CN106938187A - 一种同轴乳化搅拌型反应釜 - Google Patents

一种同轴乳化搅拌型反应釜 Download PDF

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CN106938187A
CN106938187A CN201610815232.1A CN201610815232A CN106938187A CN 106938187 A CN106938187 A CN 106938187A CN 201610815232 A CN201610815232 A CN 201610815232A CN 106938187 A CN106938187 A CN 106938187A
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agitating shaft
emulsifying
cylinder
agitator
propeller blade
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陈晓洲
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Jiangsu Changzhou Taiqing New Material Technology Co Ltd
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Jiangsu Changzhou Taiqing New Material Technology Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18—Stationary reactors having moving elements inside
    • B01J19/20—Stationary reactors having moving elements inside in the form of helices, e.g. screw reactors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40—Mixing liquids with liquids; Emulsifying
    • B01F23/41—Emulsifying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/40—Mixing liquids with liquids; Emulsifying
    • B01F23/43—Mixing liquids with liquids; Emulsifying using driven stirrers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/07—Stirrers characterised by their mounting on the shaft
    • B01F27/071—Fixing of the stirrer to the shaft
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/07—Stirrers characterised by their mounting on the shaft
    • B01F27/074—Stirrers characterised by their mounting on the shaft having two or more mixing elements being concentrically mounted on the same shaft
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/11—Stirrers characterised by the configuration of the stirrers
    • B01F27/112—Stirrers characterised by the configuration of the stirrers with arms, paddles, vanes or blades
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/11—Stirrers characterised by the configuration of the stirrers
    • B01F27/113—Propeller-shaped stirrers for producing an axial flow, e.g. shaped like a ship or aircraft propeller
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/05—Stirrers
    • B01F27/11—Stirrers characterised by the configuration of the stirrers
    • B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
    • B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/91—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with propellers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/50—Mixing receptacles
    • B01F35/512—Mixing receptacles characterised by surface properties, e.g. coated or rough
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0053—Details of the reactor
    • B01J19/0066—Stirrers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
    • B01F2101/2204—Mixing chemical components in generals in order to improve chemical treatment or reactions, independently from the specific application
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/18—Details relating to the spatial orientation of the reactor
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  • Chemical & Material Sciences (AREA)
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Abstract

本发明涉及一种同轴乳化搅拌型反应釜，包括筒体，所述筒体上部开设有进料口，底部设有出料球阀，筒体内部设有搅拌机构，顶端设置有传动机构，所述搅拌机构包括搅拌轴、外层框式搅拌器和内层乳化搅拌器，所述框式搅拌器和乳化搅拌器均通过紧固件固定在搅拌轴上，框式搅拌器的外框与筒体内壁平行设置，所述乳化搅拌器包括螺旋桨叶和乳化头，所述螺旋桨叶固定在搅拌轴上，所述乳化头镶嵌在螺旋桨叶下方的搅拌轴端部。本发明具有框式搅拌器和乳化搅拌器，全方位对釜体内部进行搅拌，使得搅拌更加均匀、充分，减少搅拌时间。

Description

一种同轴乳化搅拌型反应釜
技术领域
本发明涉及化工设备领域，尤其是涉及一种同轴乳化搅拌型反应釜。
背景技术
反应釜在食品、医药、化工等领域的应用十分广泛，传统的反应釜通常是一个容器，内部设有搅拌装置，在反应釜本体上设置进料口和出料口，因为反应釜在工作时候，会有一个最佳的反应温度和气压，因此需要对反应釜本体内的温度和气压进行监控，反应时候，可能会释放气体，造成反应釜本体内气压上升，因此，需要气压检测器对其进行监控，目前，通常是在反应釜的本体上设置气孔，直接将气体排出到外部环境中，这种设置，可能对工作场所造成一定的空气污染。同时搅拌机的搅拌功率不够，使得反应釜中的反应效果不佳。
发明内容
本发明的目的是克服现有技术存在的缺陷，提供一种结构简单、操作方便、搅拌效率高的同轴乳化搅拌型反应釜。
实现本发明目的的技术方案是：一种同轴乳化搅拌型反应釜，包括筒体，所述筒体上部开设有进料口，底部设有出料球阀，筒体内部设有搅拌机构，顶端设置有传动机构，所述搅拌机构包括搅拌轴、外层框式搅拌器和内层乳化搅拌器，所述框式搅拌器和乳化搅拌器均通过紧固件固定在搅拌轴上，框式搅拌器的外框与筒体内壁平行设置，所述乳化搅拌器包括螺旋桨叶和乳化头，所述螺旋桨叶固定在搅拌轴上，所述乳化头镶嵌在螺旋桨叶下方的搅拌轴端部。
上述技术方案所述框式搅拌器上左右对称设有两组折角挡板，每组折角挡板具有上下设置的两至三个。
上述技术方案所述传动机构包括依次连接的电机和减速机，所述电机与减速机相连接，所述减速机的输出轴与搅拌轴上端相连。
上述技术方案所述筒体上涂覆有防腐层。
采用上述技术方案后，本发明具有以下积极的效果：
（1）本发明具有良好的密封性能，保证物料在反应釜内顺利、有效的进行，同时该反应釜结构简单、使用方便，提高了工作效率。
（2）本发明具有框式搅拌器和乳化搅拌器，全方位对釜体内部进行搅拌，使得搅拌更加均匀、充分，减少搅拌时间。
附图说明
为了使本发明的内容更容易被清楚地理解，下面根据具体实施例并结合附图，对本发明作进一步详细的说明，其中
图1为本发明的结构示意图；
附图中标号为：筒体1，进料口2，出料球阀3，搅拌机构4，传动机构5，搅拌轴6，框式搅拌器7，乳化搅拌器8，螺旋桨叶9，乳化头10，折角挡板11，电机12，减速机13。
具体实施方式
（实施例1）
见图1，本发明包括筒体1，筒体1上部开设有进料口2，底部设有出料球阀3，筒体1内部设有搅拌机构4，顶端设置有传动机构5，搅拌机构4包括搅拌轴6、外层框式搅拌器7和内层乳化搅拌器8，框式搅拌器7和乳化搅拌器8均通过紧固件固定在搅拌轴6上，框式搅拌器7的外框与筒体1内壁平行设置，乳化搅拌器8包括螺旋桨叶9和乳化头10，螺旋桨叶9固定在搅拌轴6上，乳化头10镶嵌在螺旋桨叶9下方的搅拌轴6端部。框式搅拌器7上左右对称设有两组折角挡板11，每组折角挡板11具有上下设置的两至三个。传动机构5包括依次连接的电机12和减速机13，电机12与减速机13相连接，减速机13的输出轴与搅拌轴6上端相连。筒体1上涂覆有防腐层。
以上所述的具体实施例，对本发明的目的、技术方案和有益效果进行了进一步详细说明，所应理解的是，以上所述仅为本发明的具体实施例而已，并不用于限制本发明，凡在本发明的精神和原则之内，所做的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (4)

1.一种同轴乳化搅拌型反应釜，包括筒体（1），所述筒体（1）上部开设有进料口（2），底部设有出料球阀（3），筒体（1）内部设有搅拌机构（4），顶端设置有传动机构（5），其特征在于：所述搅拌机构（4）包括搅拌轴（6）、外层框式搅拌器（7）和内层乳化搅拌器（8），所述框式搅拌器（7）和乳化搅拌器（8）均通过紧固件固定在搅拌轴（6）上，框式搅拌器（7）的外框与筒体（1）内壁平行设置，所述乳化搅拌器（8）包括螺旋桨叶（9）和乳化头（10），所述螺旋桨叶（9）固定在搅拌轴（6）上，所述乳化头（10）镶嵌在螺旋桨叶（9）下方的搅拌轴（6）端部。
2.根据权利要求1所述的同轴乳化搅拌型反应釜，其特征在于：所述框式搅拌器（7）上左右对称设有两组折角挡板（11），每组折角挡板（11）具有上下设置的两至三个。
3.根据权利要求1所述的同轴乳化搅拌型反应釜，其特征在于：所述传动机构（5）包括依次连接的电机（12）和减速机（13），所述电机（12）与减速机（13）相连接，所述减速机（13）的输出轴与搅拌轴（6）上端相连。
4.根据权利要求2或3所述的同轴乳化搅拌型反应釜，其特征在于：所述筒体（1）上涂覆有防腐层。
CN201610815232.1A 2016-09-12 2016-09-12 一种同轴乳化搅拌型反应釜 Pending CN106938187A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108654436A (zh) * 2018-07-16 2018-10-16 江苏省苏安能节能建材科技有限公司 一种纳米硅橡胶乳液的制备装置
WO2019100278A1 (zh) * 2017-11-23 2019-05-31 沈佩军 釜式反应器

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104815600A (zh) * 2015-04-22 2015-08-05 江苏佳华新材料科技有限公司 同轴乳化搅拌型反应釜

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104815600A (zh) * 2015-04-22 2015-08-05 江苏佳华新材料科技有限公司 同轴乳化搅拌型反应釜

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019100278A1 (zh) * 2017-11-23 2019-05-31 沈佩军 釜式反应器
CN108654436A (zh) * 2018-07-16 2018-10-16 江苏省苏安能节能建材科技有限公司 一种纳米硅橡胶乳液的制备装置

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