CN112058588A - 一种应用于涂布机的组合涂布装置及方法 - Google Patents

一种应用于涂布机的组合涂布装置及方法 Download PDF

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CN112058588A
CN112058588A CN202011090369.8A CN202011090369A CN112058588A CN 112058588 A CN112058588 A CN 112058588A CN 202011090369 A CN202011090369 A CN 202011090369A CN 112058588 A CN112058588 A CN 112058588A
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coating
roller
transfer
guide rail
linear guide
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谢起峰
官建华
陈帆一
郭晓春
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Guangdong Jude Machinery Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0873—Controlling means responsive to conditions of the liquid or other fluent material, of the ambient medium, of the roller or of the work
    • B05C1/0895—Controlling means responsive to conditions of the liquid or other fluent material, of the ambient medium, of the roller or of the work responsive to the thickness of the weight of material applied to the work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0813—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for supplying liquid or other fluent material to the roller
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0817—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for removing partially liquid or other fluent material from the roller, e.g. scrapers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0821—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by driving means for rollers or work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/086—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line a pool of coating material being formed between a roller, e.g. a dosing roller and an element cooperating therewith
    • B05C1/0865—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line a pool of coating material being formed between a roller, e.g. a dosing roller and an element cooperating therewith the cooperating element being a roller, e.g. a coating roller
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0873—Controlling means responsive to conditions of the liquid or other fluent material, of the ambient medium, of the roller or of the work
    • B05C1/0878—Controlling means responsive to conditions of the liquid or other fluent material, of the ambient medium, of the roller or of the work responsive to the pressure applied between two rollers, e.g. between the coating roller and a backing roller or between the coating roller and a dosing roller

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Abstract

本发明公开了应用于涂布机的组合涂布装置及方法，该装置包括：所述料盆，其盆腔内盛放涂料；所述涂布辊，浸泡在所述料盆的涂料中；所述转移胶辊，固定在所述第一直线导轨副上；所述转移钢辊，固定在所述第二直线导轨副上；所述传动装置，通过伸缩型联轴器连接至所述转移钢辊、转移胶辊及涂布辊，并带动其旋转；所述刮刀，与所述涂布堒的外表面相贴合，将所述涂布堒的外表面胶层刮均匀。本发明的应用于涂布机的组合涂布装置及方法，提高了设备使用效率和降低多设备配置的成本、多人员配置的成本。

Description

一种应用于涂布机的组合涂布装置及方法
技术领域
本发明涉及涂布机的技术领域，尤其涉及一种应用于涂布机的组合涂布装置及方法。
背景技术
涂布机，主要用于薄膜、纸张等的表面涂布工艺生产，此机是将成卷的基材涂上一层特定功能的胶、涂料或油墨等，并烘干后收卷。一般采用专用的多功能涂布头，能实现多种形式的表面涂布产生，涂布机的收放卷均配置全速自动接膜机构，PLC程序张力闭环自动控制。现有涂布头种类非常多但均存在局限性，市场需要的材料、涂料工艺不停的更新、改进，单一的涂布方式适应不了现在的市场需求，现有涂布头从结构上分析缺点主要体现：1、涂布方式结构单一，做不同的产品可能因为膜材和涂料工艺的问题，导致单一的涂布方式不能满足涂布效果；2、多种机型的不同涂布方式虽然可以满足涂布要求，成本却增加很多，无论是从设备成本还是人员成本，以及场地空间都会造成极大的浪费。
因此，如何提供一种应用于涂布机，合理布置消除涂布头存在单一性，使用效率高的方案是本领域亟待解决的技术问题。
发明内容
本发明提供一种应用于涂布机的组合涂布装置及方法，以解决现有技术中没有应用于涂布机，合理布置消除涂布头存在单一性，使用效率高的方案的问题。
本发明提供的一种应用于涂布机的组合涂布装置，包括：料盆、第一直线导轨副、第二直线导轨副、传动装置、转移钢辊、转移胶辊、涂布辊及刮刀；其中，
所述料盆，其盆腔内盛放涂料；
所述涂布辊，浸泡在所述料盆的涂料中，通过转速控制所述涂布堒的涂布厚度；
所述转移胶辊，固定在所述第一直线导轨副上，通过所述第一直线导轨副上移动与所述涂布辊压合或分离，通过微调装置调整转移到从所述涂布辊上转移胶层厚度；
所述转移钢辊，固定在所述第二直线导轨副上，通过所述第二直线导轨副上移动与所述转移胶辊压合或分离，通过微调装置调整转移到从所述转移胶辊上转移胶层厚度；
所述传动装置，通过伸缩型联轴器连接至所述转移钢辊、转移胶辊及涂布辊，并带动其旋转；
所述刮刀，与所述涂布堒的外表面相贴合，将所述涂布堒的外表面胶层刮均匀。
可选地，其中，该装置还包括：可调气缸过渡辊，位于膜材进入端与所述涂布辊之间，通过可调气缸调整膜材与涂布辊所需要的实际包角，进而实现涂布胶层转移。
可选地，其中，该装置还包括：横撑，用于支持所述料盆部分。
可选地，其中，该装置还包括：支撑墙板，用于支撑所述料盆、凹版、吻涂器及刮刀。
另一方面，本发明还提供一种应用于涂布机的组合涂布方法，应用于涂布机的组合涂布装置，包括：
将涂布辊浸泡在料盆中，刮刀正常工作，涂布辊表面胶层刮均匀；
通过大气缸使转移胶辊通过第一直线导轨副压合或分离，深度由微调装置调整；
通过小气缸通气工作使转移钢辊第二直线导轨副压合或分离压，深度由微调装置调整；
采用转移钢辊走膜方式，通过涂布辊胶层厚度经微调装置调整转移到转移胶辊辊面上，小气缸通气工作使转移钢辊压合在转移胶辊上，压力通过微调装置调整；
调整三条辊速差及转向来调节涂层厚度大小，停机后通过电磁阀控制气缸将三条辊相互分离。
可选地，其中，该方法还包括：
通过大气缸使所述转移胶辊通过第一直线导轨副压合或分离，压合深度及涂布厚度由微调装置调整；
采用转移胶辊走膜方式，将两辊直接压合转移在膜材上，停机后可以通过电磁阀控制气缸将两条辊相互分离。
可选地，其中，该方法还包括：
采用可调气缸过渡辊走膜方式，调整所述膜材与所述涂布辊所需要的实际包角，来实现涂布胶层转移；
通过控制涂布辊转速来调整涂胶厚度，停机后可以通过电磁阀控制气缸将所述膜材与所述涂布辊分离。
本发明的应用于涂布机的组合涂布装置及方法，采用多种涂布方式涂布结构，可以通过三种涂布方式，大大满足现在膜材、涂料工艺的更新后的使用效果，可以通过不同的涂布方式去适应不同的涂料工艺和不同的膜材；同时也提高了设备使用效率和降低多设备配置的成本、多人员配置的成本，以及场地空间的节约。
附图说明
为了更清楚地说明本发明实施例的技术方案，下面将对本发明实施例的描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动性的前提下，还可以根据这些附图获得其他的附图。
图1是本发明实施例中一种应用于涂布机的组合涂布装置的示意图；
图2是本发明实施例中一种应用于涂布机的组合涂布装置的侧面示意图；
图3是本发明实施例中一种应用于涂布机的组合涂布方法的流程示意图。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
如图1至3所示，图1是本实施例中一种应用于涂布机的组合涂布装置的示意图；图2是本实施例中一种应用于涂布机的组合涂布装置的侧面示意图；图3是本实施例中一种应用于涂布机的组合涂布方法的流程示意图。具体地，该实施例的应用于涂布机的组合涂布装置，包括：料盆101、大气缸102、刮刀103、第一直线导轨副104、第二直线导轨副105、可调气缸过渡辊装置106、支撑墙板107、横撑108、调整辊109、转移钢辊110、微调装置111、转移胶辊112、涂布辊113、可移动导辊组114、定位锁紧装置115、传动装置116、小气缸117。
料盆101，其盆腔内盛放涂料；涂布辊113，浸泡在料盆的涂料中，通过转速控制涂布堒的涂布厚度；转移胶辊112，固定在第一直线导轨副上，通过第一直线导轨副上移动与涂布辊压合或分离，通过微调装置调整转移到从涂布辊上转移胶层厚度。
转移钢辊110，固定在第二直线导轨副上，通过第二直线导轨副上移动与转移胶辊压合或分离，通过微调装置调整转移到从转移胶辊上转移胶层厚度。
传动装置116，通过伸缩型联轴器连接至转移钢辊、转移胶辊及涂布辊，并带动其旋转；刮刀103，与涂布堒的外表面相贴合，将涂布堒的外表面胶层刮均匀。
本实施例的应用于涂布机的组合涂布装置，用于高速、微量、平滑均一的涂布机，高速正/逆向转移涂布，涂层厚度调整范围广，多种涂布方式，满足客户多种需求。由传动装置通过伸缩型联轴器带动转移钢辊、转移胶辊、涂布辊旋转，三个辊旋转方向正反可调，转速可调；然后通过刮刀、可调气缸过渡辊装置、可移动导辊组、微调装置、大气缸、第一直线导轨副、第一直线导轨副、小气缸等零部件多种组合方式来实现不同走膜方式和涂布方式。
在一些可选的实施例中，该应用于涂布机的组合涂布装置，还包括：调整堒，用于调整膜材与涂布辊之间的角度。
在一些可选的实施例中，该应用于涂布机的组合涂布装置，还包括：过渡堒，处于调整堒与膜材进料端之间位置，用于膜材从进料端到调整堒之间的过渡。
在一些可选的实施例中，该应用于涂布机的组合涂布装置，还包括：丝棒移动过辊组及丝棒传动移动组，处于涂布辊与膜材的出料端之间，通过传动气缸的作用带动丝棒传动移动组朝向/远离丝棒移动过辊组移动；丝棒移动过辊组远离丝棒移动过辊组移动，使得膜材与丝棒传动移动组的两根丝棒产生膜材包角。
在一些可选的实施例中，该应用于涂布机的组合涂布装置，还包括：可调气缸过渡辊，位于膜材进入端与涂布辊之间，通过可调气缸调整膜材与涂布辊所需要的实际包角，进而实现涂布胶层转移。
在一些可选的实施例中，该应用于涂布机的组合涂布装置，还包括：横撑，用于支持料盆部分。
在一些可选的实施例中，该应用于涂布机的组合涂布装置，还包括：支撑墙板，用于支撑料盆、涂布堒及刮刀。
本实施例的应用于涂布机的组合涂布装置，可以高速正/逆向涂布，涂层厚度调整范围广，满足客户多种需求。
应用于涂布机的组合涂布方法，实施于涂布机的组合涂布装置，包括如下步骤：
步骤201、将涂布辊浸泡在料盆中，刮刀正常工作，涂布辊表面胶层刮均匀。
步骤202、通过大气缸使转移胶辊通过第一直线导轨副压合或分离，深度由微调装置调整。
步骤203、通过小气缸通气工作使转移钢辊第二直线导轨副压合或分离压，深度由微调装置调整。
步骤204、采用转移钢辊走膜方式，通过涂布辊胶层厚度经微调装置调整转移到转移胶辊辊面上，小气缸通气工作使转移钢辊压合在转移胶辊上，压力通过微调装置调整。
步骤205、调整三条辊速差及转向来调节涂层厚度大小，停机后通过电磁阀控制气缸将三条辊相互分离。
还可以包括：通过大气缸使转移胶辊通过第一直线导轨副压合或分离，压合深度及涂布厚度由微调装置调整。
采用转移胶辊走膜方式，将两辊直接压合转移在膜材上，停机后可以通过电磁阀控制气缸将两条辊相互分离。
还可以包括：采用可调气缸过渡辊走膜方式，调整膜材与涂布辊所需要的实际包角，来实现涂布胶层转移。
通过控制涂布辊转速来调整涂胶厚度，停机后可以通过电磁阀控制气缸将膜材与涂布辊分离。
通过多种涂布方式涂布结构通过合理布置，消除了原有丝棒涂布头结构使用不方便，单一使用效率不高的问题。
以上实施例仅用以说明本发明的技术方案，而非对其限制；尽管参照前述实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围，均应包含在本发明的保护范围之内。

Claims (7)

1.一种应用于涂布机的组合涂布装置，其特征在于，包括：料盆、第一直线导轨副、第二直线导轨副、传动装置、转移钢辊、转移胶辊、涂布辊及刮刀；其中，
所述料盆，其盆腔内盛放涂料；
所述涂布辊，浸泡在所述料盆的涂料中，通过转速控制所述涂布堒的涂布厚度；
所述转移胶辊，固定在所述第一直线导轨副上，通过所述第一直线导轨副上移动与所述涂布辊压合或分离，通过微调装置调整转移到从所述涂布辊上转移胶层厚度；
所述转移钢辊，固定在所述第二直线导轨副上，通过所述第二直线导轨副上移动与所述转移胶辊压合或分离，通过微调装置调整转移到从所述转移胶辊上转移胶层厚度；
所述传动装置，通过伸缩型联轴器连接至所述转移钢辊、转移胶辊及涂布辊，并带动其旋转；
所述刮刀，与所述涂布堒的外表面相贴合，将所述涂布堒的外表面胶层刮均匀。
2.根据权利要求1所述的应用于涂布机的组合涂布装置，其特征在于，还包括：可调气缸过渡辊，位于膜材进入端与所述涂布辊之间，通过可调气缸调整膜材与涂布辊所需要的实际包角，进而实现涂布胶层转移。
3.根据权利要求1所述的应用于涂布机的组合涂布装置，其特征在于，还包括：横撑，用于支持所述料盆部分。
4.根据权利要求1所述的应用于涂布机的组合涂布装置，其特征在于，还包括：支撑墙板，用于支撑所述料盆、凹版、吻涂器及刮刀。
5.一种应用于涂布机的组合涂布方法，其特征在于，实施于涂布机的组合涂布装置，包括：
将涂布辊浸泡在料盆中，刮刀正常工作，涂布辊表面胶层刮均匀；
通过大气缸使转移胶辊通过第一直线导轨副压合或分离，深度由微调装置调整；
通过小气缸通气工作使转移钢辊第二直线导轨副压合或分离压，深度由微调装置调整；
采用转移钢辊走膜方式，通过涂布辊胶层厚度经微调装置调整转移到转移胶辊辊面上，小气缸通气工作使转移钢辊压合在转移胶辊上，压力通过微调装置调整；
调整三条辊速差及转向来调节涂层厚度大小，停机后通过电磁阀控制气缸将三条辊相互分离。
6.根据权利要求5所述的应用于涂布机的组合涂布方法，其特征在于，还包括：
通过大气缸使所述转移胶辊通过第一直线导轨副压合或分离，压合深度及涂布厚度由微调装置调整；
采用转移胶辊走膜方式，将两辊直接压合转移在膜材上，停机后可以通过电磁阀控制气缸将两条辊相互分离。
7.根据权利要求5所述的应用于涂布机的组合涂布方法，其特征在于，还包括：
采用可调气缸过渡辊走膜方式，调整所述膜材与所述涂布辊所需要的实际包角，来实现涂布胶层转移；
通过控制涂布辊转速来调整涂胶厚度，停机后可以通过电磁阀控制气缸将所述膜材与所述涂布辊分离。
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