CN106964913B - Air conditioner condenser weldment work station - Google Patents

Air conditioner condenser weldment work station Download PDF

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Publication number
CN106964913B
CN106964913B CN201710323815.7A CN201710323815A CN106964913B CN 106964913 B CN106964913 B CN 106964913B CN 201710323815 A CN201710323815 A CN 201710323815A CN 106964913 B CN106964913 B CN 106964913B
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China
Prior art keywords
air inlet
outlet pipes
belt
workbench
workstation
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CN201710323815.7A
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Chinese (zh)
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CN106964913A (en
Inventor
程旗凯
俞兴
洪灵
陈源通
陈卸件
王京
余晓春
朱振
潘浩雷
张庆权
黄小健
陈艳丽
金璐
洪丰
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Zhejiang Seokho Robot Technology Co Ltd
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Zhejiang Seokho Robot Technology Co Ltd
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Priority to CN201710323815.7A priority Critical patent/CN106964913B/en
Publication of CN106964913A publication Critical patent/CN106964913A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/04Tubular or hollow articles
    • B23K2101/14Heat exchangers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a welding workstation for an air conditioner condenser. Through the repeated overturning of the workbench, the repeated switching of the transit area and the passage area of the guide plate, the stopping and walking of the incoming belt and the stretching of the pneumatic telescopic rod, the continuous conveying-in and processing of the air inlet and outlet pipe and the conveying-out of the air inlet and outlet pipe for completing the processing are realized, the flow of the whole work is very smooth and efficient, meanwhile, the help of an external mechanical arm is not needed, the occupied space of the workstation is greatly reduced, and the equipment cost is saved.

Description

Air conditioner condenser weldment work station
Technical Field
The invention relates to mechanical equipment, in particular to an air conditioner condenser welding workstation.
Background
The welding of the air conditioner condenser is mostly completed by using a welding robot, and the excessive participation of manpower is not needed, so that the burden is reduced for people.
However, the welding robot has a problem of low efficiency when welding the air inlet and outlet pipes of the condenser. The workstation needs to transport the finished air inlet and outlet pipe to the outside of the workstation through the manipulator after the welding robot has welded two air inlet and outlet pipes. Meanwhile, after the processed air inlet and outlet pipe is transported out of the workstation through the manipulator, the welding robot needs to wait for the same or another manipulator to transport the air inlet and outlet pipe to the lower part of the welding robot, and then welding can be carried out.
In the time of waiting for carrying out and waiting for carrying in, welding robot all is in idle state, great reduction the efficiency of processing, simultaneously, the workstation still need be equipped with at least one manipulator, and the whole workstation area occupied of messenger is big, and the expense of equipment is very big simultaneously.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the air conditioner condenser welding workstation which can improve the working efficiency, has small floor area and low equipment cost.
In order to realize the purpose, the invention provides the following technical scheme: an air conditioner condenser welding workstation comprises a phase change machine, a guide belt, a guide plate, an introduction belt, a conveying belt, a pneumatic telescopic rod and a welding robot, wherein a workbench is arranged on the phase change machine, the phase change machine controls the workbench to rotate, the phase change machine comprises a base and two oppositely arranged pillars, one ends of the two pillars are fixedly connected with the two ends of the base respectively, the two ends of the workbench are rotatably connected with the two pillars respectively, the welding robot is arranged on one side of the phase change machine and close to the middle of the workbench, the guide plate, the introduction belt and the pneumatic telescopic rod are sequentially arranged between the two pillars from top to bottom, and the guide plate is obliquely downwards inclined back to one side of the welding robot; the guide belt is arranged on one side, back to the welding robot, of the guide plate, one side of the guide belt is arranged in a downward inclined mode, two clamping devices which are arranged oppositely are arranged on the same side face of the workbench, when the two air inlet and outlet pipes are located on the workbench, the two clamping devices clamp the two air inlet and outlet pipes and enable one ends of the two air inlet and outlet pipes to abut against each other, and the gun head of the welding robot is aligned to the joint of the two air inlet and outlet pipes and welds the two air inlet and outlet pipes; the two ends of the guide plate are respectively wound in the two pillars and transmit back and forth between the two pillars, the guide plate is divided into a transit area and a channel area, a through groove for an external air inlet and outlet pipe to pass through is formed in the channel area, and the conveying belt is arranged close to one side of the guide belt, which is inclined downwards; the pneumatic telescopic rod is arranged on the base, a plurality of through holes which are arranged in a straight line are formed in the transmission belt, the distances among the through holes are the same, the air inlet and outlet pipes are placed above the through holes, when two outer air inlet and outlet pipes are transmitted below the guide plate through the transmission belt and the through holes are opposite to the pneumatic telescopic rod, one side, provided with a clamping device, of the workbench is turned over and is opposite to the guide plate, the transfer area is rolled into the support, the through grooves in the passage area are opposite to the transmission belt, the pneumatic telescopic rod extends and penetrates through the through holes to abut against the two air inlet and outlet pipes, the pneumatic telescopic rod jacks up the two air inlet and outlet pipes and penetrates through the through grooves to abut against the workbench, the two clamping devices clamp the two air inlet and outlet pipes, the phase changer controls the workbench to rotate, and the welding robot welds the two air inlet and outlet pipes; after two business turn over trachea welding completions, it is rotatory to become camera control work platform, passageway district on the deflector is drawn into in arbitrary one pillar and the transit district sets up with the workstation is relative, clamping device loosens the business turn over trachea that the welding was accomplished, and the business turn over trachea that the welding was accomplished drops on the transit district and rolls down the direction belt, and the business turn over trachea that the welding was accomplished is conveyed on the conveying belt and is passed to next workstation by the direction belt.
As a further improvement of the invention, the clamping device comprises clamping blocks and a first control motor, a connecting rod is arranged in the first control motor, one end of the connecting rod is fixedly connected with the clamping blocks, the first control motor controls the connecting rod to move and rotate, the two clamping blocks are oppositely arranged, when the two air inlet and outlet pipes are placed on the workbench, the two first control motors control the two connecting rods to move oppositely, so that the two clamping blocks move oppositely and clamp the two air inlet and outlet pipes between the two clamping blocks, when the opposite ends of the two air inlet and outlet pipes are abutted, the welding robot gun head is aligned with the joint of the two air inlet and outlet pipes and welds the two air inlet and outlet pipes, and meanwhile, the two first control motors control the connecting rods to rotate, the two clamping blocks and the air inlet and outlet pipes rotate, and are welded together after the two air inlet and outlet pipes rotate.
As a further improvement of the invention, the base is provided with a plurality of vacuum chucks and vacuum generators, and the base, the pneumatic telescopic rod, the vacuum generators and the vacuum chucks are sequentially connected from bottom to top; when the pneumatic telescopic rod conveys the air inlet and outlet pipe transmitted to the belt to the workbench, the vacuum generator controls the vacuum sucker to suck the air inlet and outlet pipe, the pneumatic telescopic rod pushes the air inlet and outlet pipe to penetrate through the through groove and to be abutted to the workbench, and when the clamping block clamps the air inlet and outlet pipe, the vacuum generator controls the vacuum sucker to loosen the air inlet and outlet pipe.
As a further improvement of the invention, the other side of the workbench, which is provided with the clamping device, is also provided with two symmetrically arranged clamping devices, when the welding robot welds the two air inlet and outlet pipes on the upper side surface of the workbench, the clamping device below the workbench clamps the air inlet and outlet pipes pushed up by the pneumatic telescopic rod, after the welding of the two air inlet and outlet pipes on the upper side surface of the workbench is completed, the workbench is turned upside down, and the welding robot welds the two air inlet and outlet pipes to be processed which are turned upside down on the workbench.
As a further improvement of the invention, a plurality of pneumatic mechanical claws are arranged on two side surfaces of the workbench, which are provided with the clamping devices, when the pneumatic telescopic rod pushes the two air inlet and outlet pipes to the lower side surface of the workbench and the air inlet and outlet pipes are abutted against the pneumatic mechanical claws, the pneumatic mechanical claws encircle the air inlet and outlet pipes, the two first motors control the two clamping blocks to move oppositely, and the vacuum chucks loosen the air inlet and outlet pipes; when the processed air inlet and outlet pipe is conveyed out, the air inlet and outlet pipe is loosened by the clamping block and the pneumatic mechanical gripper, and falls onto a transfer area of the guide plate.
As a further improvement of the invention, the pneumatic mechanical claws on the upper side surface and the lower side surface of the workbench are oppositely arranged, a receiving rod is arranged between the two oppositely arranged pneumatic mechanical claws, the receiving rod traverses the workbench, the length of the receiving rod is greater than that of the workbench, after the workbench is turned over, the receiving rod is displaced downwards under the action of weight, and the pneumatic mechanical claws arranged opposite to the guide plate approach to the guide plate.
As a further improvement of the invention, one side of the conveying belt, which is back to the guide belt, is provided with a blocking plate for preventing the processed air inlet and outlet pipe from separating from the guide belt due to inertia.
As a further improvement of the invention, the conveying belt is provided with two symmetrically arranged limiting plates which are arranged at two side edges of the through hole on the conveying belt, and when the external air inlet and outlet pipe is placed on the conveying belt, the limiting plates are attached to the pipe wall of the air inlet and outlet pipe.
The welding robot has the beneficial effects that the two air inlet and outlet pipes are clamped by the clamping device, so that the welding robot can conveniently weld the joint of the two air inlet and outlet pipes, the dislocation is prevented during welding, and the welding of the two air inlet and outlet pipes is more precise. When the welding is finished, the processed air inlet and outlet pipe does not need to be transferred to the next work station through an external manipulator. The workstation of change camera can take place the upset, and after business turn over trachea accomplished the welding, the workstation takes place 180 degrees upsets, and clamping device presss from both sides the business turn over trachea of accomplishing the processing and is in the downside of workstation. Because the guide plate is divided into a transit area and a channel area, when the processed air inlet and outlet pipe is opposite to the guide plate, the state of the guide plate is that the transit area is opposite to the workbench. When two clamping device loosen the business turn over trachea of accomplishing the processing, the business turn over trachea of accomplishing the processing drops on the transfer district of deflector, and the deflector slope sets up for the business turn over trachea of accomplishing the processing takes place to roll or remove and transfer to the direction belt on, transports the business turn over trachea of accomplishing the processing to the conveying belt through the direction belt, finally transports next workstation. When the working table starts to turn over, the belt is transmitted to start moving and the external air inlet and outlet pipes to be processed are transmitted between the two pillars, when the processed air inlet and outlet pipes are transported away from the guide plate, the guide plate moves, the through grooves in the passage area are opposite to the working table, meanwhile, the two air inlet and outlet pipes transmitted to the belt enter the space between the two pillars, the through holes below the two air inlet and outlet pipes transmitted to the belt are opposite to the pneumatic telescopic rods on the base one by one, the belt is transmitted to stop moving, the pneumatic telescopic rods start to extend, the pneumatic telescopic rods penetrate through the through holes and jack up the two air inlet and outlet pipes, the pneumatic telescopic rods continue to extend, the air inlet and outlet pipes penetrate through the through grooves in the guide plate and finally approach the working table, and when the air inlet and outlet pipes approach the working table, the two clamping devices approach each other and finally clamp the two air inlet and outlet pipes. After the two air inlet and outlet pipes are clamped by the two clamping devices, the pneumatic telescopic rod retracts immediately, and meanwhile, the workbench overturns by 180 degrees, so that the welding robot processes the two air inlet and outlet pipes to be processed. In the whole course of working, through the upset repeatedly of workstation, the transit district of deflector and the switching repeatedly of access road, stop and stop away and pneumatic telescopic link's the flexible of leading into the belt, realize continuous transport and process the business turn over trachea and transport out the business turn over trachea of accomplishing processing, make the very smoothness and the high efficiency of the flow of whole work, need not be simultaneously with the help of the manipulator of outside, great reduction the occupation space of workstation and practiced thrift the expense of equipment.
Drawings
FIG. 1 is a partial schematic structural view of a welding workstation of an air conditioner condenser;
FIG. 2 is a side view of a pneumatic gripper and a bolster;
FIG. 3 is a schematic structural view of a zoom camera and a guide belt;
FIG. 4 is a front view of the device on the zoom camera;
FIG. 5 is a schematic structural view of a guide plate;
FIG. 6 is a schematic diagram of the construction of the vacuum generator and vacuum chuck;
fig. 7 is a schematic structural view of a guide plate in a strut.
Detailed Description
The invention will be further described in detail with reference to the following examples, which are given in the accompanying drawings.
Referring to fig. 1 to 7, the welding workstation for the air conditioner condenser of the present embodiment includes a phase change machine 1, a guide belt 5, a guide plate 7, a transmission belt 6, a conveying belt 2, a pneumatic telescopic rod 921 and a welding robot 3, wherein the phase change machine 1 is provided with a working table 4, the phase change machine 1 controls the rotation of the working table 4, the phase change machine 1 includes a base 11 and two oppositely disposed pillars 12, one end of each of the two pillars 12 is fixedly connected to the two ends of the base 11, the two ends of the working table 4 are rotatably connected to the two pillars 12, the welding robot 3 is disposed at one side of the phase change machine 1 and near the middle of the working table 4, the guide plate 7, the transmission belt 6 and the pneumatic telescopic rod 921 are sequentially arranged between the two pillars from top to bottom, and the guide plate 7 is inclined downward from one side of the welding robot 3; the guide belt 5 is arranged on one side, back to the welding robot 3, of the guide plate 7, one side of the guide belt 5 is arranged in a downward inclining mode, two clamping devices 41 which are arranged oppositely are arranged on the same side face of the workbench 4, when the two air inlet and outlet pipes are located on the workbench 4, the two clamping devices 41 clamp the two air inlet and outlet pipes and enable one ends of the two air inlet and outlet pipes to abut against each other, and the gun head of the welding robot 3 is aligned to the joint of the two air inlet and outlet pipes and is welded with the two air inlet and outlet pipes; the two ends of the guide plate 7 are respectively wound in the two pillars 12 and transmit back and forth between the two pillars 12, the guide plate 7 is divided into a transit area 71 and a passage area 72, a through groove 721 for an external air inlet and outlet pipe to pass through is formed in the passage area 72, and the conveying belt 2 is arranged close to one side of the guide belt 5, which is inclined downwards; the pneumatic telescopic rod 921 is arranged on the base 11, the incoming belt 6 is provided with a plurality of through holes 61 arranged in a straight line, the distance between the through holes 61 is the same, the air inlet and outlet pipes are placed above the through holes 61, when two external air inlet and outlet pipes are introduced below the guide plate 7 through the incoming belt 6 and the through holes 61 are opposite to the pneumatic telescopic rod 921, the workbench is turned over and one side provided with the clamping device 41 is opposite to the guide plate 7, the transit area 71 is rolled into the strut 12, the through groove 721 on the passage area 72 is opposite to the incoming belt 6, the pneumatic telescopic rod 921 extends and penetrates through the through holes 61 to abut against the two air inlet and outlet pipes, the pneumatic telescopic rod 921 jacks up the two air inlet and outlet pipes and penetrates through the through groove 721 to abut against the workbench 4, the two air inlet and outlet pipes are clamped by the clamping device 41, the workbench 4 is controlled by the phase changer 1 to rotate, and the welding robot 3 welds the two air inlet and outlet pipes; after two business turn over trachea welding are accomplished, it is rotatory that phase change machine 1 control workstation 4, passageway district 72 on the deflector 7 is drawn into in arbitrary one pillar 12 and the opposite setting of transfer district 71 and workstation 4, clamping device 41 loosens the business turn over trachea that the welding was accomplished, and the business turn over trachea that the welding was accomplished drops on transfer district 71 and rolls on the guiding belt 5, and the business turn over trachea that the welding was accomplished is conveyed on conveying belt 2 and is passed to next workstation by guiding belt 5. Through clamping device 41 with two business turn over trachea clamp tightly for welding robot 3 can weld two business turn over trachea's junction, prevents that two business turn over trachea from taking place the dislocation, makes the more meticulous of welding between them. When the welding is finished, the processed air inlet and outlet pipe does not need to be transferred to the next work station through an external manipulator. The workbench 4 of the camera changer 1 can be overturned, after the air inlet and outlet pipe is welded, the workbench 4 is overturned by 180 degrees, and the clamping device 41 clamps the air inlet and outlet pipe which is machined and is positioned on the lower side surface of the workbench 4. Since the guide plate 7 is divided into the transit area 71 and the passage area 72, when the air inlet/outlet pipe for which the processing is completed is opposed to the guide plate 7, the guide plate 7 is in a state where the transit area 71 is opposed to the table 4. At this moment, the clamping device 41 loosens the processed air inlet and outlet pipe, the processed air inlet and outlet pipe falls onto the transfer area 71 of the guide plate 7, the guide plate 7 is obliquely arranged, so that the processed air inlet and outlet pipe rolls or moves and is transferred onto the guide belt 5, the processed air inlet and outlet pipe is transported to the conveying belt 6 through the guide belt 5, and finally the processed air inlet and outlet pipe is transported to the next workstation. When the working table 4 starts to turn over, the incoming belt 6 starts to move and the external air inlet and outlet pipe to be processed is introduced between the two struts 12, when the processed air inlet and outlet pipe is transported away from the guide plate 7, the guide plate 7 moves, the through groove 721 in the passage area 72 is opposite to the working table 4, meanwhile, the two air inlet and outlet pipes introduced into the belt 6 enter between the two struts 12, the through holes 61 below the two air inlet and outlet pipes introduced into the belt 6 are opposite to the pneumatic telescopic rods 921 on the base 11, the incoming belt 6 stops moving, the pneumatic telescopic rods 921 start to extend, the pneumatic telescopic rods 921 penetrate through the through holes 61 to jack up the air inlet and outlet pipes, the pneumatic telescopic rods 921 continue to extend, the air inlet and outlet pipes penetrate through the through grooves 721 in the guide plate 7 to finally approach the working table, and when the air inlet and outlet pipes approach the working table, the two clamping devices 41 approach each other and finally clamp the two air inlet and outlet pipes. After the two air inlet and outlet pipes are clamped by the two clamping devices 41, the pneumatic telescopic rod 921 retracts immediately, and meanwhile, the workbench 4 is turned over by 180 degrees, so that the welding robot 3 processes the two air inlet and outlet pipes to be processed. In the whole course of working, through the repeated upset of workstation 4, the switching repeatedly of transfer district 71 and the access road 72 of deflector 7, stop and stop walking and the flexible of pneumatic telescopic link 921 of introducing into belt 6, realize that continuous transport is gone into and is processed the business turn over trachea and transport out and accomplish the business turn over trachea of processing, make the very smoothness and the high efficiency of the flow of whole work, need not be simultaneously with the help of the manipulator of outside, great reduction the occupation space of workstation and practiced thrift the expense of equipment.
As an improved specific embodiment, the clamping device 41 includes a clamping block 411 and a first control motor 412, a connecting rod 413 is disposed in the first control motor 412, one end of the connecting rod 413 is fixedly connected to the clamping block 411, the first control motor 412 controls the connecting rod 413 to move and rotate, the two clamping blocks 411 are disposed oppositely, when the two air inlet and outlet pipes are placed on the workbench 4, the two first control motors 412 control the two connecting rods 413 to move oppositely, so that the two clamping blocks 411 move oppositely and clamp the two air inlet and outlet pipes therebetween, when the opposite ends of the two air inlet and outlet pipes abut against each other, the tip of the welding robot 3 aligns to the joint of the two air inlet and outlet pipes and welds the two air inlet and outlet pipes, meanwhile, the two first control motors 412 control the connecting rod 413 to rotate, the two clamping blocks 411 and the air inlet and outlet pipes rotate, and when the two air inlet and outlet pipes rotate 360 degrees, the two air inlet and outlet pipes are welded together. Two first control motor 412 can control the connecting rod 413 and take place rotatoryly for welding robot 3 is when welding two business turn over trachea, and first control motor 412 control connecting rod 413 is rotatory and drive two and press from both sides tight piece 411 and two business turn over trachea and take place rotatoryly, makes welding robot 3 can carry out 360 degrees weldings to two business turn over tracheal junctions, makes welding between them more meticulous, connection structure more firm.
As a specific embodiment of improvement, a plurality of vacuum suction cups 92 and vacuum generators 91 are arranged on the base 11, and the base 11, the pneumatic telescopic rod 921, the vacuum generators 91 and the vacuum suction cups 92 are sequentially connected from bottom to top; when pneumatic telescopic link 921 will spread into the business turn over trachea on the belt 6 and convey to workstation 4 on, vacuum generator 91 control vacuum chuck 92 and business turn over trachea inhale mutually, pneumatic telescopic link 921 promotes the business turn over trachea and passes logical groove 721 and inconsistent with workstation 4, works as when pressing from both sides tight piece 411 and cliping the business turn over trachea, vacuum generator 91 control vacuum chuck 92 unclamp the business turn over trachea. When the pneumatic telescopic link 921 is conveying the air inlet and outlet pipe, the vacuum suction cup 92 on the pneumatic telescopic link 921 passes through the through hole 61 to be attached to the air inlet and outlet pipe, the vacuum suction cup 92 is controlled by the vacuum generator 61 to adsorb the air inlet and outlet pipe, after the two air inlet and outlet pipes are clamped by the two clamping blocks 411, the vacuum generator 91 controls the vacuum suction cup 92 to loosen the air inlet and outlet pipe, and the pneumatic telescopic link 921 retracts immediately. The arrangement of the vacuum generator 91 and the vacuum chuck 92 can prevent the pneumatic telescopic rod 921 from dropping when pushing the air inlet and outlet pipe, so that the efficiency of the whole workstation can be ensured.
As a modified specific embodiment, the other side of the workbench 4 provided with the clamping device 41 is also provided with two symmetrically arranged clamping devices 41, when the welding robot 3 welds two air inlet and outlet pipes on the upper side of the workbench 4, the clamping device 41 below the workbench 4 clamps the air inlet and outlet pipes pushed up by the pneumatic telescopic rod 921, after the welding of the two air inlet and outlet pipes on the upper side of the workbench 4 is completed, the workbench 4 is turned over by 180 degrees, and the welding robot 3 welds two air inlet and outlet pipes to be machined on the workbench 4 which are turned over. The both sides of workstation 4 all are equipped with clamping device 41 and make the side of going up of workstation 4 when welding, the downside of workstation 4 snatchs the business turn over trachea of waiting to process, when the side is accomplished to business turn over tracheal processing and the downside of workstation 4 is accomplished and is pressed from both sides the business turn over trachea of waiting to process on workstation 4, workstation 4 carries out 180 degrees upsets, the business turn over trachea of side need be processed on the workstation 4 this moment, the business turn over trachea of downside need be transported to next workstation. Therefore, the welding robot 3 processes the air inlet/outlet pipe on the upper side of the table 4, and the clamping device 41 on the lower side of the table 4 releases the processed air inlet/outlet pipe, and then clamps the air inlet/outlet pipe transferred by the pneumatic telescopic link 921. In the whole process, the welding robot 3 does not work when overturning except the workbench 4, works at other times, and does not waste time for the transportation out and transportation in of the air inlet and outlet pipe in the whole process, thereby greatly improving the production efficiency of the whole workstation.
As an improved specific embodiment, a plurality of pneumatic mechanical claws 8 are arranged on both side surfaces of the workbench 4 provided with the clamping devices 41, when the pneumatic telescopic rod 921 pushes two air inlet and outlet pipes to the lower side surface of the workbench 4 and abuts against the pneumatic mechanical claws 8, the air inlet and outlet pipes are surrounded by the pneumatic mechanical claws 8, the two first motors control the two clamping blocks 411 to move oppositely, and the vacuum chuck 92 releases the air inlet and outlet pipes; when the finished air inlet/outlet pipe is delivered, the clamping block 411 and the pneumatic gripper 8 release the air inlet/outlet pipe, which falls onto the transition area 71 of the guide plate 7. The pneumatic mechanical gripper 8 is arranged so that before the pneumatic telescopic rod 921 conveys the air inlet and outlet pipe to the lower side surface of the workbench 4 and the clamping blocks 411 clamp the air inlet and outlet pipe, the pneumatic mechanical gripper 8 can achieve the purpose of locking the air inlet and outlet pipe in advance and encircle the air inlet and outlet pipe, so that when the two clamping blocks 411 are close to each other and clamp the two air inlet and outlet pipes, the other air inlet and outlet pipe can move slightly. Before the air inlet and outlet pipes are conveyed to the lower side surface of the workbench 4 by the pneumatic telescopic rod 921 and clamped by the clamping block 411, the two air inlet and outlet pipes may be slightly staggered, if the two air inlet and outlet pipes are directly clamped in the state and processed, the connection part of the two air inlet and outlet pipes is not smooth enough, and the air inlet and outlet pipes after being processed have flaws. And the existence of pneumatic mechanical gripper 8 has played the effect of certain fine setting for two press from both sides tight piece 411 and touch two business turn over trachea to the in-process of pressing from both sides two business turn over tracheas, two business turn over trachea can take place slight roll in pneumatic mechanical gripper 8 and make two relative holes can be better relative, make the business turn over trachea that final processing came out more meticulous.
As a modified specific embodiment, the pneumatic mechanical claws 8 on the upper and lower side surfaces of the table 4 are arranged to face each other, a receiving rod 81 is arranged between the two pneumatic mechanical claws 8 arranged to face each other, the receiving rod 81 passes across the table 4, the length of the receiving rod 81 is greater than that of the table 4, and when the table 4 is turned over, the receiving rod 81 is displaced downward by the weight, and the pneumatic mechanical claws 8 arranged to face the guide plate 7 approach the guide plate 7. In order to prevent the table 4 from touching the guide plate 7 during the tilting, a certain distance is present between the table 4 and the guide plate 7. However, when the working table 4 is turned over and the processed air inlet/outlet pipe is loosened, due to the distance between the working table 4 and the guide plate 7, the clamping block 411 contacts the guide plate 7 after the air inlet/outlet pipe is loosened and falls for a certain distance, so that the guide plate 7 can bear the force greater than the gravity of the air inlet/outlet pipe, and the influence on the guide plate 7 can be caused for a long time. The provision of the catcher pin 81 avoids this as much as possible. When the clamping block 411 loosens the air inlet and outlet pipe, the pneumatic mechanical claw 8 is still in a grabbing state, but due to the existence of the receiving rod 81 and the arrangement of the length, after the clamping block 411 loosens the air inlet and outlet pipe, the receiving rod 81 is displaced downwards due to the action of the pneumatic mechanical claw 8 and the gravity of the air inlet and outlet pipe, the lower end of the receiving rod 81 extends out of the workbench 4, when the pneumatic mechanical claw 8 on the side of the workbench 4 back to the base 11 is abutted against the pneumatic mechanical claw 8, the receiving rod 81 stops sliding downwards, the pneumatic mechanical claw 8 and the air inlet and outlet pipe are close to the guide plate 7, the pneumatic mechanical claw 8 loosens the air inlet and outlet pipe and drops onto the guide plate 7, and unnecessary burden on the guide plate 7 is reduced as much as possible.
As a modified specific embodiment, the side of the conveyor belt 2 facing away from the guide belt 5 is provided with a blocking plate 21 for preventing the finished air inlet/outlet pipe from being separated therefrom due to inertia. When the air inlet and outlet pipe finished by processing is conveyed to the conveying belt 2 by the guide belt 5, certain inertia exists when the air inlet and outlet pipe finished by processing enters the conveying belt 2 because the guide belt 5 is arranged obliquely, so that the air inlet and outlet pipe finished by processing can possibly fall out of the conveying belt 2, the barrier plate 21 is arranged to play a role of blocking the air inlet and outlet pipe finished by processing, and the air inlet and outlet pipe finished by processing is prevented from being separated from the conveying belt 2 under the action of inertia.
As a specific embodiment of the improvement, two limiting plates 62 are symmetrically arranged on the incoming belt 6, the two limiting plates 62 are arranged on two sides of the through hole 61 on the incoming belt 6, and when an external air inlet/outlet pipe is placed on the incoming belt 6, the limiting plates 62 are attached to the pipe wall of the air inlet/outlet pipe. When the outside business turn over trachea was placed and is passed into on the belt 6, the circumstances that the business turn over trachea took place the skew probably appears in the in-process of transmission for pneumatic telescopic link 921 can't be with business turn over trachea conveying to workstation 4 on, lead to the work on the workstation 4 to go on smoothly. The limiting plate 62 has a certain limiting effect on the air inlet and outlet pipe, and prevents the air inlet and outlet pipe from deviating on the belt 6.
In conclusion, the repeated overturning of the workbench 4, the repeated switching of the transit area 71 and the passage area 72 of the guide plate 7, the stopping and stopping of the conveying belt 6 and the expansion and contraction of the pneumatic telescopic rod 921 realize continuous conveying and processing of the air inlet and outlet pipe and conveying of the air inlet and outlet pipe for completing the processing, so that the whole working process is very smooth and efficient, and meanwhile, the help of an external manipulator is not needed, the occupied space of a workstation is greatly reduced, and the equipment cost is saved.
The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims (7)

1. The utility model provides an air conditioner condenser weldment work station which characterized in that: the welding robot comprises a phase change machine (1), a guide belt (5), a guide plate (7), a transmission belt (6), a conveying belt (2), a pneumatic telescopic rod (921) and a welding robot (3), wherein a workbench (4) is arranged on the phase change machine (1), the phase change machine (1) controls the workbench (4) to rotate, the phase change machine (1) comprises a base (11) and two oppositely arranged supports (12), one ends of the two supports (12) are fixedly connected with the two ends of the base (11) respectively, the two ends of the workbench (4) are rotatably connected with the two supports (12) respectively, the welding robot (3) is arranged on one side of the phase change machine (1) and close to the middle of the workbench (4), the guide plate (7), the transmission belt (6) and the pneumatic telescopic rod (921) are sequentially arranged between the two supports from top to bottom, and the guide plate (7) is inclined downwards back to one side of the welding robot (3); the welding robot comprises a guide plate (7), a welding robot (3), a guide belt (5), two clamping devices (41) and a welding robot, wherein the guide belt (5) is arranged on one side, back to the welding robot (3), of the guide plate (7), one side of the guide belt (5) is arranged in a downward inclined mode, the two clamping devices (41) are oppositely arranged on the same side face of a workbench (4), when the two air inlet and outlet pipes are located on the workbench (4), the two clamping devices (41) clamp the two air inlet and outlet pipes and enable one ends of the two air inlet and outlet pipes to abut against each other, and a gun head of the welding robot (3) is aligned to the joint of the two air inlet and outlet pipes and is welded with the two air inlet and outlet pipes; the two ends of the guide plate (7) are respectively wound in the two pillars (12) and are in back-and-forth transmission between the two pillars (12), the guide plate (7) is divided into a transit area (71) and a channel area (72), a through groove (721) for an external air inlet and outlet pipe to pass through is formed in the channel area (72), and the conveying belt (2) is arranged close to one side of the guide belt (5) which is inclined downwards; the pneumatic telescopic rod (921) is arranged on the base (11), a plurality of through holes (61) which are arranged in a straight line are formed in the transmission belt (6), the distance between the through holes (61) is the same, the air inlet and outlet pipes are placed above the through holes (61), when two air inlet and outlet pipes outside are transmitted into the lower part of the guide plate (7) through the transmission belt (6) and the through holes (61) are opposite to the pneumatic telescopic rod (921), the workbench is overturned, one side provided with the clamping device (41) is opposite to the guide plate (7), the transit area (71) is coiled into the support column (12), the through groove (721) in the passage area (72) is opposite to the transmission belt (6), the pneumatic telescopic rod (921) is extended and penetrates through the through holes (61) to be abutted against the two air inlet and outlet pipes, the pneumatic telescopic rod (921) jacks up the two air inlet and outlet pipes and penetrates through the through groove (721) to be abutted against the workbench (4), the two air inlet and outlet pipes are clamped by the two clamping devices (41), the working platform (1) controls the welding of the working platform (3) and the robot is welded; after the two air inlet and outlet pipes are welded, the working table (4) is controlled to rotate by the camera changer (1), the channel area (72) on the guide plate (7) is rolled into any one of the support columns (12), the transit area (71) is arranged opposite to the working table (4), the clamping device (41) loosens the air inlet and outlet pipes which are welded, the air inlet and outlet pipes which are welded fall onto the transit area (71) and roll onto the guide belt (5), and the air inlet and outlet pipes which are welded are conveyed onto the conveying belt (2) by the guide belt (5) and conveyed to the next working station;
workstation (4) opposite side that is equipped with clamping device (41) also is equipped with clamping device (41) that two symmetries set up, when welding robot (3) weld two business turn over trachea of side on workstation (4), clamping device (41) of workstation (4) below presss from both sides the business turn over trachea that is come by pneumatic telescopic link (921) propelling movement, works as behind two business turn over trachea welding completion of side on workstation (4), 180 degrees upsets take place in workstation (4), welding robot (3) are welded by two business turn over tracheas of treating processing that are gone up the upset on workstation (4).
2. An air conditioning condenser welding station as set forth in claim 1 wherein: the clamping device (41) comprises clamping blocks (411) and first control motors (412), connecting rods (413) are arranged in the first control motors (412), one ends of the connecting rods (413) are fixedly connected with the clamping blocks (411), the first control motors (412) control the connecting rods (413) to move and rotate, the two clamping blocks (411) are arranged oppositely, when the two air inlet and outlet pipes are placed on the workbench (4), the two first control motors (412) control the two connecting rods (413) to move oppositely, so that the two clamping blocks (411) move oppositely and clamp the two air inlet and outlet pipes between the two clamping blocks, when the opposite ends of the two air inlet and outlet pipes are abutted, the gun heads of the welding robot (3) are aligned to the joint of the two air inlet and outlet pipes and are welded with the two air inlet and outlet pipes, meanwhile, the two first control motors (412) control the connecting rods (413) to rotate, the two clamping blocks (411) and the air inlet and outlet pipes rotate, and when the two air inlet and outlet pipes rotate 360 degrees, the two air inlet and outlet pipes are welded together.
3. An air conditioning condenser welding station as set forth in claim 2 wherein: the base (11) is provided with a plurality of vacuum suckers (92) and vacuum generators (91), and the base (11), the pneumatic telescopic rod (921), the vacuum generators (91) and the vacuum suckers (92) are sequentially connected from bottom to top; when pneumatic telescopic link (921) will spread into the business turn over trachea on belt (6) and convey when on workstation (4), vacuum generator (91) control vacuum chuck (92) inhale with business turn over trachea mutually, pneumatic telescopic link (921) promote the business turn over trachea and pass logical groove (721) and inconsistent with workstation (4), work as it cliies the business turn over trachea to press from both sides tight piece (411), vacuum generator (91) control vacuum chuck (92) loosen the business turn over trachea.
4. An air conditioning condenser welding station as claimed in claim 2 or 3, wherein: the two side faces, provided with the clamping devices (41), of the workbench (4) are respectively provided with a plurality of pneumatic mechanical claws (8), when the pneumatic telescopic rod (921) pushes the two air inlet and outlet pipes to the lower side face of the workbench (4) and abuts against the pneumatic mechanical claws (8), the air inlet and outlet pipes are surrounded by the pneumatic mechanical claws (8), the two first control motors (412) control the two clamping blocks (411) to move oppositely, and the vacuum chuck (92) loosens the air inlet and outlet pipes; when the processed air inlet and outlet pipe is conveyed out, the clamping block (411) and the pneumatic manipulator claw (8) release the air inlet and outlet pipe, and the air inlet and outlet pipe falls onto a transfer area (71) of the guide plate (7).
5. An air conditioning condenser welding station as set forth in claim 4 wherein: pneumatic mechanical gripper (8) of workstation (4) upper and lower both sides face set up relatively, and are equipped with between two pneumatic mechanical gripper (8) that set up relatively and accept pole (81), accept pole (81) and cross workstation (4), the length of accepting pole (81) is greater than the length of workstation (4), and after workstation (4) took place to overturn, accept pole (81) and take place the displacement downwards under the effect of weight, with pneumatic mechanical gripper (8) that deflector (7) set up relatively are close to deflector (7).
6. An air conditioning condenser welding station as set forth in claim 4, wherein: and a blocking plate (21) for preventing the processed air inlet and outlet pipe from separating from the guide belt (5) due to inertia is arranged on one side of the conveying belt (2) back to the guide belt.
7. An air conditioning condenser welding station as claimed in claim 2 or 3, wherein: be equipped with limiting plate (62) that two symmetries set up on afferent belt (6), two limiting plate (62) set up the both sides limit of through-hole (61) on afferent belt (6), place as outside business turn over trachea when afferent belt (6) are gone up, limiting plate (62) laminate mutually with business turn over tracheal pipe wall.
CN201710323815.7A 2017-05-09 2017-05-09 Air conditioner condenser weldment work station Active CN106964913B (en)

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CN108189411A (en) * 2017-12-28 2018-06-22 机械科学研究总院江苏分院 A kind of nonmetallic welding method of automatic pipeline external cylindrical surface and device
CN108213924A (en) * 2018-03-07 2018-06-29 中建五局工业设备安装有限公司 A kind of pipeline connect prefabricated platform with pipe fitting
CN108480946B (en) * 2018-04-12 2023-08-22 上海悦合自动化技术有限公司 Assembly fixture for collecting pipe of core body of air conditioner condenser

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