CN106964572B - Automatic detection machine for battery piece - Google Patents
Automatic detection machine for battery piece Download PDFInfo
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- CN106964572B CN106964572B CN201710228599.8A CN201710228599A CN106964572B CN 106964572 B CN106964572 B CN 106964572B CN 201710228599 A CN201710228599 A CN 201710228599A CN 106964572 B CN106964572 B CN 106964572B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/385—Arrangements for measuring battery or accumulator variables
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention discloses an automatic detection machine for battery pieces, which occupies a small space, can quickly detect a large batch of battery pieces, quickly separates NG products after detection, and then communicates the qualified products with a tray for outputting together, thereby ensuring the convenient arrangement and storage of the subsequent battery pieces. The four-station indexing rotating mechanism of the product tray comprises four tray frames, the four tray frames are rotationally positioned through a central driving structure, and N pairs of handrails sequentially arranged in the height direction are respectively arranged on each tray frame; the product tray four-station indexing rotating mechanism is characterized in that a product loading station, a product testing station, an NG product discharging station and a product discharging station are respectively corresponding to the off-position positions of the tray frame of the product tray four-station indexing rotating mechanism, the product loading station, the product testing station, the NG product discharging station and the product discharging station are sequentially arranged, and the product tray four-station indexing rotating mechanism further comprises an independent power box.
Description
Technical Field
The invention relates to the technical field of battery piece detection, in particular to an automatic detection machine for battery pieces.
Background
The detection of current battery piece, it arranges single battery piece behind the tray, convey the tray along the conveyer belt to the product test station that corresponds, product test station takes off the tray and detects every battery piece through the test machine, the NG article that detects out are directly got rid of NG article and are produced the line, the certified products are placed and are produced the line output in the certified products, the mechanization degree of whole detection is low, and because single tray detects in proper order, it makes and detects shared space huge, do not utilize subsequent arrangement and deposit.
Disclosure of Invention
Aiming at the problems, the invention provides an automatic detection machine for battery pieces, which is small in occupied space, can be used for rapidly detecting a large quantity of battery pieces, rapidly separating NG products after detection, and then conveying qualified products to a tray for outputting together, so that the convenient arrangement and storage of subsequent battery pieces are ensured.
The utility model provides an automated inspection machine of battery piece which characterized in that: the four-station indexing rotating mechanism of the product tray comprises four tray frames, the four tray frames are rotationally positioned through a central driving structure, and N pairs of handrails sequentially arranged in the height direction are arranged on each tray frame;
the automatic product feeding machine comprises an automatic product feeding machine and a corresponding feeding and transferring mechanism, the feeding and transferring mechanism conveys N laminated trays at one time, battery plates are distributed in each tray, vertical spaces are reserved on the peripheries of the adjacent trays in the height direction, the automatic product feeding machine comprises a first product tray separating mechanism and a tray feeding power structure, the first product tray separating mechanism expands the vertical spaces of the N laminated trays, and the tray feeding power structure stretches out or recovers the first product tray separating mechanism;
the product testing station comprises a product testing machine, the product testing machine comprises N layers of probe boards arranged in the height direction, probes corresponding to the cell arrangement array are respectively arranged on the N layers of probe boards arranged in the height direction, and the probe boards enter corresponding trays to detect and then return each cell under the driving of a probe board driving structure;
the NG article discharging station comprises an NG article discharging machine, the NG article discharging machine comprises a rack, a conveying belt is arranged on the upper end face of the rack, an NG article placing tray is arranged on the conveying belt, a support structure is arranged on the upper portion of the rack, an XYZ-axis three-axis transfer output mechanism is arranged on the support structure, an adsorption manipulator is connected to the output end of the XYZ-axis three-axis transfer output mechanism and is arranged towards the tray rack stopping at the NG article discharging station, the lower end face of the adsorption manipulator is adsorbed towards the upper end face of a corresponding NG article, and then the NG article is sucked out and placed into the NG article placing tray through the XYZ-axis three-axis transfer output mechanism;
product unloading station is including the automatic blanking machine of product, the automatic blanking machine of product includes that second product tray separating mechanism, tray connect material from top to bottom move and carry structure, product tray discharge belt line, second product tray separating mechanism takes out, then folds with a N tray that is located the tray frame of product unloading station, the tray connects material to move from top to bottom and carries the structure and be located second product tray separating mechanism's below is arranged, the tray connects material to move from top to bottom and carries a structure reprints N tray that has stacked up again extremely product tray discharge belt line, product tray discharge belt line is with the whole line that detects of N tray discharge.
It is further characterized in that:
the feeding and transferring mechanisms are respectively arranged on two sides of the automatic product feeding machine and respectively comprise a left feeding and transferring mechanism and a right feeding and transferring mechanism, the left feeding and transferring mechanism and the right feeding and transferring mechanism are respectively supported on two sides of a feeding horizontal track and are respectively externally connected with a driving power structure, and the driving power structures ensure that the corresponding feeding and transferring structures are conveyed into the feeding horizontal track corresponding to the feeding position of the automatic product feeding machine;
the first product tray separating mechanism and the second product tray separating mechanism are of the same structure and comprise a lower fixing plate and an upper fixing plate, a plurality of guide columns which are vertically arranged are arranged between the upper fixing plate and the lower fixing plate, the inner ends of N moving plates which are stacked in the height direction penetrate through the guide columns at corresponding positions respectively, support claws are arranged on two sides of each moving plate respectively, a servo motor is further arranged on the lower fixing plate, a ball screw is externally connected to the output end of the servo motor, the ball screw is arranged in parallel along the guide columns, the first product tray separating mechanism and the second product tray separating mechanism further comprise separating plates, screw nuts are integrated on the inner end surfaces of the separating plates, the ball screw is in threaded connection with the screw nuts, two sides of each separating plate are embedded in vertical linear guide rails respectively, N separating blocks are arranged on the end surfaces of the separating plates facing the inner ends of the moving plates at intervals from one side to the other side from top to bottom, inward protruding support blocks are arranged on the corresponding positions of the N separating blocks independently, each support block and one separating block are arranged independently, and one-to-one, and when the separating plates act upwards, corresponding support blocks do not generate interference;
n guide columns which are vertically arranged are arranged between the upper fixing plate and the lower fixing plate, N avoidance holes are formed in each moving plate and correspond to the guide columns respectively, a linear bearing is arranged in one avoidance hole in each moving plate, each moving plate is sleeved with a corresponding linear bearing corresponding to one guide column, the guide columns and the linear bearings are arranged in a one-to-one correspondence mode, each moving plate is connected to one corresponding guide column through the linear bearing, and smooth guiding of the whole structure is guaranteed;
a tray feeding power structure is externally connected to a lower fixing plate of the first product tray separation mechanism and drives the first product tray separation mechanism to move forwards and backwards;
the probe driving structure comprises a vertical mounting plate, the back side of the probe plate is embedded in the vertical mounting plate, the back side of the vertical mounting plate is embedded in a vertical guide rail of a vertical plate, the lower end of the vertical plate is supported on a second bottom plate, the lower end of the second bottom plate is embedded in a front-back arrangement guide rail on the upper surface of the mounting seat, a vertical jacking cylinder is fixedly mounted on the mounting seat, the top of the vertical jacking cylinder props against the bottom of the vertical mounting plate, the top of a vertical servo press is connected with the mounting seat, and a servo motor is connected with the second bottom plate through a front-back arrangement ball screw transmission mechanism;
probes in an array are arranged in the lower end face of each layer of the probe plate, and the arrangement array of the probes is the same as the array of the battery pieces arranged in the tray;
the automatic product blanking machine comprises a base, wherein a second product tray separating mechanism is arranged on the base in a position facing a tray rack positioned at a product blanking station, the bottom of a lower fixing plate of the second product tray separating mechanism is embedded in a lower horizontal guide rail, the horizontal guide rail is arranged perpendicular to the front end face of a tray positioned at the product blanking station, and a power source which acts parallel to the horizontal guide rail is externally connected to the lower fixing plate;
a tray material receiving up-down transfer structure is arranged under the rear end position of the second product tray separation mechanism and comprises a material dragging belt, a conveying roller is meshed at the inner end of the material dragging belt and is positioned in an installation support below the material dragging belt, the side part of the installation support is clamped in a vertical guide rail, the bottom of the installation support is fixedly connected with the output end of a vertical driving structure, the output direction end of the material dragging belt is connected with a product tray discharging belt line, and the product tray discharging belt line is used for outputting trays filled with qualified products;
preferably, the loading and transferring mechanism conveys ten stacked trays at a time, each tray rack is provided with ten pairs of handrails arranged in sequence in the height direction, and the product testing machine comprises ten layers of probe cards arranged in the height direction.
After the technology is adopted, the loading transfer mechanism conveys N trays which are arranged in a stacked mode in the height direction to the corresponding position of a product tray separating mechanism of an automatic product loading machine, the first product tray separating mechanism slightly descends after the N trays are separated in the height direction through the first product tray separating mechanism, so that the tray frame supports the trays at the corresponding height position through N pairs of handrails which are sequentially arranged in the height direction, the tray feeding power structure conveys the N trays which are expanded in the vertical direction into the corresponding tray frame, and the tray feeding power structure returns the first product tray separating mechanism; then the four-station indexing rotary mechanism of the product tray drives the tray frame to rotate to a product testing station, N layers of height direction arrangement probe cards of the product testing machine enter corresponding trays under the driving of a probe card driving structure to detect and return each battery piece, and the coordinates of the battery pieces are analyzed to obtain NG products; then the four-station indexing rotating mechanism of the product tray drives the tray frame to rotate to a product blanking station, the second product tray separating mechanism takes out and folds N trays on the tray frame stopped at the product blanking station, the tray receiving upper and lower transfer structure transfers the N re-laminated trays to a product tray discharging belt line, and the product tray discharging belt line discharges the N trays out of the whole detection production line; four tray racks on the product tray quadruplex position graduation rotary mechanism work in proper order according to above-mentioned order, and whole production line is arranged for loop configuration, and its occupation space is little, and can detect large batch battery piece fast, and the quickly separating out NG article after detecting, then exports qualified product intercommunication tray jointly, ensures convenient arrangement and the depositing of follow-up battery piece.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic perspective view of the automatic product feeder and the corresponding loading and transferring mechanism of the present invention;
FIG. 4 is a rear view structural schematic of FIG. 3;
FIG. 5 is a schematic perspective view of the first and second product tray separating mechanisms of the present invention (including the expanded and collapsed positions of the trays);
FIG. 6 is a rear view schematic of the structure of FIG. 5 (including the expanded and collapsed positions of the tray);
FIG. 7 is a side view schematic of the structure of FIG. 5 (including the expanded and collapsed positions of the tray);
fig. 8 is a schematic structural view of a four-station indexing rotary mechanism of a product tray (including a tray) in a perspective view;
FIG. 9 is a schematic perspective view of a product testing machine (including a tray);
FIG. 10 is a front view schematic of the structure of FIG. 9;
FIG. 11 is a schematic perspective view of a product NG discharger;
FIG. 12 is a schematic structural view of an automatic product blanking machine in a perspective view;
the names corresponding to the sequence numbers in the figure are as follows:
the device comprises a product tray four-station indexing rotating mechanism 1, a tray frame 2, a central driving structure 3, an armrest 4, a product loading station 5, a product testing station 6, an NG product discharging station 7, a product discharging station 8, a power box 9, an automatic product feeding machine 10, a tray 11, a battery piece 12, a first product tray separating mechanism 13, a tray feeding power structure 14, a product testing machine 15, a probe board 16, a probe 17, an NG product discharging machine 18, a rack 19, a conveying belt 20, an NG product placing tray 21, a support structure 22, an XYZ-axis three-shaft transfer output mechanism 23, an adsorption manipulator 24, an automatic product discharging machine 25, a second product tray separating mechanism 26, a tray receiving up-down transfer structure 27, a product tray discharging belt line 28, a handrail driving mechanism and a control mechanism, wherein the tray feeding power structure 14, the product testing machine 15, the probe board 16, the probe 17, the NG product discharging machine 18, the conveying belt 20, the NG product placing tray 21, the support structure 22, the XYZ-axis three-shaft transfer output mechanism 23, the adsorption manipulator 24, the automatic product discharging mechanism, the product tray separating mechanism 26, the product tray up-and the product tray up-down transfer mechanism and down mechanism the device comprises a left feeding transfer mechanism 29, a right feeding transfer mechanism 30, a feeding horizontal rail 31, a lower fixing plate 32, an upper fixing plate 33, a guide column 34, a moving plate 35, a supporting claw 36, a servo motor 37, a ball screw 38, a separating plate 39, a screw nut 40, a vertical linear guide rail 41, a separating block 42, a supporting block 43, an avoiding hole 44, a linear bearing 45, a vertical mounting plate 46, a vertical plate 47, a second bottom plate 48, a mounting seat 49, a front and back arrangement guide rail 50, a vertical jacking cylinder 51, a servo press 52, a servo motor 53, a front and back arrangement ball screw transmission mechanism 54, a base 55, a horizontal guide rail 56, a material dragging belt 57, a mounting support 58, a conveying roller 59, a vertical guide rail 60 and a vertical driving structure 61.
Detailed Description
An automatic detection machine for battery plates is shown in figures 1-12: the four-station indexing rotary mechanism comprises a product tray four-station indexing rotary mechanism 1, wherein the product tray four-station indexing rotary mechanism 1 comprises four tray frames 2, the four tray frames 2 are rotationally positioned through a central driving structure 3, and N pairs of handrails 4 which are sequentially arranged in the height direction are respectively arranged on each tray frame 2;
the product tray four-station indexing rotary mechanism 1 is characterized in that a product feeding station 5, a product testing station 6, an NG product discharging station 7 and a product discharging station 8 are respectively arranged at the stop positions of a tray frame 2 of the product tray four-station indexing rotary mechanism 1, the product feeding station 5, the product testing station 6, the NG product discharging station 7 and the product discharging station 8 in sequence, the product tray four-station indexing rotary mechanism further comprises an independent power box 9, the power box 9 respectively supplies power to machines corresponding to the product tray four-station indexing rotary mechanism 1, the product feeding station 5, the product testing station 6, the NG product discharging station 7 and the product discharging station 8, the product feeding station 5 comprises an automatic product feeding machine 10 and a corresponding feeding and transferring mechanism, the feeding and transferring mechanism conveys N laminated trays 11 at a time, cells 12 are arranged in each tray 11, a vertical space (convenient for inserting) is reserved at the adjacent periphery of each laminated tray 11 in the height direction, the automatic product feeding machine 10 comprises a first product tray separating mechanism 13 and a tray feeding power structure 14, the first product tray separating mechanism 13 extends the laminated tray 11 out of the first tray separating mechanism;
the product testing station 6 comprises a product testing machine 15, the product testing machine 15 comprises N layers of probe boards 16 distributed in the height direction, probes 17 corresponding to the array of the battery pieces 12 are respectively distributed on the N layers of probe boards 16 distributed in the height direction, and the probe boards 16 enter the corresponding trays 11 under the driving of the probe board driving structure to detect each battery piece 12 and then return;
the NG product discharging station 7 comprises an NG product discharging machine 18, the NG product discharging machine 18 comprises a rack 19, a conveying belt 20 is arranged on the upper end face of the rack 19, an NG product placing tray 21 is arranged on the conveying belt 20, a support structure 22 is arranged on the upper portion of the rack 19, an XYZ-axis three-axis transfer output mechanism 23 is arranged on the support structure 22, an adsorption manipulator 24 is connected to the output end of the XYZ-axis three-axis transfer output mechanism 23, the adsorption manipulator 24 is arranged towards a tray rack stopped at the NG product discharging station 7, the lower end face of the adsorption manipulator 24 adsorbs the corresponding NG product, and then the NG product is sucked out and placed into the NG product placing tray 21 through the XYZ-axis three-axis transfer output mechanism 23;
The feeding and transferring mechanisms are respectively arranged at two sides of the automatic product feeding machine 10 and respectively comprise a left feeding and transferring mechanism 29 and a right feeding and transferring mechanism 30, the left feeding and transferring mechanism 29 and the right feeding and transferring mechanism 30 are respectively supported at two sides of a feeding horizontal rail 31 and are respectively externally connected with a driving power structure (which can be an air cylinder or a servo motor or a screw rod assembly), and the driving power structure ensures that the corresponding feeding and transferring mechanism is conveyed into the feeding horizontal rail 31 corresponding to the feeding position of the automatic product feeding machine 10;
the first product tray separating mechanism 13 and the second product tray separating mechanism 26 are of the same structure and comprise a lower fixing plate 32 and an upper fixing plate 33, a plurality of guide columns 34 which are vertically arranged are arranged between the lower fixing plate 32 and the upper fixing plate 33, the inner ends of N moving plates 35 which are stacked in the height direction respectively penetrate through the guide columns 34 at corresponding positions, supporting claws 36 are respectively arranged at two sides of each moving plate 35, the supporting claws 36 are used for supporting two sides of the tray 11, a servo motor 37 is further arranged on the lower fixing plate 32, a ball screw 38 is externally connected to the output end of the servo motor 37, the ball screw 38 is arranged in parallel along the guide columns, the first product tray separating mechanism further comprises a separating plate 39, a screw nut 40 is integrated on the inner end surface of the separating plate 39, the ball screw 38 is in threaded connection with the screw nut 40, two sides of the separating plate 39 are respectively embedded in a vertical linear guide rail 41, N separating blocks 42 are arranged at intervals from top to bottom on the end surface of the moving plate 39, an inward convex supporting block 43 and an upward supporting block 43 are arranged at the corresponding position of each moving plate 35, and the corresponding to the separating block 43, and the separating block 43 can not be independently arranged, and each supporting block can not be separated one by one and can not be separated when each supporting block is independently;
a tray feeding power structure 14 is externally connected to a lower fixing plate 32 of the first product tray separation mechanism 13, and the tray feeding power structure 14 drives the first product tray separation mechanism 13 to move forwards and backwards;
the stacked N trays are placed at the position of a first product tray separation mechanism 13, then the N trays and the automatic separation mechanism are enabled to move in the forward and backward directions through a tray feeding power structure 14, so that supporting claws of N moving plates are respectively supported on two sides of the corresponding trays, then the N moving plates vertically move towards the power structure to drive the separation plates to ascend, at the moment, the separation blocks ascend, the separation blocks simultaneously align and support the supporting blocks of moving blocks at the corresponding positions when ascending, so that the separation blocks drive the corresponding trays to ascend until all the trays ascend to a preset height, the stacked trays in the height direction are automatically separated in the height direction, and the upper end face of each tray forms a corresponding detection cavity;
the probe driving structure comprises a vertical mounting plate 46, the back side of a probe plate 16 is embedded in the vertical mounting plate 46, the back side of the vertical mounting plate 46 is embedded in a vertical guide rail of a vertical plate 47, the lower end of the vertical plate 47 is supported on a second bottom plate 48, the lower end of the second bottom plate 48 is embedded in a front-back arrangement guide rail 50 on the upper surface of a mounting seat 49, a vertical jacking cylinder 51 is fixedly mounted on the mounting seat 50, the top of the vertical jacking cylinder 51 props against the bottom of the vertical mounting plate 46, the top of a vertical servo press 52 is connected with the mounting seat 49, and a servo motor 53 is connected with the second bottom plate 48 through a front-back arrangement ball screw transmission mechanism 54;
the probes 17 of the array are arranged in the lower end face of each layer of probe board 16, and the arrangement array of the probes 17 is the same as the array of the battery pieces 12 arranged in the tray 11;
after the product tray four-station indexing rotary mechanism 1 rotates the product tray 11 to a product testing station, the product tray vertically retracts to the jacking cylinder 51, so that the vertical mounting plate 46 performs free falling motion, the probe 17 is in contact with the battery piece 12 in the tray 11, then the servo press 52 slowly descends, the probe 17 on the probe plate 16 is in close contact with the battery piece 12 at the corresponding position in the tray 11, and current and voltage tests are performed on the battery piece 12;
the automatic product blanking machine 25 comprises a base 55, a second product tray separating mechanism 26 is arranged on the base 55 facing the position of the tray rack 2 positioned at the product blanking station 8, the bottom of a lower fixing plate 32 of the second product tray separating mechanism 26 is embedded in a lower horizontal guide rail 56, the horizontal guide rail 56 is arranged perpendicular to the front end face of the tray 11 positioned at the product blanking station 8, and a power source (which is shielded in the figure and can be of an air cylinder or servo motor structure) acting parallel to the horizontal guide rail is externally connected to the lower fixing plate 32;
a tray material receiving up-down transfer structure 27 is arranged right below the rear end of the second product tray separating mechanism 26, the tray material receiving up-down transfer structure 27 comprises a material dragging belt 57, a conveying roller 59 is engaged with the inner end of the material dragging belt 57, the conveying roller 59 is positioned in an installation support 58 below the material dragging belt 57, the side part of the installation support 58 is clamped on a vertical guide rail 60, the bottom of the installation support 58 is fixedly connected with the output end of a vertical driving structure 61, the output facing end of the material dragging belt 57 is connected with a product tray discharging belt line 28, and the product tray discharging belt line 28 is used for outputting trays containing qualified products;
n trays arranged in the height direction are placed at the position of a second product tray separating mechanism 26, the product tray separating mechanism moves to the position of the tray along a horizontal guide rail, at the moment, the product tray separating mechanism is located at the lower position of complete opening, supporting claws are inserted into the lower parts of two sides of the corresponding tray through gaps of the trays, then, the product tray separating mechanism moves vertically to a power structure to drive a separating plate to ascend until the separating block completely supports the corresponding tray through the supporting block, the second product tray separating mechanism 26 retracts into the position right above a tray receiving and up-and-down transferring structure 27 along the horizontal guide rail, then, the second product tray separating mechanism descends vertically to the power structure, the second product tray separating mechanism 26 completely retracts, the N trays are folded to form a whole, at the moment, the tray receiving and up-and down transferring structure 27 ascends, the second product tray separating mechanism 26 continues to retract along the horizontal guide rail, the N trays are folded to form a whole and independently supported on a dragging belt, then, the dragging belt descends to the same height as a product tray discharging belt line, a conveying roller wheel drives a dragging belt to discharge the whole tray discharging belt 28, and the product tray discharging mechanism 26 is used for discharging the qualified products, and the whole product tray discharging the product tray.
In the specific embodiment, the loading and transferring mechanism conveys ten stacked trays 11 at a time, each tray rack 2 is provided with ten pairs of handrails 4 sequentially arranged in the height direction, and the product testing machine 15 includes ten layers of probe cards 16 arranged in the height direction.
The working principle is as follows: the left loading transfer mechanism 29 and the right loading transfer mechanism 30 respectively convey ten trays 11 arranged in a stacked manner in the height direction to corresponding positions of a first product tray separation mechanism 13 of the automatic product feeder 10, after the ten trays are separated in the height direction by the first product tray separation mechanism 13, the first product tray separation mechanism 13 slightly descends, so that a tray frame 2 supports the trays in the corresponding height positions through ten pairs of handrails arranged in sequence in the height direction, a tray feeding power structure 14 conveys the ten trays 11 expanded in the vertical direction into the corresponding tray frame 2, a tray feeding power structure 14 returns the first product tray separation mechanism 13, the first product tray separation mechanism 16 resets, then a product tray four-station indexing rotation mechanism 1 drives the tray frame 2 to rotate to a product testing station 6, ten layers of height direction arrangement probe boards 16 of the product testing machine 15 enter the corresponding tray 11 under the driving of a board driving structure to detect and return each battery sheet 12, and then analyze which NG coordinates are NG coordinates, then the product tray four-station probe board 1 drives the tray frame 2 to drive a three-axis positioning mechanism 23 to output the product to the corresponding tray frame 23, and then the tray frame 21 outputs the product loaded by a corresponding tray output shaft 23; then, the four-station indexing rotary mechanism 1 of the product tray drives the tray frame 2 to rotate to a product blanking station 8, the second product tray separating mechanism 26 takes out and folds ten trays on the tray frame 2 stopped at the product blanking station, the tray receiving up-down transferring structure 27 transfers the ten re-stacked trays to the product tray discharging belt line 28, and the product tray discharging belt line 28 discharges the ten trays out of the whole detection production line; four tray frames 2 on the product tray quadruplex position graduation rotary mechanism 1 work in proper order according to the aforesaid, and whole production line is arranged for loop configuration, and its occupation space is little, and can detect large batch battery piece fast, and the quickly separating of detection back goes out NG article, then exports qualified product intercommunication tray jointly, ensures convenient arrangement and the depositing of follow-up battery piece.
The detailed description of the embodiments of the present invention is provided above, but the present invention is only the preferred embodiments of the present invention, and should not be considered as limiting the scope of the present invention. All equivalent changes and modifications made within the scope of the invention as claimed should be covered by this patent.
Claims (10)
1. The utility model provides an automated inspection machine of battery piece which characterized in that: the four-station indexing rotating mechanism of the product tray comprises four tray frames, the four tray frames are rotationally positioned through a central driving structure, and N pairs of handrails sequentially arranged in the height direction are respectively arranged on each tray frame;
the automatic product feeding machine comprises an automatic product feeding machine and a corresponding feeding and transferring mechanism, the feeding and transferring mechanism conveys N laminated trays at one time, battery plates are distributed in each tray, vertical spaces are reserved on the peripheries of the adjacent trays in the height direction, the automatic product feeding machine comprises a first product tray separating mechanism and a tray feeding power structure, the first product tray separating mechanism expands the vertical spaces of the N laminated trays, and the tray feeding power structure stretches out or recovers the first product separating tray;
the product testing station comprises a product testing machine, the product testing machine comprises N layers of probe boards arranged in the height direction, probes corresponding to the cell arrangement array are respectively arranged on the N layers of probe boards arranged in the height direction, and the probe boards enter corresponding trays to detect and then return each cell under the driving of a probe board driving structure;
the NG product discharging station comprises an NG product discharger, the NG product discharger comprises a rack, a conveying belt is arranged on the upper end face of the rack, an NG product placing tray is arranged on the conveying belt, a support structure is arranged on the upper portion of the rack, an XYZ-axis three-axis transfer output mechanism is arranged on the support structure, an adsorption manipulator is connected to the output end of the XYZ-axis three-axis transfer output mechanism, the adsorption manipulator is arranged towards the tray rack stopped at the NG product discharging station, the lower end face of the adsorption manipulator is adsorbed towards the upper end face of the corresponding NG product, and then the NG product is sucked out and placed into the NG product placing tray through the XYZ-axis three-axis transfer output mechanism;
product unloading station is including the automatic blanking machine of product, the automatic blanking machine of product includes that second product tray separating mechanism, tray connect material from top to bottom move and carry structure, product tray discharge belt line, second product tray separating mechanism takes out, then folds with a N tray that is located the tray frame of product unloading station, the tray connects material to move from top to bottom and carries the structure and be located second product tray separating mechanism's below is arranged, the tray connects material to move from top to bottom and carries a structure reprints N tray that has stacked up again extremely product tray discharge belt line, product tray discharge belt line is with the whole line that detects of N tray discharge.
2. The automatic detection machine of a battery piece of claim 1, characterized in that: the loading transfer mechanism is arranged on two sides of the automatic product loading machine in rows and respectively comprises a left loading transfer mechanism and a right loading transfer mechanism, the left loading transfer mechanism and the right loading transfer mechanism are respectively supported on two sides of the loading horizontal rail and are respectively arranged, and the left loading transfer mechanism and the right loading transfer mechanism are respectively externally connected with a driving power structure.
3. The automatic detection machine of a battery piece of claim 1, characterized in that: the first product tray separating mechanism and the second product tray separating mechanism are of the same structure and comprise a lower fixing plate and an upper fixing plate, a plurality of guide columns which are vertically arranged are arranged between the upper fixing plate and the lower fixing plate, the inner ends of N moving plates which are stacked in the height direction penetrate through the guide columns at corresponding positions respectively, support claws are arranged on two sides of each moving plate respectively, a servo motor is further arranged on the lower fixing plate, ball screws are externally connected with the output ends of the servo motor and are arranged in parallel along the guide columns, the first product tray separating mechanism and the second product tray separating mechanism further comprise separating plates, screw nuts are integrated on the inner end surfaces of the separating plates, the ball screws are in threaded connection with the screw nuts, two sides of each separating plate are embedded in vertical linear guide rails respectively, N separating blocks are arranged on the end surfaces of the inner ends of the moving plates from top to bottom at intervals from one side to the other side, inward convex support blocks are arranged at corresponding positions of the moving plates independently, each support block corresponds to one supporting block one by one, and each separating block independently acts upwards.
4. The automatic detection machine of battery piece of claim 3, characterized in that: n guide posts which are vertically arranged are arranged between the upper fixing plate and the lower fixing plate, N avoiding holes are formed in each movable plate and correspond to the positions of the guide posts respectively, a linear bearing is arranged on one avoiding hole in each movable plate, the movable plate is sleeved with the corresponding linear bearing corresponding to one guide post, and the guide posts and the linear bearings are arranged in a one-to-one correspondence mode.
5. The automatic detection machine of a battery piece according to claim 3, characterized in that: the first product tray separating mechanism is characterized in that a tray feeding power structure is externally connected to a lower fixing plate of the first product tray separating mechanism, and the tray feeding power structure drives the first product tray separating mechanism to move forwards and backwards.
6. The automatic detection machine of a battery piece of claim 1, characterized in that: the probe plate driving structure comprises a vertical mounting plate, wherein the back side of the probe plate is embedded in the vertical mounting plate, the back side of the vertical mounting plate is embedded in a vertical guide rail of a vertical plate, the lower end of the vertical plate is supported on a second bottom plate, the lower end of the second bottom plate is embedded in a front-back arrangement guide rail on the upper surface of a mounting seat, a vertical jacking cylinder is fixedly mounted on the mounting seat, the top of the vertical jacking cylinder props against the bottom of the vertical mounting plate, the top of a vertical servo press is connected with the mounting seat, and a servo motor is connected with the second bottom plate through a front-back arrangement ball screw transmission mechanism.
7. The automatic detection machine of a battery piece of claim 1, characterized in that: the probes of the array are arranged in the lower end face of each layer of the probe board, and the arrangement array of the probes is the same as the array of the battery pieces arranged in the tray.
8. The automatic detection machine of a battery piece according to claim 3, characterized in that: the automatic product blanking machine comprises a base, wherein the base is located towards a stop position at the position of a tray frame of a product blanking station and is provided with a second product tray separating mechanism, the bottom of a lower fixing plate of the second product tray separating mechanism is embedded in a lower horizontal guide rail, the horizontal guide rail is perpendicular to the front end face of a tray at the product blanking station, and the lower fixing plate is externally connected with a power source which is parallel to the horizontal guide rail to act.
9. The automatic detection machine of a battery piece according to claim 3, characterized in that: the tray material receiving and up-down transferring structure is arranged under the rear end position of the second product tray separating mechanism, the tray material receiving and up-down transferring structure comprises a material dragging belt, a conveying roller is meshed at the inner end of the material dragging belt and is located in an installation support below the material dragging belt, the side portion of the installation support is clamped on a vertical guide rail, the bottom of the installation support is fixedly connected with the output end of a vertical driving structure, the output end of the material dragging belt is connected with a product tray discharging belt line towards the end, and the product tray discharging belt line is used for outputting trays filled with qualified products.
10. The automatic detection machine of a battery piece of claim 1, characterized in that: the loading and transferring mechanism conveys ten stacked trays at a time, each tray rack is provided with ten pairs of handrails arranged in sequence in the height direction, and the product testing machine comprises ten layers of probe plates arranged in the height direction.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710228599.8A CN106964572B (en) | 2017-04-10 | 2017-04-10 | Automatic detection machine for battery piece |
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| CN201710228599.8A CN106964572B (en) | 2017-04-10 | 2017-04-10 | Automatic detection machine for battery piece |
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| CN106964572A CN106964572A (en) | 2017-07-21 |
| CN106964572B true CN106964572B (en) | 2022-10-04 |
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Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108435591B (en) * | 2018-02-02 | 2023-11-21 | 浙江杭可科技股份有限公司 | Automatic gear-shifting machine for soft-package lithium battery |
| CN109047044B (en) * | 2018-09-07 | 2023-09-01 | 深圳市恒宝通光电子股份有限公司 | SFP (small form-factor pluggable) packaging electric port module testing device |
| CN109225928A (en) * | 2018-09-18 | 2019-01-18 | 广东正业科技股份有限公司 | A kind of battery automatic checkout equipment |
| CN109499926B (en) * | 2018-12-19 | 2023-12-15 | 浙江杭可科技股份有限公司 | Battery detection and gear-shifting integrated machine |
| CN110201906B (en) * | 2019-07-02 | 2024-03-22 | 浙江大学昆山创新中心 | NG unloading arrangement structure |
| CN111229618B (en) * | 2019-10-18 | 2024-03-01 | 东莞市浪鲸智能自动化装备有限公司 | Automatic lithium battery detection and code spraying equipment |
| CN110703123A (en) * | 2019-11-18 | 2020-01-17 | 固纬电子(苏州)有限公司 | Multi-channel power supply testing method |
| WO2021171709A1 (en) * | 2020-02-26 | 2021-09-02 | 村田機械株式会社 | Battery inspection system |
| CN111299173A (en) * | 2020-02-29 | 2020-06-19 | 崔亮 | PCB (printed circuit board) detecting and sorting equipment |
| CN114705101A (en) * | 2022-04-14 | 2022-07-05 | 宁夏共享机床辅机有限公司 | Detection method and detection system for part precision on stacker |
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| US5064093A (en) * | 1990-04-16 | 1991-11-12 | W. A. Lane, Inc. | Product cup denester |
| CN201143504Y (en) * | 2007-10-18 | 2008-11-05 | 南京熊猫仪器仪表有限公司 | Device for arraying, sorting and overlapping SMD components |
| JP5694843B2 (en) * | 2011-04-25 | 2015-04-01 | Ｊｍエナジー株式会社 | Power storage module |
| CN102698969B (en) * | 2012-05-29 | 2013-10-09 | 格兰达技术（深圳）有限公司 | Automatic testing and sorting machine for integrated circuit IC chip |
| CN202649362U (en) * | 2012-07-09 | 2013-01-02 | 深圳市精实机电科技有限公司 | Automatic voltage and internal resistance test machine for battery |
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Address after: 215000 building 4 and 5, No. 4, South Dongwu Road, Wuzhong Economic Development Zone, Suzhou City, Jiangsu Province Applicant after: SUZHOU SETTEN LINGOU INTELLIGENT TECHNOLOGY Co.,Ltd. Address before: 215124 88 West Sheng street, Wuzhong District, nine, Jiangsu, Suzhou Province Applicant before: SUZHOU LINGOU AUTOMATION TECHNOLOGY Co.,Ltd. |
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