CN106964519A - 一种涂布复合机用可变间隙涂布机头 - Google Patents
一种涂布复合机用可变间隙涂布机头 Download PDFInfo
- Publication number
- CN106964519A CN106964519A CN201710360423.8A CN201710360423A CN106964519A CN 106964519 A CN106964519 A CN 106964519A CN 201710360423 A CN201710360423 A CN 201710360423A CN 106964519 A CN106964519 A CN 106964519A
- Authority
- CN
- China
- Prior art keywords
- coating
- base
- applicator roll
- leading screw
- complex machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0808—Details thereof, e.g. surface characteristics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
- B05C1/083—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets being passed between the coating roller and one or more backing rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1015—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target
- B05C11/1018—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target responsive to distance of target
Landscapes
- Coating Apparatus (AREA)
Abstract
本发明公开了一种涂布复合机用可变间隙涂布机头,包括涂布机架和涂布筒体,所述涂布筒体固定在靠近涂布辊一侧的底座上,所述底座滑动设置在涂布机架上方,所述涂布机架左侧端部安装有调整电机,所述调整电机通过丝杠传动机构与底座驱动连接,所述涂布筒体右侧下方通过管体支架设置有沿涂布辊长度方向延伸的涂布管体,管体支架上安装有正对涂布辊上基材的距离传感器;涂布管体与涂布辊对应的外壁上沿长度方向分布设置有多个出液孔,涂布管体通过软管与涂布筒体底部连通,所述底座上固定有支架平台,本发明结构布置合理,采用管状涂布头结构,能够有效防止溶液体系温度快速降低,涂层涂布均匀,成品质量好。
Description
技术领域
本发明涉及涂布技术领域,具体为一种涂布复合机用可变间隙涂布机头。
背景技术
近年来,发展了大量利用聚合物/(溶剂一一非溶剂)的相分离过程制备不同微观结构的超疏水性能聚丙烯(PP)薄膜技术。由于聚丙烯的非等温结晶特性,要求溶液是在热溶状态下涂布,目前基本采用流延法,浸涂法,或涂布装置固定,被涂布基体预热(柔性基材、板式基材),经过剪切、降温、分相和/结晶固化的过程最后干燥成膜的方法。采用气流输送喷涂方式时,由于压缩空气在喷涂过程中溶剂的快速挥发,容易引起溶液体系温度的降低,不利于溶液体系均匀成膜,容易造成对环境的污染;采用辊涂方式进行涂布时,辊涂过程中溶液体系与环境接触面积大散热快,也会因溶液体系的温度降低,不利于均匀成膜;另外,在涂布过程中遇到接料头时,涂布头跳开后再复归时,“涂布间隙”发生变化很大,精度难以保证,使得基材上涂层厚度不均,严重影响成品质量。
发明内容
本发明的目的在于提供一种结构布置合理,采用管状涂布头结构,能够有效防止溶液体系温度快速降低,涂层涂布均匀,成品质量好的涂布复合机用可变间隙涂布机头,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:
一种涂布复合机用可变间隙涂布机头,包括涂布机架和涂布筒体,所述涂布筒体固定在靠近涂布辊一侧的底座上,所述底座滑动设置在涂布机架上方,所述涂布机架左侧端部安装有调整电机,所述调整电机通过丝杠传动机构与底座驱动连接,所述涂布筒体右侧下方通过管体支架设置有沿涂布辊长度方向延伸的涂布管体,管体支架上安装有正对涂布辊上基材的距离传感器;涂布管体与涂布辊对应的外壁上沿长度方向分布设置有多个出液孔,涂布管体通过软管与涂布筒体底部连通,所述底座上固定有支架平台,支架平台上设置有用于储存涂布溶液的加热储罐,加热储罐底端通过输送管道与涂布筒体上端连通,输送管道上设置有计量泵。
优选的,所述涂布管体内部对应各个出液孔覆盖设置有布料层。
优选的,所述加热储罐内壁上设置有电加热线圈,加热储罐内部设置有搅拌桨,搅拌桨顶部与加热储罐上方固定的搅拌电机输出端驱动连接。
优选的,所述加热储罐内壁上位于电加热线圈上方设置有温度检测传感器。
优选的,所述涂布机架上端面设置有滑轨,所述底座下端面固定有与滑轨滑动配合的滑动座。
优选的,所述丝杠传动机构包括丝杠导槽、丝杠和固定在底座上的丝杠螺母,所述丝杠转动安装在丝杠导槽内,丝杠螺母滑动设置在丝杠导槽内并与丝杠驱动连接,丝杠端部通过减速器与涂布机架的调整电机输出轴端驱动连接。
与现有技术相比,本发明的有益效果是:涂布筒体右侧下方通过管体支架设置有沿涂布辊长度方向延伸的涂布管体,涂布管体与涂布辊对应的外壁上沿长度方向分布设置有多个出液孔,采用管状涂布头,结构设计简单,涂布出的薄膜均匀,且涂布管体内部对应各个出液孔覆盖设置有布料层,确保涂布过程无气泡产生;改变了以往气流喷涂和辊涂的方式,有利于保持涂布溶液温度,能够大大提升薄膜表面成膜质量;管体支架上安装有正对涂布辊上基材的距离传感器,距离传感器配合调整电机使用,在涂布管体跳开后,能够快速调整底座位置,有效避免涂布间隙发生变化,调整速度快,精度高,有效保证成品质量。本发明结构布置合理,采用管状涂布头结构,能够有效防止溶液体系温度快速降低,涂层涂布均匀,成品质量好。
附图说明
图1为一种涂布复合机用可变间隙涂布机头的结构示意图;
图2为一种涂布复合机用可变间隙涂布机头中涂布筒体与涂布管体连接的结构示意图。
图中:1-涂布机架,2-滑动座,3-滑轨,4-底座,5-丝杠螺母,6-丝杠,7-丝杠导槽,8-减速器,9-调整电机,10-涂布筒体,11-软管,12-涂布管体,13-距离传感器,14-基材,15-涂布辊,16-支架平台,17-计量泵,18-温度检测传感器,19-加热储罐,20-搅拌电机,21-搅拌桨,22-电加热线圈,23-管体支架,24-出液孔。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1~2,本发明提供一种技术方案:一种涂布复合机用可变间隙涂布机头,包括涂布机架1和涂布筒体10,所述涂布筒体10固定在靠近涂布辊15一侧的底座4上,所述底座4滑动设置在涂布机架1上方,所述涂布机架1左侧端部安装有调整电机9,所述调整电机9通过丝杠传动机构与底座4驱动连接,所述涂布筒体10右侧下方通过管体支架23设置有沿涂布辊15长度方向延伸的涂布管体12,管体支架23上安装有正对涂布辊15上基材14的距离传感器13;涂布管体12与涂布辊15对应的外壁上沿长度方向分布设置有多个出液孔24,涂布管体12通过软管11与涂布筒体10底部连通,所述底座4上固定有支架平台16,支架平台16上设置有用于储存涂布溶液的加热储罐19,加热储罐19底端通过输送管道与涂布筒体10上端连通,输送管道上设置有计量泵17。
其中,所述涂布管体12内部对应各个出液孔24覆盖设置有布料层;所述加热储罐19内壁上设置有电加热线圈22,加热储罐19内部设置有搅拌桨21,搅拌桨21顶部与加热储罐19上方固定的搅拌电机20输出端驱动连接;所述加热储罐19内壁上位于电加热线圈22上方设置有温度检测传感器18;所述涂布机架1上端面设置有滑轨3,所述底座4下端面固定有与滑轨3滑动配合的滑动座2;所述丝杠传动机构包括丝杠导槽7、丝杠6和固定在底座4上的丝杠螺母5,所述丝杠6转动安装在丝杠导槽7内,丝杠螺母5滑动设置在丝杠导槽7内并与丝杠6驱动连接,丝杠6端部通过减速器8与涂布机架1的调整电机9输出轴端驱动连接。
本发明的工作原理是:涂布筒体10右侧下方通过管体支架23设置有沿涂布辊15长度方向延伸的涂布管体12,涂布管体12与涂布辊15对应的外壁上沿长度方向分布设置有多个出液孔24,采用管状涂布头,结构设计简单,涂布出的薄膜均匀,且涂布管体12内部对应各个出液孔24覆盖设置有布料层,确保涂布过程无气泡产生;改变了以往气流喷涂和辊涂的方式,有利于保持涂布溶液温度,能够大大提升薄膜表面成膜质量;管体支架23上安装有正对涂布辊15上基材14的距离传感器13,距离传感器13配合调整电机9使用,在涂布管体12跳开后,能够快速调整底座4位置,有效避免涂布间隙发生变化,调整速度快,精度高,有效保证成品质量。
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。
Claims (6)
1.一种涂布复合机用可变间隙涂布机头,包括涂布机架和涂布筒体,其特征在于:所述涂布筒体固定在靠近涂布辊一侧的底座上,所述底座滑动设置在涂布机架上方,所述涂布机架左侧端部安装有调整电机,所述调整电机通过丝杠传动机构与底座驱动连接,所述涂布筒体右侧下方通过管体支架设置有沿涂布辊长度方向延伸的涂布管体,管体支架上安装有正对涂布辊上基材的距离传感器;涂布管体与涂布辊对应的外壁上沿长度方向分布设置有多个出液孔,涂布管体通过软管与涂布筒体底部连通,所述底座上固定有支架平台,支架平台上设置有用于储存涂布溶液的加热储罐,加热储罐底端通过输送管道与涂布筒体上端连通,输送管道上设置有计量泵。
2.根据权利要求1所述的一种涂布复合机用可变间隙涂布机头,其特征在于:所述涂布管体内部对应各个出液孔覆盖设置有布料层。
3.根据权利要求1所述的一种涂布复合机用可变间隙涂布机头,其特征在于:所述加热储罐内壁上设置有电加热线圈,加热储罐内部设置有搅拌桨,搅拌桨顶部与加热储罐上方固定的搅拌电机输出端驱动连接。
4.根据权利要求3所述的一种涂布复合机用可变间隙涂布机头,其特征在于:所述加热储罐内壁上位于电加热线圈上方设置有温度检测传感器。
5.根据权利要求1所述的一种涂布复合机用可变间隙涂布机头,其特征在于:所述涂布机架上端面设置有滑轨,所述底座下端面固定有与滑轨滑动配合的滑动座。
6.根据权利要求1所述的一种涂布复合机用可变间隙涂布机头,其特征在于:所述丝杠传动机构包括丝杠导槽、丝杠和固定在底座上的丝杠螺母,所述丝杠转动安装在丝杠导槽内,丝杠螺母滑动设置在丝杠导槽内并与丝杠驱动连接,丝杠端部通过减速器与涂布机架的调整电机输出轴端驱动连接。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710360423.8A CN106964519A (zh) | 2017-05-21 | 2017-05-21 | 一种涂布复合机用可变间隙涂布机头 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710360423.8A CN106964519A (zh) | 2017-05-21 | 2017-05-21 | 一种涂布复合机用可变间隙涂布机头 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN106964519A true CN106964519A (zh) | 2017-07-21 |
Family
ID=59326096
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710360423.8A Pending CN106964519A (zh) | 2017-05-21 | 2017-05-21 | 一种涂布复合机用可变间隙涂布机头 |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN106964519A (zh) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107933185A (zh) * | 2018-01-04 | 2018-04-20 | 苏州智吉兴敏电子科技有限公司 | 一种用于墙纸贴装系统的墙面上胶装置及上胶方法 |
CN111282772A (zh) * | 2020-03-26 | 2020-06-16 | 中国科学院上海硅酸盐研究所 | 大面积钙钛矿太阳能电池组件用薄膜的涂布装置及涂布方法 |
CN113040371A (zh) * | 2021-03-23 | 2021-06-29 | 安徽鑫美思农业开发有限公司 | 一种粉丝自动化调节生产涂布装置 |
-
2017
- 2017-05-21 CN CN201710360423.8A patent/CN106964519A/zh active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107933185A (zh) * | 2018-01-04 | 2018-04-20 | 苏州智吉兴敏电子科技有限公司 | 一种用于墙纸贴装系统的墙面上胶装置及上胶方法 |
CN111282772A (zh) * | 2020-03-26 | 2020-06-16 | 中国科学院上海硅酸盐研究所 | 大面积钙钛矿太阳能电池组件用薄膜的涂布装置及涂布方法 |
CN111282772B (zh) * | 2020-03-26 | 2023-09-08 | 中国科学院上海硅酸盐研究所 | 大面积钙钛矿太阳能电池组件用薄膜的涂布装置及涂布方法 |
CN113040371A (zh) * | 2021-03-23 | 2021-06-29 | 安徽鑫美思农业开发有限公司 | 一种粉丝自动化调节生产涂布装置 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN106964519A (zh) | 一种涂布复合机用可变间隙涂布机头 | |
CN207872532U (zh) | 一种锂电池极片涂布机 | |
CN101581118B (zh) | 一种生产具有彩色纳米氟硅丙复层的防水卷材的系统 | |
CN105882120B (zh) | 一种钙钛矿太阳能电池印刷机 | |
WO2017177576A1 (zh) | 一种3d食品打印机 | |
CN108772245B (zh) | 一种直条型狭缝挤出模具与多辊组合的涂布系统 | |
CN103847104A (zh) | 一种三维打蜡打印机及其使用方法 | |
CN103357536A (zh) | 可切换涂布方式的涂布机及其涂布方法 | |
CN206746917U (zh) | 一种涂布复合机用可变间隙涂布机头 | |
CN203019661U (zh) | 滚压定型装置 | |
CN117641747A (zh) | 一种在覆晶薄膜制造工艺中混合刻蚀法及其设备 | |
CN203818585U (zh) | 一种用于3d打印的粒子料进料机构 | |
CN107199696A (zh) | 一种基于fdm的3d打印设备 | |
CN105797891A (zh) | 铸造涂料自动喷涂机 | |
CN113042324A (zh) | 一种新型玻纤布上胶装置 | |
CN112058588A (zh) | 一种应用于涂布机的组合涂布装置及方法 | |
CN104723581B (zh) | 含氟层聚酰亚胺复合材料的制备方法及用于该方法的设备 | |
CN113457919B (zh) | 一种可调预涂膜纵向均匀度的挤出装置及其使用方法 | |
CN108273694B (zh) | 一种电动机转子线圈喷漆后冷却一体化成型装置 | |
CN103722750A (zh) | 一种中空复合平板生产线上的放布浸胶装置 | |
CN106379029A (zh) | 一种铝塑板的生产工艺 | |
CN212524737U (zh) | 一种应用于涂布机的组合涂布装置 | |
CN206127423U (zh) | 一种管道外壁激光熔覆预制粉末的装置 | |
CN211330016U (zh) | 一种涂抹均匀的涂覆机 | |
CN103107241A (zh) | 太阳能电池背膜的生产工艺 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
WD01 | Invention patent application deemed withdrawn after publication | ||
WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20170721 |