CN106955828A - Full-automatic rotary aging furnace apparatus - Google Patents

Full-automatic rotary aging furnace apparatus Download PDF

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Publication number
CN106955828A
CN106955828A CN201710207060.4A CN201710207060A CN106955828A CN 106955828 A CN106955828 A CN 106955828A CN 201710207060 A CN201710207060 A CN 201710207060A CN 106955828 A CN106955828 A CN 106955828A
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CN
China
Prior art keywords
soup stick
full
fixed plate
fixed
furnace apparatus
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710207060.4A
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Chinese (zh)
Inventor
杨传标
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Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201710207060.4A priority Critical patent/CN106955828A/en
Publication of CN106955828A publication Critical patent/CN106955828A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • B05D3/0272After-treatment with ovens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles

Abstract

The present invention relates to a kind of full-automatic rotary aging furnace apparatus, it is characterised by, it includes having Weight plate on equipment pallet, equipment pallet, the big base plate of equipment, heating temperature control case, parallel four joint Manipulator.It is furnished with complete chucking appliance system on manipulator.The present invention can effectively save energy loss, carry the overall man-hour of fast equipment, and effectively reduce labour's usage quantity, improve production capacity.The efficient of equipment work is ensure that by using articulated robot material taking hand in this equipment, accurately.Using revolving structure, space and cost are largely saved, stabilization of equipment performance is improved, significantly reduces percent defective.

Description

Full-automatic rotary aging furnace apparatus
Technical field
The invention belongs to advanced automation equipment manufacture field, and in particular to be a kind of miniature electronic component-coil Production equipment, this equipment is mainly used in hot setting after coil gluing.
Background technology
In miniature electronic component manufacturing process, most electronic product needs to carry out dispensing to it to fix, and after dispensing Ageing oven must be just used to solidify rapidly by glue.At present, domestic ageing oven is multimodal various, but its material-uploading style it is changeable not from Its ancestor, is transmitted in the way of conveyer chain or conveyer belt;When the small product size of production is big, this material-uploading style is accomplished by very Long conveyer belt, very big heated perimeter, so as to cause floor space and energy consumption all than larger, processing cost increase.And then lead Cause ageing oven precision is very poor, curing rate slow, it is difficult to adapt at a high speed, high-precision automated production operation.
The content of the invention
It is used for the full-automatic aging furnace apparatus of hot setting after coil gluing it is an object of the invention to provide a kind of, it is used Convolution rotating table system and precise positioning clamping jaw manipulator, solve the floor space of existing chain type or conveyor type ageing oven at a high speed Greatly, high energy consumption, curing rate be slow, the low problem of cured article qualification rate.
The technical scheme is that:
Full-automatic rotary aging furnace apparatus, is installed on equipment pallet F, is characterized in that, its primary structure includes:
The manipulator fixture system that all-in-one blanking crawl and packing machine feeding are drawn can be completed simultaneously;
Heater box O for cured article;
And be rotatablely installed inside the heater box O, the rotating table system N with product bearing function;
The manipulator fixture system is by being rotatablely installed in equipment pallet F and can realize the manipulator C and peace of revolution control Loaded on the manipulator C-terminal, integrate the jig main body L compositions that blanking crawl and feeding draw two sets functions;
The jig main body L is the end that manipulator C is connected to by clamp fixing plate L1, and the bottom of the clamp fixing plate L1 is consolidated Clamping jaw air cylinder fixed plate L2 is connected with, grabbing assembly and absorption group are separately installed with the both sides of the clamping jaw air cylinder fixed plate L2 Part, three clamping jaw the cylinders L4, each clamping jaw cylinder L4 that the grabbing assembly includes being distributed on clamping jaw air cylinder fixed plate L2 are defeated Go out to be connected with two clamping jaws L5, each clamping jaw L5 and have the buffer L8 for fastening product, in the clamping jaw air cylinder fixed plate The bumper post L19 for releasing tool stationary state is additionally provided with L2;The pick-up component includes being installed on the clamping jaw cylinder The slider cylinder L20 of fixed plate L2 opposite sides, and it is solid by soup stick by soup stick the fixed seat L25, soup stick L14 of its output control Determine part L22 to be connected on soup stick fixed seat L25, the end of the soup stick L14 is connected with suction nozzle L17;The soup stick fixed seat L25 It is provided with the rotating mechanism for being used for driving soup stick to rotate;
The rotating mechanism includes the rotation cylinder L9 and guide pad L12 by its output connection, and the guide pad L12, which is slided, to be matched somebody with somebody Together in soup stick fixed seat L25 inner groovies, provided with pin L21 on guide pad L12, the pin insertion soup stick fixture L22 Jack in, when rotation cylinder L9 drivings guide pad L12 is slided in soup stick fixed seat L25, the pin L21 drives soup stick Fixture L22 rotates predetermined angular, is connected to soup stick L14 on soup stick fixture L22 synchronous axial system therewith;
Flexible buffer structure on the soup stick L14, it includes the spring for being set in soup stick L14 peripheries, the spring upper end Press-fit in bushing L13, lower end is provided with card ring spring L15;
The bumper post L19 upper ends are fixed on plate by pressing jump ring L10, and stage casing is pressed with stage clip L7, and lower end, which is used to press to touch, to be controlled The releasing block of tool, in order to the product on clamping jaw grasping jig.
The heater box O is the heater incubator with outer cover O3, built-in infrared heating rod O1, each infrared heating rod O1 It is equipped with a temperature sensor 04;The temperature control face to the heater box O temperature adjustments and setting is provided with equipment pallet F Plate K.
The rotating table system N, which is fixed on by turning round fixed plate N1 on the bottom of heater box, the revolution fixed plate N1, to be pacified Equipped with turntable reductor N5, the turntable reductor N5 drive controls have rotary disk N3, the rotary disk N3 outside along disk center Some scheduling product carriers are distributed with week;
Thermal insulation board N2 is provided between the turntable reductor N5 and the rotary disk N3;
The middle part of the rotary disk N3 is fixed on quill shaft N4 provided with fixed plate N6, the fixed plate N6 by retainer ring N7, The quill shaft N4 is fixed on revolution fixed plate N1 by jackscrew;The fixed plate N6, quill shaft N4, retainer ring N7 are solid It is fixed motionless;
Signal optical fibre N9 and positioning rotary disk N3 initial bits that whether detection product is taken away are separately installed with the fixed plate N6 The origin optical fiber N10 put.
The top of the heater box O is additionally provided with the intermediate station M for product of putting upside down temporarily.
The full-automatic rotary aging furnace apparatus of the present invention, passes through high speed convolution rotating table system precise positioning clamping jaw machinery Hand, solves that the big floor space that existing chain type or driving band type ageing oven be present, high energy consumption, curing efficiency be low, product is qualified The low problem of rate, using the chucking appliance system for integrating feeding crawl and blanking two kinds of functions of absorption, can effectively improve production capacity, save About space, carries the overall man-hour of fast equipment, and effectively reduces labour's usage quantity, and the use of manipulator ensure that equipment Work it is efficient with it is accurate, cost is largely saved using revolving structure, the stability of raising equipment also ensure that production The machining accuracy of product, reduces percent defective.
Brief description of the drawings
Fig. 1 is the whole machine top view of equipment;
Fig. 2 is the whole machine shaft side figure of equipment;
Fig. 3 is jig main body shaft side figure one;
Fig. 4 is jig main body shaft side figure two;
Fig. 5 is jig main body front view;
Fig. 6 is jig main body top view;
Fig. 7 is jig main body left view;
Fig. 8 is heater box cover structure schematic diagram;
Fig. 9 is heater box superstructure schematic diagram;
Figure 10 is ageing oven chest lower cover structure figure.
Figure 11 is rotary disk structure schematic diagram;
Figure 12 is Figure 11 left view;
Embodiment
Below in conjunction with accompanying drawing and specific implementation, the present invention is described in further detail.
There are Weight plate E, whole equipment peace on full-automatic rotary aging furnace apparatus, including equipment stand F, equipment stand F On big base plate A loaded on equipment stand F tops, the equipment body is, by manipulator fixture system, heater box O, and to be located at Rotating table system N in heater box O is constituted;Wherein, the manipulator fixture system is can be captured while completing all-in-one blanking The chucking appliance system for integrating two sleeve clamps drawn with packing machine feeding, the rotating table system N is installed on the heater box O's It is internal;The manipulator fixture system L includes being rotatablely installed in manipulator C, Yi Jian on the big base plate A of the equipment stand F It is used for material grasping and the jig main body L of suction loaded on the manipulator C-terminal.
The jig main body L includes clamp fixing plate L1, is fixed on the clamping jaw air cylinder fixed plate L2 on clamp fixing plate L1, Connecting on reinforcement L3 of the clamping jaw fixed plate L1 with clamping jaw air cylinder fixed plate L2, clamping jaw air cylinder fixed plate L2 has three to be equally spaced Clamping jaw cylinder L4, each clamping jaw cylinder has a set of clamping jaw L5, can two products of pawl simultaneously.Buffer L8 is arranged in clamping jaw Surface.Coordinate with clamping jaw L5 and grab product.Bumper post L19 on fixture, is for opening tool paw.There is compression on bumper post Spring L7, jump ring L10.
The absorption structure of fixture includes slider cylinder L20, and the upper a whole set of absorption structure of slider cylinder configuration, the absorption includes Soup stick L15, is connected on the suction nozzle L17 on soup stick.Soup stick L15 can rotate and slide up and down inside bushing L13.It is wherein upper to glide It is dynamic to have compression spring L14, card ring spring L15, soup stick fixture L22.Ensure cylinder under spring force, soup stick fixture L22 is pressed on soup stick fixed seat L25.Six of which soup stick can inhale product and turn 90 degrees.It is to drive floating to connect by cylinder L9 Head L11, drives guide pad L12, is moved along a straight line in soup stick fixed seat L25, and the pin L21 being fixed on guide pad L12 is stirred Soup stick fixture L22 is moved.It is rotated by 90 ° each soup stick.
The heating furnace O of equipment includes heated box lid, by interior sheet metal component O2, outer cover 03, wherein between two layers of sheet metal component Heat insulation foam is filled up, insulation effect is played.Heating part uses infrared heating rod O1, and each heating rod is equipped with a TEMP Device O4, temperature control panel K can do the regulation of equipment temperature inside.Chest is additionally provided with exhaust outlet O5.
Turntable reductor N5 is fixed on big base plate by turntable fixed plate, and rotating disk N3 is taken back on turntable reductor N5, revolution N3 points 50 parts of disk, can put the product of 50 rows.The initial position of disk is to irradiate big disk, big disk by origin optical fiber N10 Upper origin position leaves hole with optical fiber N10 correspondence positions.Optical fiber N9 takes signal optical fibre away for product.Optical fiber is all integrally fixed at fixation On plate N6, wherein fixed plate N6 is fixed on quill shaft N4 by retainer ring N7, and it is solid that quill shaft N4 is fixed on revolution by jackscrew On fixed board N1, it is fixed, is not rotated together with big disk.
The following is the full-automatic rotary aging furnace apparatus course of work of the present invention:
When equipment starts, rotary disk original point return, each axle original point return of manipulator.Heating system begins to warm up assigned temperature, When above all-in-one starts lower product, the jig main body of manipulator is switched to clamping jaw portion, onto all-in-one tool, manipulator Z Under axial direction, the contact tool paws of bumper post L19 first continue downward, the paw of tool is opened, product are now arrived under fixture L5 Below bottom surface.Buffer L8 compresses product, and now clamping jaw cylinder L4 shrinks.Manipulator Z axis upwards, pick up product disengaging and control by clamping jaw Tool, is placed it on rotary disk N3.Rotary disk N3, which is put, all leaves magnetite hole at product, product is under magneticaction, and position will not Change.Now complete once to capture, repeat above-mentioned action, a revolution N3 scheduling product are piled, and rotary disk N3 turns, in repetition Action is stated, after disk first row product turns 1 week, time now is 20min according to design.Manipulator, which takes out product, to be put On inspection packing machine feeding station below.
Blanking is that manipulator fixture is switched to absorption fixture, and slider cylinder L20 is replaced to incision, is driven under whole drawing section Move, suction nozzle leans out clamping jaw L5.Downwards, vacuum generating device starts operation to manipulator Z axis, and six soup stick L14 start to inhale, suction nozzle After L17 contact products, product is drawn, product upwards, is taken out ageing oven by manipulator Z axis, due to checking packing machine to product The requirement of rotation direction.Now rotation cylinder L9 drives floating junction L11, drives guide pad L12, the straight line in soup stick fixed seat L25 Motion, the pin L21 being fixed on guide pad L12 stirs soup stick fixture L22 motions.It is rotated by 90 ° each soup stick.Then Product is placed on inspection packing machine and directly shaken on track by manipulator.Completion once takes product.One product needs to take twice, complete twice Cheng Hou, optical fiber N9 has signal.Manipulator continuation grabs product from all-in-one and is put into ageing oven.
Space can both be saved using above-mentioned technical scheme, energy loss is saved, carry the overall man-hour of fast equipment, and It is effective to reduce labour's usage quantity, improve production capacity.It is ensure that in this equipment by using articulated robot reclaimer robot It is efficient that equipment works, accurately.Using revolving structure, cost is largely saved, stabilization of equipment performance is improved.It also ensure that The machining accuracy of product, significantly reduces percent defective.

Claims (10)

1. full-automatic rotary aging furnace apparatus, is installed on equipment pallet, is characterised by, its primary structure includes:
The manipulator fixture system that all-in-one blanking crawl and packing machine feeding are drawn can be completed simultaneously;
Heater box for cured article;
And be rotatablely installed inside the heater box, the rotating table system with product bearing function.
2. full-automatic rotary aging furnace apparatus as claimed in claim 1, is characterised by
The manipulator fixture system is manipulator and the installation by being rotatablely installed in equipment pallet F and can realize revolution control In the arm end, integrate the jig main body composition that blanking crawl and feeding draw two sets functions.
3. full-automatic rotary aging furnace apparatus as claimed in claim 2, is characterised by
The jig main body is the end that manipulator is connected to by clamp fixing plate, and the bottom of the clamp fixing plate is fixed with folder Pawl air cylinder fixed plate, grabbing assembly and pick-up component, the crawl are separately installed with the both sides of the clamping jaw air cylinder fixed plate Component includes three clamping jaw cylinders being distributed in clamping jaw air cylinder fixed plate, and each clamping jaw cylinder output is connected with two clamping jaws, Each clamping jaw has the buffer for fastening product, is additionally provided with and is fixed for releasing tool in the clamping jaw air cylinder fixed plate The bumper post of state;The pick-up component includes being installed on the slider cylinder of the clamping jaw air cylinder fixed plate opposite side, Yi Jiyou The soup stick fixed seat of its output control, soup stick is connected in soup stick fixed seat by soup stick fixture, and the end of the soup stick connects It is connected to suction nozzle;The soup stick fixed seat is provided with the rotating mechanism for being used for driving soup stick to rotate.
4. full-automatic rotary aging furnace apparatus as claimed in claim 3, is characterised by
The rotating mechanism includes rotation cylinder and the guide pad by its output connection, and the guide pad is snug fit at soup stick In fixed seat inner groovy, it is provided with guide pad in pin, the jack of the pin insertion soup stick fixture, when rotation cylinder is driven When action-oriented block is slided in soup stick fixed seat, the pin drives soup stick fixture to rotate predetermined angular, is connected to soup stick and consolidates Determine soup stick on part synchronous axial system therewith.
5. full-automatic rotary aging furnace apparatus as claimed in claim 4, is characterised by
Flexible buffer structure on the soup stick, it includes the spring for being set in soup stick periphery, the spring upper end press-fit in Bushing, lower end is provided with card ring spring.
6. full-automatic rotary aging furnace apparatus as claimed in claim 5, is characterised by
The bumper post upper end is fixed on plate by pressing jump ring, and stage casing is pressed with stage clip, and lower end is used for the releasing for pressing tactile tool Block.
7. full-automatic rotary aging furnace apparatus as claimed in claim 1, is characterised by
The heater box is the heater incubator with outer cover, built-in infrared heating rod, and each infrared heating rod is equipped with one Individual temperature sensor;The temperature control panel to the heater box temperature adjustment and setting is provided with equipment pallet.
8. full-automatic rotary aging furnace apparatus as claimed in claim 7, is characterised by
The rotating table system is fixed on by turning round fixed plate to be provided with turntable in the bottom of heater box, the revolution fixed plate and subtracts Fast machine, the turntable reductor drive control has rotary disk, and some scheduling product are distributed with along disk center to periphery in the rotary disk Bracket;Thermal insulation board is provided between the turntable reductor and the rotary disk.
9. full-automatic rotary aging furnace apparatus as claimed in claim 8, is characterised by
The middle part of the rotary disk is provided with fixed plate, and the fixed plate is fixed on quill shaft by retainer ring, the quill shaft It is fixed on by jackscrew in revolution fixed plate;The fixed plate, quill shaft, retainer ring are fixed;
The original of signal optical fibre and positioning rotary disk initial position that whether detection product is taken away is separately installed with the fixed plate Point optical fiber.
10. full-automatic rotary aging furnace apparatus as claimed in claim 9, is characterised by that the top of the heater box is additionally provided with Intermediate station for product of putting upside down temporarily.
CN201710207060.4A 2017-03-31 2017-03-31 Full-automatic rotary aging furnace apparatus Pending CN106955828A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710207060.4A CN106955828A (en) 2017-03-31 2017-03-31 Full-automatic rotary aging furnace apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710207060.4A CN106955828A (en) 2017-03-31 2017-03-31 Full-automatic rotary aging furnace apparatus

Publications (1)

Publication Number Publication Date
CN106955828A true CN106955828A (en) 2017-07-18

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ID=59471244

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710207060.4A Pending CN106955828A (en) 2017-03-31 2017-03-31 Full-automatic rotary aging furnace apparatus

Country Status (1)

Country Link
CN (1) CN106955828A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107931909A (en) * 2017-12-25 2018-04-20 苏州明氏自动化技术有限公司 Automatic loading and unloading device and its system

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Publication number Priority date Publication date Assignee Title
CN203356025U (en) * 2013-07-25 2013-12-25 信和新材料股份有限公司 Novel coating drying device
CN203935999U (en) * 2013-09-28 2014-11-12 李志强 Automatic loading/unloading multilayer baking-curing device
CN104476543A (en) * 2014-10-30 2015-04-01 歌尔声学股份有限公司 Magnet attraction rotation picking and placing device
CN103950036B (en) * 2014-05-15 2015-12-09 苏州博众精工科技有限公司 A kind of jaw module with sucker

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203356025U (en) * 2013-07-25 2013-12-25 信和新材料股份有限公司 Novel coating drying device
CN203935999U (en) * 2013-09-28 2014-11-12 李志强 Automatic loading/unloading multilayer baking-curing device
CN103950036B (en) * 2014-05-15 2015-12-09 苏州博众精工科技有限公司 A kind of jaw module with sucker
CN104476543A (en) * 2014-10-30 2015-04-01 歌尔声学股份有限公司 Magnet attraction rotation picking and placing device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107931909A (en) * 2017-12-25 2018-04-20 苏州明氏自动化技术有限公司 Automatic loading and unloading device and its system

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Application publication date: 20170718

RJ01 Rejection of invention patent application after publication