CN106923703B - Reducing mechanism and food preparation machine for food preparation machine - Google Patents

Reducing mechanism and food preparation machine for food preparation machine Download PDF

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Publication number
CN106923703B
CN106923703B CN201611042114.8A CN201611042114A CN106923703B CN 106923703 B CN106923703 B CN 106923703B CN 201611042114 A CN201611042114 A CN 201611042114A CN 106923703 B CN106923703 B CN 106923703B
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China
Prior art keywords
crushing
fixed
edge
pushing
pushing plate
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CN201611042114.8A
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Chinese (zh)
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CN106923703A (en
Inventor
王旭宁
尉迟衍敏
周之征
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Joyoung Co Ltd
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Joyoung Co Ltd
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J43/00Implements for preparing or holding food, not provided for in other groups of this subclass
    • A47J43/04Machines for domestic use not covered elsewhere, e.g. for grinding, mixing, stirring, kneading, emulsifying, whipping or beating foodstuffs, e.g. power-driven
    • A47J43/07Parts or details, e.g. mixing tools, whipping tools
    • A47J43/0716Parts or details, e.g. mixing tools, whipping tools for machines with tools driven from the lower side
    • A47J43/0722Mixing, whipping or cutting tools
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J43/00Implements for preparing or holding food, not provided for in other groups of this subclass
    • A47J43/04Machines for domestic use not covered elsewhere, e.g. for grinding, mixing, stirring, kneading, emulsifying, whipping or beating foodstuffs, e.g. power-driven
    • A47J43/044Machines for domestic use not covered elsewhere, e.g. for grinding, mixing, stirring, kneading, emulsifying, whipping or beating foodstuffs, e.g. power-driven with tools driven from the top side
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J31/00Apparatus for making beverages
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J31/00Apparatus for making beverages
    • A47J31/44Parts or details or accessories of beverage-making apparatus
    • A47J31/4403Constructional details
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J31/00Apparatus for making beverages
    • A47J31/44Parts or details or accessories of beverage-making apparatus
    • A47J31/4403Constructional details
    • A47J31/4407Lids, covers or knobs
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J43/00Implements for preparing or holding food, not provided for in other groups of this subclass
    • A47J43/04Machines for domestic use not covered elsewhere, e.g. for grinding, mixing, stirring, kneading, emulsifying, whipping or beating foodstuffs, e.g. power-driven
    • A47J43/07Parts or details, e.g. mixing tools, whipping tools
    • A47J43/0705Parts or details, e.g. mixing tools, whipping tools for machines with tools driven from the upper side
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J43/00Implements for preparing or holding food, not provided for in other groups of this subclass
    • A47J43/04Machines for domestic use not covered elsewhere, e.g. for grinding, mixing, stirring, kneading, emulsifying, whipping or beating foodstuffs, e.g. power-driven
    • A47J43/07Parts or details, e.g. mixing tools, whipping tools
    • A47J43/0705Parts or details, e.g. mixing tools, whipping tools for machines with tools driven from the upper side
    • A47J43/0711Parts or details, e.g. mixing tools, whipping tools for machines with tools driven from the upper side mixing, whipping or cutting tools

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Food-Manufacturing Devices (AREA)

Abstract

The invention relates to a kitchen appliance and a crushing component thereof, in particular to a crushing device for a food processor and the food processor with the same. This reducing mechanism for food processor is including deciding the ring gear and pushing away the material piece, pushes away the material piece and is located the crushing intracavity that the ring gear formed, and pushes away the material piece and install in the end of pivot, decides the ring gear and has a plurality of teeth of deciding of arranging along circumference, and two adjacent decide to be formed with the blown down tank between the tooth, lie in crushing intracavity, and the pivot drives and pushes away the material piece rotation, and the material piece pushes away the mixture of material and water and is centrifugal motion, realizes that the material is by deciding the tooth breakage. Compare in the kitchen rubbing crusher utensil among the prior art, this food processor rubbing crusher has overturned traditional blade formula crushing mode, adopts a high-speed high heart crushing mode that combines together through multiple crushing mode to come broken material, realizes making the real exempting from of soybean milk drink and strains no sediment, and the consumer drinks the smooth, fine and smooth taste.

Description

Reducing mechanism and food preparation machine for food preparation machine
Technical Field
The invention relates to a kitchen appliance and parts thereof, in particular to a crushing device for a food processor and the food processor.
Background
With the continuous improvement of modern living standard, more and more people not only begin to pay attention to the requirements of health preservation and health, but also have more and more requirements on the taste quality of the health drink.
The traditional soybean milk machine, whether a household soybean milk machine or a commercial soybean milk machine, needs to be filtered after the soybean milk is made, the filtered soybean milk beverage has fine and smooth taste, and the soybean milk beverage has no granular sensation and is easy to enter the mouth when being drunk by a consumer. Meanwhile, the filtering of the soybean milk also brings great inconvenience to consumers, for example, the filtering procedure is complicated, the time consumption is long, and the filtering is not suitable for modern fast-paced life needs. Meanwhile, after filtration, the filter screen and the filter bowl need to be cleaned and cleaned, so that the workload after improvement is increased. In addition, the bean dregs filtered by the filter screen are difficult to treat, and the bean dregs are rich in dietary fibers and a plurality of trace elements beneficial to human bodies, so that waste is easily caused if the bean dregs are directly thrown away.
For a traditional household soybean milk machine, no matter what type of crushing system is adopted, the blade cutting type crushing is adopted, and materials are continuously collided with the crushing blade to be cut into fine particles by the crushing blade. According to researches, the particle size of the bean dregs without granular sensation is generally less than 100 microns when people drink the soybean milk, the average particle size of the bean dregs in the traditional household soybean milk machine blade crushing mode is more than 300 microns, and for a general soybean milk machine, when the water amount is 1200mL and the amount of dried soybeans is 80g, the bean dregs are filtered by a 50-mesh filter screen, the amount of the bean dregs is basically more than 100g, and the amount of the remaining bean dregs is large, so most consumers can meet the drinking requirements of smooth and delicate taste only by filtering. Even in the condition of the same water amount and the same dry soybean amount of a filter-free soybean milk machine sold in the market in recent years, the filter-free soybean milk machine still has bean dregs of more than 30g after being filtered by a filter screen of 50 meshes, and although the amount of the bean dregs is reduced, the filter-free soybean milk machine is suitable for the filter-free requirement of most consumers, the filter-free soybean milk machine still has granular feeling when being drunk by old people and children and still cannot meet the requirement of common consumers on the taste of beverages.
Disclosure of Invention
The invention aims to provide a smashing device for a food processing machine, which subverts the traditional blade-type smashing novel pulping structure, can really make soybean milk without filtering and has very high smashing efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a reducing mechanism for food processing machine which characterized in that: including deciding the ring gear and pushing away the material piece, push away the material piece and be located the crushing intracavity that the ring gear formed, and push away the material piece and install in the end of pivot, decide the ring gear and have a plurality of fixed teeth of arranging along circumference, adjacent two are decided and are formed with the blown down tank between the tooth, lie in crushing intracavity, and the pivot drives and pushes away the material piece rotation, pushes away the material and promotes the mixture of material and water and do centrifugal motion, realizes that the material is decided the tooth breakage to, the mixture of the material after being broken and water is discharged along the blown down tank under the effect of centrifugal force.
Furthermore, decide the tooth and include first edge, second edge and the fixed tooth face of connecting first edge and second edge, along the direction of rotation of pivot, first edge is located the place ahead of second edge to the pivot center is the centre of a circle, first edge and second edge are not on the same circle, and first edge is greater than second edge distance R2 to the centre of a circle to the distance R1 of centre of a circle.
Further, R1-R2 are more than or equal to 0.01mm and less than or equal to 0.2 mm;
or the fixed gear ring comprises a base body part, the fixed gear is fixed on the base body part, the fixed gear is a rectangular gear, and the rectangular gear is arranged in a manner of deflecting relative to the center of the rotating shaft;
or the fixed tooth surface is a plane or a concave arc surface.
Furthermore, the pushing element comprises an installation part fixed on the rotating shaft and a pushing plate fixed on the installation part, and the pushing plate is parallel to the rotating shaft and is arranged in a protruding mode.
Furthermore, the average gap between the end part of the material pushing plate and the fixed teeth is L1, wherein the average gap is more than or equal to 0.1mm and less than or equal to L1 and less than or equal to 1 mm.
Further, the minimum width of the discharge chute is L2, wherein L2 is more than or equal to 0.1mm and less than or equal to 1 mm;
or the number of the material pushing plates is multiple, the effective length of a single material pushing plate is L3, the rotating radius of the material pushing piece is R, wherein L3/R is more than or equal to 0.15 and less than or equal to 0.8;
or the mounting part is of a disc-shaped structure, the material pushing plate is located at the edge of the disc, the material pushing plate is obliquely arranged on the mounting part, the central connecting line of the two end parts of the material pushing plate is N1, the connecting line from the center of one end of the material pushing plate, which is far away from the rotating shaft, to the center of the rotating shaft is N2, the acute angle formed by N1 and N2 is alpha, and alpha is more than 0 and less than or equal to 60 degrees.
Furthermore, a ring-shaped baffle is arranged at the top of the material pushing plate.
Furthermore, the crushing device also comprises a pre-crushing structure, and the pre-crushing structure is arranged in the crushing cavity.
Furthermore, the top of the fixed gear ring is provided with a material blocking part protruding inwards.
In addition, the invention also provides a food processor, which comprises a cup body and is characterized in that: the crushing device for the food processing machine is arranged in the cup body.
The working principle of the crushing device for the food processing machine is as follows: the rotating shaft drives the pushing piece to rotate at a high speed in the crushing cavity and is positioned in the crushing cavity, the pushing piece pushes a mixture of a material and water to do centrifugal motion, the material is pushed at a high speed by the pushing piece in the rotating process, under the action of centrifugal force, the material can impact the fixed teeth at a high speed and be sheared, cut and smashed by the fixed teeth, the material can also rub against the fixed teeth in the rotating process to form friction grinding and smashing, meanwhile, when the gap between the pushing piece and the fixed teeth is smaller than the original size of the material, the material can be sheared and extruded between the pushing piece and the fixed teeth to form shearing smashing and extruding smashing, the material is smashed by the fixed teeth to form fine particles under the common action of various acting forces, in addition, because a discharge chute is arranged between adjacent fixed teeth, when the pushing piece rotates, the pressure in the crushing cavity is increased, the mixture of the smashed material and the water can be ejected out of the discharge chute at a high speed, and at the in-process of outside injection, by the broken material granule of decide tooth can receive the extrusion and the friction of blown down tank inner wall, after the material cell constantly extrudees and rubs through the blown down tank inner wall, the material cell inner wall can be heated the inflation and take place to burst to tiny material granule can further obtain the breakage, and meanwhile, the material granule rubs with the inner wall of blown down tank, can form the friction and grind and smash, also can be further grind the breakage to tiny material granule.
The crushing device for the food processing machine adopts a novel crushing mode different from blade crushing, adopts the mode that the pushing piece rotates to push the materials to do centrifugal motion, leads the materials to be under the combined action of a plurality of crushing modes, can not participate in the direct crushing of the materials, only plays a role of assisting pushing, and realizes that the materials are crushed by the fixed teeth. Compare in current single blade cutting mode, can more effectual broken material, can be so that the material by more meticulous of broken, crushing efficiency is very high, reaches the effect of the perfect broken wall of material cell. In addition, the food processing machine with the crushing device for the food processing machine of the invention can produce soybean milk beverage which does not need to be filtered at all, has fine and smooth mouthfeel, has no granular feeling when being drunk by young people, old people and children and is easy to enter the mouth.
Drawings
The invention will be further described with reference to the accompanying drawings in which:
FIG. 1 is a schematic structural diagram according to a first embodiment of the present invention;
FIG. 2 is an enlarged schematic view at A in FIG. 1;
FIG. 3 is a first structural view of the pusher;
FIG. 4 is a second structural view of the pusher;
FIG. 5 is a third structural view of the pusher;
FIG. 6 is a fourth structural view of the pusher;
FIG. 7 is a schematic view of a fifth construction of the pusher;
FIG. 8 is a schematic structural view of the material pushing member engaged with the fixed gear ring;
FIG. 9 is an enlarged schematic view at B of FIG. 8;
FIG. 10 is a schematic view of the structure of the fixed ring gear;
FIG. 11 is a schematic view of a fixed tooth mounting arrangement;
FIG. 12 is another schematic view of the fixed ring gear;
FIG. 13 is a schematic structural diagram according to a second embodiment of the present invention;
FIG. 14 is an enlarged schematic view at C of FIG. 13;
FIG. 15 is an exploded view of the reducing assembly of FIG. 13;
FIG. 16 is a schematic view of a pre-crushing structure disposed on the pushing member;
FIG. 17 is a schematic view of another pre-crushing structure disposed on the pushing member;
FIG. 18 is a schematic view of a pre-crushing structure disposed on the stopping portion of the fixed ring gear;
FIG. 19 is a schematic structural diagram of a third embodiment of the present invention;
FIG. 20 is a schematic structural diagram of a fourth embodiment of the present invention;
fig. 21 is a schematic structural view of the motor in fig. 20 with a material pushing member mounted thereon.
Detailed Description
The first embodiment is as follows:
fig. 1 and fig. 2 are schematic structural diagrams of a first embodiment of the present invention. The utility model provides a food preparation machine, includes cup 1, is provided with reducing mechanism 2 for food preparation machine in the cup 1, and this reducing mechanism is including deciding ring gear 21 and pushing away material piece 22, it sets up in deciding crushing chamber 20 that ring gear 21 formed to push away material piece 22, and drives the rotation by pivot 31, decide ring gear 21 and have a plurality of fixed teeth 211 of arranging along circumference, two adjacent fixed teeth 211 between be formed with blown down tank 210.
In this embodiment, cup 1 below is provided with motor 3, and pivot 31 runs through cup 1 and is connected with motor 3, decides ring gear 21 and is fixed in the bottom internal surface of cup 1, and the top of deciding ring gear 21 is provided with inside bellied fender portion 23, keep off portion 23 and decide ring gear 21 integrated into one piece, and the edge of keeping off portion 23 forms the feed inlet 230 of deciding ring gear 21. In addition, the material pushing member 22 includes a material pushing plate 221, and the material pushing plate 221 is located on the material pushing member 22 and protrudes toward the material blocking portion 23. When the motor 3 drives the rotating shaft 31 to rotate at a high speed, the rotating shaft 31 drives the material pushing part 22 to rotate, the material pushing plate 221 pushes the mixture of the material and the water to do centrifugal motion, the material is crushed by the fixed teeth 211, and the crushed mixture of the material and the water is ejected out along the discharging groove 210 under the action of centrifugal force.
The working principle of the food processor provided by the embodiment of the invention is as follows: during pulping, the crushing device for the food processing machine is immersed in liquid, when a motor drives a rotating shaft to rotate at a high speed, a pushing piece also rotates at a high speed and is positioned in a crushing cavity, a pushing plate on the pushing piece pushes a mixture of a material and water to do centrifugal motion, the material can impact fixed teeth at a high speed under the action of centrifugal force and is sheared, cut and crushed by the fixed teeth, the material can also rub with the fixed teeth along the surfaces of the fixed teeth in the rotating process to form friction grinding crushing, and meanwhile, when the gap between the pushing piece and the fixed teeth is smaller than the original size of the material, the material can be sheared and extruded between the pushing piece and the fixed teeth to form shearing crushing and extrusion crushing, and the material is crushed by the fixed teeth to form fine particles under the combined action of multiple acting forces. And, because the blown down tank has between the adjacent fixed tooth, when pushing away the material piece and rotating, the pressure increase of smashing the intracavity, the mixture of by broken material and water can spout crushing chamber through the blown down tank high speed, and at the in-process of outside injection, owing to receive the effect of smashing intracavity pressure and centrifugal inertia force, the extrusion can take place with the inner wall of blown down tank by broken material granule, the friction, after the blown down tank inner wall is continuous to the material granule extrudees and rubs, material cell inner wall can be heated the inflation and take place to burst, thereby tiny material granule can further obtain the breakage, meanwhile, material granule rubs with the inner wall of blown down tank, can form the friction and grind and smash, also can make tiny material granule obtain further grinding breakage. When the mixed slurry flow of material and water is jetted from the discharge chute, because the slurry flow velocity of flow is higher, the jetted slurry flow can reflect, roll to the cup center after striking the cup lateral wall to decide and be provided with the feed inlet on the ring gear, the slurry flow that reflects back can follow the feed inlet and get into crushing intracavity again, continues to participate in the breakage, and according to the continuous circulation breakage that carries out of above-mentioned mode.
According to the food processing machine, the prepared beverage is very fine in grinding fineness through the continuous circular crushing mode, the requirement that common consumers drink bean beverages without filtering pulp and residue can be really met, and the bean beverages are free of granular sensation and fine and smooth in taste when being drunk. The inventor finds that the food processor of the invention can crush more finely because the crushing device of the food processor of the invention adopts a novel crushing structure different from the prior one, mainly utilizes the high-speed rotation of the material pushing piece to drive the material pushing plate to push the material to do high-speed centrifugal rotation motion, so that the material is crushed and crushed in the crushing cavity under the combined action of various forces, such as shearing crushing, extrusion crushing, impact crushing, cutting crushing, friction grinding crushing, material cell thermal explosion crushing and the like. Compare in the single blade cutting formula of current domestic soybean milk machine and smash, and the single low-speed abrasive type of commercial soybean milk machine is smashed, the material pushing member of this embodiment does not participate in the direct crushing to the material, only provide propelling force to the material, it is broken by the fixed tooth to make the material, thereby can more effectual broken material, and, because the fixed tooth of this embodiment has a plurality ofly, and arrange around the fixed tooth circle, therefore, compare in prior art material and the probability increase of fixed tooth emergence effect, in addition, through the broken back of circulation many times, can make the material by broken more meticulous, crushing efficiency is very high.
As shown in fig. 3, in the present embodiment, the material pushing member 22 is a disc-shaped structure, the material pushing member 22 includes a mounting portion 220 fixed on the rotating shaft, a material pushing plate 221 is fixed on the disc-shaped mounting portion 220, the material pushing plate 221 is located at an edge of the mounting portion 220, the material pushing plate 221 extends from the edge of the disc to the center of the rotating shaft, wherein a distance height from the bottom of the material pushing member to the inner surface of the bottom of the cup body 1 is H3, and H3 is required to be at least greater than 0.2 mm. Because the pushing member 22 rotates at a high speed along with the rotating shaft 31, if the distance H3 is small, the friction between the pushing member 22 and the bottom wall of the cup body 1 is increased, which not only is noise easily generated and the probability of damage to the pulverizing device increased, but also increases the load of the pushing member 22, the motor may be burned out due to an excessive load, and meanwhile, the friction between the pushing member 22 and the cup body 1 may cause the temperature in the pulverizing cavity 20 to rise, and the scorching phenomenon is easily caused. For the pushing member of the present invention, H3 is generally not too large, because when H3 is too large, the volume of the clearance cavity 10 between the pushing member 22 and the cup body 1 will also increase, and the slurry in the clearance cavity 10 will not participate in the circulation, at this time, the pushing member of the disc structure needs to be structurally transformed, for example, the pushing member 22 needs to be provided with a through circulation diversion hole 222-1, and the slurry in the clearance cavity 10 can be guided into the crushing cavity 20 through the diversion hole 222-1 for circular crushing. For example, as shown in fig. 4, the pushing member 22 is designed to be a blade-like structure, and the structure thereof is that one end of the pushing plate 221 is fixed on the mounting portion 220, and the other end extends to the outside far from the mounting portion 220 to form a blade-like structure, at this time, a flow guiding notch 222-2 is formed between the blades, and the slurry in the clearance cavity 10 can enter the crushing cavity 20 through the flow guiding notch 222-2 to participate in the circular crushing. Of course, the distance (H3) between the pushing member of the blade-like structure and the bottom of the cup body is not too large, and is required to be at least more than 0.2 mm. In addition, in the invention, the connection between the material pushing plate and the mounting part can be an integrally formed structure, or can be fixedly integrated through mounting and matching.
It should be noted that the material pushing plate may be a continuous extending structure, for example, extending to the center of the rotating shaft, or may be an intermittent arrangement structure, for example, a gap is provided on the material pushing plate, or an intermittent gap is provided between the material pushing plate and the center of the rotating shaft. When the notch is arranged and the size of the notch is smaller than the original size of the material, the load of the pushing piece can be effectively reduced in the rotating process of the pushing piece, slurry flows can flow out through the notch, large materials cannot pass through the notch and are still pushed by the pushing plate to operate, so that the pushing load of the pushing plate on partial slurry is reduced, the load of the pushing piece is reduced, and the noise of the whole machine is further reduced. Of course, other designs can be provided for the structure which effectively reduces the load of the pushing piece and the noise of the whole machine. For example, as shown in fig. 4, the height of the material pushing plate is gradually reduced from outside to inside, which is advantageous in that: the load of the material pushing part can be reduced while more materials are broken. Because most materials receive the effect of centrifugal force and can keep away from the pivot center rotatory, and will keep away from the higher time of the high setting of the scraping wings at pivot center, be favorable to the scraping wings to promote more materials and participate in the breakage, and will be close to the lower time of the high setting of the scraping wings at pivot center, can reduce the effect of blockking the liquid flow of the scraping wings near the pivot to can reduce the load that the pushing parts bore. The structure of the material pushing plate with the height gradually reduced from outside to inside comprises a bottom plane and a top inclined plane; a bottom bevel, a top plane; and the bottom and the top are both of a slope structure and the like. For example, as shown in fig. 3, one end of the material pushing plate close to the center of the rotating shaft is made into a chamfer structure, and the structure has the same function as that in fig. 4, so that the load of the material pushing piece is reduced while material pushing is ensured. Of course, the arrangement and variation of this construction of the ejector plate can be adapted to other ejector configurations of the present invention.
It should be noted that the material pushing plate in this embodiment is mainly used for pushing the mixed slurry of the material and the water to do centrifugal motion, and the material pushing plate is more favorable for pushing the material to move, under the condition that the rotating speed of the motor is constant, the material slides along the side wall pushing surface of the pushing plate in the moving process of pushing the material by the pushing plate, because the linear velocity of each part of the pushing piece is increased along with the increase of the radius of the pushing piece, the pushing plate can accelerate the material in the process that the material slides along the pushing plate, thereby leading the material to have higher linear velocity to impact the fixed teeth, forming the crushing by the fixed teeth, the friction grinding crushing, the cutting crushing, and simultaneously, in the pushing process, when the gap between the pushing plate and the fixed teeth is smaller than the original size of the material, the pushing plate and the fixed teeth can also interact with each other to shear and extrude the material, so that the shearing, crushing and extruding crushing of the material are realized. In the rotating process of the pushing piece, the material can do centrifugal motion in the crushing cavity, so that the pushing plate is arranged at the edge of the pushing piece, and the pushing acceleration effect is more favorably realized. In order to enhance the pushing effect of the pushing plate, as shown in fig. 5, a chamfer 2210 may be further disposed on the edge of the pushing plate 221, and the chamfer 2210 needs to be disposed toward the rotation direction of the pushing element, so that the pushing area of the pushing plate can be increased, and the pushing plate can push more materials to move, and in addition, when the gap between the pushing element and the fixed teeth is small (as shown in fig. 8), when the pushing element rotates, an accommodating cavity 100 is formed between the chamfer 2210 and the fixed teeth 211, so that more materials can stay in the accommodating cavity 100 and can be pushed by the pushing plate 221 to move. Meanwhile, because chamfer 2210 is the bevel structure, the material can slide, lead to on deciding the tooth along the incline direction of chamfer, realize that the material strikes surely the tooth more easily, even the material strikes surely the tooth bounce-back, also can be towards the rebound in the holding chamber 100, consequently, holding chamber 100 still has the effect of gathering materials, has promoted the efficiency that the material was broken. Of course, the rear side of the material pushing plate can be provided with a chamfer, at the moment, the mass of the material pushing plate is reduced, the load of a material pushing part and a motor can be correspondingly reduced, and the noise of the whole machine is effectively reduced.
The material pushing plate in this embodiment may also be obliquely disposed on the material pushing member, as shown in fig. 6, the material pushing plate is located at the edge of the disc, and the material pushing plate is obliquely disposed on the material pushing member, wherein a central line of two end portions of the material pushing plate is N1, a line connecting a center of one end of the material pushing plate away from the rotating shaft to the center of the rotating shaft is N2, and an acute angle formed by N1 and N2 is α. The inventor finds out according to research that for the pushing element structure shown in fig. 6, if the pushing element rotates clockwise, α is required to be not less than 0 and not more than 45 degrees, because after the pushing plate is obliquely arranged, when α is more than 45 degrees, the pushing plate is easy to push the material to the center of the rotating shaft, and the material is not pushed to the direction of the fixed teeth, the material is not easy to be sheared and extruded by the pushing plate and the fixed teeth, and the material is not easy to collide to the fixed teeth due to the blocking of the pushing plate, so that the crushing, cutting and friction grinding effects of the fixed teeth on the material cannot be formed. Meanwhile, the inventor also finds that the pushing plate is obliquely arranged on the pushing piece, so that an unexpected effect can be brought, the pushing plate can guide liquid flow, the load applied to the pushing piece in the rotating process is reduced, the noise of the food processor is reduced, and according to the verification of the realization effect, when the alpha is more than or equal to 0 and less than or equal to 15 degrees, the comprehensive effect is better, wherein the alpha is = 0-5 degrees, and the effect is the best. In fig. 6, if the ejector pad is the anticlockwise rotation, when the ejector pad slope sets up, the ejector pad can lead the material, form similar helical blade structure, and under the effect of centrifugal force, the material slides and strikes the fixed tooth along the continuous direction in the side of ejector pad, thereby it is broken by the fixed tooth, at this moment, the alpha angle that forms should not too big yet, if alpha increase, rotatory in-process, the effective ejection face of ejector pad will reduce, be unfavorable for the propelling movement to the material, under this condition, general alpha requires to be less than 60. In the present invention, the lengths of the plurality of pushing plates provided on the pushing member may be equal or different, and are not limited to the structure described in the present embodiment. Of course, it should be noted that the pushing surface on the side surface of the pushing plate in the present invention may be disposed vertically to the horizontal plane, or may be disposed obliquely to the horizontal plane, and when the pushing surface is disposed obliquely to the horizontal plane, the pushing surface may be inclined downward relative to the horizontal plane and the pushing surface may be inclined upward relative to the horizontal plane. If for the first kind of structure, the material face that pushes away of downward sloping helps promoting the rotatory in-process of material, prevents that the material from colliding the scraping wings backward to upwards bounce-back to collapse out and smash the chamber outside, and the material face that pushes away of downward sloping can effectual inject the direction of material bounce-back, reduces the probability that the material collapses out and smashes the chamber. Meanwhile, the downward inclination of the pushing surface is not beneficial to the guiding of the slurry flow, so that the load borne by the pushing piece is increased, and the noise of the whole machine or the burning-out phenomenon of a motor can be possibly generated. Therefore, when the pusher surface is inclined downward, the angle of inclination with respect to the vertical plane is generally required to be less than 15 °. If for the second kind of structure, the face of pushing away the material that upwards slopes helps leading to the thick liquid stream, reduces the load that pushes away the material piece and bear, but simultaneously, when the material collided the face of pushing away the material, the face of pushing away the material also can lead to the material, at this moment, because the slope direction of material is towards the discharge gate on the lid to the material bounce-back along the direction of pushing away the face of material, easily burst out from the feed inlet on the lid, be unfavorable for the material to concentrate on crushing intracavity and smash, reduced crushing efficiency. Therefore, when the pushing surface is inclined upward, the inclination angle formed by the pushing surface and the vertical plane is required to be less than 10 degrees.
In addition, the inventor also finds that the more the pushing plates are arranged on the pushing piece, the larger the load of the motor is, so that for the invention, the pushing plates are generally arranged in an amount of 2-8 and are uniformly distributed, and the dynamic balance performance of the pushing piece during the rotation motion is better facilitated. Meanwhile, the inventor also finds that if the effective length of a single material pushing plate is L3 and the rotating radius of the material pushing piece is R, the requirement that L3/R is more than or equal to 0.15 and less than or equal to 0.8 is met, because if L3/R is less than 0.15, the rotating radius of the material pushing plate relative to the material pushing piece is smaller, the amount of the material in the crushing cavity is related to the volume of the crushing cavity, the volume of the crushing cavity is related to the rotating radius of the material pushing piece, and when L3 is smaller, the amount of the material pushed by the material pushing plate is smaller, the amount of the material crushed by the fixed teeth in the crushing cavity is reduced in unit time, and accordingly the efficiency of the material crushed is reduced, and at the moment, the crushing device needs longer crushing time to crush and crush. Meanwhile, the inventor also finds that the value of L3/R is not too large, L3 is too large, and when the value is infinitely close to the rotating radius R of the material pushing piece, the load of the motor is larger, the quality requirement on the motor is higher, the cost of the motor is increased, and the phenomenon of burning out is easy to occur. In addition, when the motor load is large, the resonance phenomenon of the food processor is easily caused along with large noise. It should be noted that the effective length L3 of the stripper plate refers to two concentric circles formed by taking the center of the rotating shaft as the center of a circle and the distances from the centers of the two ends of the stripper plate to the center of the rotating shaft as the radius, wherein the difference between the radii of the two concentric circles is the effective length of the stripper plate (L3). It should be noted that, for the present invention, the pushing plate may be straight, curved, streamline, zigzag, etc., as long as the pushing plate has the function of centrifugal pushing.
As shown in fig. 7, a ring of baffle 229 may be further disposed on the top of the material pushing plate, the baffle 229 connects the material pushing plates together, when the material pushing plate pushes the material to operate, the baffle 229 on the top of the material pushing plate may block the material from collapsing, effectively limiting the material to be pushed by the material pushing plate and to be crushed by the fixed teeth. At this moment, baffle and scraping wings structure as an organic whole, the baffle rotates along with the rotation of scraping wings, the material gets into from the through-hole that the baffle center formed, meanwhile, the portion of keeping off the material also has the same function, keep off the material portion and the baffle has realized that dual fender material concentrates kibbling effect, increase behind the baffle, more materials can be promoted by the scraping wings and decide the tooth and take place the breakage, consequently, for this embodiment, when being provided with the baffle on the scraping wings, also can not set up the portion of keeping off the material on deciding the ring gear, at this moment, deciding the ring gear and being straight tube-shape. Of course, it should be noted that the baffle may be a continuous annular structure as shown in fig. 7, or may be an intermittent annular structure, so that the total weight of the pushing member is reduced, the cost is reduced, the load borne by the pushing member during operation is effectively reduced, and the pressure relief effect on the slurry in the crushing cavity is also achieved.
As shown in fig. 8 and 9, in this embodiment, the fixed tooth 211 includes a first edge 2111, a second edge 2112, and a fixed tooth surface 2113 connecting the first edge and the second edge, in the rotation direction of the rotation shaft, the first edge 2111 is located in front of the second edge 2112, the center of the rotation shaft is used as the center of the circle, the first edge 2111 and the second edge 2112 are not on the same circle, and the distance R1 from the first edge to the center of the circle is greater than the distance R2 from the second edge to the center of the circle.
The fixed tooth surface in the embodiment is a plane and is used for connecting a first edge and a second edge, because R1 is more than R2, the first edge of the previous fixed tooth is far away from the center of the rotating shaft, and the second edge of the next fixed tooth is closer to the center of the rotating shaft, therefore, a distance difference exists between the first edge and the second edge, when the material pushing plate pushes the material to rotate in the working process, the material slides towards the edge of the fixed tooth by clinging to the fixed tooth surface, because the distance difference exists between the two adjacent edges of the fixed tooth, the fixed tooth surface can guide and slide the material, when the material slides to the second edge of the fixed tooth, the second edge of the fixed tooth blocks the material, because the rotating speed of the material pushing plate pushing the material to do centrifugal motion is higher, the second edge shears and cuts the material in a high-speed state, and the material is simultaneously extruded and pushed by the material pushing plate, therefore, the material is crushed into fine particles by the edge of the fixed tooth and the pushing plate, and the crushed material can be simultaneously blocked by the second edge and can be ejected out of the crushing cavity along the discharge chute between the fixed teeth under the guiding action. In this embodiment, the first edge and the second edge are perpendicular to the horizontal plane, and of course, the first edge and the second edge may be inclined to the horizontal plane. When the first edge and the second edge are obliquely arranged, the material rotates at a high speed under the action of centrifugal force, and compared with the situation that the edge of the fixed tooth is vertical to the horizontal plane, the contact surface with the edge is smaller at the moment when the material impacts the edge of the fixed tooth. The inventor of the invention finds that when the inclination direction of the fixed tooth edge is opposite to the rotation direction of the rotating shaft, the crushing efficiency of the materials is higher, but at the same time, the load born by the material pushing piece is also increased greatly. And when the fixed tooth edge is obliquely arranged, the production and the manufacture of modern industry are not facilitated, and the cost is multiplied. The inventor has found, therefore, that the teeth are generally arranged at an angle of not more than 60 ° relative to the vertical plane when the teeth are generally arranged at an angle. For the invention, the width between the first edge and the second edge, namely the width of a single fixed tooth, is required to be between 0.3mm and 3.5mm, because the width of the fixed tooth is smaller than 0.3mm, the strength of the fixed tooth cannot be ensured, the fixed tooth is possibly broken in the process of high-speed impact of materials, the materials are difficult to manufacture technically, and the width of the fixed tooth is too wide and is larger than 3.5mm, under the condition of a certain diameter of a fixed tooth ring, the number of the fixed teeth is greatly reduced, so that the possibility of impact of the materials and the fixed teeth is reduced, and the probability of breakage of the materials by the fixed teeth is reduced. And if the number of the fixed teeth is the same, the fixed gear ring is required to have a larger inner diameter, so that the size of the pushing part and the rated load of the motor are correspondingly increased, the cost of the whole machine is increased more, and the popularization and application and batch production of common families are not facilitated.
It should be noted that the distance difference between the fixed tooth edges, i.e. R1-R2, is required to be 0.01mm or more and R1-R2 or less and 0.2mm or less for the embodiment of the present invention, and if R1-R2 are smaller and smaller than 0.01mm, the fixed tooth edges are difficult to perform the shearing and cutting functions on the material, and the material pushing plate is difficult to combine with the second edge to crush the material due to the smaller distance difference. In addition, R1-R2 cannot be too large, if the size of the particles is larger than 0.2mm, the particles of the materials crushed by the second edge of the fixed teeth are larger, the discharge chute is easy to be blocked by the larger particles of the materials, and in addition, the phenomena that the materials and the material pushing plate are blocked easily exist due to the fact that R1-R2 are too large. The inventor finds that the difference value of R1-R2 is closely related to the fineness of the crushed powder, and the smaller the value of R1-R2 is, the finer the crushed powder is. In general, in order to obtain a fineness of 50 μm, the values of R1-R2 should be between 0.03 and 0.05 mm; if the crushing fineness of 75 μm is to be finally obtained, the numerical value of R1-R2 is preferably 0.05-0.07 mm; the difference of R1-R2 with the optimal crushing fineness of 100 mu m is about 0.06-0.1 mm; the difference R1-R2 which is the best grinding fineness of 0.2mm is about 0.1-0.2 mm. Generally, R1-R2=0.01mm is difficult to satisfy in terms of manufacturing process, which determines that the pulverization fineness of 10 μm or less is difficult.
As shown in fig. 10, the fixed gear ring 21 in the embodiment of the present invention includes a base portion 212, the base portion 212 is used for fixing the fixed teeth 211, and the top of the fixed teeth 211 has a material blocking portion 23 protruding inward, the fixed teeth 211 can be directly formed on the base portion 212 by wire cutting, or the fixed teeth can be integrally fixed around the base portion by other fixing methods such as welding, bonding, sintering, casting, etc., and the base portion can be located at two ends of the fixed teeth for fixing in order to enhance the fixing effect of the fixed teeth and increase the installation strength of the fixed teeth. For this embodiment, the base portion may be secured to the bottom interior surface of the cup by screws or other non-removable fastening means. Of course, in order to facilitate the detachment and cleaning, the base body portion may be fixed to the inner surface of the bottom of the cup body by a magnetic attraction manner or other fixing manners which are easily detachable. For the present invention, the first edge and the second edge of the fixed tooth forming the distance difference may also be formed by a rectangular tooth which is arranged by being deflected with respect to the center of the rotation axis, i.e. the structure shown in fig. 11. Meanwhile, the structure of the tooth fixing surface is not limited to the planar structure in the present embodiment, and may be a concave circular arc surface structure. For the embodiment of the invention, the diameter of the fixed gear ring is 20 mm-120 mm, preferably 50 mm-90 mm, and the number of the fixed teeth is 30-500, preferably 100-300. For the invention, the number of the fixed teeth on the unit arc length (cm) of the fixed tooth ring is preferably 3-20.
The inventor also finds that the ratio of the inner diameter of the fixed gear ring to the height of the fixed gear is required to be in the range of 1/40-3/5, because the squat-shaped fixed gear ring structure is more beneficial to crushing materials.
According to the invention, the discharge grooves are formed between the fixed teeth, materials rotating at a high speed are crushed, cut, ground by friction and sheared by the fixed teeth to form fine material particles, and then the fine material particles are mixed with slurry and discharged out of the crushing cavity through the discharge grooves, but in the process that the material particles pass through the discharge grooves, material particle cells are extruded and rubbed by the discharge grooves, and are continuously extruded and rubbed with the inner walls of the discharge grooves, so that the inner walls of the material particle cells are heated and expanded, and the cells burst from the inside, and further crushing of the material particles is realized. Simultaneously, the effect of blown down tank still is used for exporting the mixture of the material of being broken in smashing the intracavity and water outside smashing the chamber, reduces the liquid pressure in smashing the intracavity and pushes away the operation load of material spare. Thus, there are certain requirements for the spout to be dimensioned. The inventor finds that the discharge chute is formed by the side walls of the adjacent fixed teeth at intervals, so that the minimum width of the discharge chute is required to be 0.1mm to L2 to 1 mm. Because the slurry flows through the discharge chute at the position of the minimum width of the discharge chute at the minimum flow rate, the slurry amount flowing out of the crushing cavity in unit time is limited. If L2 undersize, and be less than 0.1mm, then be located the unable quick outflow of thick liquid of smashing the intracavity, at this moment, the pressure that smashes the intracavity is great, the load that pushes away material spare and bear is great, the motor is easy to be burnt out because of the too big possibility of load, the noise value that food preparation machine produced is also great, and the thick liquid stream that is located smash the chamber outside also can't get into again and smash the intracavity and continue to participate in smashing because of smashing intracavity pressure great, thereby reducing the crushing efficiency of reducing grinding device, meanwhile, the minimum width undersize of blown down tank also causes easily to block up the blown down tank, be unfavorable for the user to wash, and also hardly satisfy less than 0.1mm industrial manufacturing precision. Similarly, if L2 is too large and larger than 1mm, the extrusion and friction between the material particles crushed by the fixed teeth and the inner wall of the discharge chute will be reduced, and the probability of bursting of the inner wall of the material particle cell due to heating will be greatly reduced. Therefore, the possibility that fine particle materials are not crushed in time, namely are discharged from the discharge chute is increased, and the fine particle materials are still not completely crushed even after being circulated for many times, so that bean blocks exist, and meanwhile, if the discharge chute is excessively large, the number of the fixed teeth of the crushing cavity with the corresponding volume is correspondingly reduced, so that the probability that the materials are crushed by the fixed teeth is greatly reduced, therefore, for the food processing machine provided by the invention, the L2 with the size of 0.1mm or more and the L2 with the size of 1mm or less are required to be within the range, the food processing machine provided by the invention has better circulating crushing efficiency, and according to research, the effect is better when the L2=0.1 mm-0.5 mm, and further the L2=0.15 mm-0.4 mm. It should be noted that, when the side walls of two adjacent fixed teeth in the invention are parallel, the widths of the discharge chutes are equal, and at this time, the minimum width of the discharge chute is the width of the discharge chute. Wherein, during actual design, the effect of the mode that the blown down tank generally designed interior little big outward is favorable to the smashing of material more to, when carrying out self-cleaning, the blown down tank is difficult to hide the sediment, hide dirty, convenient washing.
In addition, the length of the discharge chute also has an important influence on the invention. Because, when the blown down tank is shorter, the intensity of tooth is less strong singly, and the material of high-speed motion is probably hit the bits of broken glass in the twinkling of an eye and decides the tooth, and simultaneously, the blown down tank is shorter, also does not benefit to the extrusion and the friction effect that the inner wall of blown down tank goes on to the material granule, can not play corresponding effect to the further crushing of material granule. And if the blown down tank sets up longer, from smashing the high-speed spun thick liquid stream of intracavity, owing to receive the extrusion and the friction of blown down tank inner wall, and the energy attenuation appears by a wide margin to from unable realization self-loopa of blown down tank spun thick liquid stream reentrant crushing intracavity in the feed inlet of lid, be unfavorable for the circulation crushing effect of material. Therefore, the length of the discharge chute is required to be between 1.5mm and 10mm for the invention. For the present invention, the first edge and the second edge of the fixed teeth may be disposed in parallel or not, when the fixed teeth are disposed in non-parallel, the discharge chute formed by the adjacent fixed teeth is in a tapered structure, and the width dimension of the discharge chute will also change. Because, push away the material spare in this embodiment and be close to in the lower part of deciding the ring gear, when blown down tank lower part width is less, be favorable to deciding the broken material of tooth, blown down tank upper portion width is great, is favorable to smashing the intracavity thick liquid pressure release. According to research, the inventor finds that when the first edge and the second edge are of non-parallel structures, the taper angle formed by the first edge and the second edge is required to be 0-20 degrees, and when the taper angle is located in the range, the pressure of slurry in a crushing cavity can be effectively relieved on the premise of not influencing the material crushing efficiency, and the load borne by a material pushing piece is reduced.
For the invention, the matching structure of the material pushing piece and the fixed gear ring is one of the important structures of the invention.
For example, the pushing element of the present invention rotates relative to the fixed gear ring, so a certain gap needs to be provided between the pushing element and the fixed gear ring, wherein the average gap value between the pushing element and the fixed gear ring is set to L1 (i.e. the average gap value between the pushing plate and the second edge of the fixed gear), according to research, the smaller the L1 value is, the finer the fineness of the crushed material is, but at the same time, during the rotation process of the pushing element driven by the rotating shaft, due to the swinging of the rotating shaft and the dynamic balance of the pushing element, the pushing element may collide with the fixed gear during the operation process, and the abrasion and damage phenomena of the crushing device are likely to occur, and in modern industrial manufacturing, due to the limitation of manufacturing accuracy and the assembly tolerance and the assembly gap during the assembly process, it is difficult to achieve that L1 is smaller than 0.1mm during the actual production. In addition, the inventor also finds that the larger the L1 value is, the larger the fineness of the crushed material is, the larger the gap value between the pushing plate and the fixed teeth is, and the pushing and shearing matching of the pushing plate and the fixed teeth edges on the material cannot be realized, so that the requirement of the inventor for 50-mesh filtration without slag cannot be met. According to research, the inventor finds that for the invention, when the L1 is within the range of 0.1 mm-1 mm, the requirement of no slag in 50-mesh filtration which can be realized by the invention is basically met, and the grinding effect is better. Among them, L1 is more preferably 0.15mm to 0.4 mm.
For example, as shown in fig. 2, the effective height of the material pushing plate provided in the material pushing member of the present invention is H1, and the height of the fixed teeth is H2. For the invention, the pushing plate is positioned in the crushing cavity, and the bottom of the pushing plate is required to be at least flush with the bottom of the fixed teeth, because the pushing plate is required to be matched with the fixed teeth to realize extrusion crushing and shearing crushing of materials. It should be noted that the effective height H1 of the stripper plate is the average distance from the level of the bottom of the fixed teeth to the top surface of the stripper plate on the stripper member. That is, if the bottom of the pushing element is flush with the bottom of the fixed teeth and the top surface of the pushing plate is in a horizontal structure, the effective height H1 is the actual distance from the bottom of the pushing element to the top of the pushing plate, and if the top surface of the pushing plate is an inclined plane, the effective height is the average height of the bottom of the pushing element from the top inclined plane of the pushing plate. Of course, for the fixed gear ring with the base body, the material pushing plate can be located partially within the height of the base body, and the function of the present invention can also be achieved, and at this time, the effective height H1 of the material pushing plate is still the average value of the distance from the position where the material pushing plate is flush with the bottom of the fixed gear to the top surface of the material pushing plate. The inventor of the present invention found that there is a certain relationship between H1 and H2, and if H1/H2 is increased, that is, close to 1, the matching surface between the pushing plate and the fixed teeth is increased, and the crushing amount and the crushing effect on the material are also increased, but at the same time, the actual height of the pushing plate is increased, and the load borne by the pushing piece is also increased, at this time, the load of the motor is increased, so that the motor burnout phenomenon easily occurs, and at the same time, the motor idling phenomenon easily occurs, and at this time, the noise of the whole machine is also large, which affects the normal pulping operation of consumers. In addition, H1/H2 cannot be too small, and if the size is too small, the matching surface between the pushing plate and the fixed teeth is reduced, and the effect of crushing the materials is also reduced. According to the research, the inventor finds that the food processor can basically meet the filter-free and slag-free requirements of the invention when the ratio of 1/3 to H1/H2 to 5/6 is not more than 1/3, wherein the comprehensive effect is better when the ratio of H1/H2= 0.4-0.6.
For the embodiment, the upper end and the lower end of the fixed tooth can also be fixed by the upper base body part and the lower base body part, and the center of the fixed tooth forms the crushing cavity, so that the fixed tooth can be prevented from being broken by the impact of materials. The material blocking portion in the embodiment is used for limiting the fixed gear ring to the crushing cavity, so that materials can be intensively limited in the crushing cavity to be crushed, the materials have certain hardness, and when the materials are pushed by the pushing piece to move at a high speed, the materials are easily blocked by the pushing piece and the fixed gear ring to rebound, and the material blocking portion can block the rebounded materials back to the crushing cavity, so that the materials continue to participate in centrifugal motion, and the materials are crushed by the fixed gear. Therefore, the material blocking part has the function of blocking materials and centralizing the materials in the crushing cavity for crushing.
Of course, other structural forms can be adopted for the structure which can lead the material to be collected in the crushing cavity for crushing.
For example, as shown in the structure of fig. 7, the baffle plate and the fixed gear ring surround to form a crushing cavity, and the baffle plate rotates along with the pushing piece, so that the baffle plate has a material blocking function, and can concentrate materials in the crushing cavity for crushing.
For example, as shown in fig. 12, the fixed gear ring is of a conical structure, the top of each fixed tooth of the fixed gear ring is provided with a material blocking portion protruding toward the center, the material blocking portion is arranged along the circumference of the fixed gear ring, in the structure, the crushing cavity is formed by the inner wall of the fixed gear ring and the material blocking portion in a surrounding manner, in the rotation process of the pushing member, materials rebound, the material blocking portion can block the materials back into the crushing cavity to be continuously crushed by the fixed teeth, and the crushed material particles enter the crushing cavity along with the slurry from the feed inlet at the top of the material blocking portion to continuously participate in the circular crushing, in the structure shown in fig. 12, the material blocking portion and the fixed teeth are integrally formed, through grooves are arranged among the material blocking portions, the through grooves are communicated with the discharge grooves between the fixed teeth, the through grooves have different functions from the discharge grooves, the through grooves between the material blocking portions are mainly used for pressure relief, the slurry pressure in the crushing cavity can be discharged out of the crushing cavity, the load of the material pushing part can be effectively reduced, and when the fixed gear ring is arranged in a conical shape, the edge of the material pushing part can be manufactured into a structure adaptive to the conical degree of the fixed gear. In the structure of fig. 12, the fixed ring gear may have no stopper portion, but only the fixed ring gear may have a tapered structure, and the fixed ring gear having the tapered structure may limit the material in the crushing chamber and crush the material. The material blocking part of the fixed gear ring can also be in a non-tooth-shaped structure, but not limited to the tooth-shaped structure of the embodiment, the deformation can realize the concentrated crushing and material blocking functions of the invention, and can also prevent the materials from being broken out, and the description is omitted here. In addition, it should be noted that, when the fixed gear ring is in a straight barrel structure or in a reverse taper structure, if the height of the fixed gear is large enough relative to the rotation diameter of the pushing member, the fixed gear ring does not need to be arranged in a taper shape or the top of the fixed gear ring is provided with a material blocking portion structure, because the material is pushed by the pushing member to bounce, the material cannot break out of the crushing cavity formed by the fixed gear ring because the whole height of the fixed gear ring is high, and thus the material still falls back into the crushing cavity after bouncing, is pushed by the pushing member and is crushed by the fixed gear. At the moment, the fixed gear ring is thin and high, and the ratio of the height of the fixed gear ring to the rotating diameter of the pushing piece is at least larger than 0.9, so that the material is not easy to collapse out of the crushing cavity.
The inventor of the present invention utilizes the food processor with the structure of the present embodiment to perform experimental preparation of soybean milk, and filters and weighs the prepared soybean milk according to different rotation speeds of the motor, so as to obtain different experimental data results, as shown in tables 1 and 2:
table 1: experimental data of filtering and weighing soybean milk prepared from 80g of dry soybeans
Figure DEST_PATH_IMAGE002
Table 2: experimental data of filtering and weighing soybean milk prepared from 120g of wet soybeans
Figure DEST_PATH_IMAGE004
In the experimental result, the prepared soybean milk was subjected to superimposed filtration by using 50 mesh, 80 mesh, 120 mesh, 150 mesh and 200 mesh filtration screens under the same material amount and water amount, and after standing for 20 minutes, the soybean dregs obtained by filtration by using 50 mesh, 80 mesh, 120 mesh, 150 mesh and 200 mesh filtration were weighed.
According to the analysis of the experimental results, the inventor finds that the properties of the materials have great influence on the crushing result, the dry materials are easier to crush, the dry materials have higher hardness, the crushing such as extrusion, shearing, collision, cutting and friction and the like in the food processing machine can be more easily realized, the materials have stronger toughness and stronger viscosity after being soaked, and the crushing effect of extrusion, shearing, collision and cutting in the food processing machine is slightly poor. Furthermore, the inventor finds that the quantity of the filtered bean dregs is reduced by times if the crushing time is prolonged after the materials are soaked.
Table 3: relationship between filtering mesh number and bean dregs granularity
Number of meshes 20 30 40 50 60 80 100 120 140 200
Particle size (. mu.m) 840 590 420 297 250 178 150 124 104 74
According to the relation table of the filter mesh number and the bean dregs granularity, the invention can find that no dregs exist basically after being filtered by a filter screen with 50 meshes, the average grain size of the bean dregs is less than 300 mu m, and the amount of the bean dregs after being filtered by 80 meshes is small, and the average grain size of the bean dregs is less than 178 mu m, so that even if a small amount of the bean dregs exist after being filtered by 80 meshes, the taste of general consumers is not influenced basically, and the bean dregs are still smooth and fine and are easy to be drunk.
The inventor also finds that for the invention, if the rotating speed of the motor is lower than 5000r/min, more bean dregs exist after being filtered by the filter screen of 50 meshes, and the aim of drinking without filtering can not be fulfilled for consumers, therefore, for the invention, the rotating speed of the motor is required to be at least 5000 r/min. Meanwhile, the inventor also finds that the grinding effect of the invention can be greatly improved by increasing the rotating speed of the motor, but at the same time, the cost of the motor is increased, the loss is higher, and the noise generated by the motor is increased. Therefore, the rotating speed of the motor is preferably 8000r/min to 30000r/min in consideration of the crushing effect and adverse factors. It should be noted that the time for making soybean milk by the food processing machine of the embodiment of the invention is shorter than the time for making soybean milk by a blade grinding type soybean milk machine in the prior art, and because the motor has higher rotating speed and shorter time for grinding materials, a hot soybean milk beverage can be quickly made within 10 minutes generally, and meanwhile, the grinding efficiency is higher, the grinding fineness is finer, and the beverage taste is finer and smoother and more smooth.
It should be noted that the transformation and parameter selection of the above-described structure in this embodiment can be applied to other embodiments of the present invention.
Example two:
fig. 13, 14 and 15 are schematic structural views of a second embodiment of the present invention. In the first embodiment, because the gap between the pushing member and the fixed teeth is small, and the gap between the discharging grooves between the fixed teeth is also small, the large material is difficult to be extruded and sheared by the pushing member and the fixed teeth, and particularly for the material with high hardness, the large material is easy to be ejected out of the crushing cavity after being impacted by the pushing member, so that the large material is difficult to be completely crushed. Therefore, in order to achieve the crushing effect of the present invention, for the first embodiment, it is necessary to perform pre-crushing on the large materials, coarsely crush the large materials into smaller material particles, and then place the material particles in the crushing cavity for fine crushing. However, such operations are relatively complicated and not convenient for the consumer. Therefore, in this embodiment, in addition to the first embodiment, the crushing apparatus is provided with the preliminary crushing structure, and the large material is preliminarily coarsely crushed by the preliminary crushing structure, and fine material is finely crushed simultaneously with the coarse crushing, so that the automatic integration of the coarse crushing and the fine crushing of the food processor is realized.
In this embodiment, the precomminution structure sets up in smashing the intracavity, the precomminution structure is including setting up on pushing away the material piece and keeping off the bellied first sword 25 of shearing of material portion and setting up in keeping off the material portion and shearing sword 26 towards the bellied second of pushing away the material portion to first sword 25 shears sword 26 dislocation set with the second, pushes away the material piece and rotates the in-process, and first sword 25 shears the cooperation of the sword 26 formation shearing to the material with the second.
In crushing intracavity, through the shearing cooperation of shearing sword and second shearing sword, the bold material can be sheared into less material granule in advance, then less material granule through the scraping wings propelling movement that sets up on the pushing part again with decide extrusion of tooth, shearing and with deciding the collision of tooth, cutting, realize the broken of material and smash.
Of course, the pre-crushing structure in this embodiment may also have other structures, for example, as shown in fig. 16, the material pushing member is a blade-shaped structure, the pre-crushing structure is a blade 25-1 disposed on a blade of the material pushing member, the blade 25-1 is perpendicular to the material pushing plate, the blade 25-1 cuts and crushes the large material to form smaller material particles, and then the material pushing plate pushes the smaller material particles to cooperate with the fixed teeth, so that the material is crushed and crushed.
For another example, as shown in fig. 17, the pushing member is a disc-shaped structure, the pre-crushing structure is a convex edge 25-2 disposed on a disc of the pushing member, and the convex edge 25-2 is convex upward and distributed in the center of the disc. In the process of high-speed rotation of the pushing piece, the convex edge scrapes and grinds large materials, so that the large materials are coarsely crushed into fine material particles.
For example, as shown in fig. 18, the pre-crushing structure may also be a static knife 26-1 disposed on the material blocking portion, the static knife 26-1 protrudes toward the pushing element, the pushing element rotates at a high speed to drive the material to move, and when the material collides with the static knife 26-1, the material is crushed into smaller material particles, which can also perform a coarse crushing function. It should be noted that the stationary knife is preferably disposed on the material blocking portion near the edge of the crushing cavity and above the material pushing plate, because when the material pushing member drives the material to move, the material is centrifugally moved, and the edge disposed on the crushing cavity is favorable for improving the collision probability between the material and the stationary knife, meanwhile, the stationary knife can also form a shearing and grinding fit with the material pushing plate, and can improve the efficiency of coarse crushing of the material.
Through set up crushing structure in advance on reducing mechanism, the crushing efficiency of promotion material that can be great, simultaneously, also can accelerate food preparation machine's slurrying time. It should be noted that the above-mentioned pre-pulverization structures may be combined in various ways, and are not limited to the above-mentioned structures. And, the structure of smashing in advance also can set up in crushing chamber outsidely, for example, install crushing blade on the pivot, utilize crushing blade to carry out coarse crushing and also can play corresponding effect.
It should be noted that variations of the above-described structure can be applied to other embodiments of the present invention.
Example three:
fig. 19 is a schematic structural diagram of a third embodiment of the present invention. The difference from the above embodiment is that: for the embodiment, the crushing device for the food processor of the invention is arranged on the food processor with the motor arranged on the top, the food processor comprises a cup body 1 and a machine head 4 positioned above the cup body 1, the motor 3 is arranged in the machine head 4, the same as the embodiment, in the embodiment, a fixed gear ring 21 is fixed at the bottom of the cup body 1, a material blocking part 23 protruding inwards is arranged at the top of the fixed gear ring 21, a feeding hole 230 of the fixed gear ring 21 is formed at the edge of the material blocking part 23, and a motor shaft, namely a rotating shaft penetrates through the feeding hole 230 and is fixedly connected with a material pushing piece 22 in a crushing cavity 20.
The present embodiment has the same slurry circulation manner and the same beneficial effects as the above embodiments, and is not described herein again, and the structural changes and parameter selections adopted in the above embodiments can also be fully applied.
Example four:
fig. 20 and 21 are schematic structural views of a fourth embodiment of the present invention. This embodiment is another embodiment of the food processor in which the food processor-use grinding apparatus of the present invention is mounted on a motor. The food processor comprises a cup body 1 and a machine head 4 positioned above the cup body 1, wherein a motor 3 is arranged in the machine head 4, the machine head comprises a machine head upper cover (not shown in the figure) and a machine head lower cover 41, and the food processor is different from the food processor in the third embodiment in that: in this embodiment, the fixed gear ring 21 is a through structure and is directly fixed at the bottom of the head lower cover 41, the crushing cavity 20 is formed by surrounding the outer surface of the bottom of the head lower cover and the fixed gear ring 21, the motor shaft is a rotating shaft, the motor shaft extends into the crushing cavity 20 and is fixedly connected with the pushing part 22, the bottom of the fixed gear ring 21 is opened to form a feeding hole, and the motor shaft is a rotating shaft
When the pushing piece is driven to rotate, slurry is pumped by the pushing piece to enter the crushing cavity from a feed inlet at the bottom of the fixed tooth ring, the pushing plate pushes the material entering the crushing cavity and the fixed teeth to perform crushing actions such as extrusion, shearing, friction, grinding, cutting and the like, and under the action of centrifugal force, the crushed material is sprayed out of the crushing cavity from a discharge chute between the fixed teeth and continues the actions to perform circular crushing.
In this embodiment, decide the ring gear and do not have the material structure that keeps off, can inhale material and thick liquid when pushing away the material piece high-speed rotation and smash the intracavity to promote material and thick liquid to do high-speed centrifugal motion at crushing intracavity, realize the breakage of material. And, in this embodiment, decide ring gear accessible magnetism or the mode of turnbuckle be fixed in aircraft nose lower cover bottom, realize deciding the dismantlement of ring gear fixed, make things convenient for consumer's dismantlement to wash, certainly, decide ring gear also can be fixed as an organic whole with aircraft nose lower cover, including fixing through screw or other modes to and process into an organic whole structure through welding etc.. And to this embodiment, decide the ring gear bottom and open, the material needs can enter into crushing intracavity when pushing away the material piece and rotating, consequently, if push away when the material piece is the disc structure, need set up the water conservancy diversion breach that can make things convenient for the material to get into on the material piece. In addition, if be provided with the scraping wings on the material pushing part, and when the scraping wings set up towards aircraft nose lower cover arch, the material pushing part can have very powerful pumping effect at the pivoted in-process, and the material can be inhaled and smash the intracavity like this, and at this moment, the scraping wings have the effect of pumping water. Unlike the previous embodiments, the circulation direction of the slurry is different in this embodiment, but the beneficial effects are the same, and are not described herein again.
In this embodiment, the top of the fixed gear ring may be a closed plate-shaped structure, and in this case, the plate-shaped structure may be fixed to the head lower cover, or the plate-shaped structure may be directly fixed to the motor shaft. When the fixed gear ring is fixed on the motor shaft, the fixed gear ring does not rotate along with the motor shaft, at most, the fixed gear ring is driven to rotate along with the rotation of liquid flow, and the difference of the rotating speed between the fixed gear ring and the motor shaft is large. It should be noted that, when the crushing device for a food processor of the present invention is applied to a food processor with a motor disposed thereon, the food processor may be a soymilk grinder with a double-layer lower cover structure, or a soymilk grinder with a single-layer lower cover structure.
The food processor of the present invention may have or may not have a heating device, and may produce soybean milk, other bean drinks, fruit juice, and the like.
It will be appreciated by those skilled in the art that the present invention includes, but is not limited to, those illustrated in the accompanying drawings and described in the foregoing detailed description. Any modification which does not depart from the functional and structural principles of the present invention is intended to be included within the scope of the claims.

Claims (9)

1. The utility model provides a reducing mechanism for food processing machine which characterized in that: comprises a fixed gear ring and a pushing piece, wherein the pushing piece is positioned in a crushing cavity formed by the fixed gear ring, the pushing piece is arranged at the tail end of a rotating shaft, the fixed gear ring is provided with a plurality of fixed teeth arranged along the circumferential direction, a discharge chute is formed between every two adjacent fixed teeth and is positioned in the crushing cavity, the rotating shaft drives the pushing piece to rotate, the pushing piece pushes the mixture of the material and the water to do centrifugal motion, the material is crushed by the fixed teeth, and the mixture of the crushed material and water is discharged along the discharge chute under the action of centrifugal force, the fixed teeth comprise a first edge, a second edge and a fixed tooth surface connecting the first edge and the second edge, the first edge is positioned in front of the second edge along the rotating direction of the rotating shaft, the first edge and the second edge are not on the same circle by taking the center of the rotating shaft as a circle center, and the distance R1 from the first edge to the circle center is greater than the distance R2 from the second edge to the circle center.
2. The reducing apparatus for food processing machines of claim 1, wherein: wherein, R1-R2 are more than or equal to 0.01mm and less than or equal to 0.2 mm;
or the fixed gear ring comprises a base body part, the fixed gear is fixed on the base body part, the fixed gear is a rectangular gear, and the rectangular gear is arranged in a manner of deflecting relative to the center of the rotating shaft;
or the fixed tooth surface is a plane or a concave arc surface.
3. The reducing apparatus for food processing machines of claim 1, wherein: the material pushing piece comprises an installation part fixed on the rotating shaft and a material pushing plate fixed on the installation part, and the material pushing plate is arranged in parallel to the rotating shaft in a protruding mode.
4. The reducing apparatus for food processing machines according to claim 3, wherein: the average gap between the end part of the material pushing plate and the fixed teeth is L1, wherein the average gap is more than or equal to 0.1mm and less than or equal to L1 and less than or equal to 1 mm.
5. The reducing apparatus for food processing machines according to claim 3, wherein: the minimum width of the discharge chute is L2, wherein L2 is more than or equal to 0.1mm and less than or equal to 1 mm;
or the number of the material pushing plates is multiple, the effective length of a single material pushing plate is L3, the rotating radius of the material pushing piece is R, wherein L3/R is more than or equal to 0.15 and less than or equal to 0.8;
or the mounting part is of a disc-shaped structure, the material pushing plate is located at the edge of the disc, the material pushing plate is obliquely arranged on the mounting part, the central connecting line of the two end parts of the material pushing plate is N1, the connecting line from the center of one end of the material pushing plate, which is far away from the rotating shaft, to the center of the rotating shaft is N2, the acute angle formed by N1 and N2 is alpha, and alpha is more than 0 and less than or equal to 60 degrees.
6. The reducing apparatus for food processing machines according to claim 3, wherein: and the top of the material pushing plate is provided with a ring-shaped baffle.
7. The crushing apparatus for food processing machines according to any one of claims 1 to 6, wherein: the crushing device further comprises a pre-crushing structure, and the pre-crushing structure is arranged in the crushing cavity.
8. The crushing apparatus for food processing machines according to any one of claims 1 to 6, wherein: the top of deciding the ring gear is provided with inside bellied fender portion, the edge that keeps off the material portion forms the feed inlet of deciding the ring gear.
9. A food processor, includes the cup, its characterized in that: a comminution device for a food processor as claimed in any one of claims 1 to 8 is provided in the cup body.
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CN101438941B (en) * 2008-10-31 2010-10-06 江南大学 Food material-pulverizing device based on incision principle
CN101693220B (en) * 2009-10-01 2011-06-08 江南大学 Crushing head device used for high-efficient shearing fine crusher
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CN202021077U (en) * 2010-12-20 2011-11-02 无锡赫普轻工设备技术有限公司 Wet ultrafine grinding equipment for fiber material
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CN104415852A (en) * 2013-09-09 2015-03-18 唐金祥 Sieve-free ultrafine pulverizer with micro-fine grading machine
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