioning condenser welding workstation part-structure schematic diagram；
Fig. 2 is the side view of Pneumatic manipulator and bearing rod；
Fig. 3 is the structural representation of phase convertor and guiding belt；
Fig. 4 is the front view of the equipment on phase convertor；
Fig. 5 is the structural representation of guide plate；
Fig. 6 is the structural representation of vacuum generator and vacuum cup；
Fig. 7 is the structural representation of guide plate in pillar.
Embodiment
The present invention is described in further detail below in conjunction with the embodiment given by accompanying drawing.
Referring to figs. 1 to shown in 7, a kind of air-conditioning condenser welding workstation of the present embodiment, including phase convertor 1, it is oriented to skin
Band 5, guide plate 7, incoming belt 6, feed belt 2, Pneumatic extension bar 921 and welding robot 3, the phase convertor 1 are provided with
Workbench 4, the control of phase convertor 1 workbench 4 rotates, and the phase convertor 1 includes base 11 and two pillars being oppositely arranged
12, the two ends of one end of two pillars 12 respectively with base 11 are fixedly connected, the two ends of the workbench 4 respectively with two
Pillar 12 is rotatably connected, and the welding robot 3 is arranged on the side of phase convertor 1 and set close to the middle part of workbench 4, institute
Workbench 4, guide plate 7, incoming belt 6 and pneumatic expansion link 921 is stated to be sequentially arranged in from top to bottom between two pillars, it is described
Dorsad welding robot 3 one is sloped downwardly setting to guide plate 7；The guiding belt 5 is arranged on the dorsad bonding machine of guide plate 7
The side of device people 3, the one of the guiding belt 5 is sloped downwardly setting, and the same side of the workbench 4 is provided with two phases
To the clamping device 41 of setting, when two, which are entered escape pipe, is on workbench 4, two clamping devices 41 clamp two and entered
Escape pipe and two one end for entering escape pipe are made to offset, and both junctions of the pipette tips of the welding robot 3 alignment and welding
Both；The two ends of guide plate 7 are described to be oriented to rotating around being located in two pillars 12 and being driven back and forth between two pillars 12
Plate 7 is divided into offering on transfer area 71 and channel region 72, the channel region 72 enters the groove 721 that escape pipe is passed through, institute for outside
Feed belt 2 is stated to set close to the side that guiding belt 5 is tilted down；The Pneumatic extension bar 921 is set on the pedestal 11, institute
Incoming belt 6 is stated provided with several inline through holes 61, the spacing between the through hole 61 is identical, it is described enter outlet
Pipe is placed on the top of through hole 61, and escape pipe is entered when outside two and is passed to the lower section of guide plate 7 and through hole 61 by incoming belt 6
When relative with Pneumatic extension bar 921, the working platform overturning and it is oppositely arranged provided with the side of clamping device 41 with guide plate 7,
The transfer area 71 is rolled into pillar 12, and the groove 721 on the channel region 72 is oppositely arranged with incoming belt 6, described
Pneumatic extension bar 921, which extends and enters escape pipe with two through through hole 61, to offset, and the Pneumatic extension bar 921 enters two two
Escape pipe jack-up simultaneously offsets through groove 721 with workbench 4, and two clamping devices 41 clamp two and enter escape pipe, described
The control workbench 4 of phase convertor 1 rotates, and the welding robot 3 welds two and enters escape pipe；Enter escape pipe welding completion when two
Afterwards, the control of phase convertor 1 workbench 4 is rotated, and the channel region 72 on the guide plate 7 is rolled into any one pillar 12
And transfer area 71 is oppositely arranged with workbench 4, the clamping device 41 unclamps the escape pipe that enters of welding completion, and what welding was completed enters
Escape pipe is dropped in transfer area 71 and rolled down on guiding belt 5, and what welding was completed, which enter escape pipe, is directed to belt 5 and is sent to
On feed belt 2 and pass to next work station.Enter escape pipe by two by clamping device 41 to clamp so that welding robot
3 can weld to two junctions for entering escape pipe, prevent two to enter escape pipe and misplace, make both welding more
It is fine.After the completion of welding, it is not necessary to the escape pipe that enters for completing processing is transferred into next work by outside manipulator
Stand.The workbench 4 of phase convertor 1 can be overturn, and after escape pipe completion welding is entered, 180 degree upset, folder occur for workbench 4
Tight device 41, which is clamped, completes entering escape pipe and being in the downside of workbench 4 for processing.Due to guide plate, 7 points are the He of transfer area 71
Channel region 72, when complete processing enter escape pipe it is relative with guide plate 7 when, the state of guide plate 7 is transfer area 71 and workbench 4
Relatively.Now clamping device 41 unclamps the escape pipe that enters for completing processing, and the escape pipe that enters for completing processing is dropped in guide plate 7
Turn in area 71, guide plate 7 is obliquely installed so that the escape pipe that enters for completing processing occurs to roll or moves and be transferred to guiding belt
On 5, the escape pipe that enters for completing processing is transported on feed belt 6 by guiding belt 5, next work is finally transported
Stand.Passed when that time that workbench 4 is begun turning, the incoming setting in motion of belt 6 and by the outside escape pipe that enters to be processed
Enter between two pillars 12, enter that time that escape pipe transports out of out guide plate 7 when completion processing, guide plate 7 is moved,
And the groove 721 on channel region 72 is relative with workbench 4, meanwhile, two on incoming belt 6 are entered escape pipe and enter two branch
Between post 12, and the through hole 61 that enters below escape pipe of two on incoming belt 6 and the Pneumatic extension bar 921 1 on base 11
One is relative, the incoming stop motion of belt 6, and Pneumatic extension bar 921 starts to stretch, and Pneumatic extension bar 921 passes through the jack-up of through hole 61
Enter escape pipe, Pneumatic extension bar 921 continues to stretch so that enter escape pipe final close to work through the groove 721 on guide plate 7
Platform, when entering escape pipe close to workbench, two clamping devices 41 are close to each other and enter escape pipe in final clamping two.When two
Individual clamping device 41 clamps two and entered after escape pipe, and Pneumatic extension bar 921 bounces back at once, is turned over while 180 degree occurs for workbench 4
Turn, the escape pipe that enters for making welding robot 3 pair two to be processed is processed.In whole process, pass through the anti-of workbench 4
Switching, the stop-go and Pneumatic extension of incoming belt 6 repeatedly of multiple upset, the transfer area 71 of guide plate 7 and channel region 72
Bar 921 it is flexible, realize constantly to be transported into and process and enter escape pipe into what escape pipe and transporting completed processing, make whole work
Flow it is very smooth and efficiently, without the need for the help by outside manipulator, be greatly reduced work station
Take up space and saved the cost of equipment.
As a kind of improved embodiment, the clamping device 41 includes the controlled motor of gripping block 411 and first
412, first controlled motor 412 is interior to be provided with connecting rod 413, and one end of the connecting rod 413 is fixed with gripping block 411 to be connected
Connect, the control of the first controlled motor 412 connecting rod 413 is elapsed and rotated, and two gripping blocks 411 are oppositely arranged, when two
It is individual enter escape pipe when being placed on workbench 4, two first controlled motors 412 control two connecting rods 413 to move towards,
Make two gripping blocks 411 move towards and clamp between the two two enter escape pipe, and the relative one end of escape pipe is entered when two
When offseting, both both junctions of the pipette tips of welding robot 3 alignment and welding, meanwhile, two the first control electricity
The control of machine 412 connecting rod 413 rotates, and two gripping blocks 411 and enters escape pipe and rotates, when entering escape pipe described in two
Weld together after being rotated by 360 °.Two the first controlled motors 412 can control connecting rod 413 to rotate so that bonding machine
Device people 3 weld two enter escape pipe when, the first controlled motor 412 control connecting rod 413 rotate and drive two folders
Tight block 411 and two enter escape pipe and rotated so that welding robot 3 can be carried out to two junctions for entering escape pipe
360 degree of welding, makes both welding more fine, and attachment structure is more consolidated.
As a kind of improved embodiment, the base 11 occurs provided with several vacuum cups 92 and vacuum
Device 91, the base 11, Pneumatic extension bar 921, vacuum generator 91 and vacuum cup 92 are sequentially connected from bottom to up；When described
Pneumatic extension bar 921 is by when entering escape pipe and being sent on workbench 4, the vacuum generator 91 is controlled very on incoming belt 6
Suction disk 92 is attracting with entering escape pipe, the Pneumatic extension bar 921 promote into escape pipe through groove 721 and with the phase of workbench 4
Contradict, when the gripping block 411 is clamped into escape pipe, the control of vacuum generator 91 vacuum cup 92 is unclamped into outlet
Pipe.When Pneumatic extension bar 921 is being transferred in and out tracheae, the vacuum cup 92 on Pneumatic extension bar 921 is through through hole 61 with entering
Escape pipe fits, and controls vacuum cup 92 to adsorb into escape pipe by vacuum generator 61, when two gripping blocks 411 are pressed from both sides
Tight two are entered after escape pipe, and the control vacuum cup 92 of vacuum generator 91 is unclamped into escape pipe, and Pneumatic extension bar 921 is returned at once
Contracting.The setting of vacuum generator 91 and vacuum cup 92 can prevent Pneumatic extension bar 921 from falling when pushing into escape pipe
Fall the occurrence of, the efficiency of whole work station is guaranteed.
As a kind of improved embodiment, opposite side of the workbench 4 provided with clamping device 41 also is provided with two
Individual symmetrically arranged clamping device 41, when welding robot 3 enters escape pipe to two of the upper side of workbench 4 to be welded,
The clamping device 41 of the lower section of workbench 4 is clamped enters escape pipe by what the push of Pneumatic extension bar 921 came up, when the workbench
Two of 4 upper sides enter after the completion of escape pipe welding, and 180 degree upset occurs for the workbench 4, and the welding robot 3 is to work
Two escape pipes that enter to be processed for making to be reversed up on platform 4 are welded.The both sides of workbench 4 are equipped with clamping device 41
So that the upper side of workbench 4 is when being welded, the downside of workbench 4 carry out crawl it is to be processed enter escape pipe, work as work
Make the upper side of platform 4 complete the processing for entering escape pipe and the downside of workbench 4 are completed to clamp it is to be processed when entering escape pipe,
Workbench 4 carries out 180 degree upset, and now the escape pipe that enters of workbench 4 upper side needs to be processed, and escape pipe is entered in downside
Need to transport next work station to.Thus, welding robot 3 is processed to the escape pipe that enters of the upper side of workbench 4, workbench
The clamping device 41 of 4 downsides unclamps the escape pipe that enters after processing, and after come up to the transmission of Pneumatic extension bar 921
The escape pipe that enters be clamped.In whole process, welding robot 3 is not operated except workbench 4 in upset, its
He is being operated the time, and is greatly carried not to enter transporting and be transported into and losing time for escape pipe in whole process
The high production efficiency of whole work station.
As a kind of improved embodiment, the workbench 4 is equipped with the two sides provided with clamping device 41
Several Pneumatic manipulators 8, when Pneumatic extension bar 921 by two enter escape pipe be pushed to the downside of workbench 4 and with it is pneumatic
When mechanical paw 8 offsets, the ring of Pneumatic manipulator 8 lives in escape pipe, two described first motor control, two gripping blocks
411 move towards and vacuum cup 92 is unclamped into escape pipe；When machining when entering escape pipe and being sent out, the gripping block
411 and Pneumatic manipulator 8 unclamp into escape pipe, it is described enter escape pipe drop in the transfer area 71 of guide plate 7.Pneumatic motor
Setting for tool paw 8 make it that to enter in Pneumatic extension bar 921 that escape pipe is sent to the downside of workbench 4 and gripping block 411 is pressed from both sides
Tightly enter before escape pipe, Pneumatic manipulator 8 can be realized to be locked into this target of escape pipe in advance, and ring lives in outlet
Pipe so that two gripping blocks 411 are when escape pipe is entered in close to each other and clamping two, and another enters escape pipe can be real
Now micro, slight movement.Pneumatic extension bar 921 will enter escape pipe be sent to the downside of workbench 4 and gripping block 411 clamp into
Before escape pipe, two are entered escape pipe and may have the micro, slight phenomenon staggered, if both are direct in this state
Clamping and being processed can make it that both junctions are not smooth enough, the escape pipe that enters after machining is there is flaw.And gas
The presence of dynamic mechanical paw 8 serves the effect of certain fine setting so that two gripping blocks 411 enter escape pipe touching two
During extremely escape pipe is entered in clamping two, two are entered escape pipe and the trickle rolling of generation can made in Pneumatic manipulator 8
Two relative holes can be preferably relative, make finally to process to enter escape pipe finer.
As a kind of improved embodiment, the Pneumatic manipulator 8 of workbench two sides about 4 is relative to be set
Put, and bearing rod 81 is provided between two Pneumatic manipulators 8 being oppositely arranged, the bearing rod 81 crosses workbench 4, described
The length of bearing rod 81 is more than the length of workbench 4, after workbench 4 is overturn, effect of the bearing rod 81 in weight
It is subjected to displacement downwards down, the Pneumatic manipulator 8 being oppositely arranged with the guide plate 7 is close to guide plate 7.In order that workbench
4 will not touch guide plate 7 in upset so that there is a certain distance between workbench 4 and guide plate 7.But when workbench 4
Occur overturn and unclamp machine when entering escape pipe, due to there is distance between workbench 4 and guide plate 7 so that clamp
Block 411 unclamp complete processing enter escape pipe after, touch guide plate 7 again after escape pipe whereabouts certain distance is entered so that
Guide plate 7 can bear to be more than the power into escape pipe gravity itself, and going down can impact for a long time to guide plate 7.Bearing rod 81
Setting avoids such situation from occurring as far as possible.When gripping block 411 is unclamped into escape pipe, Pneumatic manipulator 8 still in
Capture state, but presence and the setting of length due to bearing rod 81 so that gripping block 411 is being unclamped into after escape pipe,
Because Pneumatic manipulator 8 and the effect for entering escape pipe gravity are so that bearing rod 81 occurs to bottom offset, the lower end of bearing rod 81
Stretch out workbench 4, when the Pneumatic manipulator 8 on the workbench 4 dorsad side of base 11 is inconsistent with it, the bearing rod 81
Stop sliding downwards so that Pneumatic manipulator 8 and enter escape pipe close to guide plate 7, then Pneumatic manipulator 8 is unclamped turnover
Tracheae is dropped on guide plate 7, reduces the unnecessary burden caused to guide plate 7 as far as possible.
As a kind of improved embodiment, the side of the feed belt 2 dorsad guiding belt 5 provided with preventing plus
What work was completed enters escape pipe because inertia departs from its baffler 21.When guiding belt 5 transports the escape pipe that enters machined
When on to feed belt 2, because guiding belt 5 is to be obliquely installed so that the escape pipe that enters machined is entering transmission skin
There can be certain inertia during with 2 so that what is machined enters escape pipe and may drop out feed belt 2, baffler 21
The effect for entering escape pipe for serving and stopping and machining is set, prevents it from departing from feed belt 2 in the presence of inertia.
As a kind of improved embodiment, the incoming belt 6 is provided with two symmetrically arranged limiting plates 62,
Two limiting plates 62 are arranged on two sides of through hole 61 on incoming belt 6, when outside enter escape pipe be placed on it is described incoming
When on belt 6, the limiting plate 62 fits with entering the tube wall of escape pipe.Enter escape pipe when outside to be placed on incoming belt 6
When, it is possible that entering the situation that escape pipe shifts during transmission so that Pneumatic extension bar 921 will can not be passed in and out
Tracheae is sent on workbench 4, causes on workbench 4 everything goes well with your work to carry out.And the setting of limiting plate 62 rises to entering escape pipe
Certain position-limiting action has been arrived, has prevented from shifting on incoming belt 6 into escape pipe.
To sum up, by the upset repeatedly of the workbench 4, switching repeatedly of the transfer area 71 of guide plate 7 and channel region 72, incoming
The stop-go of belt 6 and stretching for Pneumatic extension bar 921, realization is constantly transported into and processes into escape pipe and transported
Enter escape pipe into processing, make the flow entirely worked very smooth and efficient, without the need for by outside manipulator
Help, be greatly reduced the cost for taking up space and having saved equipment of work station.
It the above is only the preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-described embodiment,
All technical schemes belonged under thinking of the present invention belong to protection scope of the present invention.It should be pointed out that for the art
For those of ordinary skill, some improvements and modifications without departing from the principles of the present invention, these improvements and modifications also should
It is considered as protection scope of the present invention.
Claims (8)
1. a kind of air-conditioning condenser welding workstation, it is characterised in that：Including phase convertor (1), guiding belt (5), guide plate
(7) set on, incoming belt (6), feed belt (2), Pneumatic extension bar (921) and welding robot (3), the phase convertor (1)
There is workbench (4), phase convertor (1) control workbench (4) rotation, the phase convertor (1) includes base (11) and two phases
To the pillar (12) of setting, the two ends of one end of two pillars (12) respectively with base (11) are fixedly connected, the work
The two ends of platform (4) are rotatably connected with two pillars (12) respectively, and the welding robot (3) is arranged on the one of phase convertor (1)
Side and the middle part setting of close workbench (4), the workbench (4), guide plate (7), incoming belt (6) and pneumatic expansion link
(921) it is sequentially arranged in from top to bottom between two pillars, the side of the guide plate (7) dorsad welding robot (3) is downward
It is obliquely installed；The guiding belt (5) is arranged on the side of guide plate (7) dorsad welding robot (3), the guiding belt
(5) one is sloped downwardly setting, and the same side of the workbench (4) is provided with two clamping devices being oppositely arranged
(41), when two, which are entered escape pipe, is on workbench (4), two clamping devices (41) clamp two and enter escape pipe and make
Both two one end for entering escape pipe offset, and both junctions of the welding robot (3) pipette tips alignment and welding；It is described
Guide plate (7) two ends are rotating around being located in two pillars (12) and be driven back and forth between two pillars (12), the guide plate
(7) it is divided into offering on transfer area (71) and channel region (72), the channel region (72) and enters the groove that escape pipe is passed through for outside
(721), the feed belt (2) is set close to the side that guiding belt (5) is tilted down；The Pneumatic extension bar (921) sets
Put on base (11), the incoming belt (6) be provided with several inline through holes (61), the through hole (61) it
Between spacing it is identical, it is described enter escape pipe be placed on above through hole (61), entering escape pipe when outside two passes through incoming belt
(6) it is passed to below guide plate (7) and when through hole (61) is relative with Pneumatic extension bar (921), the working platform overturning and is provided with
The side of clamping device (41) is oppositely arranged with guide plate (7), and the transfer area (71) is rolled into pillar (12), described logical
Groove (721) in road area (72) is oppositely arranged with incoming belt (6), and the Pneumatic extension bar (921) extends and passes through through hole
(61) enter escape pipe with two to offset, the Pneumatic extension bar (921) enters escape pipe jack-up by two two and passes through groove
(721) offseted with workbench (4), two clamping devices (41) clamp two and enter escape pipe, and the phase convertor (1) controls work
Make platform (4) rotation, the welding robot (3) welds two and enters escape pipe；It is described to become after the completion of two are entered escape pipe welding
Channel region (72) on camera (1) control workbench (4) rotation, the guide plate (7) is rolled into any one pillar (12)
Interior and transfer area (71) are oppositely arranged with workbench (4), and the clamping device (41) unclamps the escape pipe that enters of welding completion, welding
The escape pipe that enters completed is dropped in transfer area (71) and rolled down on guiding belt (5), and the escape pipe that enters that welding is completed is led
It is sent to belt (5) on feed belt (2) and passes to next work station.
2. a kind of air-conditioning condenser welding workstation according to claim 1, it is characterised in that：The clamping device (41)
Including gripping block (411) and the first controlled motor (412), connecting rod (413), institute are provided with first controlled motor (412)
The one end for stating connecting rod (413) is fixedly connected with gripping block (411), the first controlled motor (412) control connecting rod (413)
Passage and rotation, two gripping blocks (411) are oppositely arranged, when two, which are entered escape pipe, is placed on workbench (4), two
First controlled motor (412) controls two connecting rods (413) to move towards, and two gripping blocks (411) is moved towards simultaneously
Two clamped between the two enter escape pipe, when two, which are entered the relative one end of escape pipe, offsets, welding robot (3) rifle
Both both junctions of head alignment and welding, meanwhile, two the first controlled motor (412) control connecting rod (413) rotations
Turn, two gripping blocks (411) and enter escape pipe and rotate, be welded on when entering described in two after escape pipe is rotated by 360 °
Together.
3. a kind of air-conditioning condenser welding workstation according to claim 2, it is characterised in that：Set on the base (11)
There are several vacuum cups (92) and vacuum generator (91), the base (11), Pneumatic extension bar (921), vacuum generator
(91) it is sequentially connected from bottom to up with vacuum cup (92)；When the Pneumatic extension bar (921) is by the turnover on incoming belt (6)
Tracheae is sent to when on workbench (4), and vacuum generator (91) the control vacuum cup (92) is attracting with entering escape pipe, institute
Pneumatic extension bar (921) is stated to promote into escape pipe through groove (721) and inconsistent with workbench (4), when the gripping block
(411) when clamping into escape pipe, vacuum generator (91) the control vacuum cup (92) is unclamped into escape pipe.
4. a kind of air-conditioning condenser welding workstation according to Claims 2 or 3, it is characterised in that：The workbench (4)
Opposite side provided with clamping device (41) also is provided with two symmetrically arranged clamping devices (41), when welding robot (3) is to work
When making two of platform (4) upper side and entering escape pipe and welded, the clamping device (41) below the workbench (4) is clamped by gas
What dynamic expansion link (921) push came up enters escape pipe, and two when the workbench (4) upper side enter escape pipe welding completion
Afterwards, 180 degree upset occurs for the workbench (4), and the welding robot (3) is to be reversed up on workbench (4) two
The escape pipe that enters to be processed is welded.
5. a kind of air-conditioning condenser welding workstation according to claim 4, it is characterised in that：The workbench (4) sets
Several Pneumatic manipulators (8) are equipped with the two sides for there are clamping device (41), when Pneumatic extension bar (921) enters two
When escape pipe is pushed to workbench (4) downside and offseted with Pneumatic manipulator (8), Pneumatic manipulator (8) ring is lived
Enter escape pipe, two described first motor control, two gripping blocks (411) move towards and vacuum cup (92) is unclamped into outlet
Pipe；When machining when entering escape pipe and being sent out, the gripping block (411) and Pneumatic manipulator (8) are unclamped into outlet
Pipe, it is described enter escape pipe drop in the transfer area (71) of guide plate (7).
6. a kind of air-conditioning condenser welding workstation according to claim 5, it is characterised in that：On the workbench (4)
The Pneumatic manipulator (8) of lower two sides is oppositely arranged, and provided with undertaking between two Pneumatic manipulators (8) being oppositely arranged
Bar (81), the bearing rod (81) crosses workbench (4), and the length of the bearing rod (81) is more than the length of workbench (4), when
After workbench (4) is overturn, the bearing rod (81) is subjected to displacement downwards in the presence of weight, with the guide plate (7)
The Pneumatic manipulator (8) being oppositely arranged is close to guide plate (7).
7. a kind of air-conditioning condenser welding workstation according to claim 5 or 6, it is characterised in that：The feed belt
(2) dorsad the side of guiding belt (5) provided with preventing what is machined to enter escape pipe because inertia departs from its baffler (21).
8. a kind of air-conditioning condenser welding workstation according to claim 5, it is characterised in that：The incoming belt (6)
Provided with two symmetrically arranged limiting plates (62), two limiting plates (62) are arranged on through hole (61) on incoming belt (6)
Two sides, when escape pipe is entered in outside to be placed on the incoming belt (6), the limiting plate (62) and the pipe for entering escape pipe
Wall fits.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710323815.7A CN106964913B (en) | 2017-05-09 | 2017-05-09 | Air conditioner condenser weldment work station |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710323815.7A CN106964913B (en) | 2017-05-09 | 2017-05-09 | Air conditioner condenser weldment work station |
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| CN106964913B CN106964913B (en) | 2022-11-04 |
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| CN108189411A (en) * | 2017-12-28 | 2018-06-22 | 机械科学研究总院江苏分院 | A kind of nonmetallic welding method of automatic pipeline external cylindrical surface and device |
| CN108213924A (en) * | 2018-03-07 | 2018-06-29 | 中建五局工业设备安装有限公司 | A kind of pipeline connect prefabricated platform with pipe fitting |
| CN108480946A (en) * | 2018-04-12 | 2018-09-04 | 上海悦合自动化技术有限公司 | Assembling jig for air-conditioning condenser core header |
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| CN106964913B (en) | 2022-11-04 |
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Address after: 321000 East, 2nd floor, No.2 factory building, no.589 Longtan Road, Wucheng District, Jinhua City, Zhejiang Province Applicant after: Zhejiang shuohe Robot Technology Co.,Ltd. Address before: 321000 No. 398, Chifeng Road, Wucheng District, Jinhua, Zhejiang. Applicant before: ZHEJIANG SEOKHO ROBOT TECHNOLOGY Co.,Ltd. |
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Application publication date: 20170721 Assignee: Jinhuashuohe automation equipment Co.,Ltd. Assignor: Zhejiang shuohe Robot Technology Co.,Ltd. Contract record no.: X2024980008373 Denomination of invention: A welding workstation for air conditioning condensers Granted publication date: 20221104 License type: Common License Record date: 20240701 |
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