CN106964734A - T-piece semisolid die forging forming technology - Google Patents
T-piece semisolid die forging forming technology Download PDFInfo
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- CN106964734A CN106964734A CN201710312525.2A CN201710312525A CN106964734A CN 106964734 A CN106964734 A CN 106964734A CN 201710312525 A CN201710312525 A CN 201710312525A CN 106964734 A CN106964734 A CN 106964734A
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- 229910000838 Al alloy Inorganic materials 0.000 claims description 22
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- 239000005030 aluminium foil Substances 0.000 claims 1
- VNNRSPGTAMTISX-UHFFFAOYSA-N chromium nickel Chemical compound [Cr].[Ni] VNNRSPGTAMTISX-UHFFFAOYSA-N 0.000 claims 1
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- 229910052782 aluminium Inorganic materials 0.000 abstract description 23
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 23
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/004—Thixotropic process, i.e. forging at semi-solid state
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/02—Dies or mountings therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/02—Die forging; Trimming by making use of special dies ; Punching during forging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/02—Pressure casting making use of mechanical pressure devices, e.g. cast-forging
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
本发明涉及一种T形件半固态模锻成形工艺,所述的工艺所述的工艺需采用T型件模锻系统加工完成,采用机械搅拌法制备铝基复合半固态坯料,将半固态坯料在二次重熔的温度下加热50分钟,将半固态合金倒入容置半固态坯料的T型件模具空腔内,合金填充T型件轴线垂直的圆柱体,在第一压力下进行液态填充,冲头压力小于或等于压在左滑块、右滑块上的液压活塞,铝基复合半固态坯料凝固后在第二压力下继续加载冲头,使已凝固的金属部分推动所述的左滑块、右滑块向外移动,所述的左滑块、右滑块到达设定位置后,停止冲头加载,通过塑性变形完成两个轴线水平不等径地圆柱部分的成形;其中,第一压力小于第二压力。
The invention relates to a semi-solid die forging forming process for a T-shaped piece. The process described in the process needs to be processed by a T-shaped die forging system, and a mechanical stirring method is used to prepare an aluminum-based composite semi-solid blank, and the semi-solid blank is Heating at the temperature of secondary remelting for 50 minutes, pour the semi-solid alloy into the cavity of the T-shaped piece mold that accommodates the semi-solid billet, the alloy fills the cylinder perpendicular to the axis of the T-shaped piece, and undergoes a liquid state under the first pressure. Filling, the punch pressure is less than or equal to the hydraulic piston pressed on the left slider and the right slider, and the aluminum-based composite semi-solid blank is solidified and continues to load the punch under the second pressure, so that the solidified metal part pushes the said The left slider and the right slider move outward, and after the left slider and the right slider reach the set position, stop the loading of the punch, and complete the forming of the cylindrical part of the horizontal unequal diameter of the two axes through plastic deformation; , the first pressure is less than the second pressure.
Description
技术领域technical field
本发明涉及一种T形件半固态模锻成形工艺。The invention relates to a semi-solid die forging forming process for a T-shaped piece.
背景技术Background technique
液态模锻虽然综合了传统铸造、锻造的优点,但仍然是以凝固为主的成形,因此与固态模锻生产出的锻件相比在性能上仍然存在着一定的差距,主要原因是塑性变形量小,组织状态不是经变形的细晶组织。为了提高两种成形技术制件的性能,近年来一些学者提出采用先铸造制坯,然后进行普通热模锻,这种方法只适用于简单形状零件,主要目的是节约材料。Although liquid die forging combines the advantages of traditional casting and forging, it is still mainly formed by solidification. Therefore, there is still a certain gap in performance compared with forgings produced by solid die forging. The main reason is the amount of plastic deformation. Small, the organizational state is not a deformed fine-grained structure. In order to improve the performance of the two forming technology parts, in recent years, some scholars have proposed to use casting to make the blank first, and then carry out ordinary hot die forging. This method is only suitable for simple shape parts, and the main purpose is to save materials.
有鉴于上述的缺陷,本设计人积极加以研究创新,以期创设一种T形件半固态模锻成形工艺,使其更具有产业上的利用价值。In view of the above-mentioned defects, the designer actively researches and innovates, in order to create a semi-solid die forging forming process for T-shaped parts, so that it has more industrial utilization value.
发明内容Contents of the invention
为解决上述技术问题,本发明的目的是提供一种提高和精确控制液态模锻制件组织性能的T形件半固态模锻成形工艺。In order to solve the above technical problems, the object of the present invention is to provide a semi-solid die forging forming process for T-shaped parts that improves and precisely controls the structure and properties of liquid die forging parts.
本发明T形件半固态模锻成形工艺,所述的工艺需采用T型件模锻系统加工完成,其中所述的T型件模锻系统包括:半固态配料制备设备和锻模成型设备,所述锻模成型设备包括:T型件模具、压力驱动装置,所述T型件模具至少包括T型成组件,所述T型成组件包括:凸模、左凹模、右凹模以及左滑块、右滑块,在所述的左滑块、右滑块上分别压设有的液压活塞;所述压力驱动装置控制所述的左滑块、右滑块的移动,并通过调节压力驱动装置的压力大小实现不同的速度;The T-shaped part semi-solid die forging forming process of the present invention, the process needs to be processed by a T-shaped part die forging system, wherein the T-shaped part die forging system includes: semi-solid batching preparation equipment and forging die forming equipment, The forging die forming equipment includes: a T-shaped piece mold and a pressure driving device. The T-shaped piece mold at least includes a T-shaped forming assembly, and the T-shaped forming assembly includes: a punch, a left die, a right die and a left die. The slider and the right slider are respectively pressed with hydraulic pistons on the left slider and the right slider; the pressure driving device controls the movement of the left slider and the right slider, and by adjusting the pressure The pressure of the driving device realizes different speeds;
所述的工艺至少包括如下步骤:Described technology comprises the following steps at least:
采用机械搅拌法制备铝基复合半固态坯料,包括:选择基体材料2A50锻铝合金、增强体材料为SiCp颗粒,其中,SiCp颗粒颗粒度为7μm,体积分数7.5%;The aluminum-based composite semi-solid billet is prepared by mechanical stirring method, including: selecting 2A50 wrought aluminum alloy as the base material, and SiCp particles as the reinforcement material, wherein the SiCp particles have a particle size of 7 μm and a volume fraction of 7.5%;
对SiCp颗粒进行预处理,得到备用的增强体颗粒;Pretreating the SiCp particles to obtain spare reinforcement particles;
熔炼2A50铝合金:用坩埚熔炼铝合金到640℃~660℃,加入精炼剂,精炼 5分钟后除渣,除渣时对铝合金液进行搅拌,并上、下移动;Melting 2A50 aluminum alloy: use a crucible to melt the aluminum alloy to 640℃~660℃, add refining agent, remove slag after refining for 5 minutes, stir the aluminum alloy liquid during slag removal, and move up and down;
在铝合金液中加入1.5wt%~2wt%的纯Mg;Add 1.5wt% to 2wt% pure Mg to the aluminum alloy liquid;
SiCp颗粒预热:将SiCp颗粒用10g铝箔包裹起来,放入加热炉的坩埚中加热至600℃,并保温30min至60min;Preheating of SiCp particles: Wrap SiCp particles with 10g of aluminum foil, put them into the crucible of the heating furnace, heat to 600°C, and keep it warm for 30min to 60min;
先将预热后的SiCp颗粒加入搅拌坩埚内,然后加入铝合金液,进行加热,当温度加热至680℃以上时、保温30min以上后开始搅拌,搅拌时,依据坩埚内的材料含量调节搅拌棒的上下位置,每搅拌3至10分钟后改变搅拌棒旋转方向,将加热温度控制在680℃至700℃,搅拌棒以875r/min,持续搅拌40至60min;First add the preheated SiCp particles into the stirring crucible, then add the aluminum alloy liquid, and heat it. When the temperature is heated above 680°C, keep it warm for more than 30 minutes and start stirring. When stirring, adjust the stirring rod according to the material content in the crucible Change the rotation direction of the stirring rod after every 3 to 10 minutes of stirring, control the heating temperature at 680°C to 700°C, and keep stirring for 40 to 60 minutes with the stirring rod at 875r/min;
搅拌结束后立即将复合材料浇入预热的坯料模具内加压成形,坯料模具预热温度为300~350℃,保压时间为0.5-1min/mm,得到铝基复合半固态坯料;Immediately after the stirring is completed, the composite material is poured into the preheated billet mold and press-formed. The preheating temperature of the billet mold is 300-350°C, and the holding time is 0.5-1min/mm to obtain an aluminum-based composite semi-solid billet;
设定铝基复合半固态坯料二次重熔的温度,所述二次重熔温度为该温度使得铝基复合半固态坯料的固相分数为60%至90%时对应的温度,将半固态坯料在二次重熔的温度下加热50分钟,将半固态合金倒入容置半固态坯料的T型件模具空腔内,合金填充T型件轴线垂直的圆柱体,在第一压力下进行液态填充,冲头压力小于或等于压在左滑块、右滑块上的液压活塞,冲头加载速度为 15mm/s,冲头加载完成后保压20s,铝基复合半固态坯料凝固后在第二压力下继续加载冲头,使已凝固的金属部分推动所述的左滑块、右滑块向外移动,所述的左滑块、右滑块到达设定位置后,停止冲头加载,通过塑性变形完成两个轴线水平不等径地圆柱部分的成形;其中,第一压力小于第二压力。Set the temperature for the secondary remelting of the aluminum-based composite semi-solid billet, which is the temperature corresponding to the temperature when the solid phase fraction of the aluminum-based composite semi-solid billet is 60% to 90%, and the semi-solid The blank is heated for 50 minutes at the temperature of secondary remelting, and the semi-solid alloy is poured into the cavity of the T-shaped piece mold that accommodates the semi-solid blank. Liquid filling, the pressure of the punch is less than or equal to the hydraulic piston pressed on the left slider and the right slider, the loading speed of the punch is 15mm/s, and the pressure is maintained for 20s after the punch is loaded, and the aluminum-based composite semi-solid blank is solidified. Continue to load the punch under the second pressure, so that the solidified metal part pushes the left slider and the right slider to move outward. After the left slider and the right slider reach the set position, stop the punch loading , through plastic deformation to complete the forming of the cylindrical part with two horizontal unequal diameters; wherein, the first pressure is smaller than the second pressure.
进一步地,所述T型件模具包括下模板通过螺塞固定在下模板上的垫板,对置在所述垫板上的凹模固定套,所述左凹模、右凹模分别通过左法兰、右法兰连接在所述凹模固定套上,所述左滑块设置在所述左凹模上,所述右滑块设置在所述右滑块上,在所述的左滑块、右滑块上分别压设有的液压活塞,所述的凸模与左凹模、右凹模单边间隙为0.06至0.1mm;Further, the T-shaped piece mold includes a backing plate on which the lower template is fixed on the lower template through a screw plug, and a die fixing sleeve opposite to the backing plate. The left die and the right die are respectively passed through the left method The blue and right flanges are connected to the fixed sleeve of the die, the left slider is arranged on the left die, the right slider is arranged on the right slider, and the left slider 1. Hydraulic pistons are respectively pressed on the right slider, and the unilateral gap between the punch, the left die and the right die is 0.06 to 0.1 mm;
还包括上模板通过螺栓固定在上模板上的凸模固定板,所述凸模固定板和上模板之间设有凸模垫板。It also includes a punch fixing plate on which the upper template is fixed by bolts, and a punch backing plate is arranged between the punch fixing plate and the upper template.
进一步地,在凹模与凹模模套之间设有斜度。Further, a slope is provided between the die and the die sleeve of the die.
进一步地,压力驱动装置包括:油箱、液压泵、溢流阀、节流阀、换向阀和液压缸;启动后,通过节流阀调节油压的压力,以不同地速率带动油缸活塞移动,直到满足压力机继续施压后的行程为止,压力驱动装置由两个油缸来控制左、右两个滑块。Further, the pressure driving device includes: a fuel tank, a hydraulic pump, a relief valve, a throttle valve, a reversing valve and a hydraulic cylinder; after starting, the throttle valve is used to adjust the pressure of the oil pressure to drive the cylinder piston to move at different rates, Until the stroke after the press continues to apply pressure is satisfied, the pressure drive device controls the left and right sliders by two oil cylinders.
进一步地,还包括固定连接装置,所述固定连接装置包括:平行间距设置的固定环和移动环,所述的固定环、移动环均与两根导柱连接,所述导柱上设有螺纹,所述移动环上套设有导套,所述导套内设有于所述导柱上螺纹配合的螺纹,所述导套下方的导柱上设有螺母,所述的移动环通过两根带螺纹的导柱和螺母支撑起来,所述压力驱动装置的液压缸设置在所述移动环上,所述移动环可通过螺纹调节高度,控制液压缸的中心与T型件模具的左、右滑块的中心在同一水平高度。Further, it also includes a fixed connection device, and the fixed connection device includes: a fixed ring and a moving ring arranged at parallel intervals, and the fixed ring and the moving ring are connected to two guide posts, and the guide posts are provided with threads , the moving ring is covered with a guide sleeve, and the guide sleeve is provided with a screw thread that is threaded on the guide post, and the guide post below the guide sleeve is provided with a nut, and the moving ring passes through two The threaded guide post and nut are supported, and the hydraulic cylinder of the pressure driving device is arranged on the moving ring, and the height of the moving ring can be adjusted through threads to control the center of the hydraulic cylinder and the left and right sides of the T-shaped mold. The center of the right slider is at the same horizontal height.
进一步地,T型件模锻系统还包括:液压机、加热炉、温控仪、可控硅温度仪;采用可控温度仪和开式加热炉做为加热熔化金属,开式加热炉的功率为 10kw,温度传感器材料为镍铬-镍硅合金,采用4根电阻丝加热坯料模具;在电阻丝内外加装瓷管,并在加热时包裹耐火的石棉材料来减少坯料模具与环境的热交换;采用XMT-101数显温度控制仪器测量坯料模具的温度,温度控制装置的测量范围是1-1300摄氏度,误差小于等于1摄氏度;线圈电压380V,可以实现过电压和过电流保护;所述液压机为2000KN液态模锻液压机。Furthermore, the die forging system for T-shaped pieces also includes: a hydraulic press, a heating furnace, a temperature controller, and a thyristor temperature meter; a controllable temperature meter and an open heating furnace are used to heat and melt metal, and the power of the open heating furnace is 10kw, the temperature sensor material is nickel-chromium-nickel-silicon alloy, and 4 resistance wires are used to heat the blank mold; ceramic tubes are installed inside and outside the resistance wires, and refractory asbestos materials are wrapped during heating to reduce the heat exchange between the blank mold and the environment; XMT-101 digital display temperature control instrument is used to measure the temperature of the blank mold. The measurement range of the temperature control device is 1-1300 degrees Celsius, and the error is less than or equal to 1 degree Celsius; the coil voltage is 380V, which can realize overvoltage and overcurrent protection; the hydraulic machine is 2000KN liquid die forging hydraulic press.
进一步地,采用机油石墨润滑剂对所述T型件模具进行润滑,将质量分数为5%的石墨粉加入到质量分数为95%的机油中,均匀搅拌后用喷枪喷涂在坯料模具型腔表面,其厚度为0.05-0.1mm。Further, use engine oil graphite lubricant to lubricate the T-shaped piece mold, add graphite powder with a mass fraction of 5% into engine oil with a mass fraction of 95%, and spray it on the surface of the blank mold cavity with a spray gun after uniform stirring , and its thickness is 0.05-0.1mm.
进一步地,所述第一压力为10MPa、20MPa或30MPa;所述T型成组件的材质为5CrNiMo。Further, the first pressure is 10MPa, 20MPa or 30MPa; the material of the T-shaped components is 5CrNiMo.
进一步地,对SiCp颗粒进行预处理具体包括:Further, the pretreatment of SiCp particles specifically includes:
酸洗:用10%的HF溶液浸泡SiCp颗粒24h进行酸洗;Pickling: Soak SiCp particles in 10% HF solution for 24 hours for pickling;
清洗:对酸洗24h后的SiCp悬浊液用大量蒸馏水多次清洗,每1~2小时换一次蒸馏水,直至溶液达到中性;Cleaning: Wash the SiCp suspension after pickling for 24 hours with a large amount of distilled water for several times, and change the distilled water every 1 to 2 hours until the solution reaches neutrality;
烘干:把SiCp液体表面的清水除去,在烘干箱中140℃~160℃的条件下烘干24h~28h;Drying: Remove the water on the surface of the SiCp liquid, and dry it in a drying oven at 140°C to 160°C for 24h to 28h;
研磨:烘干后的SiCp出现结块现象,用研钵进行研磨,使其成为粉末状,研磨之后密封保存;Grinding: The dried SiCp has agglomeration phenomenon, and it is ground with a mortar to make it into a powder, and it is sealed and stored after grinding;
烧结:经过上述过程处理的SiCp需要在800℃±5℃高温下烧结2~3小时。Sintering: SiCp processed through the above process needs to be sintered at a high temperature of 800°C±5°C for 2 to 3 hours.
进一步地,所述的烧结过程具体为:将坩埚放入加热炉中随炉预热到 100℃~150℃,将SiCp颗粒放入坩埚中随炉加热到300℃~400℃,保温30min 左右,并不断搅拌;加热到800℃进行烧结,烧结过程中需要不断搅拌;随炉冷却至室温。Further, the sintering process specifically includes: putting the crucible into a heating furnace and preheating it to 100°C-150°C with the furnace, putting SiCp particles into the crucible and heating it to 300°C-400°C with the furnace, and keeping the temperature for about 30 minutes. And keep stirring; heating to 800°C for sintering, need to keep stirring during the sintering process; cool down to room temperature with the furnace.
借由上述方案,本发明T形件半固态模锻成形工艺至少具有以下优点:By means of the above scheme, the T-shaped part semi-solid die forging forming process of the present invention has at least the following advantages:
在一个坯料模具形腔中,液态金属首先在一个较低压力作用下完成充型、凝固,获得与成形零件形状相近的毛坯;继续增加压力后已成形金属会迫使一些活动模块产生移动,释放出一些坯料模具空间,同时使预段毛坯在压力作用下实现了真正意义上的塑性变形,最后获得成形零件。此技术对提高和精确控制液态和半固态模锻制件组织性能有重要意义,为汽车轻量化和重型机械、武器装备采用轻质铝基复合半固态坯料制件提供一项高效、节能的近净成形技术奠定理论基础。In a blank mold cavity, the liquid metal first completes the filling and solidification under a low pressure to obtain a blank that is similar in shape to the formed part; after continuing to increase the pressure, the formed metal will force some movable modules to move and release Some blank mold space, at the same time make the pre-segment blank realize the real plastic deformation under the action of pressure, and finally obtain the formed part. This technology is of great significance for improving and precisely controlling the microstructure and properties of liquid and semi-solid die forgings, and provides an efficient and energy-saving near Net shape technology lays the theoretical foundation.
上述说明仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,并可依照说明书的内容予以实施,以下以本发明的较佳实施例并配合附图详细说明如后。The above description is only an overview of the technical solutions of the present invention. In order to understand the technical means of the present invention more clearly and implement them according to the contents of the description, the preferred embodiments of the present invention and accompanying drawings are described in detail below.
附图说明Description of drawings
图1是本发明模锻坯料模具的结构示意图;Fig. 1 is the structural representation of die forging blank die of the present invention;
图2是本发明压力驱动装置的结构示意图;Fig. 2 is a schematic structural view of the pressure drive device of the present invention;
图3是本发明固定连接装置的结构示意图;Fig. 3 is a schematic structural view of the fixed connection device of the present invention;
图4是本发明T形件半固态模锻成形工艺流程图;Fig. 4 is a T-shaped part semi-solid die forging process flow chart of the present invention;
1-上模板;2-凸模垫板;3-凸模;4-凸模固定板;5、10、17-螺栓;6、9- 左、右凹模;7、13-左、右滑块;8、11-左、右法兰;12-液压活塞;14-凹模固定套;15-垫板;16-下模板;21-油箱;22-液压泵;23-溢流阀;24-节流阀; 25-换向阀;26-液压缸;31-移动环;32-导柱;33-导套;35-固定环;36- 螺母;37-止转销定。1-upper template; 2-punch backing plate; 3-punch; 4-punch fixing plate; 5, 10, 17-bolts; 6, 9-left and right die; 7, 13-left and right sliding Block; 8, 11-left and right flange; 12-hydraulic piston; 14-die fixing sleeve; 15-backing plate; 16-lower template; -throttle valve; 25-reversing valve; 26-hydraulic cylinder; 31-moving ring; 32-guide post; 33-guide sleeve; 35-fixed ring; 36-nut;
具体实施方式detailed description
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
本发明一体化模锻其技术原理是:在一个模具形腔中,半固态金属首先在一个较低压力作用下完成充型、凝固,获得与成形零件形状相近的毛坯;继续增加压力后已成形金属会迫使一些活动模块产生移动,释放出一些模具空间,同时使预段毛坯在压力作用下实现了真正意义上的塑性变形,最后获得成形零件。此技术对提高和精确控制半固态模锻制件组织性能有重要意义,为汽车轻量化和重型机械、武器装备采用轻质合金制件提供一项高效、节能的近净成形技术奠定理论基础。The technical principle of the integrated die forging of the present invention is: in a mold cavity, the semi-solid metal is firstly filled and solidified under a relatively low pressure to obtain a blank that is similar in shape to the formed part; after continuing to increase the pressure, it is formed The metal forces some of the movable modules to move, freeing up some mold space, while allowing the pre-segment to undergo a true plastic deformation under pressure, resulting in a formed part. This technology is of great significance for improving and precisely controlling the microstructure and properties of semi-solid die forging parts, and lays a theoretical foundation for providing an efficient and energy-saving near-net-shaping technology for light alloy parts used in lightweight automobiles, heavy machinery, and weaponry.
参见图1至图4,本发明一较佳实施例所述的一种T形件半固态模锻成形工艺,所述的工艺至少包括如下步骤:Referring to Fig. 1 to Fig. 4, a kind of semi-solid die forging process of T-shaped piece described in a preferred embodiment of the present invention, described process at least includes the following steps:
所述的工艺需采用T型件模锻系统加工完成,其中所述的T型件模锻系统包括:半固态配料制备设备和锻模成型设备,所述锻模成型设备包括:T型件模具、压力驱动装置,所述T型件模具至少包括T型成组件,所述T型成组件包括:凸模、左凹模、右凹模以及左滑块、右滑块,在所述的左滑块、右滑块上分别压设有的液压活塞;所述压力驱动装置控制所述的左滑块、右滑块的移动,并通过调节压力驱动装置的压力大小实现不同的速度;The process needs to be processed by a T-shaped piece die forging system, wherein the T-shaped piece die forging system includes: semi-solid ingredient preparation equipment and forging die forming equipment, and the forging die forming equipment includes: T-shaped piece mold , a pressure drive device, the T-shaped piece mold at least includes a T-shaped assembly, and the T-shaped assembly includes: a punch, a left die, a right die, a left slider, and a right slider. Hydraulic pistons are respectively pressed on the slider and the right slider; the pressure driving device controls the movement of the left slider and the right slider, and realizes different speeds by adjusting the pressure of the pressure driving device;
所述的工艺至少包括如下步骤:Described technology comprises the following steps at least:
采用机械搅拌法制备铝基复合半固态坯料,包括:选择基体材料2A50锻铝合金、增强体材料为SiCp颗粒,其中,SiCp颗粒颗粒度为7μm,体积分数7.5%;The aluminum-based composite semi-solid billet is prepared by mechanical stirring method, including: selecting 2A50 wrought aluminum alloy as the base material, and SiCp particles as the reinforcement material, wherein the SiCp particles have a particle size of 7 μm and a volume fraction of 7.5%;
对SiCp颗粒进行预处理,得到备用的增强体颗粒;Pretreating the SiCp particles to obtain spare reinforcement particles;
熔炼2A50铝合金:用坩埚熔炼铝合金到640℃~660℃,加入精炼剂,精炼 5分钟后除渣,除渣时对铝合金液进行搅拌,并上、下移动;Melting 2A50 aluminum alloy: use a crucible to melt the aluminum alloy to 640℃~660℃, add refining agent, remove slag after refining for 5 minutes, stir the aluminum alloy liquid during slag removal, and move up and down;
在铝合金液中加入1.5wt%~2wt%的纯Mg;Add 1.5wt% to 2wt% pure Mg to the aluminum alloy liquid;
SiCp颗粒预热:将SiCp颗粒用10g铝箔包裹起来,放入加热炉的坩埚中加热至600℃,并保温30min至60min;Preheating of SiCp particles: Wrap SiCp particles with 10g of aluminum foil, put them into the crucible of the heating furnace, heat to 600°C, and keep it warm for 30min to 60min;
先将预热后的SiCp颗粒加入搅拌坩埚内,然后加入铝合金液,进行加热,当温度加热至680℃以上时、保温30min以上后开始搅拌,搅拌时,依据坩埚内的材料含量调节搅拌棒的上下位置,每搅拌3至10分钟后改变搅拌棒旋转方向,将加热温度控制在680℃至700℃,搅拌棒以875r/min,持续搅拌40至60min;First add the preheated SiCp particles into the stirring crucible, then add the aluminum alloy liquid, and heat it. When the temperature is heated above 680°C, keep it warm for more than 30 minutes and start stirring. When stirring, adjust the stirring rod according to the material content in the crucible Change the rotation direction of the stirring rod after every 3 to 10 minutes of stirring, control the heating temperature at 680°C to 700°C, and keep stirring for 40 to 60 minutes with the stirring rod at 875r/min;
搅拌结束后立即将复合材料浇入预热的坯料模具内加压成形,坯料模具预热温度为300~350℃,保压时间为0.5-1min/mm,得到铝基复合半固态坯料;Immediately after the stirring is completed, the composite material is poured into the preheated billet mold and press-formed. The preheating temperature of the billet mold is 300-350°C, and the holding time is 0.5-1min/mm to obtain an aluminum-based composite semi-solid billet;
设定铝基复合半固态坯料二次重熔的温度,所述二次重熔温度为该温度使得铝基复合半固态坯料的固相分数为60%至90%时对应的温度,将半固态坯料在二次重熔的温度下加热50分钟,将半固态合金倒入容置半固态坯料的T型件模具空腔内,合金填充T型件轴线垂直的圆柱体,在第一压力下进行液态填充,冲头压力小于或等于压在左滑块、右滑块上的液压活塞,冲头加载速度为 15mm/s,冲头加载完成后保压20s,铝基复合半固态坯料凝固后在第二压力下继续加载冲头,使已凝固的金属部分推动所述的左滑块、右滑块向外移动,所述的左滑块、右滑块到达设定位置后,停止冲头加载,通过塑性变形完成两个轴线水平不等径地圆柱部分的成形;其中,第一压力小于第二压力。Set the temperature for the secondary remelting of the aluminum-based composite semi-solid billet, which is the temperature corresponding to the temperature when the solid phase fraction of the aluminum-based composite semi-solid billet is 60% to 90%, and the semi-solid The blank is heated for 50 minutes at the temperature of secondary remelting, and the semi-solid alloy is poured into the cavity of the T-shaped piece mold that accommodates the semi-solid blank. Liquid filling, the pressure of the punch is less than or equal to the hydraulic piston pressed on the left slider and the right slider, the loading speed of the punch is 15mm/s, and the pressure is maintained for 20s after the punch is loaded, and the aluminum-based composite semi-solid blank is solidified. Continue to load the punch under the second pressure, so that the solidified metal part pushes the left slider and the right slider to move outward. After the left slider and the right slider reach the set position, stop the punch loading , through plastic deformation to complete the forming of the cylindrical part with two horizontal unequal diameters; wherein, the first pressure is smaller than the second pressure.
所述的工艺需采用T型件模锻系统完成,其中所述的T型件模锻系统包括: T型件模具、压力驱动装置,所述T型件模具至少包括T型成组件,所述T型成组件包括:凸模、左凹模、右凹模以及左滑块、右滑块,在所述的左滑块、右滑块上分别压设有的液压活塞;所述压力驱动装置控制所述的左滑块、右滑块的移动,并通过调节压力驱动装置的压力大小实现不同的速度;The process needs to be completed using a T-shaped die forging system, wherein the T-shaped die forging system includes: a T-shaped die, a pressure drive device, the T-shaped die at least includes a T-shaped component, the The T-shaped assembly includes: a punch, a left die, a right die, a left slider, and a right slider, and hydraulic pistons are respectively pressed on the left slider and the right slider; the pressure driving device Control the movement of the left slider and the right slider, and realize different speeds by adjusting the pressure of the pressure drive device;
本实施例选择形状简单的T形件做为一体化模锻的典型件,半固态充填轴线垂直的圆柱体,两个轴线水平不等径的圆柱部分是在充填金属凝固后通过塑性变形而成。一体化成形过程中即要完成半固态充填又要完成塑性变形,所以对成形装置要求较高,较复杂。In this embodiment, a T-shaped piece with a simple shape is selected as a typical piece of integrated die forging. The semi-solid filling is a cylinder with a vertical axis, and the two cylindrical parts with horizontal axes and unequal diameters are formed by plastic deformation after the filling metal is solidified. . In the integrated forming process, both semi-solid filling and plastic deformation must be completed, so the requirements for the forming device are high and complex.
本实施例一体化模锻系统,包括三个主要部分:坯料模具部分、压力驱动装置、固定连接装置。坯料模具部分是成形装置的主体;压力驱动装置控制活动滑块的移动,并通过调节其压力大小实现不同的速度;固定连接装置是将坯料模具与压力驱动装置连接起来并使坯料模具活动型芯与液压缸匹配合适。The integrated die forging system of this embodiment includes three main parts: a blank mold part, a pressure driving device, and a fixed connection device. The blank mold part is the main body of the forming device; the pressure drive device controls the movement of the movable slider, and achieves different speeds by adjusting its pressure; the fixed connection device connects the blank mold with the pressure drive device and makes the blank mold movable core Suitable for hydraulic cylinders.
坯料模具设计的要点如下:The main points of blank mold design are as follows:
(1)成形零件的坯料模具材料液态和半固态模锻成形过程中,成形零件与熔融金属接触,要吸收大量的热量,因此可能因为温度过高而导致强度降低,这就要求选用的材料具有一定的强度、耐热性和耐蚀性。对坯料模具钢进行适当的热处理以提高硬度,如果硬度不够,坯料模具可能损伤。本试验成形零件选择5CrNiMo。(1) The blank mold material of the formed part is liquid and semi-solid die forging during the forming process. The formed part is in contact with the molten metal and absorbs a large amount of heat. Therefore, the strength may be reduced due to excessive temperature, which requires the selected material to have Certain strength, heat resistance and corrosion resistance. Proper heat treatment of the blank mold steel to increase the hardness, if the hardness is not enough, the blank mold may be damaged. 5CrNiMo is selected as the formed part for this test.
(2)凸、凹摸间隙间隙要适当。凹、凸间隙过小,会因凸模与凹模产生的装配误差而相碰或咬住;过大,铝基复合半固态坯料熔液则可通过坯料模具间隙喷出,①造成危险,②产生纵向飞边,减小加压效果,③阻碍冲头的下移, 造成压力损失,使锻件尺寸不足,并加剧坯料模具损伤,使间隙更大,造成恶性循环。根据实际生产经验单边间隙为0.06-0.1mm较为合适。(2) The clearance between convex and concave touches should be appropriate. If the gap between the concave and convex is too small, it will collide or bite due to the assembly error between the punch and the die; if it is too large, the molten aluminum-based composite semi-solid billet can be ejected through the gap between the billet mold, ①causing danger,② Longitudinal flash is generated, reducing the effect of pressurization, ③ hindering the downward movement of the punch, causing pressure loss, making the size of the forging insufficient, and aggravating the damage of the blank die, making the gap larger, causing a vicious circle. According to the actual production experience, the unilateral gap is 0.06-0.1mm, which is more suitable.
(3)脱模结构由于零件的形状限制不能利用顶杆直接顶出制件,而是需要先顶出组合凹模,然后将组合凹模打开取出模锻件。同时为了方便取出凹模, 在凹模与凹模模套之间需要设计一定的斜度。(3) The demoulding structure cannot use the ejector rod to directly eject the part due to the shape limitation of the part, but needs to eject the combined die first, and then open the combined die to take out the die forging. At the same time, in order to facilitate the removal of the die, a certain slope needs to be designed between the die and the die sleeve.
(4)排气熔融金属本身和倒入型腔过程中将会夹带一些气体,这些气体如果不排型腔,会阻碍金属充型,造成锻件内部裹气、外表面有气泡凹陷,严重影响制件的质量模。一般情形下,坯料模具要设排气孔。本试验没有但设置排气孔,而是利用通过凸、凹模间隙将气体排出。(4) Some gas will be entrained in the process of exhausting the molten metal itself and pouring into the cavity. If the gas is not discharged into the cavity, it will hinder the filling of the metal, resulting in gas trapping inside the forging and bubble depressions on the outer surface, which seriously affects the manufacturing process. The quality model of the piece. Under normal circumstances, the blank mold should be equipped with vent holes. In this test, there is no vent hole, but the gas is discharged through the gap between the convex and concave dies.
T形件成形坯料模具工作原理:在成形时,首先将熔融金属倒入组合凹模中,在较小的冲头3压力下进行液态填充,在填充时金属逐渐凝固。此时,液压机给冲头的力小于或等于活动滑块外部控制压力,所以滑块保持不动,型腔保持图中涂黑区域。继续加大压力,金属坯料对活动滑块的压力增大,逐渐超过活动滑块外部控制压力,已成形部分的金属将推动滑块6、13向外移动,型腔形状产生变化,型腔空间变大,此时充填形成的圆柱体(φ50)产生压缩塑性变形,两水平柱体(φ20,φ30)通过变径角挤亚剪切大塑性变形而成。The working principle of the T-shaped blank forming die: when forming, first pour the molten metal into the combined die, and fill it in liquid state under a small punch 3 pressure, and the metal gradually solidifies during filling. At this time, the force given by the hydraulic press to the punch is less than or equal to the external control pressure of the movable slider, so the slider remains still and the cavity remains in the blackened area in the figure. Continue to increase the pressure, the pressure of the metal blank on the movable slider increases, and gradually exceeds the external control pressure of the movable slider, the formed part of the metal will push the slider 6, 13 to move outward, the shape of the cavity changes, and the cavity space At this time, the cylinder (φ50) formed by filling produces compressive plastic deformation, and the two horizontal cylinders (φ20, φ30) are formed by sub-shear large plastic deformation by variable-diameter angular extrusion.
本实施例中,(1)改变活动型芯的控制方式。原设计采用弹簧实现控制,在工作时,一可能会出现失效和压力随型芯位移量增大;二是控制压力小;三是弹簧元件及安装附件占用空间大,且不能得到大的型芯移动量,若要实现会使坯料模具尺寸变得很大,因此可以设计一套液压系统来取代原来的弹簧。In this embodiment, (1) the control mode of the movable core is changed. The original design uses springs to achieve control. When working, one may fail and the pressure will increase with the displacement of the core; the other is that the control pressure is small; the third is that the spring components and installation accessories take up a lot of space, and large cores cannot be obtained. If the amount of movement is to be realized, the size of the blank mold will become very large, so a hydraulic system can be designed to replace the original spring.
(2)在凹模外侧增加斜度以减小凹模与模套的接触面积,并用定位销定位,以控制飞边的形成,并起到减小成形后的脱模阻力的作用。(2) Increase the slope on the outside of the die to reduce the contact area between the die and the mold sleeve, and use positioning pins to position to control the formation of burrs and reduce the demoulding resistance after forming.
压力驱动装置由油箱、液压泵、溢流阀、节流阀、换向阀和液压缸六个部分组成,图2为其原理图。液压系统启动后,通过节流阀调节油压的压力,以不同地速率带动油缸活塞移动,直到满足压力机继续施压后的行程为止。此套系统由两个油缸来控制左、右两个滑块,由于左右两边圆柱面直径不同,所受到的压力也不一样,我们可以通过这套系统来增加更多的试验条件变化,从而对一体化模锻技术进行更充分地研究。The pressure driving device consists of six parts: oil tank, hydraulic pump, relief valve, throttle valve, reversing valve and hydraulic cylinder. Figure 2 is its schematic diagram. After the hydraulic system is started, the pressure of the oil pressure is adjusted through the throttle valve, and the piston of the oil cylinder is driven to move at different speeds until the stroke of the press continues to be satisfied. This system uses two oil cylinders to control the left and right sliders. Since the diameters of the left and right cylindrical surfaces are different, the pressure they receive is also different. We can use this system to add more changes in test conditions. Integrated die forging technology is more fully studied.
为了固定和连接接活动滑块控制油压缸与成形坯料模具设计了辅助设备,如图2所示的。这套辅助设备是由两个内外直径相同的大圆环组成,由两根带螺纹的导柱和螺母支撑起来的。上面的圆环可通过螺纹调节高度使控制油缸的中心与坯料模具活动滑块的中心在同一水平高度。油压缸就固定在这个可以上下移动的圆环上。Auxiliary equipment is designed to fix and connect the movable slider to control the hydraulic cylinder and the forming blank mold, as shown in Figure 2. This set of auxiliary equipment is composed of two large rings with the same inner and outer diameters, supported by two threaded guide posts and nuts. The height of the upper circular ring can be adjusted by threads so that the center of the control oil cylinder and the center of the blank mold movable slide block are at the same level. The hydraulic cylinder is fixed on this ring that can move up and down.
对SiCp颗粒的预处理是为了提高其与铝合金的润湿性而进行的,但是单纯处理SiCp颗粒仍不能保证SiCp颗粒与铝合金之间良好的界面结合,还需要对铝液成分、SiCp颗粒加入方式、搅拌等工艺参数进行严格控制。The pretreatment of SiC p particles is to improve its wettability with aluminum alloys, but the simple treatment of SiC p particles still cannot ensure a good interfacial bonding between SiC p particles and aluminum alloys. , SiC p particle addition method, stirring and other process parameters are strictly controlled.
(1)SiCp预热为使SiCp与铝液更好的结合,SiCp需要预热。按预定的复合材料体积分数,将称量好的SiCp用10g铝箔包裹起来,放入搅拌坩埚底部随炉加热至600℃,并保温30min以上。在此温度下可以充分除去SiCp中的气体和水分,且加入铝液搅拌时能减小两者的温差,利于SiCp颗粒与铝液间的润湿,使SiCp在基体中的分布更均匀。(1) Preheating of SiC p In order to better combine SiC p with molten aluminum, SiC p needs to be preheated. According to the predetermined volume fraction of the composite material, wrap the weighed SiC p with 10g of aluminum foil, put it into the bottom of the stirring crucible and heat it to 600°C with the furnace, and keep it warm for more than 30min. At this temperature, the gas and moisture in SiC p can be fully removed, and the temperature difference between the two can be reduced when adding aluminum liquid and stirring, which is beneficial to the wetting between SiC p particles and aluminum liquid, and makes the distribution of SiC p in the matrix more stable. uniform.
(2)熔炼铝合金——用另外一个坩埚熔炼铝合金到640℃~660℃,加入精炼剂,精炼5分钟后除渣,除渣时用勺子搅拌铝液,并上、下移动,以除去铝液中的气体等杂质。然后在合金液中加入1.5wt%~2wt%的纯Mg,以减小SiCp颗粒和铝液的润湿角,降低其表面张力,增加润湿性。(2) Melting aluminum alloy - use another crucible to smelt aluminum alloy to 640 ℃ ~ 660 ℃, add refining agent, remove slag after refining for 5 minutes, stir the aluminum liquid with a spoon, and move it up and down to remove the slag. Impurities such as gases in molten aluminum. Then 1.5wt%-2wt% pure Mg is added to the alloy liquid to reduce the wetting angle between SiC p particles and aluminum liquid, reduce its surface tension and increase wettability.
(3)机械搅拌制备复合材料将熔炼坩埚中铝液倒入搅拌坩埚中,在 680℃、保温30min以上后开始搅拌。搅拌时,依据坩埚内的材料含量调节搅拌棒的上下位置,每搅拌几分钟后改变搅拌棒旋转方向,以便叶片产生的漩涡流能使所有材料都被搅到,使其均匀。(3) Preparation of composite materials by mechanical stirring Pour the molten aluminum in the melting crucible into the stirring crucible, and start stirring after keeping the temperature at 680°C for more than 30 minutes. When stirring, adjust the up and down position of the stirring rod according to the material content in the crucible, and change the rotation direction of the stirring rod after stirring for a few minutes, so that the vortex flow generated by the blade can stir all the materials and make them even.
以上所述仅是本发明的优选实施方式,并不用于限制本发明,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. It should be pointed out that for those of ordinary skill in the art, some improvements can be made without departing from the technical principle of the present invention. and modifications, these improvements and modifications should also be considered as the protection scope of the present invention.
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